Toyota Motor Asia Pacific: Engineering & Manufacturing

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The document provides installation instructions for a Head Up Display (HUD) in a Toyota vehicle. It details the necessary tools, installation process and troubleshooting steps.

The tools required include: a clip remover kit, screwdriver, ratchet, pliers, sockets in various sizes, alcohol, wrench, wire harness and owner's manual.

The steps to check installation is completed correctly are to turn the ignition on and check that all display segments light up for 3 seconds before returning to zero, lift the vehicle and step on the accelerator to check the display value matches the original meter, and complete installation.

TOYOTA MOTOR ASIA PACIFIC

ENGINEERING & MANUFACTURING


CO.,LTD.

INSTALLATION MANUAL

Head Up Display

For IMV 2-4

1
INSTALLATION MANUAL
Head Up Display
Thank you for your purchase of TOYOTA genuine “Head Up Display”. This manual explains the procedure for
Install Head up Display. Please carefully read this manual before operation to ensure correct installation.

Part number Model

PZ065-0K003 KUNXX
TGNXX

COMPONENT PART

1 2 3 4

Installation period: 1 hour

NO. PART NAME PART NO Q'TY TOOS


1 HUD PZ065-0K053 1 1. Clip remover
2 Installation Kit 1 2. Screwdriver
2.1 Velcro 1 3. Ratchet
2.2 Sponge tape PZ065-0K056 1 4. Pliers
2.3 Pattern paper 1 5. Socket No. 8,10,12
2.4 Cable tie 4 6. Alcohol
3 Reflective Film PZ065-0K055 1 7. Wrench Torque 6.9-9.8 N.m
4 Wire Harness PZ065-0K054 1 or 70.4-100 kgf.cm
5 Owner's Manual - 1

TOYOTA MOTOR ASIA PACIFIC


ENGINEERING & MANUFACTURING CO.,LTD.

2
Revision record of installation manual

NO D/M/Y PAGE PIC Details for revision Deleted portion

Checking before installation


Checking before installation

For safety working. Please pay attention with caution symbol as details below.
Caution … If now follow there might cause the accident, injured or take damage to the vehicle

Note … Information in order to work faster

(1) Parking on smooth road, pull hand brake and check brake
(2) Use key start engine without vehicle moves check electric door lock normal operation or not
(3) Caution about parts when uninstall example clip screw bolt or not missing and correct positions when
reinstallation
Assembly
Component
࡮Unload battery terminal (-) ࡮Use tool by correct method ࡮Caution shape area touch with wire harness

Route the wire harness


- Hold connector when uninstall - Use tape for correct wire together - Insert connector tightly - Don’t too much pull wire
- Don’t pull and hold wire
click

- Use tape for protect wire from - Route wire harness through circle - Correct wire for possible reinstall component
shape area space beware about waterproof

Screw assy
click
Clip lock

waterproof

click

Correct wire After install finished


- Don’t correct wire without - Cut wire over
insulation - Reinstall all parts completely

- Caution terminal cut touch - Correct connector tightly


with another wire beware rattle noise

Click

Caution
In case of operation while connected battery beware force make to shock sensor of safety air back effect to
vehicle damage or injury
Check operation of door lock, electric mirror, Hazard for normal electric system checking

4
Caution of use clip electro taps
(1) In process of cut vehicle’s vinyl beware wire damage
(2) Use clip electro taps although others component already connected. It must connect to vehicle’s wire
(3) Connect wire by clip electro taps. It must has click sound happen that show already connected
(4) Check number of connector, wire of component and vehicle’s wire beware mistake connect position
(5) In case of clip electro taps with wire that same pole please notice connection position
(6) If hinge damage but can completely lock 2 points. It can use with no problem
(7) Don’t reuse clip electro taps. If mistaken position of clip electro taps please cut wire and vehicle’s
wire and protect them by vinyl tape

Clip electro taps procedure

1. In case of vehicle’s wire cover by vinyl tube or vinyl


Electro tap
tape please cut them as appropriate
2. Insert vehicle’s wire in hole tightly

Accessory
harness
Vehicle harness

Vehicle harness 3. After completely insert vehicle’s wire please use


pliers for fold clip electro taps left and right
Accessory
harness together until completely lock (Click)
4. For protect insertion between clip electro taps
please use vinyl tape cover them
Lock

Lock

5
OE part removal

1. DISCONNECT NEGATIVE (-) TERMINAL.


Caution
Check the electrical system of vehicle before installation the
HUD

2. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANAL


2.1 Remove the clip and detach the 2 claws and 3 guides
and remove the No. 1 instrument cluster finish panel.

3. REMOVE COMBINATION METER.


3.1 Remove the 3 screw then remove combination meter

4. REMOVE FRONT ASSIST GRIP SUB-ASSY AT


THE DRIVER SIDE.
4.1 Using a screwdriver, detach the 4 claws and pry out
the 2 assist grip plug.
Hint

Tape the screwdriver before use.

6
4.2 Remove 2 screws and assist grip.

5. REMOVE THE PILLAR GARNISH.


5.1 Using clip remover, detach 2 clip.
5.2 Pull the pillar garnish in the direction indicated by the
arrow which show in the illustration to detach 2 claws.
Then remove the garnish.
Clips
Guide

Overall installation image.

Film

HUD
Ground

IGN

SPD

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1. INSTALL THE HUD UNIT
1.1 Use velcro to fix HUD on dashboard.
a. - stick velcro's loop side on HUD's bottom.
b. - stick velcro's hook side on dashborad.

A 1.2 Place a pattern paper on the corner right of dashboard.


hint

1. Clean up the inner surface of windshield and


B
dashboard before place the pattern paper.
2. Place a pattern paper to align with pillar garnish(RH)
A,B and light sensor.
Light Sensor

Light sensor

Linght sensor

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1.3 Stick vecro's hook side on dashborad at the position
"FIX HUD" on a pattern paper.

2. STICK THE REFLECTION FILM ON INNER SURFACE


OF WINDSHIELD.
2.1 Attech the template for attech the Reflective film
on winshield as shown in the picture.
Hint

Clean up the windshield surface; then spread a litle water


on it

2.2 Tear apart the cover paper of reflection fime and


stick it on to the inner surface of winshield.
Hint

Do not have the air bubble after attceh Reflective film

Hint

A Align the film to A and B side.

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Wiring harness

1. Stick the sponge tape to the edge of body vehicle,


Sponge to the room between front piddar garnish and dashboard.

2. Attech HUD ECU at the duble side tape on the


upper instrument panal by mean of rotate button control
come to driver.

3. Wiring the harness in the direction which show in the picture


GND 3.1 Route the wire harness connector side through
HUD under the air diet, the out at the hole of pillar garnish
3.2 Put the cable into the gap between dash board and
windshield.
3.3 Use cable tie to tiethe cable up at the white mark.
SPD & IGN

4. Connect GND wire.


4.1 Fin out the metal bolt behind combination meter.
4.2 Screw GND wire's washer to the bolt as picture.
Note
Torque controlled
) Parking on at 6.9-9.8road,
smooth N.m pull
(70.4-100 kgf.cm)and
hand brake

Component
࡮Unload battery terminal ࡮ 10
࡮ ࡮

C10 / C8

Route the wire ha

SPD

IGN
C10 : IMV 4
C8 : IMV2-3
5. Connect speed signal and IG wire.
5.1 Find out the 40 pin connector (combination meter)
5.2 Connect the IG wire (orange-black) to the pin no.21 of the vehicle connector (orange-black)
5.3 Connect the SPD wire (violet-red) to the pin no.6 of the vehicle connector (violet-red)
Correct wire

6. Secvre the fuse case by a cable tie with the vehiclre


main harness.

Caution

Check operation of door lock, electric mirror, Hazard for normal elect

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System Diagram

IG
1

SPD 2
HUD ECU
3

Ground point behind


combination meter

Re-install the OE part back to original position.


1.Returning parts.
After functional check please carefully reinstall parts and see the condition below.
- Wire Harness (from OE. and accessory) might be mated by re-installs parts.
- Vehicle might injurious or has damage.
2.Caution : When reconnect the negative(-) terminal of battery.
After reconnect battery some parts should be set the initial value so after complete installation
and functional check the initial value should be set.

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Procedure of verify after install

Complete the installation

Turn IGN power on

Check all segment NO


light up for 3 Secthen Troubleshooting 1
return to zero.
YES

Lift vehicle up and step on the


accelerator.

Dose the display NO


value same with Troubleshooting 2
original meter ?

YES

Put down vehicle

Check operation is completed

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Troubleshooting 1

Are the cable and NO


HUD correctly Make connection
connected?
YES

Are the Ground/IGN wire NO


correctly connected ?
Make connection

YES

Carry on the rest of the


operation check.

Troubleshooting 2

Are the speed signal wire NO


correctly Make connection
connection ?

YES

Addjust the display NO Refer to the owner


speed ? manual and sitting

YES

Carry on the rest of the


operation check.

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Setting
All graphic icon of HUD will de displayed for about 3 secounds while power switch on.
Display

Data display

Speed unit

Setting mode

Audio warning icon

Speeding warning

Switch Control

SW1 Setting
SW2 Selection up
SW3 Selection down
SW 4 Close speed warning

Speeding alert mode selection

NORMAL MODE

Press "SW1" and "SW4"


Press "SW4"
ADJUSTED FOR
(Default from factory do not adjust)
PULSE MODE
Press "SW1"
Press "SW4"
SPEED CALIBRATION
(Refer to no.1 in the next page)
FIN TUNING
Press "SW1"
Press "SW4"
SPEED WARNING SETTING MODE
(Refer to no.1 in the next page)
(WARNING 50-70-90-100-110 KM/Hr)

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1. Fine-Speed tuning mode (There is no need to reset if the displayed value consist with the gauge)
Press "SW1" and "SW4" simultaneously, then press "SW1" again,then the display will show below.

Press /

1) When speed display is too high, decrease it by pressing "SW3" button ; or increase it by "SW2" button
then press "SW4"
2) Confirm the adjustment by the actual driving if the value is exactly in consistency with the gauge value ?
Other mise, report no.1 (previous step)
Remark: Adjustment must be done only once the car stopped.

2. Over speeding setting mode


Press "SW1" and "SW4" asimultaneously, then press "SW1" twice times, the display will show below.

Press /

Use the up down / button to change over speed setting value, press the "SW1" again for next speed limit
setting follow the same produre described abore to complete all setting.
Caution: Default over-speed setting are 50,70,90,100 and 110 KM/Hr

3.Speeding alert mode selection (There are 3 mode for alert)


3.1 Press "SW4" close speed warning alert tone, and then

3.2 Press "SW4" again open speed warning (Speed flash).

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3.3 Press "SW4" again open speed warning (Speed flashing + Speed warning tone).

Sequence of speed selection mode.

Press

Caution: Once the driving speed is over the setting, audio warning will sounds alarm and icon is lit up.
And will be stopped once the speed is lower the setting within 5 secconds.

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