Smart On-Line UPS User's MANUAL
Smart On-Line UPS User's MANUAL
Smart On-Line UPS User's MANUAL
8K/10KVA
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• If liquids are split onto the UPS or foreign objects dropped into the unit, the
warranty will be null and void.
Chapter 1. Important Safety Instruction
• The battery will discharge naturally if the system is unused for any length of
time.
1.1. An Important Notice
• It should be recharged every 3-6 months if unused. If this is not done, then the
• To ensure safety in all applications where a UPS is hard wired to the warranty will be null and void. When installed and being used, the batteries
Electrical Supply, ensure that the system is installed by a Qualified Electrical will be automatically recharged and kept in top condition.
Contractor.
• The UPS has its own internal energy source (battery). Should the battery be • This UPS supports electronic equipment in offices, telecommunications,
switched on when no AC power is available, there could be voltage at the process control, medical and security applications. Non-authorized technician
output terminals. is not allowed to install the UPS in the following areas.
• Make sure that the AC Utility outlet is correctly grounded. a. Medical equipment directly related to human life
b. Elevator, Metro (Subway) system or any other equipment related to
Human safety.
• Do not open the case, as there are no serviceable parts inside. Your Warranty
c. Public system or critical computer systems.
will be void.
• Do not install the UPS in an environment with sparks, smoke or gas.
• Do not try to repair the unit yourself; contact your local supplier or your
warranty will be void.
• Make sure the UPS is completely turned off when moving the UPS from one
place to another. It might cause electrical shock if the output is not cut
• Please make sure that the input voltage of the UPS matches the supply
completely.
voltage.
• The Maintenance Bypass Switch is equipped with the UPS. Please follow the
• Use a certified input power cable with the correct plugs and sockets for the
procedures strictly to switch on/off the Maintenance Bypass Switch.
appropriate voltage system.
• The UPS offers CVCF (Constant Voltage Constant Frequency) setting
• To eliminate any overheating of the UPS, keep all ventilation openings free
function.For correct setting and wiring, please contact with your local agent.
from obstruction, and do not store "things" on top of the UPS. Keep the UPS
Do not do it by yourself; otherwise, your warranty will be void.
20 cm away from the wall.
• This UPS has been designed and constructed to protect your assets from the
• Make sure the UPS is installed within the proper environment as specified. (0-
wide range of power aberrations experienced on Utility power lines today. It is
40℃ and 30-90% non-condensing humidity)
your insurance for reliable, clean and stable voltage supply. It is worth taking
care to install the system correctly and to have it maintained correctly by your
• Do not install the UPS in direct sunlight. Your warranty may be void if the local dealer.
batteries fail.
1.2. Storage Instruction
• Install the UPS indoors as it is not designed for installation outdoors.
For extended storage in a controlled environment, store at -15 to +30 °C ,+5 to
+86 °F, the batteries should be charged for 12 hours every 6 months by plugging
• Dusty, corrosive and salty environments can do damage to any UPS. the UPS power cord into the wall receptacle. Repeat this step for every 3 months
if the storage environment ambient temperature is at +30 to +45 °C, +86 to +113
• Install the UPS away from objects that give off excessive heat and areas that °F.
are excessively wet.
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Chapter 2. Product Introduction 2.2. The Advanced Technical Characteristics
• Powerful CPU integrates all power stages, control, and communication functions
2.1. The General Characteristics necessary for maximized UPS protection and functionality, including power
management status monitoring, configuration setting, operation scheduling, remote
• True online architecture continuously supplies in your critical device with control, and self-diagnosis.
a stable, regulated, transient-free pure sine wave AC Power. • Slick multi-protocol CPU communication design allows full function remote control from
any computer environment via standard RS232 interface using any of MegaTec
• 20KHz PWM sine-wave topology yields an excellent overall performance. Protocol, and basic dry-contact signal pattern (optional relay contact board required).
The high crest factor of the inverter handles all high-inrush current loads
• Fully isolated Online architecture completely segregates input, control, and output
without a need to upgrade the power rating.
circuits, providing the ultimate level of power protection for connected equipment.
• To protect the unit from overloading, it automatically switches to bypass mode • Industry leading inverter protection technology incorporated 2-stage output current
in case loading exceeds 150% of rating. It will automatically switch back to sensor, smart overload output current control, improved crest factor, and feedback
inverter mode once overload condition ceases. failure proof circuit, elevating the availability of power service.
• Absolutely zero DC component, resulted from superb inverter-output isolation,
• Should the output becomes short-circuited, the UPS holds the system and guarantees an exclusive protection against DC damage for inductive load, such as
cuts the output automatically till the short circuit situation is removed. motor based devices, entirely eliminating application limitation.
• State-of-the-Art IGBT technology and industrial grade quality ensures highest efficiency
• Should the unit become overheated, the internal thermistor will detect the heat and reliability under worst operation condition.
and switch to bypass mode and vice versa.
• Advanced Input PFC control guarantees the PF performance and maximum energy
efficiency.
• Maintenance-free sealed-type battery minimizes after-sales service.
• Independent over-voltage trip-over circuit retains full over-voltage protection even
• Maintenance bypass switch — it provides an easy and safe troubleshooting or during UPS failures and bypass mode.
maintenance function when the Utility is normal. • Automatic Frequency Sensor reduces headache in frequency shift.
• Revolutionary battery management circuit analyzes battery discharging duration,
discharging current, and battery temperature in order to determine ultimate setting of
charging voltage, charging mode, and discharge cut-off level, thereby maximizing the
efficiency and life of batteries.
• DC-start function makes sure of the start-up of UPS during power outages.
• Superior charger protection design fully protects charging mechanism from terminal or
battery short circuit, without ever interfering with the UPS operation.
• Full size LCD panel displays complete system, load/battery status, and problem
diagnosis report, completely eliminating user gap.
• SNMP adapter slot represents the advanced upgrade solution to achieve direct power
management via internet worldwide
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17 Er02 Output Short Circuit
2.3. The Symbols on the LCD Display Panel
18 Er04 Inverter Overheat
Item Symbol Description
7 Grounding Fault
13 Page Up
14 Page Down
15 Alarm Silence
16 Self-test
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2.4. The front panel explanation 1. Cold Start Switch This is to awake the CPU of the UPS without the
3-PAHASE presence of utility power.
9. Self Test By pressing the button, the UPS will enter into Self-
test mode.
Pin 6: RS232 Rx
Pin 9: RS232 Tx
Pin 7: Ground
5
9 4
8
3
19.Terminal Block (3- This terminal to be connected with additional battery 7 2
PHASE) banks for longer backup time purpose. Only a 6
qualified technician is permitted to proceed the 1
installation.
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2.5.2. Dry Contact Type
An optional true Relay Contact board can be inserted into the SNMP slot on Chapter 3. Installation and Operation
the front of the UPS to provide dry contact signals to remote alarm system and
many other industrial devices. The packing condition and the external outlook of the unit should be
inspected carefully before installation. Retain the packing material for future use.
2.5.2.1. The pin assignments of the dry contact type
3.1. Unpacking
1 2 3 4 5 6 7 8 9 10 1. Take the UPS out of the PE foam.
2. Unwrap the UPS.
Pin 1: UPS on Bypass mode.
Pin 2: Utility abnormal. a. The UPS itself is over 160kgs, so be careful when unpacking and lifting
Pin 3: Utility normal. the unit. Improper use of force might harm yourself.
Pin 4: Inverter On b. The plastic bag holding the UPS is very slippery so be careful in
Pin 5: Battery Low unpacking and holding the unit. The unit might drop accidentally and
Pin 6: Battery Dead(or Bad) harm yourself.
Pin 7: UPS Alarm
Pin 8: Common 3. Standard Package includes:
Pin 9: Shutdown UPS positive(+ ) signal -1 set of User's Manual
Pin 10: Shutdown UPS negative(-) signal
-1 set of UPS communication software with RS232 cable
Max. power rating: 250Vac/7Amp
P.S. Expect Pin9 & Pin 10, all the other pins will be Shorten with ground
3.2. Selecting Installation Position
signal.
It is necessary to select a proper environment to install the unit, in order to
minimize the possibility of damage to the UPS and extend the life of the UPS.
Please follow the advice below:
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4. Do not place the UPS in an environment 3.3. Operation Test and Installation Instruction
near dust, corruptive or salty material or
flammable objects. 3.3.1. Start Up in Normal Mode
1. Open the front panel shown as picture on the
5. Do not expose the UPS to outdoors. right. Before start the installation, please
make sure the grounding is connected
properly.
4. Connect the Utility to the input end of the terminal block of the UPS.
5. Switch on the Power Breaker of the distribution panel and the Input Breaker of
the UPS, and then the UPS starts up. Green LED lights up to show the Utility
is normal and the LCD display will illustrated from drawing A to drawing B.
A.
B.
6. Then, the UPS is on Bypass Mode now and it will proceed self-test and Start-
up process automatically, which may take about 20 seconds. After buzzer
sounds twice, it means the UPS pre-startup is successful and the charger
starts to charge the batteries.
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7. Press the Inverter Switch of the UPS for approx. 3~5 seconds, then the Amber 3.3.2. Start-up in Battery Mode (Cold Start)
LED Lights up and the LCD display changes from drawing B to drawing C.
1. Unpack the front panel of the UPS. If there are no batteries inside the UPS,
you are required to connect at least 16 pcs of the batteries with the UPS
first. You are recommended to use at least 16pcs 12Vdc/9AH (or
12Vdc/12AH) for 8Kva and 16pcs 12Vdc/12AH for 10Kva. Please be aware
C that the DC system of 8Kva and 10Kva is 192Vdc. Make sure the battery
fuses are NOT installed before the batteries installed properly.
2. Push the Cold Start Switch to awake CPU of the UPS. The LCD display
will show from drawing A to drawing B, and keep awake for approx. 60
8. Press Scroll down( ) Key, the LCD display shows as drawing D, it seconds.
means the inverter works normally.
3. Press the Inverter Switch of the UPS for about 3~5 seconds till the LCD
display shows from drawing B to drawing E. then, the UPS will be in
Battery Mode. Make sure you will press the Inverter Switch in 60 seconds
after pushing the Cold Start Switch. Otherwise, you have to go through
D step 1 to 3 once again.
1. Switch on the UPS and make sure the UPS is in Normal mode.
9. Switch off the Input Breaker of the UPS and check whether the UPS works
normally under Utility fails. The LCD display shall show as Drawing E. 2. Press Test( ) key for 3~5 seconds, the UPS will switch to Battery
mode until battery voltage becomes low and then switch back to Normal
mode. The result of self-test will be indicated on the LCD display, either OK
or Fail. Depend on the test result the LCD display changes from drawing F
to either drawing G or drawing H.
E
F
10. Switch on the Input Breaker of the UPS, the UPS will switch back to Utility
mode. The LCD display shall show as drawing C.
11. Leave the UPS in charging mode for at least 8-10 hours in order to charge
the batteries to 90% capacity.
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3.4. Output Terminal Block Explanation
3.4.1. SINGLE PHASE
H
3. To cancel the Self-test, press key for 3~5 seconds, the UPS will
switch back to Normal mode and the LCD display will shows as drawing C.
1. Press the Inverter switch of the UPS for about 3~5 seconds, the UPS will
switch the output from inverter to bypass, and the LCD display shows as
drawing B.
1. When the UPS is in Normal mode, press the Inverter Switch of the UPS for
3~5 seconds, the LCD display shows as drawing B, now the UPS is in
Bypass mode.
z Pin 1 & Pin 2: the terminals of External Battery Banks
2. Remove the protecting bracket of the MTBS switch. Turn the MTBS switch z Pin 3 & Pin 4 & Pin 5: The terminals of UPS Output.
from INV to MTBS. z Pin 6 & Pin 7 & Pin 8: The terminals of UPS Input.
z Max. input current: 8KVA: 50 Amp
3. Switch off the Input Breaker of UPS. 10KVA: 63 Amp
Please choose your external input breaker properly according to the Max.
4. Now the Utility is in Maintenance Bypass loop. The technician may input current of the UPS.
maintain or remove the UPS safely.
1. Repeat the step 5 of Chapter 3.3.1 to set the UPS to Bypass mode. Turn
the Maintenance Bypass switch to “INV” Position, and then fasten the
breaker cover back. Repeat the Step 6 to 8 of Chapter 3.3.1 to switch back
the UPS to Normal mode.
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3.4.2. 3-PHASE
Chapter 4. Troubleshooting Guide
4.1. Trouble Shooting
When the UPS malfunctions during operation, you may check the followings:
In case problems or symptoms still exist, please proceed the following for
proper adjustment. Should the problem persists, please contact your local
distributor for help.
UPS fails to offer Remove the output load If UPS works normally, it means
battery backup or its connected to the UPS. the batteries shall be charged.
back up time is shorter Switch off the Input
If the backup time is still too
than it’s expected. Breaker of the UPS to
short after 12 hours of charge,
simulate Utility fails.
please contact your local agent
for battery replacement.
If the UPS still fails to switch to
battery mode, consult your local
agent for help.
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E. UPSilon 2000 for FreeBSD and Linux
Chapter 5. Bundled Software Installation Guide
1. Log in as a super-user.
2. Use the 'ftp' utility in MS-DOS to copy files into the system directory “/tmp”.
5.1. Hardware Installation 3. Follow the instructions below to make the filename conversion after the 'ftp'
1. Connect the male connector of UPSilion 2000 cable to the UPS File transfer:
communication port. #cd/tmp
2. Connect the female connector of UPSilion 2000 cable to a dedicated #mv linux.z linux.Z, or
RS232 port. If there is only a DB25 connector of the RS232 port available, #mv LINUX.Z linux.Z
you may use a DB9-DB25 adapter to convert it. #chmod 755 install
4. Execute the installation program:
5.2. Software Installation #./install
5. Select a target system from the menu, and configure the UPSilon for
Unix (Make sure no other process using the same serial port), the
5.2.1. UPSilon 2000 Installation installation Program will launch the UPSilon for Unix daemon process
automatically.
A. UPSilon 2000 for Windows 95, 98, NT, 2000, XP
1. From the Start Button, choose "Run". 5.2.2. Important Note:
2. Type D:\Windows\Setup.exe A. The cable enclosed with the UPSilon 2000 software contents special design.
3. Choose OK. Other sell-on-shelf cable might not work with the software properly.
B. UPSilon 2000 for Novell Netware V3.1x B. For more detailed setup and operation of the software, please refer to the
user manual in the CD-R.
1. Login the File Server (with access rights in SYS: SYSTEM)
2. Execute D:\Netware\V3.1x\Install.exe
3. Re-boot System.
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MODEL 8K 10K
Chapter 6. Appendix SINGLE PHASE 3-PHASE
PROTECTION
Specifications Overload AC Mode:
1) <120% delay 15 minutes before switching to bypass.
MODEL 8K 10K 2) 120%~150% delay 30 seconds before switching to bypass.
SINGLE PHASE 3-PHASE 3) >150% 10 ms. before switch to bypass
INPUT Backup Mode:
Voltage (Vac) 160Vac~280Vac 277Vac~485Vac 1) <120% delay 30 seconds before shut down.
Frequency (Hz) 50 / 60 ±10% 2) 120%~150% delay 10 seconds before shut down.
Phase Single 3-PHASE 3) >150% delay 10 ms. before shut down.
Input Power Factor > 0.95 Short Circuit Inv. Mode: Halt whole system and no output
OUTPUT Bypass Mode: Break Input fuse or Trip AC Breaker
Voltage (Vac) 208/220/230/240 Overheat AC Normal: Switch to bypass
Capacity 8Kva/6.4Kw 10Kva/8Kw AC Abnormal: Alarm buzzer beeps continuously, Fault LED lights up then
Wave Form Sine Wave Completely shutdown the UPS
Voltage Regulation ±2% High Voltage Trip-Off Switch to Battery Mode
Frequency Stability ±0.5Hz (Free Running) Battery Low Alarm continuously till battery cutoff
Crest Factor 3:1 Noise Suppression Complies with EN50091-2
Transfer Time Spike Suppression Complies with EN61000-4-5
0 ms
(Line Fault) ALARM
Efficiency (AC to AC) > 85% Audible and Visual Line Failure, Battery Low, Transfer to Bypass, System Fault Conditions
DC Start Yes
PHYSICAL
BATTERY Dimensions
Type Sealed Maintenance Free Lead Acid 400x842x730 400x1112x730
(WxHxD, mm)
Quantity (pcs) 16 Net Weight (Kgs) 160 kgs 183kgs 253 kgs
Voltage (Vdc) 192 Outlets (IEC/Local) Terminal Block
Recharge Time 8 Hours to 90%
Supplementary ENVIRONMENT
Charger 2000W Charger for extended back-up application Temperature 0℃~40℃
(Optional) Humidity 30~90% RH Maximum, Non-Condensing
DISPLAY Acoustic <60 dB (at 1 meter)
LED Utility, Inverter, and Fault Conditions COMPUTER INTERFACE
LCD (Optional) Input Voltage, Output Voltage, Output Frequency, Load Percentage, Inner Interface Type Standard RS232 Interface (Megatec protocol)
Ambient Temperature, Battery Voltage and status, Input Phase Error or SNMP Adaptability Yes, Plug & Play Slot for Standard SNMP Card Available
Ground Fault, Fault Conditions Relay Contact
Yes, Plug & Play Slot
Interface
Operating Systems Novell Netware, Windows, OS/2, NetLite, MS-DOS, HP-UX, AIX, SUN
Compatibility OS, UNIX, XENIX, Linux, etc.
SAFETY CONFORMANCE
Safety Standard EN50091-1,
EMC Standard EN50091-2, EN61000-3-3, EN61000-3-2
Marks CE
Above specifications are subject to change without prior notice. Trademarks of MegaTec, RUPS, IBM,
MS-DOS, Novell Netware, Windows, OS/2, NetLite, HP-UX, AIX, SUN, UNIX, XENIX, and Linux are
registered trademarks of their respective companies.
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