Saudi Aramco Inspection Checklist: FBE Rebar & Embedments Receiving Inspection SAIC-Q-1007 15-Nov-17 MAH-SA-C

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SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.

00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

FBE Rebar & Embedments Receiving Inspection SAIC-Q-1007 15-Nov-17 MAH-SA-C-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

HAWIYAH AND HARADH DEVELOPMENT SATELLITE GAS COMPRESSION 10 - 01996 / 0007 MOFARREH AL-HARBI & PARTNERS
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
2.1
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W H
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A FBE & Coating Materials

Reinforcing steel bars conform to SASO SSA 2, hot-rolled, high tensile, deformed steel.
SAES Q-001,
A1 These bars shall be acceptable under the ACI 318M specified limitation of 422 MPa (60.0
Sec. 5.2
ksi)

Welded wire fabric conform to SASO SSA 224, (cold drawn) wire with minimum yield
SAES Q-001,
A2 strength of 422 MPa (60 ksi). Epoxy coated welded wire fabric are coated in accordance to
Sec. 5.3 & 5.4
ASTM A884.

Cracking or disbonding of the (FBE) coating on the outside radius of the bent bars visible
09-SAMSS-106
A3 to a person with normal or corrected vision shall be considered cause for rejection of the
Sec. III.B
coated steel reinforcing bars. (ASTM A775/A 775M-07b, Sec. 8.3.2)

All damaged coating due to fabrication or handling shall be repaired with the
09-SAMSS-106
A4 manufacturers approved patching material and written recommendation. (ASTM A775/A
Sec. III.B
775M-07b, Sec. 11.2/11.5)

When the extent of damaged coating exceeds 2 % of


the surface area of the coated steel reinforcing bar in any 0.3–m 09-SAMSS-106
A5
(1–ft) length, the coated bar should be rejected. Sec. III.B
(ASTM A775/A 775M-07b, Sec. XI.3.8)

If specified in the order, patching material compatible with the coating shall be supplied 09-SAMSS-106
A6
along with the coated reinforcing steel. (ASTM A775/A 775M-06, Sec. 5.4) Sec. III.B

All systems for handling coated steel reinforcing bars shall have padded contact areas. All
bundling bands shall be padded or suitable banding shall be used to prevent damage to
09-SAMSS-106
A7 the coating. All bundles of coated steel shall be lifted with a strong back, spreader bar,
Sec. III.B
multiple supports, or a platform bridge to prevent bar to bar abraison. The bars or bundles
shall not be dropped or dragged. (ASTM A775/A 775M-07b, Sec. 15.1)

At the time of shipment, a written certification is furnished stating that the samples
09-SAMSS-106
A8 representing each lot of coated steel reinforcing bars have been either tested or inspected
Sec. III.B
as directed in ASTM A775/ A775M and the requirements have been met.

The Final Inspection Shipping Release is available when FBE coated deformed and plain
Schedule Q,
steel reinforcing bars are delivered to the site. Note: Coating: Shop Applied (Electrostatic
A9 Attach III, Para.
Spray); Fusion Bonded Epoxy on Deformed and Plain Steel Reinforcing Bars is Inspection
3.23
Level 2, SAEP 1151, Appendix A)

B Joint Sealants & Joint Filler Strips

The sealing compound shall be elastomeric, single or multi-component, non-sag, 09-SAMSS-075


B1
paintable, and have good resistance to occasional hydrocarbon and lubricating oil spills Sec. 4

The sealing compound shall have zero moisture/vapor permeability, and have adequate
09-SAMSS-075
B2 resistance to wind driven rain and atmospheric pollutants in concentrations found in
Sec. 4
hydrocarbon processing facilities
SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

FBE Rebar & Embedments Receiving Inspection SAIC-Q-1007 15-Nov-17 MAH-SA-C-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

HAWIYAH AND HARADH DEVELOPMENT SATELLITE GAS COMPRESSION 10 - 01996 / 0007 MOFARREH AL-HARBI & PARTNERS
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
2.1
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W H
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Joint caulking compounds shall show no curdling or jelling in the container and be of good 09-SAMSS-075
B3
consistency to allow thorough mixing to a homogeneous state and easy application. Sec. 4.1.1

A ready mixed sealant shall have a consistency suitable for easy mixing with a light hand
09-SAMSS-075
B4 held mixer and easy application by a manual or an air operated gun in a temperature of
Sec. 4.1.2
5°C to 50°C.

Packaging are in accordance with Specification 09-SAMSS-060 and includes the 09-SAMSS-075
B5
Manufacturer's Data Sheet(s) and Instruction(s). Sec. 5

09-SAMSS-060
B6 All sealed containers are leak tight. Any signs of leakage shall be cause for rejection.
Sec. 4.1.3

REMARKS:

REFERENCE DOCUMENTS:
1- 09-SAMSS-106 -- Epoxy Coating of Steel Reinforcing Bars, 27 March 2012
2- 09-SAMSS-075 -- Caulking Compound (Joint Sealant), 25 may 2014
3- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 07 January 2016
4- 09-SAMSS-060 -- Packaging Requirements for Coatings, 24 October 2012
5- ASTM A775/ A775M-07b -- Standard Specification for Epoxy Coated Steel Reinforcing Bars, 1 November 2007

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Mr. Tahir Muhammad
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
Mr. Jenny Ministerio Mr. Noe Cadavona
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Mr. Rehman Ali Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED


SAUDI ARAMCO ID/PIEU - 15-Nov-2017 - REV. 2016.06.00 (Standards Cutoff -June 30, 2016) Rev. 2016.06.00 30-Jun-16
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
FBE Rebar & Embedments Receiving Inspection SAIC-Q-1007 15-Nov-17 Civil
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

B Joint Sealants & Joint Filler Strips

The sealing compound shall be elastomeric, single or multi-component,


09-SAMSS-075
B1 non-sag, paintable, and have good resistance to occasional hydrocarbon
Sec. 4
and lubricating oil spills

The sealing compound shall have zero moisture/vapor permeability, and


09-SAMSS-075
B2 have adequate resistance to wind driven rain and atmospheric pollutants
Sec. 4
in concentrations found in hydrocarbon processing facilities

Joint caulking compounds shall show no curdling or jelling in the container


09-SAMSS-075
B3 and be of good consistency to allow thorough mixing to a homogeneous
Sec. 4.1.1
state and easy application.

A ready mixed sealant shall have a consistency suitable for easy mixing
09-SAMSS-075
B4 with a light hand held mixer and easy application by a manual or an air
Sec. 4.1.2
operated gun in a temperature of 5°C to 50°C.

Packaging are in accordance with Specification 09-SAMSS-060 and 09-SAMSS-075


B5
includes the Manufacturer's Data Sheet(s) and Instruction(s). Sec. 5

All sealed containers are leak tight. Any signs of leakage shall be cause 09-SAMSS-060
B6
for rejection. Sec. 4.1.3

REMARKS:

REFERENCE DOCUMENTS:
1- 09-SAMSS-106 -- Epoxy Coating of Steel Reinforcing Bars, 27 March 2012
2- 09-SAMSS-075 -- Caulking Compound (Joint Sealant), 25 may 2014
3- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 07 January 2016
4- 09-SAMSS-060 -- Packaging Requirements for Coatings, 24 October 2012
5- ASTM A775/ A775M-07b -- Standard Specification for Epoxy Coated Steel Reinforcing Bars, 1 November 2007

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

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