The Technical Manual For: Waste Systems

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THE TECHNICAL

MANUAL FOR
WASTE
SYSTEMS
Characteristics, project design,
calculation, installation and testing

1 Valsir waste and


drainage systems
1
VALSIR WASTE
AND DRAINAGE
SYSTEMS

7
1 1
VALSIR® WASTE AND DRAINAGE SYSTEMS
1.1 Valsir® HDPE. Waste and drainage system in high density polyethylene

1.1.1 The product


The Valsir® HDPE product line is composed of pipes,
fittings and accessories to create waste and ventilation
HDPE
systems as well as rainwater drainage systems that
operate under negative pressures.

Valsir® HDPE is suitable for above ground installations


thanks to its resistance to UV rays, as well as
underground installation and inside concrete.
It is widely used for waste systems inside the building
for civil and industrial usage, in hotels, hospitals,
laboratories and industrial plants.

1.1.2 Characteristics
• Wide range of diameters from OD 32 mm to OD 315 mm and two types of wall thickness SDR 26 and SDR 33.
• Extremely fast and easy to install thanks to the light weight of the products, the numerous connection methods
available and the possibility of prefabrication.
• Wide range of special fittings that allow the construction of any type of system and transition fittings for the
connection to waste systems in different materials such as cast iron, PP, PVC, etc.
• High chemical resistance and excellent compatibility with the majority of substances normally present in civil
and industrial waste waters. HDPE is immune from the attack by microorganisms and it is not affected by
corrosion due to stray currents.
• An high abrasion resistance and an extremely smooth internal surface guarantee minimal pressure losses and
the absence of deposit formation.
• The pipes are stabilized to reduce dimensional variations and are coloured with carbon black which makes
the system resistant to UV rays.

Figure 1.1 Layering of the pipe.


High density polyethylene
The pipes and fittings are made of high density, UV light
resistant, polyethylene that guarantees high mechanical
resistance, excellent abrasion resistance, extremely
smooth surfaces and high resistance to chemical agents.

8 VALSIR WASTE AND DRAINAGE SYSTEMS


1.1.3 Technical details
1
Table 1.1 Typical technical details.

Property Value Test method


Pipe material High density polyethylene PE 80 -

Fitting material High density polyethylene PE 80 -

Colour Black -

Diameters 32÷315 mm -

High and low temperature waste and drainage systems inside


the building, externally anchored to the walls of the building
(application area B) or mounted inside the building and
Application embedded inside the structure (application area D) and or for -
both installations (application area DB); ventilation for waste
systems; rainwater drainage systems both gravity and under
negative pressure.

Butt welding, electrofusion welding using a sleeve coupling,


Connections push-fit method with rubber seal, mechanical joint with flange, -
mechanical joint with screw fitting.

Minimum operating temperature -40°C (-5°C for welding) -

Maximum temperature +95°C (intermittent)


-
of waste water +80°C (continuous)

-800 mbar (SDR 26)


Minimum pressure(1) -
-450 mbar (SDR 33)

Without push-fit sockets or expansion sockets:


Maximum pressure(2) +5 bar (SDR 26); +4 bar (SDR 33) -
With push-fit sockets or expansion sockets: +0.5 bar

Composition of waste water pH 0÷14 -

Density at 23°C > 945 kg/m3 EN ISO 1183-2

Melt Index 190°C/5.0 kg < 1.1 g/10 min EN ISO 1133

Elasticity modulus 1000 MPa ISO 527-2

Tensile strength 22 MPa ISO 527-2

Ultimate elongation ≥ 350 % ISO 6259-3

Carbon black content ≥ 2.0 % ASTM D 1603

Thermal stability (OIT) at 200°C ≥ 20 min EN 728

Crystalline melting temperature ≥ 130°C EN 728

Linear heat expansion coefficient 0.20 mm/m·k -

Suitable for storage outdoors as well as applications


UV resistance -
with exposure to sunlight

Halogen content Halogen-free -

Class M4 NF P 92-505
Fire resistance Class B2 DIN 4102, DIN 19535-10
Euroclass E EN 13501-1

EN 1519-1 - AS/NZS 5065 - AS/NZS 4401 - SN S92010


Reference construction
SN S92012 - DIN 19537-2 - DIN 19535-10 - NBK 8 -
standard
SI 4479-1 - SANS 8770

Pipes in wooden frames with strapping


Packaging -
Fittings in cardboard boxes

(1) Operating conditions at 20°C valid only for rainwater drainage systems under negative pressure (Rainplus syphonic drainage systems).
(2) Maximum pressures in relation to special applications not in compliance with EN 1519 considering a safety factor SF=1.25 and temperature of 20°C.

VALSIR WASTE AND DRAINAGE SYSTEMS 9


1.1.4 Application field
1 The Valsir® pipes and fittings in polyethylene meet the requirements of the EN 1519 Standard and can be
installed inside buildings destined for residential and industrial usage and in particular for the following purposes:
a) Waste pipes for domestic waste waters (low and high temperature).
b) Ventilation pipes connected to the waste pipes previously indicated.
c) Discharge of rain water inside the structure of the building.

The EN 1519 Standard establishes different applications identified with a specific marking:
• The “B” marking identifies pipes and fittings used inside or outside the building but anchored to the wall.
The use is limited to the S16 series, this series cannot be destined to underground applications of any type.
• The “D” marking identifies pipes and fittings underground used below the building at a distance no greater
than 1 m from the same and connected to the building’s waste system.
• The “BD” marking identifies pipes and fittings destined for both uses as specified in the previous points.
For this use nominal diameters equal to or greater than 75 mm belonging to the S 12.5 series, are allowed.

1.1.5 Dimensions
The diameters, the wall thickness and relative tolerances of the Valsir® pipes in high density polyethylene are
indicated in the following table. These values are in compliance with those set by the standards currently in force.

Table 1.2 Pipe dimensional characteristics.

Nominal diameter External diameter Thickness Application


Series s SDR
DN [mm] OD [mm] s [mm] area
30 32 +0.3
0 3.0 +0.5
0 12.5/16 26/33 BD

40 40 +0.4
0 3.0 +0.5
0 12.5/16 26/33 BD

50 50 +0.5
0 3.0 +0.5
0 12.5/16 26/33 BD
+0.5 +0.5
56 56 0 3.0 0 12.5/16 26/33 BD

60 63 +0.6
0 3.0 +0.5
0 12.5/16 26/33 BD
+0.7 +0.5
70 75 0 3.0 0 12.5/16 26/33 BD

90 90 +0.9
0 3.5 +00.6 12.5 26 BD

100 110 +1.0


0 4.2 +00.7 12.5 26 BD
+1.2 +0.7
125 125 0 4.8 0 12.5 26 BD

150 160 +1.5


0 6.2 +00.9 12.5 26 BD
+1.8 +0.9
200 200 0 6.2 0 16 33 B

200 200 +1.8


0 7.7 +1.0
0 12.5 26 BD

250 250 +2.3


0 7.7 +1.0
0 16 33 B
+2.3 +1.2
250 250 0 9.6 0 12.5 26 BD

300 315 +2.9


0 9.7 +1.2
0 16 33 B
+2.9 +1.5
300 315 0 12.1 0 12.5 26 BD

Note: The tolerances indicated are specified in the reference standard EN 1519.

10 VALSIR WASTE AND DRAINAGE SYSTEMS


1.1.6 Connection systems
Different methods can be used for connecting the pipes and/or fittings in polyethylene: 1
• Connection by butt-welding.
• Electrofusion coupling.
• Connection by push-fit socket.
• Connection by expansion sockets.
• Connection by threaded fittings.
• Connection by contraction sleeves.
• Connection by screw fittings.
• Connection by screw fittings and flange bushing.
• Connection by flanged fittings.

For more information on connection methods see chapter 8 “Connections and testing”.

1.1.7 Quality marks


The quality marks pertaining to the construction of Valsir® high density polyethylene pipes and fittings are the
following:

AT AU BE CH DE DK FR HU IT NL NO PL RO RU SE SG UA UK ZA

1.1.8 Marking
Figure 1.2 Pipe marking.
Name of External diameter Indication of Product
manufacturer and thickness Pipe series production plant approvals

Indication of Indication of Reference Indication of


material (HDPE) application area (B/BD) standard production period

Figure 1.3 Fitting marking.


Name of
Indication of
manufacturer
material (HDPE)

PE
Diameters and
Ø 40/40 X 45°
nominal angle
Reference EN 1519 - S 12.5-16
standard Fitting series
BD

Indication of Product approvals


application area (B/BD)

VALSIR WASTE AND DRAINAGE SYSTEMS 11


1.2 Valsir® PP. Push-fit flame retardant system for waste and drainage inside
1 the building

1.2.1 The product


Valsir® PP is composed of pipes, fittings and
accessories for the construction of waste, ventilation
PP
and rainwater drainage systems.

The extremely light weight and simple connections,


thanks to the push-fit sockets with rubber seals, make
it the most practical and economical solution for the
construction of waste systems inside buildings for civil
and industrial use, hospitals and hotels.

1.2.2 Characteristics
• Absolute guarantee of watertight joints, thanks to the elastomeric seal (factory fitted), that do not require the
use of special tools, glues or solvents.
• Extremely fast and easy to install thanks to the light weight of the products.
• Wide range of diameters from OD 32 mm to OD 160 mm and special pieces and accessories that allow the
construction of any type of system and the connection to waste systems in different materials such as cast
iron, PE, PVC, etc.
• The material is not affected by stray currents and is compatible with the majority of chemical substances
normally present in waste waters.
• A high abrasion resistance and extremely smooth internal surfaces guarantee minimal pressure losses and
no deposit formation.
• Pipes are available in various lengths (from 150 mm to 5 m) and by using the dual socketed pipes and fittings
(sliding double socket) material wastage is avoided.

Figure 1.4 Layering of the pipe.


Push-fit socket with lip seal
The push-fit socket is fitted with a lip seal that guarantees the
hydraulic tightness and free movement of the pipe in the event of
thermal expansion. The geometrical characteristics of the socket
ensure a fast and easy installation.

Polypropylene
Pipes and fittings are made of polypropylene
that guarantees light weight, high resistance to
chemical agents, excellent resistance to abrasion
and extremely smooth internal surface.

12 VALSIR WASTE AND DRAINAGE SYSTEMS


1.2.3 Technical details
1
Table 1.3 Typical technical details.

Property Value Test method


Pipe material Homopolymer polypropylene -

Fitting material Homopolymer polypropylene -

Seal material SBR rubber -

Colour Grey RAL 7037 -

Diameters 32÷160 mm -

High and low temperature waste and drainage systems inside


the building or anchored externally to the walls of the building
Application -
(application area B) or laid directly in concrete; ventilation of
waste systems; gravity rainwater drainage systems.

Connections Connection with push-fit sockets with rubber seal. -

Minimum temperature of use -0°C -

Maximum temperature +95°C (intermittent)


-
of waste water +80°C (continuous)

Minimum pressure Not suitable for drainage systems under negative pressure. -

Maximum pressure +1.5 bar(1) -

Composition of waste water pH 2÷12 -

Density at 23°C > 900 kg/m3 EN ISO 1183-2

Melt Index 230/2.16 kg < 3.0 g/10 min EN ISO 1133

Elasticity modulus 1650 MPa ISO 527-2

Tensile strength ≥ 22 MPa ISO 527-2

Ultimate elongation ≥ 500 % ISO 6259-3

Crystalline melting temperature ≥ 160°C EN 728

VICAT B temperature (50N) 95°C ISO 306

Linear heat expansion coefficient 0.11 mm/m·K -

Suitable for use outdoors(2). Suitable to be stored outdoors


UV resistance -
(for periods not exceeding 18 months).

Halogen content Halogen-free -

Classe M1 NF P 92-505, NF P 92-501


Fire resistance Classe B1 DIN 4102-1
D-s3,d0 EN 13501-1

Reference construction standard EN 1451-1 - DIN 19560-10 -

Pipes in wooden frames with strapping for large diameters,


in bundles tied with plastic elements for other diameters, in
Packaging -
cardboard boxes for small diameters and reduced lengths.
Fittings in cardboard boxes.

(1) This product line is suitable for gravity waste systems, the value indicated therefore refers to the maximum pressure that can be applied during system
testing at 20°C.
(2) Provided protected from direct sunlight, for example, using a special protective paint.

VALSIR WASTE AND DRAINAGE SYSTEMS 13


1.2.4 Application field
1 The Valsir® pipes and fittings in polypropylene meet the requirements of EN 1451 Standard and can be used
inside buildings (destined) for residential and industrial use and in particular for the following purposes:
a) Waste pipes for domestic waste waters (low and high temperature).
b) Ventilation pipes connected to the waste pipes previously indicated.
c) Discharge of rain water inside the structure of the building.

According to the European Standard EN 1451 the Valsir® PP pipes are suitable for applications identified with
the “B” marking that identifies pipes and fittings for use inside the building or outside, anchored to the wall.

1.2.5 Dimensions
The nominal diameters, the nominal wall thickness and relative tolerances of the Valsir® polypropylene pipes are
indicated in the following table. These values are in compliance with those set by the standards currently in force.

Table 1.4 Dimensional characteristics of the pipes.

Nominal diameter External diameter Thickness Application


Series S
DN [mm] OD [mm] s [mm] area
32 32 +0.3
0 1.8 +0.4
0 20 B

40 40 +0.3
0 1.8 +00.4 20 B
+0.3 +0.4
50 50 0 1.8 0 20 B

70 75 +0.4
0 1.9 +0.4
0 20 B
+0.4 +0.5
90 90 0 2.2 0 20 B

100 110 +0.4


0 2.7 +0.5
0 20 B

125 125 +0.4


0 3.1 +00.6 20 B
+0.5 +0.6
150 160 0 3.9 0 20 B

Note: The tolerances indicated are specified in the reference standard EN 1451.

1.2.6 Connection systems


Different methods can be used for connecting the pipes and/or fittings in polypropylene:
• Connection with push-fit socket.
• Connection with a slip sleeve.

For more information on connection methods see chapter 8 “Connections and testing”.

1.2.7 Quality marks


The quality marks obtained for the construction of Valsir® polypropylene pipes and fittings are the following:

AT BY CZ DE FR HU IT PL RO RU UA

14 VALSIR WASTE AND DRAINAGE SYSTEMS


1.2.8 Marking
1
Figure 1.5 Pipe marking.
Name of External diameter Reference Indication of
manufacturer and thickness standard production period

Product
Indication of Indication of Indication of approvals
material (PP-H) application area production plant
(B) and series

Figure 1.6 Fitting marking.

Name of
Indication of
manufacturer
material (PP-H)
Connection
diameters
PP-H
HTEA DN 75-75 X 45° Characteristic angle
(for bends and branches)
Reference EN 1451 -B-
standard
Indication of
Schwerentflammbar B1 application area (B)

Product approvals

VALSIR WASTE AND DRAINAGE SYSTEMS 15


1.3 Valsir® PP3. Push-fit system for waste and drainage inside the building
1
1.3.1 The product
Valsir® PP3 is composed of triple layer pipes, fittings
and accessories for the construction of waste,
PP3
ventilation and rainwater drainage systems.
The extremely light weight and simple connections,
thanks to the push-fit sockets with rubber seals, make
it the most practical and economical solution for the
construction of waste systems inside buildings for civil
and industrial use, hospitals and hotels.
The pipes, characterised by a white internal surface,
simplify video camera pipe inspection.

1.3.2 Characteristics
• Absolute guarantee of watertight joints, thanks to the elastomeric seal (factory fitted), that do not require the
use of any special tools, glues or solvents.
• The white internal surface facilitates video camera pipe inspection.
• The special material mix that composes the intermediate layer of the pipes increases the crushing and impact
resistance of the pipes at low temperatures. The particular characteristics of the material also provide a good
sound insulating performance, one of the best when compared with products in the same category.
• Extremely fast and easy to install thanks to the light weight of the products.
• Range of diameters from OD 32 mm to OD 160 mm, wide choice of special pieces and accessories that
allow the construction of any type of system and the connection to waste systems in different materials such
as cast iron, PE, PVC, etc.
• The material is not affected by stray currents and is compatible with the majority of chemical substances
normally present in waste waters.
• An high abrasion resistance and extremely smooth internal surfaces guarantee minimal pressure losses and
no deposit formation.
• Pipes are available in various lengths (from 150 mm to 5 m) and by using the dual socketed pipes and fittings
(sliding double socket) material wastage is avoided.

Figure 1.7 Layering of the pipe.


Push-fit socket with lip seal
The push-fit socket is fitted with a lip seal that guarantees the
hydraulic tightness and free movement of the pipe in the event of
thermal expansion. The geometrical characteristics of the socket
Intermediate layer ensure a fast and easy installation.
Is made of a mix of polypropylene and mineral loads that offers a
significant mechanical resistance even at low temperatures.

External layer Internal layer


Is produced with grey polypropylene and guarantees excellent The inside of the pipe is made up of an extremely smooth layer
mechanical protection and resistance to abrasion. of white polypropylene that facilitates video inspection operations
and guarantees resistance to chemical agents.

16 VALSIR WASTE AND DRAINAGE SYSTEMS


1.3.3 Technical details
1
Table 1.5 Typical technical details.

Property Value Test method


Homopolymer polypropylene for internal and external layers,
Pipe material -
mix of polypropylene and mineral loads for the intermediate layer
Fitting material Fitting material(2) -
Seal material SBR rubber
Fittings: Grey RAL 7037.
Colour Pipes: Grey RAL 7037 for the external layer, Black for the -
intermediate layer, White for the internal layer.
Diameters 32÷160 mm -
High and low temperature waste and drainage systems inside
the building or anchored externally to the walls of the building
Application -
(application area B) or laid directly in concrete; ventilation of
waste systems; gravity rainwater drainage systems.
Connections Connection with push-fit socket with rubber seal. -
Minimum temperature of use -10°C -
Maximum temperature of +95°C (intermittent)
-
waste water +80°C (continuous)
Minimum pressure Not suitable for drainage systems under negative pressure -
Maximum pressure +1.5 bar (1)
-
Composition of waste water pH 2÷12 -
LSC,A=17 dB(A) with flow of 2 l/s, measurement performed on
-
ground floor, behind the installation wall with 2 clips per floor
Soundproofing performance((3)
LIN=20 dB(A) with flow of 2 l/s, measurement performed on
-
ground floor, behind the installation wall with 2 clips per floor
pipes: > 940 kg/m3 (medium thickness)
Density at 23°C > 1800 kg/m3 (intermediate layer) EN ISO 1183-2
fittings: > 900 kg/m3
Melt Index 230/2.16 kg < 3.0 g/10 min EN ISO 1133
Elasticity modulus 1650 MPa ISO 527-2
Tensile strength ≥ 22 MPa ISO 527-2
Ultimate elongation ≥ 500% ISO 6259-3
Crystalline melting temperature ≥ 160°C EN 728
VICAT B temperature (50N) 95°C ISO 306
Linear heat expansion coefficient 0.11 mm/m·K -
Suitable for use outdoors(4). Suitable to be stored outdoors
UV resistance -
(for periods not exceeding 18 months).
Halogen content Halogen-free -
Fire resistance D-s3,d2 EN 13501-1
Reference construction standard EN 1451-1 -
Pipes in wooden frames with strapping for large diameters,
in bundles tied with plastic elements for other diameters, in
Packaging -
cardboard boxes for small diameters and reduced lengths.
Fittings in cardboard boxes.

(1) This product line is suitable for gravity waste systems, the value indicated therefore refers to the maximum pressure that can be applied during system
testing at 20°C.
(2) The fittings are the same product line PP.
(3) For greater detail refer to chapter 2 “Noise in waste systems”.
(4) Provided protected from direct sunlight, for example, using a special protective paint.

VALSIR WASTE AND DRAINAGE SYSTEMS 17


1.3.4 Application field
1 The Valsir® PP3 pipes and fittings meet the requirements of the EN 1451 Standard and can be used inside
buildings destined for residential and industrial use and, in particular, for these following purposes:
a) Waste pipes for domestic waste waters (low and high temperature).
b) Ventilation pipes connected to the waste pipes previously indicated.
c) Discharge of rain water inside the structure of the building.

As prescribed in the European Standard EN 1451 the Valsir® PP3 pipes are suitable for applications identified
with the “B” marking that identifies pipes and fittings for use inside the building or outside, anchored to the wall.

1.3.5 Dimensions
The nominal diameters, the nominal wall thickness and relative tolerances of the Valsir® PP3 pipes are indicated in
the following table. These values are in compliance with those set by the standards currently in force.

Table 1.6 Dimensional characteristics of the pipes.

Nominal diameter External diameter Thickness Series S Application area


DN [mm] OD [mm] s [mm]
32 32 +0.3
0 1.8 +0.4
0 20 B
+0.3 +0.4
40 40 0 1.8 0 20 B

50 50 +0.3
0 1.8 +0.4
0 20 B

70 75 +0.4
0 1.9 +0.4
0 20 B
+0.4 +0.5
90 90 0 2.2 0 20 B

100 110 +0.4


0 2.7 +0.5
0 20 B
+0.4 +0.6
125 125 0 3.1 0 20 B

150 160 +0.5


0 3.9 +0.6
0 20 B

Note: The tolerances indicated are specified in the reference standard EN 1451.

1.3.6 Connection systems


Different methods can be used for connecting the pipes and/or fittings in polypropylene:
• Connection with push-fit socket.
• Connection with a slip sleeve.

For more information on connection methods see chapter 8 “Connections and testing”.

1.3.7 Quality marks


The quality marks obtained for the construction of Valsir® polypropylene pipes and fittings are the following:

BY DE HU IT PL RO RU UA

18 VALSIR WASTE AND DRAINAGE SYSTEMS


1.3.8 Marking
1
Figure 1.8 Pipe marking.
Indication of
Name of External diameter application area Indication of Product
manufacturer and thickness (B) and series production plant approvals

Brand name (PP3) Indication of material Reference Indication of


(PP/PP-M/PP) standard production period

Figure 1.9 Fitting marking.

Name of
Indication of
manufacturer
material (PP-H)
Connection
diameters
PP-H
HTEA DN 75-75 X 45° Characteristic angle
(for bends and branches)
Reference EN 1451 -B-
standard
Indication of
Schwerentflammbar B1 application area (B)

Product approvals

VALSIR WASTE AND DRAINAGE SYSTEMS 19


1.4 Valsir Triplus®. Triple layer soundproof system for waste and drainage
1 inside the building

1.4.1 The product


The Valsir Triplus® system is suitable for the
construction of high and low temperature waste
systems, for the ventilation of waste systems and for
rainwater drainage inside civil and industrial buildings,
hospitals, hotels, etc.

Thanks to its mechanical resistance the system is also


suitable for use in central dust collection systems.
The pipes are composed of three layers of material,
which, when put together, give the pipes high
mechanical characteristics at low temperatures and
an excellent soundproofing performance.

1.4.2 Characteristics
• Excellent sound insulation performance; the system reduces noise to just 12 dB(A) with a flow of 2 l/s.
• Absolute guarantee of watertight joints, thanks to the elastomeric seal (factory fitted), that do not require the
use of any special tools, glues or solvents.
• Extremely fast and easy to install thanks to the light weight of the products.
• Wide range of diameters from OD 32 mm to OD 250 mm and the availability of transition accessories for
connection to existing waste systems in different materials such as cast iron, PE, PVC, etc.
• Excellent impact resistance even at low temperatures thanks to the triple-layer structure.
• High resistance to a wide range of chemical compounds also at high temperatures; not affected by stray
currents.
• An high abrasion resistance and extremely smooth internal surfaces guarantee minimal pressure losses and
no deposit formation.
• Pipes are available in various lengths (from 150 mm to 3 m) and by using the dual socketed pipes and fittings
(sliding double socket) material wastage is avoided.

Figure 1.10 Layering of the pipe.


Push-fit socket with lip seal
The push-fit socket with lip seal guarantees water tightness and
allows movement of the pipe due to thermal expansion.
The geometric characteristics of the socket ensure installation
Intermediate layer speed and simplicity.
Obtained with a mix of polypropylene and mineral fillers
that guarantees elevated mechanical resistance and
excellent soundproofing performance.

Exterior layer Interior layer


Produced in polypropylene, guarantees The inside of the pipe is made of a layer in polypropylene that
elevated impact resistance and excellent results in an extremely smooth internal surface and a high
mechanical protection. resistance to chemical agents.

20 VALSIR WASTE AND DRAINAGE SYSTEMS


1.4.3 Technical details
1
Table 1.7 Typical technical details.

Property Value Test method


Homopolymer polypropylene for the internal and external layers,
Pipe material -
mix of polypropylene and mineral loads for the intermediate layer
Fitting material Homopolymer polypropylene + mineral charges -
Seal material SBR rubber
Fittings: Light blue RAL 5015.
Colour Pipes: Light blue RAL 5015 for the internal and external layers, -
Black for the intermediate layer.
Sizes 32÷250 mm -
High and low temperature waste and drainage systems inside
the building or anchored externally to the walls of the building
Application -
(application area B) or laid directly in concrete; ventilation of
waste systems; gravity rainwater drainage systems.
Connections Push-fit socket connection with rubber seal. -
Minimum temperature of use -25°C -
Maximum temperature +95°C (intermittent)
-
of waste water +80°C (continuous)
Minimum pressure -500 mbar(1) -
Maximum pressure +1.5 bar(2) -
Composition of waste water pH 2÷12 -
LSC,A=12 dB(A) with flow of 2 l/s, measurement performed on
EN 14366
ground floor, behind the installation wall with 2 clips per floor
LIN=15 dB(A) with flow of 2 l/s, measurement performed on
DIN 4109
Soundproofing performance((3) ground floor, behind the installation wall with 2 clips per floor
Rw + Ctr 42 without pipe cladding and with 13 mm plasterboard
Building Code of Australia
wall and 75 mm R1.5 insulation, evaluation made with flow of 2
(Part F5.6)
and 4 l/s.
pipes: > 1200 kg/m3 (medium thickness)
Density at 23°C > 1800 kg/m3 (intermediate layer) EN ISO 1183-2
fittings: > 1400 kg/m3
Melt Index 230/2.16 < 5.0 g/10 min EN ISO 1133
Elasticity modulus 1500 MPa ISO 527-2
Tensile strength ≥ 18 MPa ISO 527-2
Ultimate elongation ≥ 600% ISO 6259-3
Crystalline melting temperature ≥ 160°C EN 728
Linear heat expansion coefficient 0.08 mm/m·K -
Suitable for use outdoors . Suitable to be stored outdoors
(4)
UV resistance -
(for periods not exceeding 18 months).
Halogen content Halogen-free -
Fire resistance Euroclass D-s3,d0 EN 13501-1
Reference construction standard EN 1451-1 - AS7671:2003 - DIBt z42.1-426 -
Pipes in wooden frames with strapping for large diameters,
in bundles tied with plastic elements for other diameters, in
Packaging -
cardboard boxes for small diameters and reduced lengths.
Fittings in cardboard boxes

(1) The system is suitable for the creation of central dust collection systems. The values indicated refer to 20°C.
(2) The system is suitable for gravity waste and drainage systems, the value indicated refers therefore to the maximum pressure that can applied during
system testing at 20°C.
(3) For greater detail refer to chapter 2 “Noise in waste systems”.
(4) Provided protected from direct sunlight, for example, using a special protective paint.

VALSIR WASTE AND DRAINAGE SYSTEMS 21


1.4.4 Application field
1 The Valsir Triplus® pipes and fittings meet the requirements of the EN 1451 Standard and can be used inside
buildings for residential and industrial use and in particular for the following applications:
a) Waste systems for transporting domestic waste waters (low and high temperature).
b) Ventilation pipes connected to the waste systems previously indicated.
c) Rain water systems inside the structure of the building.

Followings in the European Standard EN 1451 the Valsir Triplus® pipes are suitable for applications identified
with the “B” marking that identifies pipes and fittings for use inside the building or outside, anchored to a wall.

1.4.5 Dimensions
The diameters, the wall thickness and the relative tolerances of the Valsir Triplus® pipes are indicated in the
following table.

Table 1.8 Pipe dimensional characteristics.

Nominal diameter External diameter Thickness Series S Application area


DN [mm] OD [mm] s [mm]
30 32 +0.3
0 1.8 +0.4
0 16 B

40 40 +0.3
0 1.8 +00.4 16 B

50 50 +0.3
0 1.8 +0.4
0 16 B
+0.4 +0.5
70 75 0 2.6 0 14 B

90 90 +0.4
0 3.1 +0.6
0 14 B
+0.4 +0.6
100 110 0 3.4 0 16 B

125 125 +0.4


0 3.9 +00.6 16 B

150 160 +0.5


0 4.9 +0.7
0 16 B
+0.5 +0.6
200 200 0 6.2 0 16 B

250 250 +0.5


0 7.7 +0.8
0 16 B

Note: The tolerances indicated are specified in the reference standard EN 1451.

1.4.6 Connection systems


Different methods can be used for connecting the pipes and/or fittings:
• Connection with push-fit socket.
• Connection with sliding sleeve.

For more information on connection methods see chapter 8 “Connections and testing”.

1.4.7 Quality marks


The quality marks obtained for the construction of Valsir Triplus® pipes and fittings are the following:

AT AU CZ DE DK ES HR IT NO PL RS RU SE SG UA

22 VALSIR WASTE AND DRAINAGE SYSTEMS


1.4.8 Marking
1
Figure 1.11 Pipe marking.
Indication of
Name of External diameter application area Indication of Product
manufacturer and thickness (B) and series production plant approvals

Brand name (Triplus) Indication of material Reference Indication of


(PP/PP-M/PP) standard production period

Figure 1.12 Fitting marking.


Brand
Name of name
manufacturer Triplus Indication of
Connection material (PP-M)
diameters
TRIPLUS PP-M
HTEA DN 75-75 X 45° Characteristic angle
(for bends and branches)
Reference EN 1451 -B-
standard
Indication of
application area (B)
Product approvals

VALSIR WASTE AND DRAINAGE SYSTEMS 23


1.5 Valsir Silere®. Soundproof system for waste and drainage inside the building
1
1.5.1 The product
The Valsir Silere® product line is composed of push-
fit pipes and fittings and accessories that guarantee
sound-reducing properties in waste systems, in
compliance with the standards and regulations in
force. This product line is suitable for the construction
of high and low temperature waste systems, for
the ventilation of waste systems and for rainwater
drainage inside civil and industrial buildings, hospitals,
hotels, etc.

The system is characterised by a large wall thickness


and high specific weight which make it possible to
reach a soundproofing performance that is one of the
best available on the market today

1.5.2 Characteristics
• Excellent soundproofing performance; the system offers low noise levels of 6 dB(A) with flows of 2 l/s.
• Absolute guarantee of watertight joints, thanks to the elastomeric seal (factory fitted), that do not require the
use of any special tools, glues or solvents and which simplifies installation.
• Wide range of diameters from OD 58 mm to OD 160 mm and the availability of transition accessories for
connection to existing waste systems in different materials such as cast iron, PE, PVC, etc.
• Excellent impact resistance even at low temperatures.
• High resistance to a wide range of chemical compounds also at high temperatures; not affected by stray
currents.
• An high abrasion resistance and extremely smooth internal surfaces guarantee minimal pressure losses and
no deposit formation.
• Pipes are available in various lengths (from 150 mm to 3 m) and by using the dual socketed pipes and fittings
(sliding double socket) material wastage is avoided.

Figure 1.13 Layering of the pipe.

Push-fit socket with lip seal


The push-fit socket is fitted with a lip seal that guarantees hydraulic
tightness and free movement of the pipe caused by heat expansion.
The shape of the socket ensures speed and ease of installation.

Single layer of high thickness material


The entire wall of the pipes and fittings is made up of the same mix of
polypropylene and mineral loads which guarantees high mechanical
resistance, excellent soundproofing performance, extremely smooth
internal surfaces and high resistance to chemical agents.

24 VALSIR WASTE AND DRAINAGE SYSTEMS


1.5.3 Technical details
1
Table 1.9 Typical technical details.

Property Value Test method


Pipe material Mix of polypropylene and mineral loads -

Fitting material Mix of polypropylene and mineral loads -

Seal material SBR rubber

Colour RAL 7035 -

Sizes 58÷160 mm -

High and low temperature waste and drainage systems inside


the building or anchored externally to the walls of the building
Application -
(application area B) or laid directly in concrete; ventilation of
waste systems; gravity rainwater drainage systems.

Connections Push-fit socket connection with rubber seal. -

Minimum temperature of use -20°C -

Maximum temperature of waste +95°C (intermittent)


-
water +80°C (continuous)

Minimum pressure -500 mbar(1) -

Maximum pressure +1.5 bar(2) -

Composition of waste water pH 2÷12 -

LSC,A=6 dB(A) with flow of 2 l/s, measurement performed on


EN 14366
ground floor, behind the installation wall with 2 clips per floor

LIN=9 dB(A) with flow of 2 l/s, measurement performed on


DIN 4109
Soundproofing performance(3) ground floor, behind the installation wall with 2 clips per floor

Rw + Ctr 46 without pipe cladding and with 13 mm plasterboard


Building Code of Australia
wall and 75 mm R1.5 insulation, evaluation performed with flow
(Part F5.6)
of 2 and 4 l/s.

Density at 23°C 1600 kg/m3 EN ISO 1183-2

Elasticity modulus 2800 MPa ISO 527-2

Tensile strength ≥ 14 MPa ISO 527-2

Ultimate elongation ≥ 80% ISO 6259-3

Crystalline melting temperature ≥ 160°C EN 728

Linear heat expansion coefficient 0.08 mm/m·K -

Suitable for use outdoors(4). Suitable to be stored outdoors


UV resistance -
(for periods not exceeding 18 months).

Halogen content Halogen-free -

Fire resistance Euroclass C-s3,d0 EN 13501-1

Reference construction standard EN 1451-1 - WMTS-508:2013 - NBK 19 -

Large diameter pipes are supplied in wooden frames


Packaging with strapping, small diameter and short pipes are wrapped in -
shrink film. Fittings are wrapped in shrink film.

(1) The system is suitable for the creation of central dust collection systems. The values indicated refer to 20°C.
(2) The system is suitable for gravity waste and drainage systems, the value indicated refers therefore to the maximum pressure that can applied during
system testing at 20°C.
(3) For greater detail refer to chapter 2 “Noise in waste systems”.
(4) Provided protected from direct sunlight, for example, using a special protective paint.

VALSIR WASTE AND DRAINAGE SYSTEMS 25


1.5.4 Application field
1 The Valsir Silere® pipes and fittings meet the requirements of the EN 1451 Standard and can be used inside
buildings for residential and industrial use and in particular for the following applications:
a) Waste systems for transporting domestic waste waters (low and high temperature).
b) Ventilation pipes connected to the waste systems previously indicated.
c) Rain water systems inside the structure of the building.

As prescribed in the European Standard EN 1451 the Valsir Silere® pipes are suitable for applications identified
with the “B” marking that identifies pipes and fittings for use inside the building or outside, anchored to a wall.

1.5.5 Dimensions
The diameters, the wall thickness and the relative tolerances of the Valsir Silere® pipes are indicated in the
following table.

Table 1.10 Pipe dimensional characteristics.

Nominal diameter External diameter Thickness Application area


DN [mm] OD [mm] s [mm]
50 58 +0.3
0 4.0 +0.5
0 B
+0.3 +0.5
70 78 0 4.5 0 B

90 90 +0.4
0 4.5 +0.6
0 B

100 110 +0.4


0 5.4 +0.7
0 B
+0.4 +0.7
125 135 0 5.6 0 B

150 160 +0.5


0 5.6 +0.7
0 B

1.5.6 Connection systems


Silere pipes and/or fittings use a number of connection methods:
• Connection by means of push-fit fitting.
• Connection by means of a sliding sleeve.
• Connection by means of a bi-joint sleeve.

For more information on connection methods see chapter 8 “Connections and testing”.

1.5.7 Quality marks


The quality marks obtained for the construction of Silere® pipes and fittings are the following:

AT AU BY CH DK HU NO PL SE UA

26 VALSIR WASTE AND DRAINAGE SYSTEMS


1.5.8 Marking
1
Table 1.11 Pipe marking.
Name of External diameter Indication of
manufacturer and thickness production period

Brand name (Silere) Indication of Product


production plant approvals

Table 1.12 Fitting marking.

Name of Brand name


manufacturer Silere
Connection
diameters
SILERE
HTEA DN 78-78 X 45° Characteristic angle
(for bends and branches)
Reference EN 1451 -B-
standard
Indication of
application area (B)
Product approvals

VALSIR WASTE AND DRAINAGE SYSTEMS 27


1

28 VALSIR WASTE AND DRAINAGE SYSTEMS


Valsir was founded in 1987, on the basis of WASTE SYSTEMS
a precise industrial strategy adopted
by the Fondital Group - a holding that is leader in the
plumbing and heating market with a sales turnover SUPPLY SYSTEMS
of over 900 million Euro and 2,600 employees - with
factories in Italy, in Valsabbia to the north of Brescia
and abroad in Portugal, Poland, Russia, Romania, the GAS SYSTEMS
Ukraine, France and South Africa.

Valsir is today a solid and expanding firm within a group FLUSHING SYSTEMS
whose true points of cohesion and strength lie within
a strong sense of collaboration and the contribution of
specific professional skills of each single component.
BATHROOM SYSTEMS
The head and heart of Valsir are in Vestone, in
Valsabbia, on the route which leads from Lake Garda to
the Brenta Dolomites. TRAPS

It is here that the strategies of this globally oriented


company are defined, involving business agreements RADIANT SYSTEMS
and joint-ventures in Europe, Asia and Africa.

Economic growth, technological development, pursuit


of quality, on-going research, project design activities, DRAINAGE SYSTEMS
the strong presence in European markets and in the rest
of the world are the elements that have guided and still
guide Valsir policies today. ACADEMY

Value: 87,00 €
L02-345/2 – Novembre 2014

VALSIR S.p.A.
Località Merlaro, 2
25078 Vestone (BS) - Italy
Tel. +39 0365 877.011
Fax +39 0365 81.268
e-mail: [email protected]
www.valsir.it

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