Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Application Software RE 95360/06.08

Replaces: 07.05
1/8

Fan Control AFC20

Data Sheet

Electronic fan control for hydrostatic fan drives,

Version 20

Table of Contents Features

Ordering Code 2 – The AFC electronic fan control is an easily adjustable software
package for control of hydrostatic fan drives.
Method of Operation 2
– The electronic control can control up to two fan drives with
Function 4
setpoint specification.
Connection Diagram 6
– Status-dependent fan control via digital inputs
Parameter Settings and Diagnostics 7
– CAN bus communication is supported.
Components Required 7
– Improved control quality reduces energy consumption, noise
Safety Instructions 8 emission, fuel consumption and exhaust values compared with
conventional solutions.
– Parameterizable change of direction for fan self cleaning.
– The AFC20 fan control is configured for up to two A10VO
variable pumps with ED electrohydraulic pressure control and
an AZM fixed motor.
A fixed pump with a fixed motor is also possible.
– Diagnostics and parameter settings are performed with
the BODAS-service PC software.
– The outputs are monitored for wire breakage and
short circuits.
2/8 Bosch Rexroth AG Fan Control AFC RE 95360/06.08

Ordering Code
Order Information
AS/ AFC 20
The AFC20 application software must only be used with
Type
the RC2-2/21 control unit and other add-on components
Application Software AS/ (see page 6). When placing an order, the hardware and
software ordering codes should be linked by a "+".
Software
Example: RC2-2/21+AS/AFC20
Fan Control AFC

Version
20

Method of Operation
The electronic fan control is designed for controlling the following components in the open hydraulic circuit:
– Up to two variable pumps with electrohydraulic pressure control
– Up to two pressure-relief valves
The hydraulic concepts described below may be used for control purposes.

Hydraulic concept A
• One or two A10VO variable pumps with ED electrohydraulic pressure control, each in conjunction with an AZM fixed motor with
fan (see illustration below).

BODAS-service
PC software

Light for
operational state
Power supply Digital input 1–4
1 2 3 4
Diagnostic
RS232

Ignition lock
socket

Controller RC2-2/21
with AFC20 software

Temperature measurement 1 2 3 4
via CAN (optional) 1) Digital
Temperature sensor 1–4 1) output

Engine A10VO…ED AZM fixed motor with fan

variable pump
1) Up to four temperature variables can be assigned either CAN or sensor values.
RE 95360/06.08 Fan Control AFC Bosch Rexroth AG 3/8

Hydraulic concept B
• One or two AZP fixed pumps, each in conjunction with an AZMF fixed motor with pressure-relief valve and fan
(see illustration below).

BODAS-service
PC software

Light for
operational state
Power supply Digital input 1–4
1 2 3 4

Diagnostic
Ignition lock RS232

socket
Controller RC2-2/21
with AFC20 software

Temperature measurement 1 2 3 4
via CAN (optional) 1) Digital
Temperature sensor 1–4 1) output

Engine AZP fixed pump AZMF fixed motor with

pressure-relief valve and fan

1) Up to four temperature variables can be assigned either CAN or sensor values.

4/8 Bosch Rexroth AG Fan Control AFC RE 95360/06.08

Function Variant 1:
Reversing via 4/3-directional valve
The fan control controls up to two fans independently of each DSM speed sensor
other. For each fan, four temperature inputs and four digital
inputs are monitored separately.
The illustrations on pages 2 and 3 show the control system
for one fan with four sensors and four digital inputs. The in-
structions for a single fan are described below. The second
fan operates in the same way.

Setpoint Specification
The fan control calculates the setpoint power of the fan by
reading in the temperature and the fan speed via sensor or a b
CAN signals. Reversing Standstill

For the sensors, you can set parameters for the temperatures
at which the different fan power levels are required. This results
in a setpoint specification for each temperature input:
• If a measured value falls below the associated lower tem- Pump control ED
perature threshold, the setpoint specification is set to 0.
• If a measured value exceeds the associated upper
temperature threshold, the setpoint specification is set
to its maximum value.
• Between thresholds, the setpoint specification increases
in proportion to the temperature.

Working Behavior
The working behavior of the fan control is controlled by various
variables: Variant 2:
Reversing via 4/2-directional valve and standstill valve on
• The digital inputs can be used to influence this setpoint. the pump
• A digital input used to activate the change in direction of
DSM speed sensor
the fan. Alternatively, this can be activated after an interval
defined by parameter settings.
• The time ramps at all inputs and outputs determine how
quickly the fan control is modified or how quickly the digital
output responds to temperature changes.

Reversing Function
The "Reversing" function is activated via a digital input (switch)
or an adjustable interval.
It is possible for both fixed pump systems and variable pump a
Reversing
systems. When used, the fan is first brought to a standstill. The
flow direction of the oil is then changed by the fan motor. This
is realized either with the aid of a 4/3-directional valve (variant
1) or a 4/2-directional valve in combination with a fan standstill
valve (variant 2).
Pump control ED
The minimum control current may change to a different value
when the direction of rotation is reversed depending on the
different dynamics of the fan blades in order to prevent over- Standstill
speeding of the fan motor during reversing operation.
RE 95360/06.08 Fan Control AFC Bosch Rexroth AG 5/8

Digital Output Important Features

In addition to controlling the pumps, the fan control can also • Up to four temperature sensors
be used to control a digital output. This is done by comparing
There are default caracteristic curves for Bosch temperature
the temperature values measured with the sensors with the set
sensors. A user-specific characteristic curve can be defined
switching thresholds and the calculating the switching signal.
by parameter settings.
• If the measured value falls below the lower temperature
• CAN bus communication
threshold, the digital output is set to 0.
• Up to four digital outputs to influence the setpoints via
• If the measured value exceeds the upper temperature
functions defined by parameter settings.
threshold, the digital output is set to 1.
• Speed measurement via digital inputs
• The range between the two thresholds is used as the
hysteresis. • Up to two independent fan drives
• Variable response via time ramps.
Safety Functions • Digital output can be actuated via temperature thresholds
The lines for the temperature inputs and proportional solenoid
• Reversing function
outputs are monitored for wire breaks and short circuits.
• Safety function
In the event of an error, the maximum setpoint is set and,
thus, the fan fully controlled. • Diagnostics function
In the event of overheating, an error lamp is set and an Any faults that occur are logged in the control unit and
overheating warning is given. can be read later on using PC software BODAS-service
in plain text.

Main Parameters
• Sensor curves
• Time ramps for temperature inputs
• Temperature thresholds for setpoints
• Digital input function module
• Switching threshold for digital output
• Output time ramps for fans
• Minimum and maximum solenoid current for pumps
• Change or direction
• CAN bus communication
6/8 Bosch Rexroth AG Fan Control AFC RE 95360/06.08

Connection Diagram
1 A 3)

Ignition lock10) 13 7)

3A 41 Voltage supply for electronics

30 15 42

10 A 27 Supply for power

+12 V/+24 V 30 1 outputs
+
- 31
Fan 1

Proportional outputs
31
2 2)
28

Frequency inputs
33
32
30
44 Fan 2
43
Ground 2)
Speed, fan 1 18 8)
17

22 8)
Speed, fan 2 7

Sensor supply 5)

Switched outputs
2 x 5V/30 mA 29 Reversing valve
36 2)
Voltage inputs
35
38
47 15
Standstill valve
46
2)
measurement
Current inputs

34 6)
Low-side

Error lamp
input

6)
45

Diagnostics
5V connector for
constant voltage 51 BODAS-service
TxD C
50
RS-232 D
RxD 24
8 8) B
Temperature sensor 1 E
reserved A
Temperature inputs

52 H
7) G
20 8)
Temperature sensor 2 CAN H F

40
7)
9 8) 26
Temperature sensor 3
120 Ohm 25 4 )
7) 39
21 8)
Temperature sensor 4
CAN L
7) 49
Ground connection
for case
Digital input 1 37 1)
Switch inputs

Digital input 2 48

Digital input 3 10

Digital input 4 11

1) Short, low-resistance connection from a case screw to the device ground or vehicle ground
2) Separate ground connection from solenoid return line to battery (chassis possible)
3) Separate fuses needed for switches and sensors
4) CAN bus: termination resistor 120Ω recommended
5) Sensor supply for potentiometer and active sensors
6) Separate ground connection for current source to battery, control unit GND (pin 38/49) possible.
7) If ≥ 5V is applied to the input, all power outputs are off.
8) Can be used as switch inputs if connected externally to GND.
9) The terminals are labeled according to DIN 72 552. This does not apply for the controller.
RE 95360/06.08 Fan Control AFC Bosch Rexroth AG 7/8

Parameter Settings and Components Required

Diagnostics The following electronic components are needed:
• BODAS controller RC2-2/21 with mating connector,
The parameters to be set when commissioning the AFC20 fan
52-pin (RD 95201)
control can easily be adjusted using the BODAS-service PC
software. • BODAS AS/AFC software, version 20
The following hydraulic components are needed:
Hydraulic concept A
• Variable pump with A10VO…ED electrohydraulic pressure
control (RE 92707)
• AZM fixed motor (RE 14026)
Hydraulic concept B
• AZP fixed pump
– Series F (RE 10089)
– Series B (RE 10087)
– Series N (RE 10091)
– Series G (RE 10093)
• AZMF fixed motor (RE 14026)
The following electronic components can be used:
You can configure BODAS-service to display the most
important process variables and the error messages for fault • PTC temperature sensor for air TSA (RE 95181)
diagnostics and troubleshooting purposes. • PTC temperature sensor for fluids TSF (RE 95180)
• Switch for digital inputs
• Error lamp
• Reversing valve
The following are required for commissioning and service:
• BODAS-service PC software (RE 95086)
• BODAS-service connection cable (RE 95086)
• Diagnostic socket (RE 95086)
8/8 Bosch Rexroth AG AFC Fan Control RE 95360/06.08

Safety Instructions
• The suggested circuits do not imply any technical liability
for the system on the part of Rexroth.
• The lines used for speed sensors are to be shielded. The
shield must be connected to the electronics on one side
or to the machine or vehicle ground via a low-resistance
connection.
• Cables to the electronics must not be routed close to other
power-conducting lines in the machine or vehicle.
• All connectors must be unplugged from the electronics
during electrical welding operations.
• The electronics may only be tested with the proportional
solenoids connected.
• The proportional solenoids must not be wired with
spark-suppression diodes.
• Switching solenoids at the outputs of the controller RC do
not need to be connected to spark-suppression diodes.
• Other inductive loads that are in the system but not con-
nected to the controller RC must be connected to spark-
suppression diodes.
• In order to preserve the warranty, any installation or replace-
ment of the RC software (flash EPROM) must be performed
by Rexroth personnel.
• Please observe the operating instructions contained in
RE 95360-01-B.

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Mobile Electronics Product Unit duced or given to third parties without its consent.
Elchingen plant The data specified above only serve to describe the product. No statements
Glockeraustraße 2 concerning a certain condition or suitability for a certain application can be de-
89275 Elchingen, Germany rived from our information. The information given does not release the user from
the obligation of own judgment and verification. It must be remembered that our
Tel.: +49-7308-82-0
products are subject to a natural process of wear and aging.
Fax: +49-7308-72-74
Subject to change.
[email protected]
www.boschrexroth.com/brm