Sikagrout®-200 PT Id: Product Data Sheet

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PRODUCT DATA SHEET

SikaGrout®-200 PT id
HIGH PERFORMANCE, ZERO BLEED, SAND FREE, CEMENTITIOUS
GROUT FOR POST-TENSIONED STRUCTURE

DESCRIPTION CHARACTERISTICS / ADVANTAGES


SikaGrout®-200 PT id is a non-shrink, cementitious ▪ Sand free allows filling and repairing of voids within
grout with a unique shrinkage compensating mechan- ducts of post-tensioned structures
ism. It is non-metallic and contains no chlorides. With ▪ Pre-packaged in accordance with ISO 9001 which en-
a special blend of shrinkage-reducing and plasticizing / sures consistency of the manufactured material
water-reducing agents, SikaGrout®-200 PT id is a ▪ Silica fume enhanced for low permeability
shrinkage compensated material. ▪ Easy to use, just add water
▪ Zero bleeding, even at high flow
USES ▪ Low heat build-up
▪ Excellent for pumping:
SikaGrout®-200 PT id may only be used by experi- 1. Does not segregate even at high flow
enced professionals. 2. No build-up on equipment or hoppers
▪ Use for horizontal and vertical grouting of ducts with- ▪ Non-corrosivem does not contain chlorides
in bonded, post-tensioned structures ▪ Superior freeze / thaw resistance
▪ Use to grout and fill or repair voids within ducts of
post-tensioning strands for corrosion protection
▪ Use for grouting with tight clearance requirements

PRODUCT INFORMATION
Chemical Base Portland cement
Packaging 20 kg bag
Appearance / Colour Powder / Grey
Shelf Life 9 months from the date of production if stored in undamaged and un-
opened original sealed bags
Storage Conditions Stored in a cool dry placed between +5 °C and +35 °C
Density ~2.10 kg/L (ASTM C-138)

TECHNICAL INFORMATION
Compressive Strength 1 day ~25 N/mm2 (ASTM C-942)
3 days ~35 N/mm2 (+25 °C / 60 % r.h.)
7 days ~45 N/mm2
28 days ~55 N/mm2

Product Data Sheet


SikaGrout®-200 PT id
September 2016, Version 01.01
020201010050000005

1/3
APPLICATION INFORMATION
Mixing Ratio 5.2 L per 20 kg bag (water per powder = 26 % by weight)
Consumption ~1 667 kg/m3
Yield 12.0 L per 20 kg bag
Flowability Flowable (sec) 11 - 15 s (Modified J Cone)

Product Temperature < 30 °C, max


Ambient Air Temperature +5 °C min. (temperatures must be rising at the time of application)
+35 °C max. (at the time of application)
Substrate Temperature +5 °C min. (temperatures must be rising at the time of application)
+35 °C max. (at the time of application)
Pot Life 60 min
Setting Time ~ 3 to 8 h

APPLICATION INSTRUCTIONS APPLICATION

SUBSTRATE QUALITY / PRE-TREATMENT Make sure all forming, mixing, placing, and clean-up
materials are on hand. The grout should be used with-
Cable Duct Grouting: in 60 minutes from the start of mixing.
Ensure that ducts, opening, inlets and outlets are
clean, free of dirt and debris, fuel, oils and any other The method of pumping the grout must ensure com-
contaminants at all times. plete filling of the ducts and complete surrounding of
the strands or bar. A mock-up should be completed on
Other grouting application: on-site and inspected by the engineer to ensure that
Remove all dirt, oil, grease, and other bond-inhibiting the placement means and methods yield the specified
materials by mechanical means. Anchor bolts to be results.
grouted must be degreased with a suitable solvent
cleaning agent. Concrete must be sound and When grouting ducts or other critical element, it is
roughened to promote mechanical adhesion. Prior to highly recommended that experienced, trained techni-
pouring the concrete, surfaces should be in a satur- cians complete the work.
ated surface dry condition.
CLEANING OF TOOLS
MIXING
Clean all tools and application equipment with water
For best results use a colloidal mixer. Alternatively, immediately after use. Hardened / cured material can
mechanically mix with a high speed drill (2500 rpm) only be mechanically removed.
and Sika® jiffy paddle. Mix for approximately 3
minutes after the addition of the last bag or until a ho- LIMITATIONS
mogeneous mix is achieved. Continue to agitate ma-
terial in the holding hopper to achieve optimum flow. ▪ Minimum application thickness: 3 mm
▪ Maximum application thickness (neat): Comply with
The method of mixing may significantly affect the ma- PTI (Post-Tensioning Institute) specification for grout-
terial properties, particularly flow. At higher temperat- ing of post-tensioned structures.
ures and/or with higher water amounts, the grout will ▪ Do not use as a patching or overlay mortar or in un-
behave less thixotropically. Therefore, it may be more confined areas.
appropriate to measure the flow using the standard ▪ Material must be placed within 60 minutes of mixing.
flow cone test (ASTM C-939) ▪ As with all cement based materials, avoid contact
with aluminium to prevent adverse chemical reac-
Specific on site testing by the engineer is recommen- tion and possible product failure. Insulate potential
ded to ensure that the mixing and placement meth- areas of contact by coating aluminium bars, rails,
ods result in the specified requirments. post, etc. With an appropriate epoxy coating.

Add appropriate quantity of clean water. Add bag of


material to mixing vessel.

Product Data Sheet


SikaGrout®-200 PT id
September 2016, Version 01.01
020201010050000005

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BASIS OF PRODUCT DATA LEGAL NOTES
All technical data stated in this Product Data Sheet are The information, and, in particular, the recommenda-
based on laboratory tests. Actual measured data may tions relating to the application and end-use of Sika
vary due to circumstances beyond our control. products, are given in good faith based on Sika's cur-
rent knowledge and experience of the products when
LOCAL RESTRICTIONS properly stored, handled and applied under normal
conditions in accordance with Sika's recommenda-
Please note that as a result of specific local regula- tions. In practice, the differences in materials, sub-
tions the declared data and recommended uses for strates and actual site conditions are such that no war-
this product may vary from country to country. Please ranty in respect of merchantability or of fitness for a
consult the local Product Data Sheet for the exact particular purpose, nor any liability arising out of any
product data and uses. legal relationship whatsoever, can be inferred either
from this information, or from any written recom-
ECOLOGY, HEALTH AND SAFETY mendations, or from any other advice offered. The
user of the product must test the product’s suitability
For information and advice on the safe handling, stor- for the intended application and purpose. Sika re-
age and disposal of chemical products, users shall refer serves the right to change the properties of its
to the most recent Safety Data Sheet (SDS) containing products. The proprietary rights of third parties must
physical, ecological, toxicological and other safety-re- be observed. All orders are accepted subject to our
lated data. current terms of sale and delivery. Users must always
refer to the most recent issue of the local Product Data
Sheet for the product concerned, copies of which will
be supplied on request.

PT. Sika Indonesia


Jl. Raya Cibinong-Bekasi km.20.
Cileungsi, Bogor 16820 - Indonesia
Tel. +62 21 8230025
Fax. +62 21 8230026
Website: idn.sika.com
email: [email protected]

SikaGrout-200PTid_en_ID_(09-2016)_1_1.pdf

Product Data Sheet


SikaGrout®-200 PT id
September 2016, Version 01.01
020201010050000005

3/3

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