Substation Mining Project

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 1:- Bulk Earth Works
Bulk Earth Works
Prepare platform as per drawing 1000915-AVDN-DRG-
EE-3002
1 Site Preparation, Clear Site 2
/m 3000
2 Remove 300mm topsoil and dispose/stockpile /m 3 600
Excavate in-situ material below equipment for soil improvement;
3 stockpile and relay in 150mm layers, /m 3 450
compacted to 93% MDD
4 Compaction of in-situ material (Roadbed preparation) 3
/m 450
150mm to 93% MDD
5 source to construct fill in 150mm layers and compact to /m 3 1500
GWC: 150 mm Gravel Wearing Course material(TRH20
6 Type 2) imported from borrow pit/commercial source and compact to /m 3 450
95% MDD. min CBR 30
7 Fill: G7 Approved fill material constructed in 150mm 3
/m 1200
layers and compact to 93 % MDD
8 Cut to spoil, (All haul included) /m 3 500
9 Cut to fill constructed in 150mm layers and compact to /m 3 450
93 % MDD
10 Topsoilling 2
/m 300
11 Grassing (sods/hydroseeding/hand sowing) /m 2 300
12 Maccaferri Biomac CC45 or similar pinned to slope with /m 2 0
approved wooden stakes at 0,5m spacing
13 Edge beam (300x200 30Mpa) m 200
14 26.5mm to 37.5mm Stone Aggregate 100mm layer 3
/m 300
15 Prepare Terrace and Access roads (Not part of scope
of works)

Total Bulk Earth Works

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 2:- Water Drainage

Drainage
Prepare water drainage as per drawing 1000915-
AVDN-DRG-EE-3002
1 110 mm Perforated Subsoil pipe /m 130
2 110 mm Unperforated pipe /m 15
3 Cleaning Eye EA 2
4 Junction Box EA 1
5 Subsoil & SW Outlet EA 2
6 300 mm Concrete pipe (100D) /m 0
7 Concrete Gutter(Concrete Class 30/20) m 25
8 Side Drain - Earth (Complete) m 50
9 Erosion Protection - Grouted Stone Pitching 2
/m 30
10 Eskom SW manhole (Drg 0.54/390 Sheet 1) EA 1
Total Drainage Works

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 3:- Earth Mat

Main Earth mat

Supply and Install complete earth grid
Including opening up of trench and reinstatement of compacted
material
1 Main earth mat (1x10mm Cu) buried at 1000mm D-DT-6044 /m 1200
2 to earth mat, fence to earth mat and between HV D-DT-6045 /m 300
3 Copper for the holding down bolts to be priced and N/A
allowed for with the foundations
4 Main earth grid brazing (10 mm round to 10 mm round) D-DT-5240 each 120
5 Total earth mat to earth tail brazing (10 mm round to 50 D-DT-5240 each
75
mm x 3 mm flat)
6 50 mm x 3 mm flat copper for earth tails for building D-DT-6045 /m
35
earthing of panels.
7 Sacrifical Earth D-DT-5240 each 1
8 Equipontential Grid (7 m by 2 m) D-DT-5240 each 0
9 Equipontential Grid (8 m by 6 m) D-DT-5240 each 1
10 Earth spikes (depth = 10 m) inclusive of conductive each 6
It is the responsibility of the substation Contractor to do a soil
11 resistivity test on the new platform prior to installation sum 1
of the earth mat and providing feedback to the engineer.
12 It is the responsibility of the substation Contractor to test sum
1
the earth-grid resistance on completion of the project.
and prove the imported backfill for the earth grid is 200 ohm m. A
13 sum 1
laboratory test and a soil resistivity test at the
TOTAL CARRIED FORWARD EARTH MAT

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 4:- Control Building
New Control Building (4.2 m x 15 m)
1 formwork and the supply and installation of all sum 1
2 Septic Tank (2500 Liter) each 1
3 Security Surveillance Equipment sum 1
- Surveillance Poles each 3
- Manholes each 7
- 110 mm Dia sleeves including trenching, installation m
120
and backfilling
4 Substation Furniture
- Earthing Jumpers sum 1
- Fire Extinguisher (CO2) with labels and bracket sum 1
- Barricading Netting sum 1
- Pin Board sum 1

TOTAL CARRIED FORWARD CONTROL BUILDING

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 5:- Substation security fencing, stone verge kerbing, cable trenches, yard stone and warning signs
Security Fencing
1 Supply and install palisade fence corner posts D-DT-5237 SHT 7A&7B each 4
 2 Supply and install intermediate palisade fence posts D-DT-5237 SHT 7A&7B each 55
3 Supply and install palisade gate fence posts D-DT-5237 SHT 7A&7B each 2
4 Supply and install palisade fence - Complete with Kerbing D-DT-5237 SHT 7A & 7B m
180
(SANS 927 fig 5)
5 Supply and install 5 m sliding gate D-DT-5237 SET 16 SHT 15 each 1
6 Supply and install 1 m pedestrian gate D-DT-5237 SHT 7E & 7F each rate only
7 Connection of earth tail to posts or fence D-DT-5240 each 23
8 Removal of excavated material 3
/m 5

Internal Fencing
9 Supply and install corner fence posts D-DT-5237 SHT 2A&2B each
10 Supply and install intermediate fence posts D-DT-5237 SHT 2A&2B each
11 Supply and install strain fence posts D-DT-5237 SHT 2A&2B each
12 Supply and install struts D-DT-5237 SHT 2A&2B each
13 Supply and install gate posts D-DT-5237 SHT 2A&2B each
14 Supply and install gate (6 m swing gate) D-DT-5237 SHT 2A&2B each
15 Supply and install gate (1 m pedestrian gate) D-DT-5237 SHT 2A&2B each
16 Supply and install fence D-DT-5237 SHT 2A&2B /m
17 Connection of earth tail to posts D-DT-5240 each
18 Removal of excavated material D-DT-5237 SHT 2A&2B /m 3

Sub Total Security Fencing

Stone verge kerbing

19 Setting out of kerbing (perimeter boundary kerbing) 1000915-AVDN-DRG-EE- /m 185
20 Supply and install kerbing SANS 927 fig 5a /m 185
21 Removal of excavated material 3
/m 6,5

Sub Total Stone Verge Kerbing

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Cable trench - 0.54/390 sheet 15
22 Setting out of cable trench 1000915-AVDN-DRG-EE- total 1
23 Excavation of cable trench 0.54/390 SHT 15 /m 42
24 Supply and install single cable trench 0.54/390 SHT 15 /m 73
25 Supply and install double cable trench 0.54/390 SHT 19, 22 & 22A /m 0
26 Supply and install trench covers (0.75m x 0.46m) 0.54/390 SHT 17B sum 73
27 Supply and install control cable trench ramp D-DT-5254 SHT 5O each 2

Sub Total Cable Trench

Yard stone and weed killer

28 First application of weed killer /m 2 3000
29 Second application of weed killer 2
/m 3000
30 Supply and spread of yard stone /m 3 300

Sub Total Yard Stone and Weed Killer

Warning signs
31 Install hard hat sign D-DT-5018 / D-DT-6075 each 2
32 Fence Labels - 'Unauthorised entry' inclusive of D-DT-5015 / D-DT-6072 each 30
33 Fence Labels - 'Switching Station Nameboard' D-DT-5047 each 1
34 Fence Labels - 'In case of fire' D-DT-5016 / D-DT-6073 each 6
35 Room Labels Buy-Out each 3

Sub Total Warning Signs

TOTAL CARRIED FORWARD FENCES / KERBING / TRENCHES / YARD STONE & WEED KILLER /SIGNS

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 6:- HV feeder bay
Foundations
1 132 kV Lattice Column D-DT-5252 SHT 1A each 4
2 132 kV Isolator D-DT-5202 SHT 1A each 4
3 132 kV Medium Equipment Support D-DT-5206 SHT 1A each 6
4 132 kV Breaker D-DT-5200 SHT 1B each 2

Sub Total Foundations

Steel work
5 Column 132/C Lattice D-DT-5252 SHT 2A each 4
6 Beam 132/40/1 Lattice D-DT-5252 SHT 2D each 2
7 Earthwire Support 132/EW (with lightning spike) D-DT-5252 SHT 2E each 4
8 132 kV Isolator (H/O) D-DT-5202 SHT 2A each 2
9 132 kV Isolator Motorised D-DT-5202 SHT 2B each 2
10 132 kV Surge Arrester Bracket D-DT-5219 SET 4 SHT 4 each 2
11 132 kV Medium Equipment Support D-DT-5206 SHT 2C each 6
12 132 kV Medium Equipment Support Cap D-DT-5206 SHT 2H each 6
13 132 kV Breaker D-DT-5200 SHT 2A each 2

Sub Total Steel Work

Equipment
14 132 kV Isolator (Hand operated) D-DT-6302 SET 4 SHT 1 each 2
15 132 kV Isolator (Motorised) D-DT-6302 SET 4 SHT 1 each 2
16 132 kV Surge Arrester D-DT-6210 SET 1 SHT 1 each 6
17 132 kV Current Transformer D-DT-6190 SET 2 SHT 1 each 6
18 132 kV Breaker D-DT-6250 SET 2 SHT 1 each 2
19 132 kV Power VT (3500VA) D-DT-6315 SET 1 SHT 1 each 0
Sub Total Equipment
Stringing
D-DT-3136 SET 8 SHT 7 /m
19 Bull 220
R12
D-DT-3136 SET 8 SHT 7 /m
20 Centipede 10
R12
21 Clamps Various sum 1

Sub Total Stringing

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Earthing
22 Connection of earth tails to holding down bolts D-DT-5240 each 36
 Sub Total Earthing R15 660,00

Labels
23 Install Name labels including bracket Refer to labelling schedule each 10
24 Install Phase discs including bracket D-DT-6114 each 6

Sub Total Labels

TOTAL CARRIED FORWARD HV FEEDER BAY

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 7:- HV Busbar
Foundations
1 132 kV Lattice Column D-DT-5252 SHT 1A each 6
2 132 kV Medium Equipment Support D-DT-5206 SHT 1A each 3

Sub Total Foundations

Steel work
3 Column 132/C Lattice D-DT-5252 SHT 2A each 6
4 Beam 132/40/1 Lattice D-DT-5252 SHT 2D each 5
5 Earthwire Support 132/EW (with lightning spike) D-DT-5252 SHT 2E each 6
6 132 kV Medium Equipment Support D-DT-5206 SHT 2C each 6
132 kV Medium Equipment Support Cap D-DT-5206 SHT 2H each 6
Sub Total Steel Work
Hardware
7 Insulator assemblies Various each 9
Sub Total Equipment
Equipment
8 Returnable technical
132 kV Voltage Transformer each 3
datasheets
Sub Total Equipment
Stringing
9 Bull Conductor D-DT-3136 SET 8 SHT 7 /m
120
R12
10 Clamps Various sum 1

Sub Total Stringing

Earthing
11 Connection of earth tails to holding down bolts D-DT-5240 each 12
.
Sub Total Earthing
L bels
12 Install Name labels including bracket As per labelling schedule each 4
13 Install Phase discs including bracket D-DT-6114 each 6

Sub Total Labels

TOTAL CARRIED FORWARD HV FEEDER BAY

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 6:- 132/33 kV Transformer Feeder Bays
Foundations
1 132 kV Isolator D-DT-5202 SHT 1A each 1
2 132 kV Medium Equipment Support D-DT-5206 SHT 1A each 3
3 132 kV Breaker D-DT-5200 SHT 1B each 1
4 Transformer Plinth 10-20 MVA D-DT-5232 SHT 4B & C each 1
5 Bundwall, Foundation & Floor D-DT-5232 SHT 4B & C each 1
6 Slipway D-DT-5232 SHT 4B & C m2 40
22kV Combo Breaker each 2
7 33 kV CSE D-DT-5213 SHT 1A each 1
8 33 kV NECRT D-DT-5207 SHT 1A each 1
Box structure I-Beam each 4
22 kV Isolator each 3

Sub Total Foundations

Oil Containment for two Power Transformers

Supply and install piping (300mm dia) from bundwalls to oil dam.
9 /m
Interlocking joint pipes.
10 Manhole: Excavate in all material, supply and construct manhole 0.54_390 each
11 Oil holding dam, sized accordingly D-DT-5234 SHT 7A & 7 C each
12 Oil interceptor trap D-DT-5241 each

Sub Total Oil Containment

Steel work
13 132 kV Isolator D-DT-5202 SHT 2D each 1
14 132 kV Medium Equipment Support D-DT-5206 SHT 2C each 3
15 132 kV Medium Equipment Support Cap D-DT-5206 SHT 2H each 3
16 132 kV Breaker D-DT-5200 SHT 2A each 1
17 33 kV CSE D-DT-5213 SHT 2D each 1
18 33 kV NECRT D-DT-5207 SHT 2A R11 each 1
19 132 kV and 33 kV surge arrester brackets Supplied with transformer each 1
Box structure I-Beam Box each 1
22 kV Isolator each 3

Sub Total Steel Work

Equipment
Returnable technical
20 132 kV Isolator, with Earth Switch each 1
datasheets
Returnable technical
21 132 kV Circuit Breaker each 1
datasheets
Returnable technical
22 132 kV Current Transformer each 3
datasheets
Returnable technical
23 132 kV Voltage Transformer each 0
datasheets
Returnable technical
24 132 kV Surge Arrester each 3
datasheets
Returnable technical
25 66 kV Neutral Surge Arrestor each 1
datasheets
Returnable technical
26 132/22 kV, 10 MVA ONAF Transformer each 1
datasheets
 Returnable technical
27 22kV Combo Breaker with CT's each 1
datasheets
Returnable technical
22kV Combo Breaker with CT's and Protection each 1
datasheets
Returnable technical
22kV Isolator 2500Amp each 3
datasheets
Returnable technical
28 22 kV Surge Arrestor each 6
datasheets
Returnable technical
29 33 kV NECRT 360A each 1
datasheets

Sub Total Equipment

Stringing, Supply and install, including clamps and terminations

D-DT-3136 SET 8 SHT 7 /m 100
30 HV/Primary Conductor (Centipede or as required
R12
D-DT-3136 SET 8 SHT 7 /m 12
31 MV/Secondary Conductor (Covered Bull or as required)
R12
32 33 kV Tubular Busbars (Alu 80 OD, 64 ID) /m 0
D-DT-3136 SET 8 SHT 7
33 Conductor Linking MV Surge Arrestors (Hornet or as required) /m 6
R12
Various D-DT clamp
34 Clamps - appropriately sized and selected sum 2
drawings

Sub Total Stringing

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Earthing
35 Connection of earth tails to holding down bolts D-DT-5240 each 20

Sub Total Earthing

Labels
36 Install Name labels including bracket Refer to labelling schedule each 14
37 Install Phase discs including bracket D-DT-6114 each 6

Sub Total Labels

TOTAL CARRIED FORWARD 132/33 kV Transformer Feeder Bays

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 10:- General 132 kV Yard
Foundations
1 14 m mast D-DT-5217 SHT 1B each 0
2 21 m mast D-DT-5217 SHT 1C each 3
3 15 m Radio Tower Foundation TBC each
4 Setting out Beacons 0.54/390 SHT53 each
5 Protection Poles 0.54/390 SHT54A each

Sub Total Foundations

Steel work
6 14 m mast D-DT-5217 SHT 2B each 0
7 21 m mast D-DT-5217 SHT 2C each 3

Sub Total Steel Work

Equipment
Complete lights and fittings, incl. wiring. 250W LED
8 14 m mast -250W LED Buy-out (See material Spec) each

9 21 m mast - 250W LED Buy-out (See material Spec) each

9
10 Control Switch at Entrance Gate (Fit for Purpose IP55) each 1

Sub Total Equipment

E rthing
11 Connection of earth tails to holding down bolts D-DT-5240 each 20
12 Earth rods each 20

Sub Total Earthing

TOTAL CARRIED FORWARD LIGHTING / LIGHTNING
TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 11:- Control Technologies
PROTECTION SCHEMES
Supply and install complete scheme, including panel, wiring, earthing and
installation
1 Feeder scheme (4FZD3920) for the GARONA 1 132 kV Schedule A each
FEEDER BAY and GORDONIA 1 132 kV FEEDER BAY 2

2 Buszone scheme (4BZ5900) for the busbar Schedule B each 1

3 Protection scheme (4RF1100 with a Micom P145 relay Schedule C each
1
with 43J firmware) for the AVONDALE 132 kV FEEDER
4 Transformer protection scheme 1000915-AVDN-DRG-EE- each
2001, 2003 & 2004 1

5 Tap changer scheme 1000915-AVDN-DRG-EE- each

2001, 2003 & 2004 1

METERING SCHEMES
Supply and install complete scheme, including panel, wiring, earthing and
installation
4 Tariff metering
- Metering module D-DT 9400 (3MM01C) each 2
- Meter,Elster A1700 1A CL0.2 RS485 D-DT 9420 each 4
- QoS Supply Module (Specifically for the VectoII) each 1
- VectoII Meter (QoS) Buy Out each 1
5 Statistical metering
- Meter,Elster A1700 1A CL0.5 RS485 D-DT 9420 each 5
- Metering module D-DT 9400 (3MM01C) each 2
6 GSM Modem
- RS485/RS232 Converter each 2
- Modem Module D-DT 9404 each 2
- Modem metering KOCOS ME12.5 GPRS each 2

JUNCTION BOXES
Supply and install complete scheme, including panel, wiring,
earthing
7 and installation
Current Transformer Junction Box D-DT 9101 each 3
8 Voltage Transformer Junction Box D-DT 9101 each 2
9 Power Voltage Transformer Junction Box D-DT 5402 each 0
10 Dual Control Yard AC Distribution Board D-DT 9200 each 1
11 Bus-Section & Bypass Isolators Junction Box D-DT 9101 each 0
12 Interface Junction Box Forms part of the IPP BoQ each 0
DC
Supply and install complete scheme, including panel, batteries, chargers, wiring,
earthing
13 and installation.
Complete All ancilliaries (apron,
panel/scheme each 1
AC/DC Panel
Supply and install complete scheme, including panel, wiring, earthing and
installation
14 Complete panel/scheme D-DT 9203 each 1
TELECONTROL
Supply and install complete scheme, including panel, wiring,
earthing
15 and installation
Eskom to supply & Install Awaiting information sum 0
16 Pax Phones sum 0
RTU
Supply and install complete scheme, including panel, wiring,
earthing and installation 1000915-AVDN-DRG-EE-
17 Complete panel/scheme 3003 & 1000915-AVDN- sum 0
DRG- EE-3004
PATCH PANELS
Supply and install complete scheme, including panel, wiring,
earthing and installation
Patch Panel Sub Rack inclusive of panel – Dx Eskom approved
18 patch panel from approved suppliers SRS300 each 1
Prysnian or 2045 from Ruan Telecom.

Sub Total Protection Schemes

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Control Cables
19 Control cables, ferrules, terminations, glands complete for D-DT 3128 & D-DT 9161 sum
1
all schemes and connections
20 Optical Fibre Cable for SCADA & Control /m
150
(48-Core) Single mode including duct - yellow
21 Fibre terminations in patch panels sum 1
22 Vertical control cables Gridspan Wire Mesh - 132 kV Yard o-line sum 1

Sub Total Earthing

TOTAL CARRIE FORWARD

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 12:- Final Inspection, Taking Over of Works and Clearing of Site
1 Removal of site office total 1
2 Removal of store total 1
3 Removal of employee accommodation total 1
4 Removal of sanitary / Ablution total 1
5 Clearing of rubble, waste and rubbish total 1
6 Removal of excess material back to store total 1

TOTAL CARRIED FORWARD FINAL INSPECTION

TOTALS
ITEM STANDARD ACTIVITY UNIT QTY Material Labour Total
Activity Stage 13:- ANY OTHER ACTIVITY DEEMED NECESSARY TO COMPLETE THE WORKS
1 Testing and Commisioning
This schedule makes provision for all the material, equipment, test
equipment, specialised technicians/engineers for type test, factory
routine tests, factory acceptance tests, cold commissioning, hot
commissioning in the presence of the engineer to ensure
compliance.

1,1 Type Tests:

To ensure compliance to specification the Contractor is to ensure
sum 1
that all test reports are obtained and submitted to the Engineer for
the complete Substation
Cold Commissioning:
Testing of the complete installation, after the installation is complete,
1,2 sum 1
but before the installation is energised. Testing without the presence
of the Engineer for the complete Substation
Hot Commissioning:
On-site testing of the complete installation, after the installation is
1,3 sum 1
complete, but during energisation of the substation. Testing in the
presence of the Engineer for the complete Substation

TOTAL CARRIED FORWARD OTHER ACTIVITIES

SUMMARY
ACTIVITY TENDER PRICE
P&G General
1 BULK EARTH WORKS
2 DRAINAGE WORKS
3 EARTH MAT
4 CONTROL BUILDING
5 SUBSTATION SECURITY FENCING, STONE VERGE KERBING, CABLE TRENCHES, YARD STONE AND WARNING
6 SIGNS
HV FEEDER BAY
7 HV BUSBAR BAY
9 132/33 kV Transformer Feeder Bays
10 LIGHTING / LIGHTNING MASTS
11 CONTROL TECHNOLOGIES
12 FINAL INSPECTION AND TAKING OVER OF WORKS
13 ANY OTHER ACTIVITY DEEMED NECESSARY TO COMPLETE THE WORKS
TOTAL FOR PROJECT

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