INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR9418-02
April 2015

324D Excavator
Hydraulic System - Attachment
EJC1-UP
T2D1-UP
TRH1-UP
BTK1-UP
SYM1-UP

System 16: One-Way / One Pump

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp 164-6981 1 B-5
Cylinder Gp - Boom 242-6858 2 F-3
Cylinder Gp - Bucket 225-4580 3 F-8
Cylinder Gp - Stick 242-6860 4 F-7
Filter Gp - Case Drain 289-8194 5 A-4
Filter Gp - Oil 188-4140 6 A-5
Filter Gp - Oil (Pilot) 158-8987 7 A-4
Motor Gp - Swing 334-9970 8 F-6
Motor Gp - Travel (Left) 209-5992 9 F-5
Motor Gp - Travel (Right) 209-5992 10 F-4
Pump Gp - Piston (Main) 272-6957 11 B-2
Sensor As - Left Pump Pressure 221-8859 12 C-3
Sensor As - Right Pump Pressure 221-8859 13 A-3
Switch As - Implement Pilot Press 309-5769 14 B-7
Switch As - LH Travel Pressure 309-5769 15 D-8
Switch As - RH Travel Pressure 309-5769 16 D-7
Swivel Gp 234-4440 17 E-4
Tank Gp - Hydraulic Oil 289-5564 18 A-4
Valve Gp - Check (Oil Cooler Bypass) 173-4672 19 A-6
Valve Gp - LH Travel Counterbalance 322-8714 20 E-5
Valve Gp - Load Control Boom Cylinder 255-5683 21 D-2
Valve Gp - Load Control Stick Cylinder 255-5680 22 D-5
Valve Gp - Main Control 285-1349 23 C-2
Valve Gp - Pilot (Travel) 369-8502 24 D-7
Valve Gp - Pilot Control (Left Joystick) 297-0533 25 C-8
Valve Gp - Pilot Control (Right Joystick) 297-0532 26 C-7
Valve Gp - Pilot Manifold 215-5037 27 B-6
Valve Gp - Pressure Reducing (Boom, Swing Priority) 310-0210 28 B-4
Valve Gp - RH Travel Counterbalance 322-8714 29 E-4
Valve Gp - Shuttle 164-6979 30 B-4
Valve Gp - Shuttle (Joystick) 185-0462 31 B-7
Valve Gp - Solenoid (Heavy Lift) 352-7176 32 B-4
Valve Gp - Swing Cushion 322-8716 33 E-6
Attachment - System 16: One-Way / One Pump
Valve Gp - Control (Auxiliary) 259-7378 34 C-6
Valve Gp - Relief (Line) 177-2653 35 E-3
Valve Gp - Solenoid (Negative Flow Control) 398-2282 36 B-1
Valve Gp - Solenoid (Pressure Reducing) 259-7430 37 F-1
Check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Left Pump Delivery Pressure C-2
BB Right Pump Delivery Pressure A-2
CC Pilot Pump Delivery Pressure A-4
DD Left Pump Power Shift Pressure B-2
EE Right Pump Power Shift Pressure B-2
SOS Hydraulic Oil Sampling Port A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
SWING MOTOR
SWG TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(3) CYLINDER GP (4) CYLINDER GP PRKG BK
BUCKET STICK CONTROL PG
225-4580 242-6860 (8) MOTOR GP
DB SWING
SWG 334-9970
MOTOR
DRAIN (9) MOTOR GP
M LEFT TRAVEL (10) MOTOR GP
F 209-5992 RIGHT TRAVEL F
209-5992
R.C.V-C PA PB (2) CYLINDER GP
BOOM
Pp3 Pp3 242-6858
DR
AR3 BR3 AL3 BL3 A1 T1 aR2 Pa1
B1 T1
B2 B1 (37) VALVE GP
T2 T2 A1 SOLENOID
(29) VALVE GP A2
(PRESSURE REDUCING)
RH TRAVEL 259-7430
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS COUNTERBALANCE
PILOT PUMP OUTPUT
RIGHT MAIN PUMP OUTPUT
322-8714
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT ATT-Dr
SUPPLY LINE
(33) VALVE GP MA MB MB MA T
STICK CYLINDER CONTROL CIRCUIT AR4 BR4
LEFT TRAVEL MOTOR CONTROL CIRCUIT SWING CUSHION (20) VALVE GP
ATTACHMENT CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT 322-8716 LH TRAVEL P ATT-Pi
DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT COUNTERBALANCE
LEFT MAIN PUMP OUTPUT 322-8714
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
HIGH PRESS. LINE
RIGHT TRAVEL MOTOR CONTROL CIRCUIT (R) A B (L) A B B A
HEAVY LIFT CONTROL CIRCUIT
E BOOM CYLINDER CONTROL CIRCUIT E
BL2 AL2 SINGLE SINGLE

BL1 AL1 BR1 AR1

TP (FWD) (BKWD) (FWD) (BKWD)
TT (17) SWIVEL GP
SWG (21) VALVE GP
234-4440 R.C.V-G
TRAVEL(L) TRAVEL(R) MOTOR LOAD CONTROL
(24) VALVE GP DRAIN FA1 BOOM CYLINDER
PILOT (TRAVEL) 2 SPEED 255-5683
DRAIN AR2
369-8502 TRAVEL (35) VALVE GP
SDr SPi FILTER AL4 BDr
CONTROL RELIEF (LINE) BR4 BR5 AR5
177-2653
(22) VALVE GP BR5 BL3 AL3 AR5
LOAD CONTROL aL2
SP3 SP2 BP3 BPi BP2
STICK CYLINDER
BKWD FWD FWD BKWD 255-5680 aL2-2 AR2
T1 T5 T2 T4 T6 T3 FA1 Pa1 AL4 aL3 AR4
BL1 Di4 Pi4 AR1 BR1 aR3 R.C.V-B
AL2
aL1 bL1 bR1 aR1 AL1 aR4
R.C.V-A aL4 BL2 aR5
D D
(16) SWITCH AS aL1 aR1 aR2 BR3 AR3
(15) SWITCH AS RH TRAVEL PRESSURE FB1 SP1 ST BR2
T Pi1 BP1 BT R3
LH TRAVEL PRESSURE 309-5769
(UP) BL3 R2 (IN) (L) (BKWD) (BKWD) (DOWN) BR4 R1 (IN)

(CLOSE)
309-5769 3
5 6 2
4 1
PD-Dr
PD-Pi
4 1
5 6 3 2
(23) VALVE GP
(25) VALVE GP (26) VALVE GP MAIN CONTROL
PILOT CONTROL PILOT CONTROL 285-1349
(LEFT JOYSTICK) (RIGHT JOYSTICK)
JLP JRP 297-0532
297-0533
JLT JRT

TRAVEL(R)
STICK SWING BUCKET BOOM

BOOM(2)

STICK(2)
BOOM(1)
BUCKET
STICK(1)

TRAVEL(L)
SWING

ATCH
C C
OUT IN R L OPEN CLOSE DOWN UP F2 (OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(34) VALVE GP bL2-2
CONTROL (AUXILIARY) bR4-2
259-7378
HL Pb1 bL4 bR5 Pi3 bL2 bL1 DST Pi5 bR1 bR2 bR3 bR4 Di1 bR5 HR

HL
Di2 Pi2
(30) VALVE GP PL
A1 A2 A3 A4 A5 A6 A7 A8 bL3 Di3 PR (12) SENSOR AS
SHUTTLE A1
LEFT PUMP AA (11) PUMP GP
164-6979
PRESSURE PISTON (MAIN) A2
RR FR 221-8859 272-6957 HL-2
(31) VALVE GP Pi5 aL2-2 bL2-2 M2
SHUTTLE (JOYSTICK) B1
(32) VALVE GP U G2 HR
185-0462 SOLENOID (HEAVY LIFT) A
PSA2 aL4 aR5 Pi3 NFC-P P
B1 B2 B3 B4 C B5 B6 B7 B8 2 SPEED 352-7176 B2
TRAVEL (28) VALVE GP Pn2 HR-2
CONTROL MF-P INI-Pi PD-Pi bR4-2 PRESSURE REDUCING PL HL-2
Ps2 T
T P (BOOM, SWING PRIORITY) DD NFC-T
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 Pi4 Di4 B1 A1 B2 A2 310-0210 A2
SOLI-T PSA2 PsM2
B PD-Dr Di3 B
(14) SWITCH AS P2 Pi1 P-IN DR1 PSA1 DST (36) VALVE GP
IMPLEMENT PILOT PRESS
S3 SOLENOID
309-5769
T-OUT2 DR2 (NEGATIVE FLOW CONTROL)
PRV-Dr 398-2282
(TRAVEL)

S1
(SWING)

SPi T Dr
(27) VALVE GP P1 P2
NO.1

NO.2

PILOT MANIFOLD
(LOCK)

DrM
aL3
NO.3

215-5037 (1) ACCUMULATOR GP

164-6981 PsM1
Pi2 PRV-P2
DRAIN
ATT-Dr NFC-T EE
PRV-P2 FILTER Ps1 LINE PATTERNS
(5) FILTER GP
P1
CASE DRAIN A1 Pressure Line
INI-Dr 5 6 3 2 PAC 289-8194 Pilot / Load Sensing Pressure
SDr PR HR-2
4 1 Pn1 Drain / Return Lines
DR3 DR4 Pi2 DR5 T-OUT1 DR6
SOLI-T BDr Component Group
Pi
4 1 PRV-Dr SWG MF-TANK INI-Dr MF-P CALLOUTS
5 PRKG BK Di1 G1
6 3 2 bR2
YY Taps (Pressure, Sampling, Sensor - by letter)
CONTROL OUT IN
INI-Pi Ps A3 M1 Ps Connectors (By letter)
A R.C.V-C Di2 Pm DL DL D
A
R.C.V-B Pb1 Callout Number Component
(6) FILTER GP MF-TANK (13) SENSOR AS BB (Machine Location from (52) VALVE GP - CONTROL Name

ATT-Pi NFC-P
Component LocationsTable)
C R.C.V-G OIL T 138-1234 Part Number

B RIGHT PUMP PRESSURE

188-4140 221-8859
PG PC THIS SCHEMATIC IS FOR THE 324D EXCAVATOR HYDRAULIC SYSTEM
G (7) FILTER GP
A ATTACHMENT: SYSTEM 16: ONE-WAY / ONE PUMP
OIL (PILOT) MEDIA NUMBER: RENR9418-02
D E F (19) VALVE GP (18) TANK GP 158-8987
HYDRAULIC OIL SCHEMATIC PART NUMBER: 255-5791, CHANGE: 01, VERSION: HE
R.C.V-A CHECK (OIL CC SOS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
COOLER BYPASS) 289-5564 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
173-4672 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

35 2

36 37

3
10
29
20
9
CAB BOTTOM VIEW
VIEW ALL CALLOUTS

26 25

24

16 14 31 15
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

33 8

23 34

19

21 32 1 28 27 30 22

VIEW OF AREA “A” 17

MAIN HYDRAULIC PUMP AND TANK
VIEW ALL CALLOUTS

5 6

EE BB AA

13 11 12 DD SOS 7 CC 18