Concentration Polarization in Reverse Osmosis and Ultrafiltration
Concentration Polarization in Reverse Osmosis and Ultrafiltration
Concentration Polarization in Reverse Osmosis and Ultrafiltration
Mark C. Porter
Consultant
3449 Byron Court,
Pleasanton, California 94566
1. INTRODUCTION
2. REVERSE OSMOSIS
2.1. Theory
2.2. Effect of Concentration Polarization on Salt Retention
2.3. Effect of Concentration Polarization on Membrane Flux
2.4. Fluid Management Techniques to Reduce Concentration Polarization
3. ULTRAFILTRATION
3.1. Effect of Concentration Polarization on Retention
3.2. Effect of Concentration Polarization on Membrane Flux
3.3. Evaluation of the Mass Transfer Coefficient
367
P. M. Bungay et af. (eds.), Synthetic Membranes: Science, Engineering and Applications, 367-388.
© 1986 by D. Reidel Publishing Company.
368 M. C. Porter
1. INTRODUCTION
For UF, where macromolecular solutes and colloidal species are involved,
the concentration at the membrane surface can rise to the point of incipient
gel precipitation, forming a dynamic secondary membrane on top of the
primary structure. This secondary membrane can offer the major resistance
to flow.
Therefore, the second major hurdle to be overcome in the development of
a practical industrial unit operation is concentration polarization.
2. REVERSE OSMOSIS
2.1. Theory
Jv
--Jv
C'i,bulk J-----
Bulk Feed Steam Laminar Sub-Laver
(1)
(2)
solute flux,
permeation membrane constant for a specified solute (takes
into account solubility of solute in membrane and diffusibility
across membrane).
Therefore, a steady state mass balance for the laminar sub-layer results
in the following equations (2):
and
C!,int
,
Ci,bulk
_
- exp
(JvD,'.0) ' (4)
where C!, bulk "bulk" solute concentration far from membrane surface,
cLint interfacial or "wall" concentration,
characteristic boundary layer distance in solution.
d, =1 in
\
\
\
\
10 in \
\
\
\
\
0.1 in
\ \
_·_0_.0_1_i_n -~----=_\~:~S:~:f.......::::::::;;-=--_.2_.0_1_in
1~__~~~~~~__~__~~~~______~~~~
0.1 10 100
Uln • ft Is
channel, the length of the channel required for a given recovery increases
with increasing velocity, resulting in a constant average polarization
modulus.
Also note in Figure 3 that the polarization modulus decreases as the tube
diameter decreases in either laminar or turbulent flow, but the effect is
generally more pronounced in the laminar-flow regime.
Equation 2 indicates that the solute flux will increase with a higher
differential solute concentration across the membrane. This is demonstrated
in Figure 4, which shows the effect of brine velocities on Cl- rejection. Higher
velocities increase the rejection by virtue of decreasing the polarization
modulus. Higher flux membranes show the most marked improvement.
Concentration Polarization 373
100
1.24 GPD/FTZ I
so 7.8
:z MEMBRANE
0
~ 60 HEAT
......,
0 MODULE TREATMENT
...
II:
o II-I!l- I
• 10- 14 - I
(80·C, 30 MIN)
(80·C, 30 MIN)
, 40 11 12 -18 - 2 (SO·C, 30 MIN)
U c 8- 26- I (7'·C, 3 MIN)
~ • 12 -18 - 2 (6!l·C, 30 MIN)
20
0
0 2 !l
• 7 8 ,
AVERAGE BRINE VELOCITY (CM ISEC)
7T = Vi ciRT (8)
100
KP·98
P'"""'" KP·96
~
z
o ~
{3 Kp·90
w
-, .0
~
/
w
a:
o~
eo
-
KP·90
30
~
~
ell
"0
KP·96
-ro
------
OJ
~
20
())
"",-
X
:3
u.
Kp·98
!--'""
10
",-
-----
o
500 1000 1500
FEED FLOW RATE, eel min
ppm
2000 ~ 6 6. --
~2000
0 , 1800
0..
(!)
:z: 1600
...
0
U - 50
III
~
~
::) PRODUCTION en
0
0
ex:
- - - SALT , 40 U)
PASSAGE 30 ~
0..
;;.~
,.~"1000 !J
. . , . . ..4--
__ ,:;" _6
20
--- --
4(
II:.:: ~... __ --
U)
2000 10
1000 0 it
0 30 50 75 90
-.4 RECOVERY
10 10
s 1
II
j
Z5
i/ V
j '/ #-
50~
,,
'1
----
60~
•
()
w
--
U)
iil
D
0 1-
§=; U)
D
0 75 a:
./. it .........
ow
I §=;
L
,;, ,-' v·
Z
r fi:
w
- 90~
CJ)
10"
.'
• ,//,
f
-
t
o IiO TURBUlENCE PfIOMOTEIt
• DtAC'jEO T~RB\""rC£ ,Pft0'1TU
r o I 4 I • 10 II M 'I Ie 20
Y.. (Re) 1/4 x 104
a
3. ULTRAFILTRATION
For UF, the macromolecular solutes and colloidal species usually have
insignificant osmotic pressures. Nevertheless, flux is affected along with
retention by concentration polarization and the formation of a gel-layer or
secondary membrane. In RD, the precipitation of macromolecules or salts on
the membrane surface would be called "fouling?' In UF, the higher flux often
drives the concentration at the wall above the solubility limit and we are
accustomed to operating in the gel-polarized regime (see Figure 8).
Concentration Polarization 377
Membrane
II
I
I
I n' int ~ n'bulk
Jv---~ :
I
I
I
I - - -•• JVe"i
e'i, bulk
e"i« e'i
Laminar ke (sludge)
Sublayer
(Non Newtonian)
1.0 i ....:::
(22)
Figures in brackets indicate order of runs
0.8
g 0.6
+-
u
Q>
Q>
0::: 0.4
0.2 (14)
0' '.
o 20 40 60 80 100
Transmembrane pressure drop, Ib/in 2
~
o
FIGURE 9.-Decrease in dextran rejection with increasing pressure difference across ultrafiltration membrane. ;c
~
Concentration Polarization 379
REJECTION
OF HUMAN
SERUM
ALBUMIN
20%
(9)
J v c/ - D-' d c;'
, dx
O. (10)
For any increase in /1p, J v increases, carrying more solute to the wall.
However, the back-diffusive transport is fixed. Therefore, the gel layer in-
creases in thickness or is compacted by the increase in /1p such that the
resistance to flow increases, reducing J v to a level balancing the back-
diffusive transport.
380 M. C. Porter
0.10 r--.,-----,,-------,---.,--,---.----.------.
• 0.9% SALINE
UM-IO MEMBRANE
M-50 CELL
'"E 0.08
0.65% PROTEIN 0830 RPM)
~
]
-?
x 0.06
3
"-
z
o
f= 0.04
«
Q:
~
iL
«
:: 0.02
...J
:::>
10 20 30
TRANSMEMBRANE PRESSURE (psi)
(H)
Concentration Polarization 381
o.o3o,-----,-----r---,------,---,-----r----.----,
_ _ _ _ _ _ .A... _ _ ...A._
i 0.025
_...."'='".---~-;:- -----7:"
.",...-'" _ . " -0--" ---o-.. ---Oa_
N
E
~
/'.. ./'.
I 0
! 0.020 o o
~ I ./.
1 r
0
~
I ./'
... 0.015
~ PURE H20 FLUX AT 10 psi
i ~ (ml/cm 2 - min)
.
~ 0.010
;;: I ,7 0
"
UM-IO
PM-30
0.04
0.15
/
It: XM-IOO 0.25
~
0
!:i
::>
0.005
.j'
~L---~5---L10---415--~20~-~2~5--~3~0---3~5---J40
TRANSMEMBRANE PRESSURE (psi)
COD':
<1> "l"crRo O£POSl rION PRIMER
A ~"""'R£Ne ~G/rAOI£/VE LAr£x
o "OMAN ALSUMIN
Q'ZZO o GELArlN (@ 70' C)
"
~ zoo
~ ISO
~ 160
~ 140
«
~ IZO
::!
Ii 100
~
~ SO
~
60
40
20
o
Z 3 4 5 0; 78 910 20 30 40 5060 70BO
CONC£NrRAr/ON (wr·... SOUOS)
140
Flow Rate
0
LL 0--0 3000 ee/min
en 120
~ 0--0 2000 eel min
x 100 6--6 1000 ee/min
::>
...J
LL
0---0 500 ee/min
w 80
TC-1C PM 30 MEMBRANE
~
a: 30 MIL CHANNEL
60
.....
....J
LL
<{ 40
a:
.....
...J
::> 20
2 3 4 5 678910 20 30 40 50 60
PROTEIN CONCENTRATION (WGT %)
FIGURE14.-Cross plot of flux vs. recirculation rate data (TC-IC, PM30
membrane, 30-mil channel).
Concentration Polarization 383
or
Figure 15 shows the 0.33 power dependence on the wall shear rate
(proportional to I1ldh ) for a variety of channel configurations and dimensions.
or
(16)
Equations 13-16 show that for both laminar and turbulent flow, the mass
transfer coefficient may be increased by increasing the channel velocity and
decreasing the channel height. The flux is dependent on channel length in
laminar flow because the boundary layer is still developing even at the end of
the channel. Naturally, in turbulent flow there is no dependence on channel
length because the boundary layer is developed rapidly at the channel inlet.
384 M. C. Porter
0.3 140
0.2 70
c
52.5
E
N
0.1 35
E 0.08 28
u
~ 0.06 21
E
0.04 14
..,>
x "0
3 0.02 7 C'
IJ.. ..,>
z
Q 0.01 3.5
~ 0.008 2.8
~ 0.006 2.1
:...J
41 0.010
i<: 0.004 0 6.5 0.005 1.4
<t 6.5 0.017
0: 65 0.035
~ 13 0.005
::> 0.002 13
13
0.017
0.035
0.7
40 0.008
0.001 .. I • 0.35
• .-'--'..J.• ..J.......I'--_--'---.J.--'--'--~..L.u
10 100 1000 10,000
WALL SHEAR RATE -,
CHANNEL LENGTH' (sec-em)
100 1000
200
100
80
>. 60
0
:g
N
....
....
40
.:'1. '" '"
'"
"'"
0 20
0,,,,"0"
:i.'v" ~ ...~ .1....
'"
o~"',,~"'~ ,\~"
,; ,\~'l; • 0'" \0"
..:! " ...'",,~'QYi !\,c;" ... '\
10 ( " ~"'"'O~'"~
'\~"'o'"
....'" 8 I ",/...,,~
~
;;::
6 I ... "
I I
4
....~ I I
::; . \ \0'0_.) I
~\eo_- I
2 ~~eole_- ~,o'll 'Z.,~
_ -,;"(!\i(lOI O,S e(!\ I
"?> '/.. \ 0·'·.)
\) ~ '2.. ~ieO' "--
~~~I!. ~ ;; \,0'11
"",'" \otf\\(\
(17)
Jv C,·' -
d c/
D·, -
I
- - VL Ci
I
=
0, (18)
dx
J
v
= F u2
v
dt (!!.-)n
rt
+ k. In
'
(C g
Cb '
I
).
(19)
2.
2.
2.
Ii
2. 7(1. rtI'VI BEADS
UIH "E"BRANE
""
0
l-
V
~
!2;
~
"-'
1;
!""
'~
0.8
0 10 15 20 25 30 35 40
PARTICLE LOADING (VOL. %)
FIGURE 18.~Stirred cell flux improvement factor for various loadings of glass
and MMA beads.
REF'ERENCES
1. Loeb, S.: 1981,. "The Loeb-Sourirajan membrane: How it came about:' Synthetic Membranes:
Desalination (A.T. Turbak, ed.) Vall, ACS Symposium Series 153, ACS, Washington, D.C.
2. Lonsdale, H.K.: 1972, "Theory and practice of reverse osmosis and ultrafiltration;' Industrial
Processing with Membranes, R.E. Lacey and S. Loeb lEds), John Wiley, New York, pp.
123-178.
3. Porter, M.e.: 1979, "Membrane filtration:' section 2.1, Handbook of Separation Techniques for
Chemical Engineers, (Ed. P.A. Schweitzer), McGraw-Hili, N.¥.
4. Porter, M.C.: 1972, "Concentration polarization with membrane ultrafiltrati.on;' I&EC Prod·
uct Research and Development, vol 11, pp. 234--248.
5. Segre,. G., and Silberberg, A.: 1962, "Behavior of macroscopic rigid spheres in PoiseuiHe flow:'
~ J. Fluid Mech. 14, pp, U5-157.
6. Brenner,. H.: 1966, "Hydrodynamic resistance .of particles at small Reynolds numbers;' AdJ-
vanees in Chemical Engineering 6, pp. 287-438.
7. Belfort, G., and Green, G.: 1980, "Fouling of ultrafiltration membranes; Lateral migration and
the particle trajectory model;' Desalination 35, pp. 129--147.
8. Bixter, H.J., Rappe, G.C.: (Nov. 17, 1970). U.S. Patent 3,541,006.
SYMBOLS
F particle radial migration function, equation 17
L channel length
Ii feed stream mean velocity parallel to membrane
VL lateral migration velocity
Subscripts
b, bulk interior of stream outside of boundary layer
g, gel gel layer