Product Catalogue: Ulf - Scale Controller Electronic Ionizer

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GREEN SOLUTION

Product
Catalogue

ULF - SCALE CONTROLLER


ELECTRONIC IONIZER
DéScale commits to provide a sustainable Total Quality Solution (TQS) to Scale Removal, Scale Prevention and Cooling
Water Sanitization.

DéScale ULF-Scale Controller, an advance electromagnetic technology specially designed for effective removal and
prevention of hard-water scale formation within cooling water and boiler system.

DéScale Electronic Ionizer uses copper and silver ions for disinfection of algae, fungi, bacteria and viruses within circulating
water systems and water features. DéScale Electronic Ionizer is really a green-technology that eliminates harmful and
unnecessary chemicals that pollutes our beloved Mother Nature.

DéScale technology instructed Signal coil connected to Unique combination of ULF waves reach
ULF waves in order to the controller, being the resonance frequency of water
achieve frequency resonance, wrapped on the pipe’s molecules, creating a special impact that
impact within the range of external. causes carbonate minerals to lose their
1,000Hz – 22,000Hz. adhesive properties.

Incoming / recirculating water containing


carbonate minerals such as calcium and
magnesium carbonate, contributing to
Scale Formation.

ULF-Scale Controller
Scale is the hard-minerals deposit that is formed within the inner
surface of water flow piping, cooling towers, chillers, boilers, heat
exchangers evaporative condensers etc.

Calcium Carbonate and Magnesium Carbonate are usually the


main component of scales formation in the water systems.
Electronic
Cu+
Ag+ Ag+ Cu+
Cu+ Ag+

Ionizer Cu+ Ag+

COPPER SILVER
IONS IONS

DéScale Electronic Ionizer uses copper and


silver ions for disinfection of algae, fungi,
bacteria and viruses within circulating water
systems and water features.

Through the precise control of the microprocessor’s linkages with the electrodes, the positively charged ions released
into the water disinfecting through electrostatic bonds that penetrated the negatively charged areas of the
microorganism cell walls.

The ions released into the water remain in the water, providing a residual protection on a consistent basis. It is a real
long-term, sustainable and nontoxic water sanitization equipment that helps protect our Mother Nature away from
chemical pollution in water.

S cales

Water - the universal solvent is widely used in cooling systems as a


heat transfer medium in various industries. However, depending on
Biological the quality of the water supply, several correlated cooling
Growth water-related problems have the tendency to surface at a rapid rate. 
Fouling Corrosion
Interrelation of the cooling water problem

(Sun Light)
Growth of Algae
Dissolved Nutrients Adhesion of Algae

iss
D

olv
ed Growth of Bacteria and Fungi
Make-up water, Oxyge
n
Atmosphere, Air,
Process leakage
Biofouling
Growth of
)
Suspended Solid (Adhesion Anaerobic Bacteria
ul a tio n)
(Accum Ag+
Cu+

Cu+

(Removal) Ag+

Cooling Water System

Schematic process of biofouling formation in open recirculating cooling water systems


Installation Schematic
DéScale for Cooling Tower & HVAC System

Air Flow

GREEN SOLUTION

A DéScale MI installation on
side stream recirculation Fan

B DéScale DS installation on
open-loop recirculation
Electrode
Chamber
Water Sprinkler

C DéScale DS installation on
close-loop recirculation
Infills

(A)
Power
Source

Cooling Tower

Air Handling Unit


Make-Up
Side Stream Water Line
(C) Water Pump
Condenser
Power Blowdown Water Pump
Supply

DéScale
Coil Chiller
Wrapping
(B)

Power
Supply
DéScale
Coil
Wrapping

CHWR

Evaporator
CHWS
Chilled
Water Pump CWR

Condenser
CWS

Chiller’s Energy Wastage due to Scale Deposit

Scale deposit causes a great wastage of energy resulting from


the lower heat transfer / thermal conductivity inefficiency.
Typically, a calcium carbonate scale of just 0.5mm in thickness
is estimated to Energy Wastage by 18% .

55%
Thermal Conductivity of Watts per meter Kelvin (W/m K)
46% Copper 393
Aluminium 221
% Increase in Energy Cost

37%
Iron 67
28% Mineral Scales 0.08 ~ 3.2
Calcium Carbonate 2.9
18% Biofile (microbial film) 0.41 ~ 0.95
9%
Factors Contributing to Scales Formation
High pH – Increase in pH and alkalinity values reduce the
0.25 0.50 0.75 1.00 1.25 1.50 solubility of calcium carbonate and other minerals in the water.
Scale thickness (X) in mm
High TDS – The rise of Total Dissolved Solids (TDS) increase the
rate of scale formation as water evaporates.
Temperature – Temperature elevation causes carbon dioxide
to evaporate and allows scales to form.
Water quality – Microbial growth and the presence of
suspended solids found in water increase scales and cause
deposition formation, as they act as nucleation sites for
crystallites seeding. Slime formed by bacteria acts as a binder
for scales and other foulants as well.
Removes
existing scale
and prevents new
scale
formation.

Huge energy Disinfect


savings, as heat algae and
transfer efficiency microorganism in
improves. cooling water
system.

GREEN SOLUTION

Improves Protecting
production equipment
efficiency, as from premature
maintenance failure. Say no to
downtime is chemical
reduced. corrosion.
Environmental
friendly – saves
water and zero
chemical pollution
to Mother
Nature.

Application and Benefits


Cooling Tower and Piping
Scale removal of cooling tower infills, pumps and piping system. Disinfecting algae, biofilm and
microorganism in the cooling tower water system. Improving performance of the whole cooling system.

Chiller and HVAC


Effective removal of scale deposit in heat-exchanger tubes of the condenser (open-loop) and evaporator
(close-loop). Energy savings resulting from improved heat transfer co-efficiency.

Boiler
Removal of scale from boiler fire tubes (surface which comes in contact with water), condensation tanks,
piping and pumps. Fuel savings resulting from improved heat transfer co-efficiency.

Evaporative Condenser
By removing scale deposits on evaporative condenser tubes, heat transfer/cooling efficiency will improve
tremendously. Cleaning of the tubes becomes much easier as hard scale turns into soft, muddy substance
over time.

Heat-exchanger/Oil Cooler and Injection Molding


The ability to transfer heat remains a central feature for many industrial processes. Malfunctions in heat
transfer caused by hard scale could result in reduced production output, increased rejection rate and
reworks. For instance, inefficiency in the heating and cooling processes in plastic injection moulding
machines often result in deformation of end-products. Constant scale removal and prevention on a
sustainable basis is crucial.

Industries
- Automotive Industry - Ice Making Industry - Pharmaceuticals
- Cruise ships, Maritime - Oils and Fats - Textiles Manufacturing
- Foods and Beverage Industry - Plastics Manufacturing - Waste Water Treatment
- Hospitals and Medical Centers - Power Generation - and much more.
- Hotels and Malls - Petrochemicals and Oleochemicals
ULF-Scale Controller

DS-02 DS-03
• Up to 2” non-magnetic pipe • Up to 3” non-magnetic pipe
• Nema 4 enclosure • Nema 4 enclosure
• Two (2) years warranty • Two (2) years warranty

DS-04 DS-08
• Up to 4” non-magnetic pipe • Up to 8” non-magnetic pipe
• Nema 4 enclosure • Up to 2” magnetic pipe
• Two (2) years warranty • Nema 4 enclosure
• Two (2) years warranty

DS-12 DS-20 DS-40


• Up to 12” non-magnetic pipe • Up to 20” non-magnetic pipe • Up to 28” non-magnetic pipe
• Up to 6” magnetic pipe • Up to 14” magnetic pipe • Up to 20” magnetic pipe
• Up to 3” one shot magnetic pipe • Up to 8” one shot magnetic pipe • Up to 10” one shot magnetic pipe
• Nema 4 enclosure • Nema 4 enclosure • Nema 4 enclosure
• Two (2) years warranty • Two (2) years warranty • Two (2) years warranty
Electronic Ionizer

DMI-30
• Total water volume up to 30,000 (U.S. gallons)
• Electrolysis of copper or copper-silver alloy electrode ionization method
• One (1) set 3” of electrode, comprised of copper. Optionally available
copper-silver alloy, contact DéScale for more details
• 2” black tee with bushing for 2” or 1 ½” PVC pipe electrode chamber
• 2 years warranty - excluding electrodes

MI-50
• Total water volume up to 50,000 (U.S. gallons)
• Electrolysis of copper or copper-silver alloy electrode ionization method
by a microprocessor control circuit
• One (1) set 6” of electrode, comprised of copper. Optionally available
copper-silver alloy, contact DéScale for more details
• 3” tees electrode chamber
• 2 years warranty - excluding electrodes

MI-100
• Total water volume up to 100,000 (U.S. gallons)
• Electrolysis of copper or copper-silver alloy electrode ionization method
by a microprocessor control circuit
• Two (2) sets 6” of electrodes, comprised of copper. Optionally available
copper-silver alloy, contact DéScale for more details
• 3” tees electrode chamber
• 2 years warranty - excluding electrodes
GREEN SOLUTION

ESK FLORIDA SDN BHD


201901045395 (1354725-M)

No 2, Jalan PM 6, Taman Perindustrian Merdeka,


Batu Berendam, 75350 Melaka, Malaysia.
(60) 6 317 8196 (60) 6 317 8199
www.descaleworldwide.com
[email protected]
Authorized Dealer

All specifications are subject to change without prior notice.


v1.0/0520 DSC-1000

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