Surname

Forename

Telephone Number

IT Skills
A

(Microsoft Windows & Office)

A

Customer Liaison
Soft Skills

Communication Skills
D

Loose coil retaining wedges.

Slot exit and overhang partial

D

discharge (Corona)
Stators (Winding)

Coil movement and fretting of

D

bindings

Mains / Neutral connections and

B

RTD's

Low IR and PI
B

Earth and phase faults

Electrical test results and fault

C

finding
D

HV Test

Under cap block movement and

D

coil distortion
(Mechanical Vibration)

Slot liner movement / migration

D
Main Rotors and Excitation Systems

and air vent blockage

J' lead block and 'D' lead

D

connections

Inter turn, earth and general fault

D

finding (Electrical vibration)

Contamination removal and control

D

(Stators and Rotors)

Full understanding of technical

A

drawings (stators, rotors and

exciters)
D

Full Installation
D

Bearings Inspections
D

Oil systems and seals

D

Air / water coolers

D

Journal condition
D

Alignment
Mec
D
Rotor removal

D
Surveys
Mechanical

D
Rotor cap removal

D
Balancing

D
Fault finding

D
Gearboxes
D

Clutches

Understanding of technical
B

drawings
D

Generator commissioning
D

Generator Protection Systems

A

MAVR
A

STAVRS
A

PEAVERS
A

A50
A

A32
A

A30
A

A12
Electrical

TDAVR
A

A3100
C

Synchronisers
A

PSS
D

Switchgear
A

Power Managements Systems

A

Type B
A

PMS fault Finding

C

Mechanical Transformers
C

Electrical Transformers
C

Tap Changers
Transformers

Tap Changers Control

 How many hydro-electric stator re-wind's have you completed?
How many turbo-generator re-wind's have you completed?
How many stator re-wedges have you completed?
How many core iron repair projects have you completed?

Name:

Height:

4= I am very familiar with this operation, could instruct others

3= I confident doing this operation without instruction
2= I have done this operation but I am not comfortable doing it without support
1= I have never done this operation. Need training

Understanding of Drawings & Procedures:

Exciter:

1 Diode Wheel Assembly:

3 Cleaning Exciter and Diode Wheel Components

1 Silver Plating Diode Wheel and Exciter Components

3 Testing Diode Wheel and Exciter Components

1 Module Disassembly, Testing and Reassemble

1 Diode Wheel Reassembly

Strip:

1 Jaws of Life Usage

1 Tugger & Mouse Set up & Usage

Stator Core:

1 Knife Test
1 Layout for Building Bolt Installation

1 Unstack / Stack Step Iron & End Shield

1 Installation of Slot Wood & Keeper Bolts

1 Installation & Tightening of Pressing Plates

1 Set up & Usage of Constant Pressure Nuts

1 Understanding Crown Compensation Data

1 Stack Spiral Core

1 Stack Standard Core

1 Installation of Donut Core

1 Install Nitronic Through Bolts

1 Core Torque ( Hytorq)

1 Core Tensioning ( Biach)

1 Core Tensioning - Hydraulic Nuts

1 Core Tensioning - Key Bars

1 Core Seal Measurements

1 Iron Repair - Mica Insertion

1 Iron Repair - Etching

1 Iron Repair - Grinding

1 Building Bolt End Replacement

1 Arrowhead Insertion / Removal

2 End Plate Remove / Install

1 TC Installation & Loop Test Prep

1 Bore Rings - Loosen & Tighten

Rewind:

Layout:

1 Layout Windings - Starting Slot/ Sequence / Throw

1 Layout Diamond Spacers

1 Layout RTDS

1 Layout RTD Cleats

1 Layout Fiber Optics

1 Layout Wedges

1 Layout Radial Platforms

1 Layout End Windings for Blocking

1 Lay out Parallel Ring Blocking

1 Layout Rigi Flex Frame Modification

1 Layout Fiber Optic Frame Penetration

Installation:

1 Coil Support Braces

1 In Board Coil Support Ring

1 Out Board Bottom Coil Support Ring

1 Set Cones & Slip Ring ( Rigi Flex)

1 Coils (Center & bottom in slot, measure for strike distance, etc.)

1 Diamond Spacers ( Roped)

1 Diamond Spacers ( Banded)

1 Sidefiller - Flat

1 Sidefiller - Ripple

1 Wedges

1 Radial Band Block

1 Radial Bands

1 Top Coils Support Ring

1 End Blocking - Rigi Flex

1 Series & Phase Blocking

1 Resin & Clamp Coil Ends

1 Side Plates

2 Resistors - Install & Solder

1 "J" Tube Assemblies

1 RTD Blocks & Tubes

1 Core Blocks

1 Parallel Ring

1 Tombstone Assemblies

1 Strain Blocks

1 Coil Support Hoses

1 Strain Gauges for Frame Footload

1 Decoupled Braces

1 Main Lead Bushings

1 Main Lead Cleats

1 Flex Shunts

1 Main Lead Bellville Assembly

1 Insulate Series

1 Insulate Phase Leads

1 Insulate Main Leads

1 Flux Probe

1 Bookends & Flex Plates

1 BFR

1 Coil End Insulation Boxes

1 Teflon Hose Clamps ( Water cooled units)

Brazing:

1 Mini Torch

1 Oxyacetylene

1 Poke Gun

1 Resistance

1 Induction

Fit & Connect:

Soldered Series Connections:

1 Conventional

1 Single Tube

1 2-Pole Double Tube

1 4-Pole Double Tube

1 Water Cooled

Series Connections - Other

1 Brazed Bars

1 Brazed Strands

1 Rigi Flex ( Mechanical)

Fit & Connect: (cont.)

Phase Connections:

1 Bolted Solder Connection

1 Wrap around Butt Connection (Soldered)

1 Water Cooled (Soldered)

1 Rigi Flex ( Mechanical)

1 Brazed Bars

Resin Machines:

1 Liquid Controls Machine

Misc. Operations:

1 Sifco Silver Plating

1 Coil Insulation Repair

1 Coil Layout for Coronox & Conducting Varnish

1 Diamond Spacer Removal

1 Air Gap Baffle Repair

1 Water Evacuation Skid

1 Stub End Replacement

1 Litton Veem Connections

1 Braze on New Coil Strands

Rotor Electrical Testing

2 10 Minute Megger

1 2-Pole Balance & Impedance test

1 4-Pole Balance & Impedance Test

1 DC Resistance Test with Valhalla

2 DC Resistance Test with DLRO

2 DC Resistance Test with Kelvin Bridge

1 Locating shorts in rotor winding with multi-meter

1 Locating Ground in rotor windings with a multi-meter

1 AC Hi-Pot of slot cells

1 Set-up and run Induction & Brazing sets

1 Helium Leak Test - Siemens rotors

1 Helium Leak Test - hose O Rings ( Siemens 4-Pole water-cooled)

Brazing on Rotors

1 Induction Brazing

1 Resistance Brazing

1 Torch Brazing

Remove and Replace Radial Lead and Seal

Westinghouse Units:

1 2 Piece (saw cut) old style radial leads

1 2 Piece ( new design) Radial leads

1 1 Piece radial leads with tapered Whitworth thread

1 1 Piece radial leads with tapered Whitworth thread & coil spring

1 A C Units

Axial Lead & Flux Bar Removal & Installation

1 Drill out and remove bore plugs

1 Remove axial lead, tube & flux bar

1 Drill new radial lead holes

1 Reinstall tube, radial lead & flux bar

1 Freeze new bore plug & install

Disassembly and assembly of Fluted Shaft Rotors

1 Remove & replace coupling

1 Remove & replace Blower Hubs

1 Remove & replace wedges

1 Remove & replace coil turns

Retaining Ring Remove & Replacement

1 Conventional magnetic ring

1 Intercooled non-magnetic ring

2 End plates

Cross-over Changeouts

1 Conventional rotor

1 Inner cooled rotor

1 Siemens Rotor

Collector Rings Removal & Replacement

1 2 Piece Westinghouse Unit with insulator between pieces

1 1 Piece Westinghouse with insulator shrunk-on shaft

1 Siemens Unit

1 A.C. Unit

1 G.E. Unit

Stator Inspection:

1 Inspect Flexible connectors between circuit ring & High voltage bushings

1 Inspect coil insulation adjacent to core using micro imaging device

1 Hydraulic Characteristic test prior to draining water

Maintenance:

1 Replace O-rings in internal primary water Teflon hose

1 Replace O-rings in primary water inlet & outlet compensators

1 Replace O-rings in Circuit Ring extension flanges

1 Insulate Circuit Ring extension flanges with sleeve & potting

Tests:

1 Verify water flow through hollow conductors

1 Helium Leak test Teflon Hose Connections

1 Slot Wedge Compression check

1 Pressure Plate Radial Stud torque measurements

1 Coil Clamp Torque Check Measurements

1 Voltage Drop Test of bolted series connections

High Voltage Bushing Refurbishment:

1 Remove & replace braided flex straps & connection pieces from airside

1 Remove & replace flexible connections between bushings & circuit ring

1 Remove Teflon hoses & water flanges

1 Remove & replace thrust collar & epoxy cone

1 Remove & replace O Rings

 Siemens Exciter:

1 Replacement of Exciter Hydrogen Seals & Multikonact Bands

Comments:
 Weight:

Please put the the appropriate number in each box

Exciter:

Generator
Rotor
Siemens Water Cooled Generators