Test Points

1620 Series
Test Points & Micro Bore Flex Hoses

Description Technical Data

HYDAC series 1620, guided piston design, Test Points are compact, Maximum Working Pressure
self sealing couplings that provide access to hydraulic and pneumatic • 9000 psi (630 bar)
systems for pressure measurement to 9000 psi. Mating adapters (see pressure utilization factor to adjust for operating temperature)
or hose connections can be connected without loss of fluid while
Fluid Compatibility
the system is operating. Test Points can also be used to take oil
samples or to bleed air from hydraulic systems. They are available • Suitable for petroleum based fluids and gaseous media
in 1620 (M16x2.0) connection threads with a variety of screw-in port Materials
configurations. • Zinc plated steel body (standard)
• Zinc plated metal cap (standard)
Features Seals
• C an be coupled and uncoupled under pressure • Buna-N (standard)
without system shutdown or fluid loss • Fluorelastomer (standard)
• Patented guided piston design for leak free Temperature Range
performance at operating pressure to 9000 psi • With metal cap and Buna-N seals:
• HYDAC guided piston design provides the following advantages -22° to 248°F (-30° to 120°C)
over ball seal design: Options
- Higher working Pressure
• Anti-vibration seal for metal cap
- Better sealing characteristics particularly under high vibration
- Less susceptible to fluid contamination Series 1620 Test Point
- Can be used for gas as well as fluid

Applications
• Pressure measurement with gauges or sensors
• Fluid sampling
• Air bleeding

Guided Piston Design

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 Test Points
1620 Series
Dimensions Carbon Steel Test Points (Zinc-Plated, Buna N Seals)
Standard 1620 Test Point Connection with Cap Thread G P max H (mm) T (mm) SW (mm) Part No.
1/8 NPTF 5800 psi (400 bar) 33 13 17 06003734
1/4 NPTF 5800 psi (400 bar) 33 16.5 17 00639645
7/16-20 UNF 9000 psi (630 bar) 37 9 17 06003735
9/16-18 UNF 9000 psi (630 bar) 36 10 19 06003737
M 8x1 3600 psi (250 bar) 41 8.5 17 06003731
M 10x1 3600 psi (250 bar) 37.5 8.5 17 00629237
M 12x1.5 9000 psi (630 bar) 36 10 17 00632615
M 14x1.5 9000 psi (630 bar) 36 10 19 00632248
M 16x1.5 9000 psi (630 bar) 36 10 22 06003732
ISO 228-G 1/8 5800 psi (400 bar) 38 8 17 00689901
ISO 228-G 1/4 9000 psi (630 bar) 36 10 19 00680107
ISO 228-G 3/8 9000 psi (630 bar) 36 10 22 06003733
ISO 7/I-R 1/8 5800 psi (400 bar) 33 13 17 06003738
ISO 7/I-R 1/4 9000 psi (630 bar) 33 13 17 06003739

Carbon Steel Test Points (Zinc-Plated, Fluorelastomer Seals)

Selected desired connection Thread G P max H (mm) T (mm) SW (mm) Part No.
in the chart to the right
1/8 NPTF 5800 psi (400 bar) 33 13 17 06007199
Note: All Test Points have a male connection thread (G)
1/4 NPTF 5800 psi (400 bar) 33 13 17 06007200
7/16-20 UNF 9000 psi (630 bar) 37 9 17 06007029
9/16-18 UNF 9000 psi (630 bar) 36 10 19 06007030
ISO 228-G 1/4 9000 psi (630 bar) 36 10 19 00606304

Stainless Steel Test Points (Fluorelastomer Seals)

Thread G P max H (mm) T (mm) SW (mm) Part No.
1/4 NPTF 5800 psi (400 bar) 33 13 17 02701487
7/16-20 UNF 5800 psi (400 bar) 33 16.5 17 02701486
Dimensions are for general information only, all critical dimensions should be verified
Micro Bore Flexible Hoses by requesting a certified print.
* for port configuration drawings contact HYDAC.

M16x2 ø2 mm M16x2
ø5 mm
Pressure Utilization Factor for Hoses
L (inches) L (mm) Part No. Operating Temp. Factor Max. Pressure
8 200 06003723 122°F (50°C) 100% 9000 psi
12 300 06003724 176°F (80°C) 86% 7740 psi
16 400 00632633 212°F (100°C) 77% 6930 psi
20 500 06003725
25 630 06003726 Specifications
31 800 00682857 • Maximum working pressure 9000 psi (630 bar) at 122°F (50°C)
39 1000 00632634 (see pressure utilization factor to adjust for higher temperatures)
• Suitable for petroleum based fluids
49 1250 06003727
• Temperature range -4° to 122°F (-20° to 50°C) at max. pressure
59 1500 00682858 • Polyamid core with polyester braid reinforcement and polyamid jacket
79 2000 00682859 • Plastic dust cap
98 2500 00682860 • 1620 female connection at both ends
126 3200 06003728 • Bending radius: min. 20mm
• Hose ID ø 2mm
157 4000 06003729
• Custom Hose Assemblies Available:
197 5000 06003730 NPT Male Thread, NPT Female Thread, JIC Male Hose, JIC Female swivel hose ends
236 6000 02701721
394 10,000 02701722
Model Codes containing selections listed in RED italics are non-standard items – Minimum quantities will apply – Contact HYDAC for information and availability
Not all combinations are available

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 Test Points
1620 Series Adapters
Direct Gauge Adapter
Test DGA 1620 (thread G)
Thread G Pmax SW Part No.
ISO 228-G 1/4 9000 psi (630 bar) 19 06003824
ISO 228-G 1/2 9000 psi (630 bar) 27 06003825
1/4 NPT 9000 psi (630 bar) 19 06003769
SAE-4 7/16-20 UNF 9000 psi (630 bar) 9 02083643
Note: There is no check valve inside of this adapter. For permanent gauge installation only.

Hose to Gauge Bulkhead Adapter (with provisions for panel mounting)

Test HGA Bulk 1620 (thread G)
Thread G Pmax L SW Part No.
ISO 228-G 1/4 9000 psi (630 bar) 38.5 19 06003822
ISO 228-G 1/2 9000 psi (630 bar) 39.5 27 06003823
1/4 NPT 9000 psi (630 bar) 38.5 19 06003768
Note: There is no check valve inside of this adapter. For permanent gauge installation only.

Straight Coupling for Hose to Hose Connections

Test HHA 1620 (thread G)
Thread G Pmax L SW Part No.
M 16x2.0 9000 psi (630 bar) 42 22 00687889
Note: There is no check valve inside of this adapter.

Standpipe Adapter 37° JIC Fitting

Standard 1620
Test 37DEG 1620 (thread G)
Test Point Thread G Pmax L SW Part No.
connection with cap
7/16”-20 UNF 9000 psi (630 bar) 55 17 06003792
1/2”-20 UNF 6000 psi (420 bar) 56.5 17 06003793
9/16”-18 UNF 4500 psi (315 bar) 57.5 19 06003794
3/4”-16 UNF 4500 psi (315 bar) 60.5 22 06003795

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print.
Model Codes containing selections listed in RED italics are non-standard items – Minimum quantities will apply – Contact HYDAC for information and availability
Not all combinations are available

149 INNOVATIVE FLUID POWER

 Test Points
1620 Series
Test Point Kits
3 Gauge Kit 3 Gauge 5 Gauge
Model Code Part Number
Quantity Quantity
Test Point Kit 1620 3 Gauge 02081635 - -
Test Point Kit 1620 5 Gauge 02081636 - -
HPG-63-1000-LM 02701547 1 1
HPG-63-1500-LM 02701548 0 1
HPG-63-2000-LM 02701549 1 1
HPG-63-3000-LM 02701550 0 1
HPG-63-5000-LM 02701551 1 1
TEST HOSE 1620 12” 06003724 1 2
TEST HOSE 1620 39” 00632634 1 2
5 Gauge Kit
TEST HOSE 1620 79” 00682859 1 2
Test Point 1620 (1/4 NPTF) MC/NBR 00639645 2 4
Test Point 1620 (7/16-20 UNF) MC/NBR 06003735 2 4
Test Point 1620 (9/16-18 NPTF) MC/NBR 06003737 2 4
TEST DGA 1620 (1/4 NPT) 06003769 1 3
TEST HGA BULK 1620 (1/4 NPT) 06003768 1 3
TEST HHA 1620 00687889 1 3

1215 Series
Test Points (M12 x 1.5 Threads)
Standard design is zinc plated steel, buna seals, plastic cap and integrated safety device against vibration.

Test Hoses
L(in) Model Code Part No.
25 Test Hose 1215 25” 02701307
59 Test Hose 1215 59” 02701377

Dimensions

1215 1215
M12 x 1.5 M12 x 1.5
ø2 mm
ø5 mm
Thread (G) p (max) H I SW Model Code Part Number
ISO 228-G 1/8 400 bar (5800 psi) 33 8 14 Test Point 1215 (G1/8) PC/NBR –
ISO 228-G 1/4 630 bar (9000 psi) 32 10 19 Test Point 1215 (G1/4) PC/NBR –
1/8 NPTF 400 bar (5800 psi) 29 12 14 Test Point 1215 (1/8 NPT) PC/NBR –
1/4 NPTF 630 bar (9000 psi) 29 15 14 Test Point 1215 (1/4 NPT) PC/NBR 02701305
7/16-20 UNF 630 bar (9000 psi) 32 9 17 Test Point 1215 (7/16-20 UNF) PC/NBR 02701293
9/16-18 UNF 630 bar (9000 psi) 32 10 19 Test Point 1215 (9/16-18 UNF) PC/NBR 02701335

Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
Model Codes containing selections listed in RED italics are non-standard items – Minimum quantities will apply – Contact HYDAC for information and availability
Not all combinations are available

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