Saw Blades: Amada Machine Tools Europe

AMADA MACHINE TOOLS EUROPE
Saw blades -1 7 7 7 00
0*
R IN G
080 0 D E
Product overview
L A D E OR
B
Bimetal and carbide saw blades SAW
* free of charge in Germany form fixed-line and mobile phone networks. From other countries: +49-(0)2104-1 777 345
More than 50 Years for Economic Efficiency and
High Performance
2016
The AMADA Group with almost 8,000 employees and approx. 2 billion Euros Bimetal saw blades
annual turnover stands for pioneering manufacturing solutions that achieve - new Protector M42 design
the highest degree of economic efficiency and productivity and minimum Carbide saw blades
- SMART CUT AXCELA S
environmental impact.
- SMART CUT AXCELA B
Sawing technology has been an an integral part of the company since its - SMART CUT AXCELA G
foundation and forms one of the main pillars of the company. The development
and manufacture of machines and blades creates a unique synergy.
The world-wide annual turnover of more than 200 million Euros in the saw 2014
technology division is unsurpassed in the industry. DYNASAW 530
SUPER8
The continuous development of sawing machines and materials also demands
- Bimetal Saw Blade
even newer blades. In turn, new blades require new performance ranges which
is driven forward by continuous development of the machine.
AMADA is always able to offer you a most powerful and economically effective 2013
blade solution for your sawing operations. Our test program makes your Carbide Saw Blades
success measurable and transparent. We invite you to see for yourself directly - AXCELA ALB
in your saw shop. And it doesn't matter whether you are using sawing machines - AXCELA HMAX
- AXCELA A
from AMADA or its competitors.
Contact our sales service or arrange an appointment for a sawing test
directly via [email protected]. 2012
2nd-Generation PCSAW
Carbide Saw Blades
- AXCELA S
- AXCELA B
2005
Double-Pulse-Cutting
Automated Band Saw
Carbide Saw Blades
- AXCELA G
- AXCELA H
SMART CUT Saw Blades
1990
CTB 400
First Fully Automatic Carbide CNC Machine
SIGMA Bimetal Saw Blade
1971
Carbide Saw Blades
1968
Bimetal Saw Blades
1965
RH 300
1962
1956
Carbon Steel Saw Blades
AM C 225
2 / 3
AMADA Austria GmbH – Ternitz AMADA Austria GmbH – Ternitz Online process control during saw blade manufacture
QUALITY "MADE IN AUSTRIA"
During the middle of the 1980s, the AMADA Group built a production facility for saw
blades and edging tools in the town of Ternitz, which is approx. 60 km away from Vienna.
The production facility was conceived for supplying the European market quickly and made
delivery times within only a few working days the rule. After completion of the building phase
from 1986 to the middle of 1987 and after installation and commissioning of the production
machines, the facility began initially with large-scale series production of bimetal saw blades.
In October 1988, work started on the production of edging tools for sheet metal processing
and European production of carbide steel-tipped saw blades in 2003. In the meantime, the
continuously increasing demand made further expansion necessary. During 2012, additional
production lines for manufacturing carbide saw blades were installed. This helped to ensure
a permanent leading position.
A Quality Management System according to ISO 9001,

which has been in existence since 1997 and certification
by Lloyd‘s Register is the guarantee for the high quality
of all products manufactured by AMADA Austria GmbH.
Our Environment Management Systems are also certified
according to ISO 14001.
AMADA SAW BLADES
Pantone 285 C
CMYK 90/43/0/10
Pantone 320 C
CMYK 100/0/40/0
Pantone Warm Red C

CMYK 0/75/90/0
Pantone 361 C
CMYK 70/0/100/0
AXCELA CARBIDE SAW BLADES
Carbide-tipped high-performance saw blades for the highest sawing performance on

materials that conventional bimetal saw blades are unable or only partly able to saw.
COATED CARBIDE SAW BLADES
AXCELA G Series
6-7 AXCELA G
universal range of applications up to nickel-based alloys
particularly hard coating or the highest resistance to wear (EXCOAT-DP)
SMARTCUT version available (41 x 0.9 mm)
4 / 5
UNCOATED CARBIDE SAW BLADES
AXCELA H Series
8-9 AXCELA H
hard-to-cut materials, especially non-ferrous metals and special alloys
8-9 AXCELA H-AP

hard-to-cut materials with tendency to jam
10-11 AXCELA HMAX

area of use: piston rods, boundary layer-hardened materials
AXCELA A Series
12-13 AXCELA A
particularly suitable for cast aluminium and high blade speeds, automotive applications
14-15 AXCELA ALB

high-performance tool for sawing aluminium sheets with very high blade speed and
cutting performance
AXCELA S Series
16-17 AXCELA S
universal tool for steel and cast iron on modern CNC machines, good results even with
nonferrous metals
AXCELA B Series
18-19 AXCELA B
universal tools for steel and cast iron, especially for machines without carbide treatment
Carbide Saw Blade
AXCELA G
AXCELA G
Carbide-tipped high-performance saw blades for the highest sawing

performance on materials that conventional bimetal saw blades are unable
or only partly able to saw.
Properties
EXCOAT-DP Coating
Maximum performance in conjunction sectional cut channel
with the AMADA PCSAW series
Microfibre
for high-performance sawing machines
Advantages
highest hardening and resistance to wear
excellent temperature resistance
EXCOAT-DP Coating
ideal for high-performance cutting of alloyed steels and nonferrous materials
6 / 7
B2 tooth pattern B3 tooth pattern
Construction steel St
Heat-treated steel QT
Cold-worked steel
Application materials – AMADA AXCELA G Hot-working steel

Recommended Limited suitability*
Construction steel, hard-treated steel, Ball-bearing steel,
cold-worked steel, hot-working steel, aluminium alloys Stainless steel 304
stainless steel, cast steel, high-speed steel,
high heat-resisting steel, Cast steel
nickel alloys, titanium alloys, copper alloys
High-speed steel HSS
Selection of the tooth pitch – AMADA AXCELA G delivery forms High heat-resisting steel °C
0.9/1.1 1.4/1.6 1.8/2
Height Thickness Ball-bearing steel
B3 B3 B2
41 0.9
41 1.3
54 1.6
Aluminium alloys AI
67 1.6 Nickel alloys Ni
B2 = 2-piece tooth group, B3 = 3-piece tooth group
Titanium alloys Ti
Copper alloys Cu
Recommended run-in surface: –
* With respect to application notes, please consult your AMADA sales representative
Carbide Saw Blade
AXCELA H / H-AP
AXCELA H / H-AP
High-performance carbide saw blade for hard-to-cut materials in conjunction

with high-performance machines.
Properties
uncoated carbide saw blade
optimised tooth geometry for use with aerospace materials
Maximum performance in conjunction
with the AMADA PCSAW series for use with high-performance machines
Advantages
can be used for steels with unfavourable surface finishes
when using the AP versions, it is possible to avoid the extensive use of wedges in the
cutting channel and improve the service life of the sawing tool
ideal for tough and hard-to-cut nonferrous materials such as Ti, Ni, Zr etc.
Uncoated
8/ 9
V4 tooth pattern V5 tooth pattern
Cold-worked steel
Application materials – AMADA AXCELA H Hot-working steel

Construction steel, hot-working steel, stainless steel, Construction steel,
high heat-resisting steel, aluminium alloys, cold-worked steel, cast iron, Stainless steel 304
nickel alloys, titanium alloys, copper allows high-speed steel, ball-bearing steel
Cast steel
Selection of the tooth pitch – AMADA AXCELA H delivery forms
0.5/0.8 0.9/1.1 1.4/1.6 1.8/2 2/3 3/4
Height Thickness
V5 V5 V5 V4 V4 V4
34 1.1
41 1.3
High heat-resisting steel °C
54 1.6 Ball-bearing steel
67 1.6
80 1.6
V4 = 4-piece tooth group, V5 = 5-piece tooth group Aluminium alloys AI
Selection of the tooth pitch – AMADA AXCELA H AP delivery forms Nickel alloys Ni
0.5/0.8 0.9/1.1 1.4/1.6
Height Thickness
V5 AP V5 AP V5 AP
Titanium alloys Ti
54 1.6
67 1.6
Copper alloys Cu
80 1.6
AP = Anti Pinching – recommended for materials with tendency to jam.
Recommended run-in surface: 0.3 m2 * With respect to application notes, please

consult your AMADA sales representative
Carbide Saw Blade
AXCELA HMAX
AXCELA HMAX
Special geometry for separating boundary layer-hardened or hard chromium

plated steels up to 65 HRC.
Properties
robust Design
Uncoated
Advantages
long service life with boundary layer-hardened or chromium plated steels
smooth-running cutting behaviour with good surface
10 / 11
B2 tooth pattern
Cold-worked steel
Application materials – AMADA AXCELA HMAX Hot-working steel

Hard-treated steel, Construction steel,
cold-worked steel, Hot-working steel, Stainless steel 304
ball-bearing steel, Stainless steel,
piston rods, Cast steel, Cast steel
Cam and crankshafts, high-speed steel,
Threaded rods, high heat-resisting steel, High-speed steel HSS
boundary layer-hardened steel aluminium alloys,
nickel alloys,
titanium alloys,
copper alloys High heat-resisting steel °C
Ball-bearing steel
Selection of the tooth pitch – AMADA AXCELA HMAX delivery forms
Height Thickness
2/3 3/4 Aluminium alloys AI
B2 B2
41 1.3
54 1.6 Titanium alloys Ti
B2 = 2-piece tooth group
Copper alloys Cu
Recommended run-in surface: –
Carbide Saw Blade
AXCELA A
AXCELA A
Carbide-tipped high-performance saw blades for aluminium cast parts in the

automotive sector. Optimised for fully automatic saw systems with blade speeds
higher than 1000 m/min.
Properties
Uncoated durable tooth group design
newly developed tooth geometry
Advantages
long service life
very high sawing performance even for materials containing Si
Comment
For standard saws, we recommend the use of AXCELA S for this application field, particularly
at saw speeds of considerably more than 1000 m/min.
12 / 13
B2 tooth design
Cold-worked steel
Application materials – AMADA AXCELA A Hot-working steel

Recommended Suitable Limited suitability*
Aluminium cast materials
Stainless steel 304
Cast steel
Selection of the tooth pitch – AMADA AXCELA A delivery forms
1.4/1.6 1.8/2 2/3 3/4 3
Height Thickness
B2 B2 B2 B2 B2
27 0.9
34 1.1
41 1.3
Ball-bearing steel
54 1.3
54 1.6
80 1.1 Aluminium alloys AI
B2 = 2-piece tooth group
Nickel alloys Ni
Titanium alloys Ti
Recommended run-in time: 15 min

Copper alloys Cu
Carbide Saw Blade
AXCELA ALB
AXCELA ALB
Carbide-tipped high-performance saw blades for large-format aluminium plates.
Properties
elaborate tooth group design
developed in carbide metal laboratory from AMADA Austria in Ternitz/Lower Austria
Uncoated
conceived for use at blade speeds of 2000 m/min and higher
Advantages
low vibration running
perfect surfaces
very long service life
14 / 15
Low vibration running V8 tooth group design
Cold-worked steel
Application materials – AMADA AXCELA ALB Hot-working steel

Standard aluminium alloys Cu blocks
Stainless steel 304
Cast steel

Selection of the tooth pitch – AMADA AXCELA ALB delivery forms
0.5/0.8 0.9/1.1 1.4/1.6
Height Thickness
V8 V8 V8 High heat-resisting steel °C
54 1.6
80 1.6
V8 = 8-piece tooth group

Aluminium alloys AI
Nickel alloys Ni
Recommended run-in surface: 10 m2 Titanium alloys Ti
Copper alloys Cu
Carbide Saw Blade
AXCELA S
AXCELA S
Robust carbide saw blade for variable application fields, particularly for existing
higher performance machines.
Properties
sectional cut channel
Uncoated
robust cutting geometry
for production machines
Advantages
reduced cutting resistance
high economic efficiency
wide application spectrum
Comment
As standard, we recommend the use of the B2 or B3 versions at lower blade speeds and
high cutting performance.
The B4 version is recommended as substitute for competitor products previously used,
without having to change the parameters.
16 / 17
B2 tooth pattern B3 tooth pattern B4 tooth pattern
Cold-worked steel
Application materials – AMADA AXCELA S Hot-working steel

Hard-treated steel, cold-worked steel, Construction steel, high heat-resisting steel,
hot-working steel, stainless steel, cast steel, ball-bearing steel, nickel alloys, Stainless steel 304
high-speed steel, aluminium alloys, titanium alloys, boundary layer-hardened
copper alloys material, chromium-plated piston rods Cast steel

Selection of the tooth pitch – AMADA AXCELA S delivery forms
Thick- 0.9/1.1 1.4/1.6 1.8/2 2/3 2/3 3/4 3/4
Height
ness B3 B3 B2 B4 B2 B4 B2 High heat-resisting steel °C
27 0.9
Ball-bearing steel
34 1.1
41 0.9
54 1.3
67 1.6
B2 = 2-piece tooth group, B3 = 3-piece tooth group, B4 = 4-piece tooth group
For sawing machines from competitors with stored material data, we recommend the use of
Copper alloys Cu
the 4-piece tooth group

Carbide Saw Blade
AXCELA B
AXCELA B
Robust carbide saw blade for variable application fields for standard machines
without carbide treatment.
Properties
variable grinding pattern similar to an offset
Uncoated
robust cutting geometry
also for older standard machines
Advantages
suitable for universal use with almost all steels and nonferrous metals
good cutting edge holding and service life
Comment
As standard, we recommend the use of the V3 version at lower blade speeds and high
cutting performance.
The V4 version is recommended as substitute for competitor products previously used,
without having to change the parameters.
18 / 19
V3 tooth pattern V4 tooth pattern
Cold-worked steel
Application materials – AMADA AXCELA B Hot-working steel

Hard-treated steel, boundary layer-hardened Construction steel,
cold-worked steel, material, high heat-resisting steel, Stainless steel 304
hot-working steel, chromium-plated piston rods ball-bearing steel,
stainless steel, cast steel, nickel alloys, Cast steel
high-speed steel, titanium alloys
aluminium alloys, High-speed steel HSS
copper alloys
Selection of the tooth pitch – AMADA AXCELA B delivery forms High heat-resisting steel °C
Thick- 0.9/1.1 0.9/1.1 1.4/1.6 1.4/1.6 1.8/2 2/3 3/4
Height Ball-bearing steel
ness V4 V3 V4 V3 V3 V3 V3
27 0.9
34 1.1
Aluminium alloys AI
41 0.9
54 1.6
80 1.6
V3 = 3-piece tooth group, V4 = 4-piece tooth group

Copper alloys Cu
For sawing machines from competitors with stored material data, we recommend the use of
the 4-piece tooth group

AMADA SAW BLADES
Pantone 285 C
CMYK 90/43/0/10
Pantone 320 C
CMYK 100/0/40/0
Pantone Warm Red C

CMYK 0/75/90/0
Pantone 361 C
CMYK 70/0/100/0
BIMETAL SAW BLADES
We offer the following bimetal saw blades in our standard range. If you require custom-
developed saw blades, please ask our sales representatives.
22-23 AURORA
TiN coating (HV2300)
highest resistance to wear
very good for hard-to-cut materials, from tool steel to stainless steel
24-25 MAGNUM HL M71

patented M71 tooth tip material
long service life for tool steel with carbon content < 0.5%, stainless steels and high heat-
resistant special alloys in the intermediate and large diameter range
26-27 MAGNUM HLG M71

high-performance tooth tip material and sectional cut channel thanks to patented tooth
geometry
can be used for hard-to-cut steels with carbon content > 0.5%
28-29 SIGMA
sectional cut channel thanks to patented tooth geometry for reducing cutting resistance
particularly recommended for stainless steels
CHIPBREAKER
30-31 saw teeth with chip breaker
prevents the chips from generating heat at base the tooth
higher cutting performance
20 / 21
32-33 SUPER HL
the sectional cut channel reduces cutting resistance
particularly for materials in the medium and large cutting range
an anti-pinching version (AP) is available for materials with inner tension
34-35 SUPER HLG

patented HI-LO
wide range of use from normal steel to tool steel with carbon content > 0.5%
excellent cutting performance with tool steel
36-37 HI-LO
higher stability compared to normal M42-based saw blades
good service life for pipes and profiles made of high-strength materials
38-39 SUPER8
innovative universal saw blade with extremely wide application spectrum
tooth design with integrated chip breaker
new pitch shape
reduced noise emission and less vibration and therefore improved service life
40-41 SGLB
robust universal saw blade for almost all material types and material sizes
suitable for single and bundle cutting
materials up to 1200 N/mm2, also nonferrous metals and plastics
42-43 DUOS M42

for light workshop machines
M42 cutting material
sawing a wide size spectrum without changing blades
44-45 COBALT8
specially developed for sawing all common steel types up to 950 N/mm2
46-47 PROTECTOR M42

extremely robust tooth geometry, especially for sawing tube and profiles
giving particularly high resistance against tooth breakage
48-49 PROTEC
good service life for tubes and profiles
50-51 GLB CONTOUR

bimetal sawing blade in cartridges for contour blade sawing machines
durable, low distortion and long-life sharpness
Bimetal saw blade
AURORA
AURORA
Highest sawing blade quality thanks to AMADA's own TiN coating.

Ideal for hard-to-cut materials. Highest hardening and resistance to wear.
Properties
extremely positive rake angle
TiN coating (HV2300)
Extremely positive rake angle
based on the proven SIGMA saw blade
Advantages
highest resistance to wear
higher cutting performance than uncoated bimetal saw blades possible
very good for hard-to-cut materials, from tool steel to stainless steel, whose cutting
resistance reaches the limits of conventional saw blades
TiN coating
22 / 23
alternating tooth heights sectional cut channel
high & low thanks to patented tooth
geometry
wide & narrow
Sectional cut channel Extremely positive rake angle
Cold-worked steel
Application materials – AMADA Aurora Hot-working steel

stainless steel, Cold-worked steel, High-speed steel
high heat-resisting steel, hot-working steel Stainless steel 304
aluminium alloys,
nickel alloys, Cast steel
titanium steels,
copper alloys High-speed steel HSS

Selection of the tooth pitch – AMADA Aurora delivery forms
Ball-bearing steel
Height Thickness 0.75/1 1.1/1.5 2/3 3/4
34 1.1
41 1.3
54 1.6
Aluminium alloys AI
Nickel alloys Ni
Titanium alloys Ti
Recommended run-in surface: 0.1 m2
Copper alloys Cu
Bimetal saw blade
MAGNUM HL M71
MAGNUM HL M71
Newly developed special saw blade for hard-to-cut materials.

Thanks to AMADA's M71 HSS tooth tip material and the sectional cut channel,
this blade is in a position to saw the largest range of hard-to.cut materials.
Properties
Extremely positive rake angle sectional cut channel
Advantages
higher resistance to wear compared to conventional M42 saw blades thanks to M71 tooth
tip material
reduction of the cutting resistance
Structure: AMADA M71 longer service life with tool steel, stainless steels, high heat-resistant special alloys in the
intermediate and large diameter range
recommended for nickel-based alloys and titanium
24 / 25
geometry
wide & narrow
Cold-worked steel
Application materials – AMADA Magnum HL Hot-working steel

Hot-working steel, Cold-worked steel High-speed steel
stainless steel, Stainless steel 304
High heat-resisting steel,
Aluminium alloys, Cast steel
nickel alloys,
Titanium alloys, High-speed steel HSS
Copper alloys
Selection of the tooth pitch – AMADA Magnum HL delivery forms High heat-resisting steel °C
Height Thickness 0.75/1 0.75/1AP 1.1/1.5 1.5/2 2/3 3/4
Ball-bearing steel
27 1.1
34 1.1
41 0.9
Aluminium alloys AI
41 1.3
54 1.6
80 1.6
AP = Anti Pinching – recommended for materials with tendency to jam.
Copper alloys Cu
Bimetal saw blade
MAGNUM HLG M71
MAGNUM HLG M71
Newly developed special saw blade for hard-to-cut materials. Friction is

reduced during sawing thanks to AMADA's M71 HSS tooth tip material and
height differences between the tooth tips.
Properties
Structure: AMADA M71 HI-LO tooth geometry
group pitch
Advantages
high resistance to wear even with abrasive materials
(cold-worked steel C > 0.5% C + Cr or Ti)
wide range of application from normal steel to tool steel
The degree of hardness (HV) of the tooth tip material:
AMADA M71 1000 HV
M42 950 HV
26 / 27
The difference in the cutting heights
reduces the cutting load on each tooth.
alternating tooth heights
HI-LO geometry
Cold-worked steel
Application materials – AMADA Magnum HLG Hot-working steel

Construction steel, Hot-working steel, stainless steel,
heat-treated steel, cast steel, nickel alloys, Stainless steel 304
cold-worked steel, high heat-resisting steel titanium alloys,
high-speed steel, copper alloys Cast steel
ball-bearing steel
Selection of the tooth pitch – AMADA Magnum Magnum delivery forms High heat-resisting steel °C
Height Thickness 0.75/1 1.1/1.5 1.5/2 2/3 3/4 4/6
Ball-bearing steel
27 0.9
34 1.1
41 0.9
Aluminium alloys AI
41 1.3
67 1.6
Copper alloys Cu
Bimetal saw blade
SIGMA
SIGMA
A blade especially for stainless and acid-resistant steels, whose high cutting
performance leads to excellent results. The cutting resistance is considerably
reduced thanks to the use of a patented tooth geometry in conjunction with an
extremely positive rake angle.
Properties
M42 HSS steel with 8% cobalt
sectional cut channel
Advantages
aggressive cutting behaviour for long-chipping materials
reduces negative effects such as strain hardening
Reduction of the cutting resistance
Highest performance even with aluminium alloys
28 / 29
geometry
wide & narrow
Cold-worked steel
Application materials – AMADA Sigma Hot-working steel

Hot-working steel, Aluminium alloys, Cold work steel,
stainless steel, copper alloys nickel alloys, Stainless steel 304
high heat-resisting steel, titanium alloys
plastics Cast steel

Selection of the tooth pitch – AMADA Sigma delivery forms
Height Thickness 0.75/1 1.1/1.5 1.5/2 2/3 3/4 High heat-resisting steel °C
27 0.9
41 0.9
41 1.3
54 1.6
Aluminium alloys AI
67 1.6
Nickel alloys Ni
80 1.6
Titanium alloys Ti
Recommended run-in surface: 0.1 m2 Copper alloys Cu
Bimetal saw blade
CHIPBREAKER
CHIPBREAKER
Due to the use of a tooth profile that prevents the chips from generating heat at
the base of the tooth, the service life of the saw blade is increased considerably.
In addition, the difference in height between the tooth tips reduces the
generation of during sawing. High cutting performance of normal steel to tool
steel.
Properties
lower heat generation at the tooth tips
prevents fatigue of the spacer material
prevents the chips from generating heat at base the tooth
Advantages
longer service life
lower heat generation at the tooth tips
less tooth breakage
lower risk of blade breakage
higher cutting performance
30 / 31
The difference in the
cutting heights reduces
the cutting load on each
tooth.
high & low
Cold-worked steel
Application materials – AMADA Chipbreaker Hot-working steel

Construction steel, Hot-working steel, Cast steel
heat-treated steel, stainless steel, Stainless steel 304
cold-worked steel, high heat-resisting steel
high-speed steel, Cast steel
ball-bearing steel
Selection of the tooth pitch – AMADA Chipbreaker delivery forms High heat-resisting steel °C
Height Thickness 1.1/1.5 2/3 3/4
34 1.1
41 1.3
54 1.6
Aluminium alloys AI
Titanium alloys Ti
Recommended run-in surface: 0.1 m2 Copper alloys Cu
Bimetal saw blade
SUPER HL
SUPER HL
A blade especially for hard-to-cut materials, from tool steel to stainless

materials, also with large diameters. The cutting resistance is reduced, thanks to
the used of a patented tooth geometry.
Properties
patented HI-LO tooth geometry
variable rake angle
Advantages
reduced cutting resistance
optimised cutting force distribution
particularly suitable for intermediate and large diameter ranges of hard-to-cut materials
particularly suitable for mixed operation with large amount of stainless steel
32 / 33
geometry
wide & narrow
Sectional cut channel
Cold-worked steel
Application materials – AMADA Super HL Hot-working steel

Hot-working steel, High-speed steel Construction steel,
stainless steel, heat-treated steel, Stainless steel 304
high heat-resisting steel cold-worked steel
Cast steel

Selection of the tooth pitch – AMADA Magnum Super HL delivery forms
Thick-
Height
ness
0.75/1 0.75/1AP 1.1/1.5 1.1/1.5AP 1.5/2 2/3 3/4 High heat-resisting steel °C
27 0.9
Ball-bearing steel
34 1.1
41 1.3
54 1.3
54 1.6
Aluminium alloys AI
80 1.6
AP = Anti Pinching – recommended for materials with tendency to jam. Titanium alloys Ti

Copper alloys Cu
Bimetal saw blade
SUPER HLG
SUPER HLG
Friction during sawing is reduced, due to height differences between the

the tooth tips and high-precision pitch. Based on extensive analysis of the
sawing process, AMADA has developed a saw blade that ensures high cutting
performance especially with cold-worked steel.
Properties
group pitch
patented HI-LO tooth geometry
Advantages
high resistance to wear even with abrasive materials
(cold-worked steel C > 0.5% C + Cr or Ti)
wide range of application from normal steel to tool steel
34 / 35
tooth.
high & low
Cold-worked steel
Application materials – AMADA Super HLG Hot-working steel

Construction steel, Hot-working steel, Cast steel
heat-treated steel, stainless steel, Stainless steel 304
cold-worked steel, high heat-resisting steel
high-speed steel, Cast steel
ball-bearing steel
Selection of the tooth pitch – AMADA Magnum Super HLG delivery forms
Height Thickness 0.75/1 1.1/1.5 1.5/2 2/3 3/4 4/6
27 0.9
Ball-bearing steel
34 1.1
41 0.9
54 1.3
67 1.6
80 1.6
Titanium alloys Ti
Copper alloys Cu
Bimetal saw blade
HI-LO
HI-LO
Special saw blade with high efficiency during sawing of pipes and flanges made
of high-strength materials.
Properties
robust tooth geometry, especially for sawing pipes and profiles
higher stability compared to normal M42-based saw blades
extremely positive cutting angle
Advantages
good service life for pipes and profiles made of high-strength materials
Structure image of the tooth tip

material (M42 HSS)
36 / 37
Cold-worked steel
Application materials – AMADA HI-LO Hot-working steel

Hot-working steel, Cold-worked steel
high heat-resisting steel,
aluminium alloys, Cast steel
nickel alloys,
titanium alloys, High-speed steel HSS
copper allows

Selection of the tooth pitch – AMADA HI-LO delivery forms Ball-bearing steel
Height Thickness 5/7
27 0.9
41 1.3
Nickel alloys Ni
Titanium alloys Ti
Copper alloys Cu
Bimetal saw blade
ODU CT
W P R
SUPER8 NE
SUPER8
Innovative universal saw blade with extremely wide application spectrum.

The new generation of AMADA bimetal universal saw blades.
Properties
New tooth design with chip breaker
new pitch pattern
Advantages
increased resistance to wear
improved surface property of the cut
Conventional tooth design
38 / 39
L R S L R L S R L
Noise emission when using conventional saw blades Noise emission when using Super8 New pitch pattern for maximum smoothness
Cold-worked steel
Application materials – AMADA Super8 Hot-working steel

Construction steel, Hot-working steel, High heat-resisting steel
heat-treated steel, stainless steel, Copper alloys Stainless steel 304
Cold-worked steel, aluminium alloys
cast steel Cast steel
Selection of the tooth pitch – AMADA Magnum Super8 delivery forms

Height Thickness 0.75/1 1.1/1.5 2/3 3/4 4/6 5/7
34 1.1
41 1.3
67 1.6
80 1.6
Nickel alloys Ni
Titanium alloys Ti

Copper alloys Cu
Bimetal saw blade
SGLB
SGLB
Robust universal saw blade for almost all material types and material sizes in the
production range.
Properties
group pitch
robust Design
Advantages
suitable for single and bundle cutting
materials up to 1200 N/mm2, also nonferrous metals and plastics
Structure image of the tooth tip
material (M42 HSS)
wide product range
Comparison of wear when cutting 400 mm diameter, 1.2379 DIN standard

Comment (wear of the conventional saw blade = 100 %)
A small number of standard
SGLB 80%
toothing with straight tooth number
is also available. Ask your sales Conventional blade 100%
representative.
40 / 41
Cold-worked steel
Application materials – AMADA SGLB Hot-working steel

Construction steel Heat-treated steel, Stainless steel
cold-worked steel, Stainless steel 304
heat-treated steel, cast steel
Cast steel
Selection of the tooth pitch – AMADA SGLB delivery forms High-speed steel HSS
Thick-
Height 1.1/1.5 2/3 3 3/4 4 4/6 6 5/7 6/10 8/12 10/14 14 18
ness
6 0.65 High heat-resisting steel °C
6 0.9
13 0.65
13 0.9
20 0.9
Aluminium alloys AI
27 0.9
Nickel alloys Ni
34 1.1
41 1.3
54 1.3 Copper alloys Cu
54 1.6
67 1.6

Bimetal saw blade
DUOS M42
DUOS M42
Developed for light workshop machines.

A wide variety of material can be sawed with high efficiency with the
DUOS M42 9/11 toothing without changing the blade.
Properties
special pitch
Alternating tooth heights und enlarged different tooth heights
chip space due to two-stage clearance
angle positive rake angle
enlarged chip space
Advantages
sawing a wide size spectrum without changing blades
aggressive cutting behaviour for solid materials
improved chip chip removal
high cutting performance
42 / 43
Solid material Comparatively small feed
Only the "A" tooth is in the mesh,

"A" "B" "A" "B" "A" therefore effect is the same as
coarse tooth pitch.
enlarged chip space
positive rake angle alternating tooth heights due to two-stage clearance
Profile Comparatively large feed
Double pitch "A" and "B" teeth are in the mesh,

therefore effect is the same as
fine tooth pitch.
Cold-worked steel
Application materials – AMADA DUOS M42 Hot-working steel

Construction steel, Hot-working steel, High heat-resisting steel,
heat-treated steel, stainless steel, ball-bearing steel Stainless steel 304
cold-worked steel,
cast steel Cast steel
Selection of the tooth pitch – AMADA DUOS M42 delivery forms

Height Thickness 9/11
27 0.9
13 0.65 only as coil
Aluminium alloys AI
Comment:
In the case of materials that cannot be sawed with this toothing, please use the
"PROTECTOR M42" with 4/6 teeth per inch or 3/4 teeth per inch.
Nickel alloys Ni
Titanium alloys Ti
Recommended run-in time: 15 min

Copper alloys Cu
Bimetal saw blade ACHT
RATIO HI-LO „RATIO HI-LO“ NUR FÜR
(NICHT FÜR D
RATIO HI-LO
Universal saw blade with high efficiency. High performance due to the HI-LO
geometry developed by AMADA.
Properties
tooth tips made of wear-resistant HSS quality for low-vibration sawing
proven AMADA HI-LO tooth shape with different tooth tip heights
Structure matrix
the group pitch guarantees very good cutting stability and outstandingly smooth cutting
surface
Advantages
vibration-reduced sawing
reduction of the cutting load per tooth
inexpensive universal tool
TUNG:
R EINZELDATENBLÄTTER
DEN KATALOG)

tooth.
high & low
Cold-worked steel
Application materials – AMADA Ratio HI-LO Hot-working steel

Construction steel, Heat-treated steel, Hot-working steel,
cast steel cold-worked steel stainless steel, Stainless steel 304
Cast steel
Selection of the tooth pitch – AMADA Ratio HI-LO delivery forms High heat-resisting steel °C
Height Thickness 1.5/2 2/3 3/4 4/6
34 1.1
41 1.3
Aluminium alloys AI
Nickel alloys Ni
Recommended run-in surface: 0.1 m2 Titanium alloys Ti
Copper alloys Cu
Bimetal saw blade
ODU CT
W P R
COBALT8 NE
Cobalt8
Universal saw blade with high efficiency. High performance due to the HI-LO
geometry specially developed by AMADA.
Properties
tooth tips made of wear-resistant HSS quality for low-vibration sawing
Structure matrix
new pitch shape
Advantages
improved surface property of the cut
inexpensive universal tool
44 / 45
L R S L R L S R L
Noise emission when using conventional saw blades Noise emission when using Super8 New pitch pattern for maximum smoothness
Cold-worked steel
Application materials – AMADA Cobalt8 Hot-working steel

Construction steel, Heat-treated steel, Hot-working steel,
cast steel cold-worked steel stainless steel, Stainless steel 304
Cast steel
Selection of the tooth pitch – AMADA Cobalt8 delivery forms High heat-resisting steel °C
Height Thickness 2/3 3/4 4/6 5/7
34 1.1
41 1.3
Aluminium alloys AI
Nickel alloys Ni
Recommended run-in surface: 0.1 m2 Titanium alloys Ti
Copper alloys Cu
Bimetal saw blade
DE SIG N
NE W
PROTECTOR M42
PROTECTOR M42
Universal saw blade with high resistance to tooth breakage and high efficiency
when sawing different materials. The extreme strength of the tooth spacers
prevents tooth overload.
Properties
extremely robust improved tooth geometry, especially for sawing pipes ad profiles NE W
Patented protector design particularly high resistive strength against tooth breakage
vibration-absorbing special pitch (patented) NE W
improved smoothness NE W
Advantages
best service life for pipes and profiles
time advantage, because run-in of the saw blade not necessary
high edge-holding, even with stainless steel pipes and profiles
Structure
46 / 47
NE W
L R S L R L S R L
New pitch pattern for maximum smoothness
Cold-worked steel
Application materials – AMADA Protector M42 Hot-working steel

Construction steel,
aluminium alloys
Cast steel

Selection of the tooth pitch – AMADA Protector M42 delivery forms
Thick-
Height 2/3 2/3WS 3/4 3/4 WS 4/6 5/7 6/10 8/12 10/14
ness High heat-resisting steel °C
20 0.9
34 1.1
41 1.3
54 1.3
Aluminium alloys AI
54 1.6
Nickel alloys Ni
67 1.6
WS = wide set, extra-wide pitch for preventing jamming of the saw blade during the sawing Titanium alloys Ti
process.
Copper alloys Cu
Recommended run-in time: not necessary
Bimetal saw blade
DE SIG N
NE W
PROTEC
PROTEC
Universal saw blade with high resistance to tooth breakage and high efficiency
when sawing different materials. The extreme strength of the tooth spacers
prevents tooth overload.
Properties
extremely robust improved tooth geometry, especially for sawing pipes ad profiles NE W
Patented protector design particularly high resistive strength against tooth breakage
vibration-absorbing special pitch (patented) NE W
improved smoothness NE W
Advantages
good service life for pipes and profiles
low-noise running
time advantage, because run-in of the saw blade not necessary
Structure
48 / 49
NE W
L R S L R L S R L
New pitch pattern for maximum smoothness
Cold-worked steel
Application materials – AMADA Protec Hot-working steel

Construction steel Stainless steel
Stainless steel 304
Cast steel
Selection of the tooth pitch – AMADA Protec delivery forms High-speed steel HSS
Height Thickness 3/4 4/6 5/7 6/10
27 0.9
34 1.1 High heat-resisting steel °C
41 1.3
Ball-bearing steel
Aluminium alloys AI
Recommended run-in time: not necessary
Nickel alloys Ni
Titanium alloys Ti
Copper alloys Cu
Bimetal saw blade
GLB CONTOUR
GLB CONTOUR
High-quality high-speed steel for the tooth tips and tough spring steel for the
spacing material ensure high wear resistance. Best quality contour bimetal
saw blade.
First bimetal saw blade in the world, suitable for contour blade sawing machines.
In the position three requirements on contour saw blades for sawing various different
materials: Durable, low distortion and long-life sharpness.
AMADA's high-quality Wolfram HSS steel is used for the tooth tips and tougher special
Delivery form: 30 m cassette
spring steel for the blade back. Thanks to the perfect combination of both materials,
effective sawing of hard-to-cut material is possible, which was not possible with previous
conventional saw blades. Also with resistance against breakage and bending forces.
In addition, retains its excellent sharpness. Astonishingly long service life is therefore
possible.
Tooth tips: original Wolfram high-speed steel
50 / 51
13 mm saw width Bandhöhe > saw height ?
10 mm saw width
8 mm saw width
6 mm saw width
4 mm saw width
3 mm saw width
The smallest radius to be processed is determined by the saw width.
Cold-worked steel
Application materials – AMADA GLB Contour Hot-working steel

Construction steel, Cold-worked steel
hard-treated steel, Hot-working steel, Stainless steel 304
cast steel, Stainless steel
aluminium alloys, Cast steel
copper alloys
Selection of the tooth pitch – AMADA GLB Contour delivery forms
Height Thickness 4 6 8 10 12 14 18 High heat-resisting steel °C
0.64
3
0.90 Ball-bearing steel
0.64
4
0.90
5
0.64 Aluminium alloys AI
0.90
6
0.64 Nickel alloys Ni
0.90
8
0.64 Titanium alloys Ti
0.90
10
0.64 Copper alloys Cu
0.90
0.64
13
0.90
SELECTION HELP
AMADA SAWING TOOLS
DIN EN WSTNR JIS AISI/ASTM
St 37-2 S235JR E295 1.0037 1.0050 SS400 1015

SM50YA A572 size 50
Construction steel St 44-2 S275JR E335 1.0044 1.0060 STK 290 1020
SM58 A572 size 65
St 52-3 S355J0 E360 1.0553 1.0070 SS490B A570 size 40
C10 42crMo4 C10 42crMo4 1.0301 1.7225 S10C SCM440 1010 4135
Heat-treated steel C45 34CrMo4 C45 34CrMo4 1.0503 1.7220 S45C SCM435 1045 4140H
C60 51CrV4 C60 51CrV4 1.0601 1.8159 S60CM SUP10 1060 6150
X210Cr12 55NiCrMoV 6 X210Cr12 55NiCrMoV7 1.2080 1.2713 SKD1 D3 L6

SKT4
Cold-worked steel X155CrVMo 12-1 100MnCrW 4 X155CrVMo 12-1 100MnCrW 4 1.2379 1.2510 SDK10 D2 O1
SKS3
X210CrW 12 40CrMnMoS 8-6 X210CrW 12 40CrMnMoS 8-6 1.2436 1.2312 SKD2 D6 P20+S
X38CrMoV 5-1 56NiCrMoV 7 1.2343 1.2714
SKD6 H11 L6
Hot-working steel X40CrMoV 5-1 57NiCrMoV 7-7 56NiCrMoV 7 1.2344 1.2744
SKD61 H13 H10A
X38CrMoV 5-3 X32CrMoCoV 3-3-3 1.2367 1.2885
X5CrNi 18-10 X6CrNiMoTi 17-12-2 X5CrNi 18 10 X6CrNiMoTi 17 12 2 1.4301 1.4571 SUS304 304
SUS316TI 316TI
Stainless steel X10CrNiS 18-09 X3CrNiMo 17-13-3 X10CrNiS 18 09 X3CrNiMo 17 13 3 1.4305 1.4436 SUS303 303
SUS316 SCS14
X5CrNiMo 17-12-2 X1CrNiMoN 25-25-2 X5CrNiMo 17 12 2 X1CrNiMoN 25 25 2 1.4401 1.4465 SUS316 316
GG15 GGG70 EN-GJL-150 0.6015 0.7070 A 48-76 Grade 40 B

FC 150 FCD 700 Gr 100-70-30
Cast steel GG30 GS52 EN-GJL-300 0.6030 1.0552 A 48-76 Grade 45 B
FC 300 SC480 A 27 Grade 70-40
GGG40 GS25 CrNiMo 4 EN-GJS-400-15 0.7040 1.6570 A 536-80 Grade 60-40
PMHS6-5-4 PMHS6-5-4 1.3351
S6-5-2-5 S6-5-2-5 1.3243 SKH 54 S5
High-speed steel PMHS6-5-2 PMHS6-5-2 1.3395 T15
S12-1-4-5 S12-1-4-5 1.3202 SKH 53 M2
S6-5-2 S6-5-2 1.3343
X10CrAl7 CrNi 25-20 X10CrAl7 CrNi 25 20 1.4713 1.4843
High heat- SUS309S 309S
X12CrNi 23-13 X8CrNiTi 18-10 X12CrNi 23 13 X8CrNiTi 18 10 1.4833 1.4878 SCS18 321H
resisting steel SUS310 314
X15CrNiSi 25-20 X20CrMoV 2-11 X15CrNiSi 25 20 X20CrMoV 2 11 1.4841 1.4922
105Cr4 80MoCrV 42-16 105Cr4 80MoCrV 42 16 1.3503 1.3551 SUJ2 A732
Ball-bearing steel 100Cr6 20NiCrMo 2 100Cr6 20NiCrMo 2 1.3505 1.6522 SUJ3 SUS440C 1150 A322
X89CrMoV 18-1 100CrMnSi 6-4 X89CrMoV 18 1 100CrMn6 1.3549 1.3520 SUJ4 613
Al99.5 AlZn4.5Mg1 EN AW-1050A EN AW-7020 3.0255 3.4335 A2017 1050A 7020
Aluminium alloys AlCuBiPb AlZnMgCu0.5 EN AW-2011 EN AW-7022 3.1655 3.4345 A5052 A7075 2011 7022
AlMnCu AlMgSiPb EN AW-3003 EN AW-6012 3.0517 3.0615 A5056 3003 6012
NiCr22Mo6Cu NiCr22Mo6Cu 2.4618 NCF600 A494

NiCr15Fe NiCr15Fe 2.4816
Nickel alloys NiCr20TiAl NiCr20TiAl 2.4631 NCF601 NCF800 A351
NiMo16Cr NiMo16Cr 2.4883
NiCr19NbMo NiCr19NbMo 2.4668 NCuP A990
Ti 3.7025 Grade 1
Titanium alloys TI 6 AL 4V 3.7165 Grade 5
TiNi0.8Mo0.3 3.7105 Grade 12
CuZn39Pb3 G-CuSn12Pb CuZn39Pb3 CC482K 2.0401 2.1061 LBC2 C38500 C92500
C3603
Copper alloys SF-Cu CuNi10Fe1Mn Cu-DHP CW352H 2.0090 2.0872 CNP1 C12200 C70600
C1220
CuCr1Zr G-CuAl10NI CW106C CuAl10Fe5Ni5-C 2.1293 2.0975.1 AIBC3 C18150 C95800
For sawing tubes and profiles, we recommend the Protector M42 and HI-LO qualities,
in the case of thick-walled materials, SGLB quality can also be used.
To make use of the full performance potential, the corresponding high-performance machines
in good condition must be used.
AMADA basically recommends using a flush cooling system with sufficiently concentrated
and suitable cooling emulsion, for example, AMADA cutting fluid.
52 / 53
Recommendation
Bimetal saw blades
carbide saw blades
(solid material)
(solid material)
Other Alternative Alternative Alternative Alternative
AFNOR UNI GOST TOP TOP
designations 1 2 1 2
E24-2 A50-2 Fe 360 B Fe 490
Сталь 3, 17ГС, AXCELA S
E28-2 A60-2 Fe 430 B Fe 590 AXCELA G Magnum HLG Super HLG Super8
18ХГ, 09Г2С AXCELA B
E36-3 A70-2 Fe 510 C Fe 690
Сталь 20, 45, 55,
XC10 34CD4 C10 35CrMo4
40Х, 40ХМН, AXCELA S
XC45 42CD4 C45 42CrMo4 AXCELA G Magnum HLG Super HLG Super8
38ХМА, 65Г, AXCELA B
XC60 50CV4 C60 50CrV4
30ХГСА
Z200Cr13 55NCDV7 X205Cr12KU Х12МФ, 5ХНМ,
AXCELA S
Z160CDV12 90MWCV5 X155CrVMo121KU 95MnWCr5KU 6ХВ2С, У8, У10, AXCELA G Magnum HLG Super HLG Super8
AXCELA B
Z210CW12-01 Y100C6 X215CrW121KU 5ХВГ
Z38CDV5-1
X37CrMoV51KU AXCELA S
X40CrMoV5 55NCDV7 56NiCrMoV7KU 4Х5МФС AXCELA G Magnum HL SIGMA Super HL
X40CrMoV511KU AXCELA B
Z38CDV5-3
12Х18Н10Т,
Z7CN18-09 Z6CNDT 17.12 X5CrNi1810 V2A
12Х17Н9М2Т, AXCELA S
Z10CNF18-09 Z7CDND18.12.2 X10CrNiS1809 X6CrNiMoTi 17 12 V4A AXCELA G Magnum HL SIGMA Super HL
08Х18Н10, 20Х13, AXCELA B
Z6CND17-11 Z1CND25.22AZ X5CrNiMo 17 12 INOX
40Х13, 95X18
Ft 15 D СЧ15,
G 15 M2 AXCELA S
Ft 30 D GS 700-2 СЧ30, AXCELA G Super HL Super8 SGLB
G 30 M42 AXCELA B
FGS 400-12 ВЧ40
Р6М5, Р2М10,
Z85WDCV06 AXCELA S
Р12Ф4, Р6М5К5, AXCELA G Magnum HLG Super HLG Magnum HL
05-04-02 AXCELA B
Р18
Z8CA7 ХН35ВТЮ, AXCELA S

AXCELA H AURORA Magnum HL Super HL
Z15CNS 25-20 08Х23Н13 AXCELA B
100Cr6 100Cr6 ШХ4,

20CD2 AXCELA S
80MoCrV 42-16 100CrMnSi6-4 ШХ15, AXCELA G Magnum HLG Super HLG
100CM6 AXCELA B
100CD7 100CrMo7 ШХ20
A-5 A-Z5G P-AIP99,5 Д16, Aludur Peraluman
P-AlZn4,5Mg
A-U5PbBi A-Z4GU P-AlCu5.5PbBi В95, Aluman Anticorodal AXCELA H Magnum HL Sigma Super8
P-AlSiMgMn
A-M1 A-SGPb P-AlMn1.2Mg АК7 Certal Avional
ЭП702, ЭИ698,
NC16D16FE5W5 Monel
ХН73МБТЮ, ХН78Т, AXCELA A
NC16D16M Hastelloy AXCELA S MHL Aurora
ХН67МВТЮ, AXCELA ALB
NU30M Inconel
ЭП202
TA 6 V
ВТ1, ВТ3, ВТ6, AXCELA S
T35 T50 AXCELA G AXCELA TG MHL Aurora
ВТ20, ОТ4 AXCELA B
T40
CuSn12Sb P-CuZn40Pb2 CuSn11Zn1 БрАЖМц10-3-2,
CuZn40Pb3 AXCELA TG AXCELA S
CuNi10Fe1Mn Cu-DHP Pt-CuNi10Fe1Mn БрАЖ9-4, AXCELA G Sigma Magnum HLG Super8
Cu-b1 AXCELA ALB AXCELA B
CuAl10Fe5Ni5 CuCrZr G-CuAl11Fe4Ni4 БрОЦ4-3
ATTENTION: This is not a standard//material reference list
Running in saw blades

If possible, exert less load than normal on each blade at the beginning
of sawing. Each AMADA saw blade is manufactured with the highest
precision.
If the correct tool has been chosen, insufficient cutting results are
usually caused by vibration, tooth breakage or crooked cutting. In order
to prevent these effects, proper running-in is important and increases
the service life of the tool. Damaged tooth, Damaged tooth,
after running-in not run-in
INSTRUCTIONS
SELECTING THE TOOTH PITCH
For optimum sawing, we recommend selecting a toothing that always has 10 to 20 teeth in
the material.
When sawing deformed workpieces or workpieces that vary in cutting width, it is
preferable when at least two teeth are cutting into the the material at the same time during
sawing.
Maximum cutting width

[mm] 50 100 150 200 250 300 400 500 700 1000
Material
[inch] 2" 4" 6" 8" 10" 12" 16" 20" 28" 40"
Rolled profiles 6/10 Z &
5/7 Z
Profiled steel, bundled pipes 4/6 Z
Bundled with small diameter, normal steel
Solid Cold-worked steel, case-hardened steel 3/4 Z 2/3 Z 1.5/2 Z 1.1/1.5 Z

material Hot-working steel, stainless steel 0.7/1 Z
Extremely heat-resistant special alloys
FUNDAMENTALS OF CUTTING PARAMETER

Comment
SELECTION
If a new blade is being used, Select a suitable saw blade according to the saw blade quality table.
perform the run-in process. Select a suitable tooth pitch according to the tooth pitch selection table.
(see "General Instructions") Set the blade speed according to the table below
With reference to the cutting performance specified in the table, set the feed speed so
that the calculated cutting time in the table below can be reached.
54 / 55
DETERMINING THE CUTTING PERFORMANCE
Cutting performance means the surface area cut per minute and is expressed by the unit
cm2/min. To reach the target cutting performance, calculate according to the following formula
and set the feed.
material surface (cm2)

Cutting time (minutes) =
cutting performance (cm2/min)
To simplify calculation of the surface, please use the following formula*:

Surface of square material = width (cm) x height (cm)
Surface of round material = Ø (cm) x Ø (cm) x 0.785
* In the case of bundle cutting, multiply the amount of bundled material with the value of each individual surface.
GENERAL INSTRUCTIONS
To achieve an optimum service life, the saw blades should always be run in. We
recommend running in each saw blade over a surface of approx. 3000 cm2. For this
purpose, reduce the blade speed by approx. 30 % and the cutting performance by
approx. 50 %.
Make sure that the chip brush(es) of your machine is/are always in the mesh. Please
replace worn out brushes in due time, otherwise the quality of the cutting surface will
decrease and this can reduce the service life.
Pay attention to sufficient cooling lubrication concentration; normally this should be
approx. 10 %. In the case of stainless steel, an increased concentration of approx. 12 %
has proved to be sufficient. Only cast iron and plastic should be sawed dry.
SOLUTION
Saw blade with lateral scoring Chips sticking to the base of the tooth
AMADA saw blades are basically fully developed large series products with a
very stringent and intensive quality assurance. Nevertheless, problems can
occur occasionally during practical operation and we would like to support you
in finding the solution with these instructions.
Usually, several of the problems described in the table occur simultaneously. Concentrate on
the checkpoints that are mentioned with all problems that can occur.
PROBLEM LOCALISATION
1 – Check the the last-used saw blades for obvious traces

Significant lateral scoring > check blade guides
Burrs on the back of the saw blade > check blade back guides
Chips sticking to the base of the tooth > check that chip brush is on the mesh
2 – Checking the machine

Condition of the chip brush
Cooling lubricant concentration
Visual inspection of the roller wheels
3 – Checking the material

Request the factory certification and compare with the specification
If necessary, heat treatment deviating from the normal condition
Occlusions in the material
Poor material surface quality
Material geometry (strong fluctuations, material crooked)
Check for anomalies with other cutting processes
56 / 57
Problem description
Premature Premature Premature Strong Stopping

Rough Premature
crooked tooth blade noise the
surface wear
cutting breakage breakage generation blade
Blade guide set too wide

Roller wheel bearing damage, fault in blade
operation
Rusted saw blades
Saw blade strikes the material
Wrong saw blade type or wrong toothing
Incorrect parameters*
Saw blades not run in
Insufficient coolant supply
Coolant concentration too low
Chip brush not in the mesh
Jamming of short cuttings
Vibration of the machine
Material not sufficiently clamped
Saw back guide incorrectly adjusted
Saw back guide worn
Saw back guide set to loosely
Saw back guide set to firmly
Blade lateral rollers worn
Blade lateral guide worn
Incorrect overall adjustment of the blade guide
Deviations in material quality
Foreign bodies in cutting area
Saw blade jams in the cutting channel
Blade tension too low
Blade tension too high
Unevenly worn roller wheels
Blade comes into contact with roller wheel flange
Blade too far away from the roller wheel flange
Irregular sinking of the saw frame
* Blade speed/feed
EFFICIENCY BY PERFORMANCE
TYPICAL COST DISTRIBUTION
For typical processing tasks, the costs for the tool amount to 10 % or less of the total cutting
costs. The largest part relates to machine and personnel costs. The best way to reduce
costs is to increase performance.
Typical cost distribution for saw kerf
31 % Machine costs
62 % Personnel costs
Tool costs
7 %
Savings from lower saw blade costs have very little effect because only the tool costs are
reduced which has no influence on the main part of the cutting costs. This is the reason
why an increase in performance leads to a tangible cost reduction despite higher saw blade
prices. For this reason, AMADA always recommends using the best technical solution.
For example, an increase in performance of 10 % leads to a reduction in costs of 8 %

although the higher performance blade for example, has a 20 % higher price.
140
120 %
120 110 %
100 92 %
80
60 Blade A
40
Blade B
20
0
Performance Price per blade Cutting costs
If you wish to lower costs, we recommend making an initial assessment of the current
situation. For example, you can use the adjacent copy template in order to record the
individual cuts over a certain period of time and then evaluate the cutting results using
3 saw blades. The AMADA sales representatives can then make targeted suggestions for
optimisation with the help of the statistics.
If it is possible to store the cutting results in a computer system, it is sufficient to acquire the
pure saw blade consumption over a period of time. AMADA saw blade sales representatives
can also help you in this case.
58 / 59
Cutting data acquisition
BASIC DATA
Company Code
Sales representative
Machine
Saw blade
Start [date/time] End [date/time]
Run-in yes not Run in [surface/cuts/time]
CUTTING DATA

Blade- Cutting
Pos. Material Form Dimension Cuts speed Feed time
[DIN/EN/ISO/ANSI ...] [Ø mm, mm x mm, etc.] [m/min] [mm/min] [s]

Following page yes no
REASON FOR CHANGING THE SAW BLADE
Crooked cuts Blade breakage Service life (if CNC controller) m2

Tooth breakage Other Deviation (if CNC contralateral)
Noise level Comments
SAWING TECHNOLOGY
SAWING TECHNOLOGY
The AMADA portfolio covers the entire range of sawing technology. Machines, service,
spare parts, accessories and tools from one single source allow the highest efficiency and
availability.
BAND SAWS
AMADA develops and builds a wide range of band saw machines. The spectrum ranges from
robust pivot frame machines, to universal automatic CNC machines to high-performance
sawing with pulse-cutting technology. Vertical sawing for block processing is also offered.
In the case of large band saws, solutions are available for more
than 2 m clamping width.
CIRCULAR SAWS/ CIRCULAR SAW BLADES
AMADA offers CMB automatic circular saws for large series production. Systems with any
degree of automation can be offered with circular saw round material diameters up to
230 mm. AMADA also offers the matching sawing tools.
60 / 61
ACCESSORIES/ AUTOMATION
AMADA offers matching accessories for the machines. The product spectrum ranges from
roller conveyers and chip carriages to sorting and robot systems up to fully automatic
storage systems. It is also possible to retrofit a large number of accessories to existing
AMADA systems.
SPARE PARTS/ OIL
AMADA machines are well known for their durability and robustness even when used
continually for 24 hours. In order to ensure this, AMADA also offers perfectly matched
operating materials. The spare parts for maintenance and repairs are stored centrally in Haan
and all necessary spare parts for machines that are older than 25 or 30 are also generally
available.
SERVICE
The AMADA service rounds off the sawing technology portfolio. Our service technicians have
longstanding experience and problem-solving expertise. We can provide fast solutions from
several locations in Europe.
EXPERIENCE TECHNOLOGY LIVE
TECHNOLOGY
AMADA Machine Tools Europe – Technology

AMADA Machine Tools Europe considers itself as the partner for technical dialogue with
customers and other interested persons. Get first-hand live experience of milling, sawing
and grinding technology and discuss your requirements with specialists, work out ideas
and obtain solutions.
The latest machines and measuring systems as well as corresponding accessories are all
available in order to start working immediately on ideas and options and then put them to
the test.
The Technical Center is available for individual customer visits as well as theme-related
events with customers and suppliers. It is an active communication platform for
exchange between users, suppliers and developers.
62 / 63
APPLICATION TECHNOLOGY
AMADA Machine Tools Europe – Application technology

AMADA MACHINE TOOLS EUROPE accompanies the customer during the entire decision-
making process for investment. Job time calculations are made in our technical center
and the results of the process analysis are discussed with the customer. Our own precision
measurement room provides the opportunity to check the results immediately.
SERVICE
AMADA Machine Tools Europe – Service

AMADA MACHINE TOOLS EUROPE offers you a tailor-made service for the entire service life
of your milling, sawing, and grinding machines.
Our expert service staff are available to you for productive machine implementation.
Our comprehensive service network guarantees fast availability of engineers and reduces
downtimes of your machine. Our modern warehouse guarantees the shortest delivery times.
You achieve the highest reliability by using original spare parts from AMADA MACHINE TOOLS.
Germany AMADA MACHINE TOOLS EUROPE GmbH

Amada Allee 3
42781 Haan
Tel.: +49 (0) 2104 177 70
Mail: [email protected]
www.amadamachinetools.de
France AMADA MACHINE TOOLS EUROPE GmbH France

ZI PARIS Nord II, 96 Avenue de la Pyramide
93290 Tremblay-en-France
Tel.: +33 (0) 149 903 094
www.amadamachinetools.fr
Italy AMADA MACHINE TOOLS EUROPE GmbH Italy

Via Amada I., 1/3
29010 Pontenure (Piacenza)
Tel.: +39 0523 872 311
www.amadamachinetools.it
Russia AMADA OOO

Dokukina Street 16, Building 3, 5F
Moscow 129226
Tel.: +7 495 518-99-03
www.amadamachinetools.ru
The cutting performance data in this catalogue is affected by machine condition, material, tooling and
cutting conditions. Technical changes reserved.
© AMADA MACHINE TOOLS EUROPE GmbH – 02/2016 – Images: R. Metozzi, V. Heise, iStockphoto
CA-B-LINEUP-SAWBLADE-G-09.2012
Projektnummer
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Saw Blades: Amada Machine Tools Europe

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Saw Blades: Amada Machine Tools Europe

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AMADA MACHINE TOOLS EUROPE

QUALITY "MADE IN AUSTRIA"

A Quality Management System according to ISO 9001,

Pantone Warm Red C

AXCELA CARBIDE SAW BLADES

Carbide-tipped high-performance saw blades for the highest sawing performance on

COATED CARBIDE SAW BLADES

8-9 AXCELA H-AP

10-11 AXCELA HMAX

14-15 AXCELA ALB

Carbide-tipped high-performance saw blades for the highest sawing

Application materials – AMADA AXCELA G Hot-working steel

Recommended run-in surface: –

High-performance carbide saw blade for hard-to-cut materials in conjunction

Application materials – AMADA AXCELA H Hot-working steel

Recommended run-in surface: 0.3 m2 * With respect to application notes, please

Special geometry for separating boundary layer-hardened or hard chromium

Application materials – AMADA AXCELA HMAX Hot-working steel

Selection of the tooth pitch – AMADA AXCELA HMAX delivery forms

Recommended run-in surface: –

Carbide-tipped high-performance saw blades for aluminium cast parts in the

Application materials – AMADA AXCELA A Hot-working steel

Recommended run-in time: 15 min

Carbide-tipped high-performance saw blades for large-format aluminium plates.

Application materials – AMADA AXCELA ALB Hot-working steel

High-speed steel HSS

V8 = 8-piece tooth group

Application materials – AMADA AXCELA S Hot-working steel

High-speed steel HSS

Recommended run-in surface: 0.3 m2 * With respect to application notes, please

Application materials – AMADA AXCELA B Hot-working steel

V3 = 3-piece tooth group, V4 = 4-piece tooth group

Recommended run-in surface: 0.3 m2 * With respect to application notes, please

Pantone Warm Red C

BIMETAL SAW BLADES

24-25 MAGNUM HL M71

26-27 MAGNUM HLG M71

34-35 SUPER HLG

42-43 DUOS M42

46-47 PROTECTOR M42

50-51 GLB CONTOUR

Highest sawing blade quality thanks to AMADA's own TiN coating.

wide & narrow

Sectional cut channel Extremely positive rake angle

Application materials – AMADA Aurora Hot-working steel

High heat-resisting steel °C

Newly developed special saw blade for hard-to-cut materials.

wide & narrow

Sectional cut channel Extremely positive rake angle

Application materials – AMADA Magnum HL Hot-working steel

Recommended run-in surface: 0.1 m2

MAGNUM HLG M71

MAGNUM HLG M71

Newly developed special saw blade for hard-to-cut materials. Friction is

The degree of hardness (HV) of the tooth tip material:

AMADA M71 1000 HV

alternating tooth heights

Application materials – AMADA Magnum HLG Hot-working steel

wide & narrow