SWIMMING POOL HEAT PUMP UNIT

Installation & Instruction Manual

Models HP50A1
HP70A1

Hayward Pool Products Canada, Inc.

2880 Plymouth Dr., Oakville, ON L6H 5R4
Haywardpool.ca / 1.888.238.7665
CONTENTS

1. Preface 1

2. Specifications 2
2.1 Performance Data of Swimming Pool Heat Pump Unit 2
2.2 Dimensions for Swimming Pool Heat Pump Unit 3

3. Installation and Connection 5

3.1 Installation of System 5
3.2 Swimming Pool Heat Pumps: Location 6
3.3 How Close to your Pool? 6
3.4 Swimming Pool Heat Pumps: Plumbing 7
3.5 Swimming Pool Heat Pumps: Electrical Connection 8
3.6 Initial Start-Up of the Unit 8
3.7 Water Flow Setting 9

4. User Interface 10
4.1 General presentation 10
4.2 Clock settings 12
4.3 Timer function settings 12
4.4 Operating mode selection 13
4.5 Setting and visualisation of the set point 14
14

5. Maintenance and Inspection 15

5.1 Maintenance 15
5.2 Winterising 15

6. Appendix 16
6.1 Connection of PCB: Illustration 16
6.2 Wiring Diagram 17
6.3 Exploded View and Spare Parts List 19
1. PREFACE
In order to provide our customers with quality, reliability and versatility, this product has
been made to strict production standards. This manual contains installation, service and
maintenance. Please read this manual carefully before you open or maintain the unit. The
manufacturer of this product will not be held responsible if someone is injured or the unit
is damaged as a result of improper installation, service or unnecessary maintenance. It is
vital that the instructions within this manual are adhered to at all times. The unit must be
installed by qualified personnel.

The unit can only be repaired by qualified installer center personnel or an authorized
dealers (HVAC).
• Maintenance and operation must be carried out according to the recommended time
and frequency, as stated in this manual.
• Use genuine standard spare parts only.
• Failure to comply with these recommendations will invalidate the warranty.
• The Swimming Pool Heat Pump Unit heats the swimming pool water and keeps the
temperature constant.

This type of heat pump has the following characteristics:

1. Durable
The heat exchanger is made of PVC & titanium; the tube can withstand prolonged expo-
sure to corrosives such as chlorine.

2. Quiet operation
The unit contains efficient rotary compressor and a low noise fan motor, which assures
its quiet operation

3. Electronic control board

The unit is controlled by an internal micro-controller, allowing all operation parameters to
be set. Operation status can be displayed on the control panel.

1
 2. SPECIFICATIONS
2.1 Performance Data of Swimming Pool Heat Pump Unit

*** REFRIGERANT: R410A

Unit Model HP50A1 HP70A1

kW 14.7 22.0
Heating Capacity
BTU/h 50,000 75,000
Heating Power Input kW 2.68 4.2
Running Current A 12 19
Power Supply V/Hz 208-230V~/60Hz 208-230V~/60Hz
Compressor Quantity 1 1
Compressor(s) Rotary Rotary
Fan Quantity 1 1
Fan Power Input W 120 120
Fan Rotate Speed RPM 850 850
Fan Direction Horizontal Horizontal
Noise (at 1 meter) dB(A) 54 56
Water Connection inch 1.5 1.5
Water Flow Volume Imperial/US m /h/gpm
3
4.5/20 6/26
Water Pressure Drop (max) kPa/psi 10/1.5 12/1.5
1049x400x652 / 1162x470x865 /
Unit Net Dimensions (L/W/H) mm/in
41.3x15.7x25.7 45.7x18.5x34
Unit Shipping Dimensions 1130x470x680 / 1220x490x880 /
mm
(L/W/H) 44.5x18.5x26.8 48x19.3x34.6
Net Weight/Shipping Weight kg 58/71 106/123

Heating: Ambient temp (DB/WB): 80ºF (26.7ºC) / 75.8ºF (24.3ºC)

Water temp (in/out): 80ºF (26.7ºC) / 92ºF (28ºC)

2
2. SPECIFICATIONS
2.2 Dimensions (mm/inches) for the Swimming Pool Heat Pump Unit

Model: HP50A1

Water Outlet
1.5 '

652/25.7"
265/10.4"
Water Inlet
1.5 '
103/4.1"

455/17.9"
1002/39.4"
630/24.8"

430/16.9"
400/15.7"

1049/41.3"

3
 2. SPECIFICATIONS
2.2 Dimensions (mm/inches) for the Swimming Pool Heat Pump Unit

Model: HP70A1

Water Outlet
1.5 '

868/34.2"
400/15.7
Water Inlet
1.5 '
100/3.9

470/18.5
1115/43.9
790/31.1
435/17.1

447/17.6

1119/44.1

4
3. INSTALLATION AND CONNECTION
3.1 Installation Illustration

5
 3. INSTALLATION AND CONNECTION
3.2 Swimming Pool Heat Pumps: Location

500m m
19.7 "
Air Inlet

70
27 0mm
.6" m
0m
30 .8"
11
Air Outlet

70
mm 27 0mm
00 .6"
25 "
98

3.3 How Close To Your Pool?

Normally, the pool heat pump is installed within 24.6ft (7.5 metres) of the pool. The longer
the distance from the pool, the greater the heat loss from the piping.

6
3. INSTALLATION AND CONNECTION
3.4 Swimming Pool Heat Pumps: Plumbing

The titanium heat exchanger requires no special plumbing except bypass (please set the flow
rate according to the nameplate). The water pressure drop is less than 1.5psi (10KPa) at maxi-
mum flow rate. Since there are no residual heat or flame temperatures, the unit does not need
copper heat sink piping. PVC pipes can be run straight into the unit.

Location: connect the unit in the pool pump discharge (return) line downstream of all filter and
pool pumps, and upstream of any chlorinators, ozonators or chemical pumps. Install the rubber
feet onto the bottom of the unit.

*You will need to use 1½” male PVC adapter to connect to the heat pump.

Consider adding a quick coupler fitting at the unit inlet and outlet to allow easy draining of the
unit for winterizing and to provide easier access should servicing be required (coupler supplied
with unit).

Condensation: since the heat pump cools the air down about 4-5ºC water may condense on
the fins of the horseshoe shaped evaporator. If the relative humidity is

very high, this could be as much as several gallons/litres an hour. Verify the unit is level so that
water will run down the fins into the basepan and drain out through the barbed plastic conden-
sation drain fitted on the side of the basepan. This fitting is designed to accept 3/4” clear vinyl
tubing and run to a suitable drain. It is easy to mistake the condensation for a water leak inside
the unit.

NB: a quick way to verify that the water is condensation is to shut off the unit and keep the
pool pump running. If the water stops running out of the basepan, it is condensation. An EVEN
QUICKER WAY IS TO TEST THE DRAIN WATER FOR CHLORINE - if there is no chlorine pres-
ent, then it’s condensation.

7
 3. INSTALLATION AND CONNECTION
3.5 Swimming Pool Heat Pumps: Electrical Connection

3.6 Initial Start-Up

8
3. INSTALLATION AND CONNECTION
3.7 Water Flow Setting

With the water entry and exit valves being open, adjust the by-pass valve in
order to obtain a difference of 2°C between the inflow and outflow temperature
(see principle diagram § 3.1). You can verify the switch by seeing the entry/
exit temperatures directly on the control panel.

Water inlet temperature

Water outlet temperature

Note: Opening the by-pass valve creates a weaker flow, which leads to an
!"#$%&'%(!"()*+
Closing the by-pass valve creates a stronger flow, which leads to a
,%#$%&'%(!"()*+

9
 4. USER INTERFACE
4.1 General presentation
The heat pump is equipped with a digital control panel with a touch screen,
electronically connected and pre-set at the factory in heating mode.
22 21 20 19

1 18

3 17

4 16
5 15
6
7
8 14

13

9 10 11 12
Legend

1 On/Off 12 Timers 1 and 2

2 Water inlet 13 Timers’ time

3 Clock and timer settings 14 Mode selection

4 Compressor ON 15 Scroll down / Decrease

5 Conversion °C/°F 16 Water outlet

6 Dry contact OUT2 17 Scroll up / Increase

7 Fan ON 18 Save / settings

8 Silent mode (*) 19 Defrost mode

9 Silent mode indicator 20 Automatic mode

10 Locked screen 21 Heating mode

11 Alarm 22 Cooling mode

(*) Function not available on this model.
10
4. USER INTERFACE (continued)
OFF Mode
When the heating pump is in sleep mode (OFF Mode) “OFF” is displayed on
the command screen.

1 minute

ON Mode
When the heating pump is running or regulating (ON Mode), the inlet and
outlet water temperatures are displayed on the command screen.

1 minute

11
 4. USER INTERFACE (continued)
At the end of a setting, press to validate.
The settings will be automatically saved if no button is pressed during 20s.
4.2 Clock settings
If the display is in standby mode, press briefly on .
1) Press to bring up the symbol .
2) Press to make the time display flash. Set the hour using the buttons
.
3) Press then set the minutes with the buttons .
4) Press to validate.

4.3 Timer function settings

Setting this function is necessary if you would like to run the heat pump for
a shorter period than what is defined by the filtration clock. Therefore, you
can program a deferred start and an anticipated stop or simply stop a certain
timeframe from running (at night, for example).
It is possible to set 2 Start Timers (ON1 et ON2) and 2 Stop Timers (OFF1 et
OFF2).
Timer 1 setting – Start
1) Press for 2s, Timer ON1 flashes (*).
2) Press to set the hours with the buttons .
3) Press to set the minutes with the buttons .
4) Press to validate.

Timer 1 setting – Stop

1) Press for 2s, Timer ON1 flashes (*).
Press once, Timer OFF1 flashes.
2) Press to set the hours with the buttons .
3) Press to set the minutes with the buttons ..
4) Press to validate.

(*) To access Timer ON2 directly, press for 2s, then press twice.
12
 4. USER INTERFACE (continued)
Timer 2 settings
After the Timer 1 settings, you will access directly the settings for Timer 2:
and .
Proceed in the same manner as for Timer 1.
Nota: To access directly Timer ON2 , press for 2s, then press
twice on .
Timers suppression (Start and Stop)
1) Press for 2s, Timer ON1 flashes.(*)
2) Press to make the time display flash.
3) Press to suppress the Timer .
4) Press to validate.
5) Press for 2s, the Timer flashes.
Press once , the Timer flashes.(*)
6) Press to make the time display flash.
7) Press to suppress the Timer .
(*) To access Timers 2 or , follow steps 1) or 4) then press
twice . Proceed in the same manner as above.

4.4 Operating mode selection

cooling, heating or automatic
In Mode “OFF” or “ON”
Press the button to change mode: cooling, heating or automatic.

If the heat pump is set in heating only or cooling only, changing mode
is not possible.
13
 4. USER INTERFACE (continued)
4.5 Setting and visualisation of the set point
(wished water temperature)
If the button is not visible on the screen, press briefly.
(While operating or stopped, simply press the button to view the set point)

In Mode “OFF” or Mode “ON”

Press the button to display the set point, then press or to set the
set point you wish.
The setting is made with a precision of 0.5 °C.

It is recommended to never exceed 30°C to avoid alteration of the liners.

4.6 Locking and unlocking the touch screen

Press the button for 5 s until it beeps and this symbol appears .
To unlock, press for 5 s until it beeps and this symbol disappears .

14
5. MAINTENANCE AND WINTERISING

5.1 Maintenance
These maintenance operations must be carried out once per year in order to
guarantee the longevity and the good working condition of the heat pump.
!" Clean the coil with the help of a soft brush or jet of air or water (Warning,
never use a high pressure cleaner).
!" Verify that the drains flow well.
!" Verify the tightening of the hydraulic and electrical connections
!" Verify the hydraulic sealing of the condenser.

Before any maintenance operation, the heating pump must be

disconnected from any electrical current source. The maintenance
operations must only be carried out by personnel that is qualified and
authorised to handle liquid refrigerants.

5.2 Winterising
!" Put the heat pump in “OFF” mode.
!" Cut the power supply to the heat pump.
!" Empty the condenser with the help of the drain to avoid any risk of
deterioration. (high risk of freezing).
!" Close the by-pass valve and unscrew the entry/exit connection unions.
!" Eliminate the maximum amount of residual stagnant water from the
condenser with the help of an air gun.
!" Close the water entry and exit areas of the heating pump to avoid
introducing foreign bodies.
!" Cover the heating pump with a dedicated winterising case.

Any damage caused by poor winterising maintenance will lead to

cancellation of the warranty.

15
 6. APPENDIX
6.1 Connection of PCB Illustration

16
6. APPENDIX
6.2 Wiring Diagram - HP50A1

17
 6. APPENDIX
6.2 Wiring Diagram - HP70A1

COMP WHT
CC CR
CR
CR

L1
CS
CC

BLK RED
CS CS
CS

L22
KM1
C1

L2

L2
L2

L2
L22

L22

L2

L11
1 3 5 7
C2 C3 L2 01 L2
CS

2 4 6 8
KS
KS

L2

L2

L2
2 1 BLK BLU CH
CS
CS

2
HP12
FM
L21

L2
KS
5 L22 RED
KM1
CC

CC

L22
K1
L2
L2

KM1
L2

L1
L1
L1 L1
EEV
L1 5
L2

K1
L1

L1

L2 P
L1 4V ET 50K
GND

CN19
L2

BLK WHT t
P

CN6
ET
3
4

3
4
4V

AI06
4V

OUT3 AT 5K
OUT1 OUT2 GND
L1 L2 1 2 3 AT t
AI05
RED

CT 5K
OUT4 GND t
CT
AI04 OT 5K
TO POWER SUPPLY TO PUMP GND
OT t
208-230V~/60Hz OUT5 AI03 IT 5K
AT Ambient temperature GND
COMP Compressor IT t
L2

CH Compressor heater AC-N AI02 5K

CT Coil temperature SUT
EEV Electronic expand valve GND t
SUT
ET Exhaust temperature AI01
FM Fan motor
GND

GND

GND

GND

GND

GND

+5V
DI02

DI03

DI04
CN1
CN2

GND
NET

DI01

DI05

DI06

CN16

FS Flow switch
12V

HP11 High pressure protection( 4.0Mpa)

HP12 High pressure protection( 4.4Mpa) GND
IT Inlet water temperature 2 2
FS
BRN

LP
FS

HP11
LP
BLU

HP11
Y/G

KM1 Contactor of compressor

4
5

KS Relay coil of compressor start

5
4

LP Low pressure protection

OT Outlet water temperature TC 4 5
SUT Suction temperature 12V FS LP HP11
Controller
TC Transformer
4V 4 way valve REMOTE IN

18
6. APPENDIX
6.3 Exploded View and Spare Parts - HP50A1

19
 6. APPENDIX
6.3 Spare Parts List & Spare Parts - HP50A1

20
6. APPENDIX
6.3 Exploded View and Spare Parts - HP70A1

21
 6. APPENDIX
6.3 Spare Parts List & Spare Parts - HP70A1

22
6. APPENDIX
6.4 Warranty

20000-231627