FM Cat EU2014 (Flexovit)

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2014

THE COMPLETE RANGE OF ABRASIVE PRODUCTS FOR

MERCHANDISING
PRODUCT CATALOGUE





2
CONTENTS
INTRODUCTION 4
The Flexovit Merchandising Program 4
The Flexovit Brand History 5
A Corporate Perspective 5
How To Use This Catalogue 6
How To Order 6
Safety, Health, and Environment 7
Understanding the Flexovit Product Range 8
Pictograms 11
Merchandising Options 12

CUTTING-OFF AND
GRINDING WHEELS 13
Useful Information 14
Cutting-Off Wheels 16
Grinding Wheels 20

BONDED
ABRASIVES 21
Useful Information 22
Sharpening Stones 24
Mounted Points 25
Vitrified Bench Wheels 26

COATED ABRASIVES 27
DIAMOND BLADES 51
Useful Information 28
Useful Information 52
Hand Sanding Sheets 30
Building Materials – General Purpose 54
Sanding Rolls 35
Concrete and Reinforced Concrete 55
Orbital Sheets 37
Ceramic and Stone Tiles 56
Sanding Discs 40
Roof Tiles, Granite and Hard Materials 57
Multi Sanding Sheets 44
Sanding Belts 46
Sanding Block Kits & Sponges 49

ACCESSORIES 59
Useful Information 60
Steel Wire Wheels and Brushes 62
TECHNICAL INFORMATION 67
Buffing & Polishing Products 64 Cutting-Off and Grinding Wheels 68
Backing Pads & Adaptor Shafts 66 Bonded Abrasives 71
Coated Abrasives 75
Diamond Blades 77

NOTES AND INDEX 81


Notes 82
Index 86

3
INTRODUCTION
THE FLEXOVIT MERCHANDISING PROGRAM
Introducing the new Flexovit range of products for all retail and merchandising
environments.

This completely new, exciting and professional product range consists of a comprehensive
selection of coated abrasives, cutting-off and grinding wheels, diamond blades, bonded
abrasives and accessories – supported by a very thorough and dynamic marketing
program.

The Flexovit merchandising program has been created with the objective to improve your
abrasive category revenue – ‘helping you to sell more abrasives’.

The starting point is to provide a dynamic merchandising environment, focusing consumer


attention and stimulating action. We can help to achieve through:
• Impact at point of purchase
• Clear product hierarchy – encouraging ‘trade-up’
• Ease of product selection
• Simple, uncluttered, attractive and informative design

We have also devised a simple, effective merchandising system based upon product use
and value to the customer:
• Easy to display merchandising product packs
Smaller Pre-pack quantities
Larger Bulk pack quantities
Shelf Ready Packaging (bulk packs in self display boxes)
• High Impact, informative and easy to use POP graphic panels

Flexovit already has an exceptional heritage. In industrial applications it provides a very


complete collection of high performance and high value abrasives, commanding an
excellent market image which spans the globe.

Dedicated to sanding, cutting, grinding and polishing, this Flexovit product range has been
developed as a direct result of listening, understanding and responding to both market and
customer requirements.

With this very complete multi-tiered product line which offers affordable, professional
quality supported by a dynamic marketing program, we will help to better educate our
users, to use proven industrial and new innovative abrasive products to improve their
quality of finish, ease of use and speed of task – helping you to improve your abrasives
category revenue.

4
THE FLEXOVIT BRAND HISTORY
Founded in the Netherlands, Flexovit began manufacturing cutting-off and grinding
wheels in 1958. By 1960, Flexovit had carved out its ambition to become a global player
and began exporting products across Europe. This international development continued
throughout the 1960’s and 70’s fuelled by the introduction of automated production
presses ensuring continued manufacture of high performance quality wheels. With an
excellent brand reputation Flexovit began adding to its product portfolio with coated
abrasives, bonded abrasives and construction products.

A CORPORATE PERSPECTIVE
Flexovit is a vital ingredient in an effective portfolio of brands from Saint-Gobain Abrasives.
The mission is to deliver a portfolio of highly recognized brands with unique value, fulfilling
the complete spectrum of customer needs.

Saint-Gobain is a global manufacturer and provider of high-technology materials and


associated services. Abrasives forms one key part of the Innovative Materials Division
of Saint-Gobain, which is one of the 4 key areas of activity in which Saint-Gobain operate.
The other three sectors of activities are Building Distribution, Construction Products and
Packaging Verallia.

Saint-Gobain at a Glance
• €43.2 billion of sales
• Around 193 000 employees
• Presence in 64 countries
• 12 research centres and 101 development units
• European or world leader in all of its activities

Saint-Gobain Abrasives
Saint-Gobain Abrasives takes time to understand and fulfil its evolving customer needs
which is reflected in its worldwide market leader status. With a strong presence in every
continent the Abrasives Division serves its customers through structured units in 28
countries and employs more than 11000 people providing a portfolio of products that
offer complete solutions for every step of the abrasive process.
It is the only international manufacturer of abrasives that provides each of the 3 major
types of abrasives; Bonded Abrasives (resinoid and vitrified), Coated Abrasives, and
Diamond products.
INTRODUCTION

This is supported by exceptional technology, complete and innovative product lines,


an irrefutable reputation for quality and safety, and experienced, committed,
passionate people.

5
HOW TO USE THIS CATALOGUE
The catalogue is divided into colour coded sections by product type – cutting-off and
grinding wheels, bonded abrasives, coated abrasives, diamond blades and accessories.

At the beginning of each section you will find useful information, including;
Selecting the Right Product, Material Application Guide, Understanding the Product, and
Differentiation within the Range. This is followed by informative and easy to use product
charts. The charts include all of the information needed to make your selection.

SELECTING THE RIGHT PRODUCT


USEFUL INFORMATION Colour coding and specific application illustrations are used to differentiate between
product types and to make product selection easier.

The extensive range of Flexovit’s coated product line has been developed to provide
highly effective sanding solutions for all requirements encountered in Glasspaper
a merchandising environment. Economy hand sanding sheets are ideal for general purpose applications.

This good quality product line is supported by a selection of PRO products that give
advanced performance, often required by more demanding applications.
General Purpose Aluminium Oxide Paper
This tough and sharp aluminium oxide with an open coat structure is ideal for general
purpose sanding and stock removal.

UNDERSTANDING THE PRODUCT High Performance Aluminium Oxide Paper


The tough and sharp aluminium oxide combined with a heavy paper backing makes this
product extremely durable, long lasting, and ideal for either hand sanding or power tool use.

Constant grey background


(when colour coding is not
required) Waterproof Paper
Constant brand A sharp silicon carbide with a closed coat structure makes this paper ideal for finishing.
colour throughout Waterproof Paper is specially treated making it ideal for use with water. The paper lasts
the Flexovit range
longer and gives a smoother finish when used wet as the water cleans, lubricates and helps
Flexovit branding – prevent clogging.
reinforced with the
split colour through the PRO logo gives superior
centre of the Flexovit O products immediate Finishing Paper
shelf presence A silicon carbide abrasive featuring a unique and innovative stearate coating. This
differentiating them significantly improves performance and finish by reducing friction and clogging giving
Lead illustration within the range
immediately a gliding sanding action which results in a very consistent scratch free surface.
communicates the Suitable materials are
product type and communicated at a
its hand sanding or Emery Cloth Sheets
glance through a range

COATED ABRASIVES – USEFUL INFORMATION


power tool application of pictograms A high performance emery abrasive cloth for fast and aggressive removal of paint, rust and
rough surfaces. The fast cutting emery is backed with a heavy twill cloth, which allows the
sheet to be torn into strips, giving superb flexibility for working on contoured or flat surfaces.
Size, grit, Product window enables
product, quality consumers to touch the
product and test the grit
Aluminium Oxide Fibre Discs
A tough and sharp aluminium oxide combined with a dense semi-rigid backing gives this
The PRO icon displays a pictogram product extremely long life. It is ideal for working on metal using an angle grinder.
demonstrating the performance
benefit of any PRO products within
the range Aluminium Oxide Cloth
A tough and sharp aluminium oxide combined with a cloth backing giving maximum

HAND SANDING SHEETS strength and flexibility, making it ideal for aggressive sanding with belt sanders.

DIFFERENTIATION WITHIN THE RANGE Sanding Sponges


GENERAL PURPOSE SHEETS
Designed for sanding contoured, flat and hard to reach areas, the double-sided dual grit • General Purpose Aluminium Oxide for use on a variety of surfaces
Where greater differentiation is needed within a range, such as Hand Sanding Sheets, abrasive sponges feature hard wearing aluminium oxide which makes them very durable • Suitable for hand or power tool use
this is done through colour coding and application instructions. and long lasting. The sponges are washable, therefore reusable – simply rinse in water to
remove ‘clogging’. Available in 3 types; standard, large, and double angled.
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
Sanding Block Kits (mm) WxL per Pack per Case
Sanding block kits contain an assortment of aluminium oxide sheets and a sanding block.
230x280 Fine 120 3 25 63642526254 3157625529885
The blocks are very comfortable to use and those featuring a hook and loop backing
system allow for quick and easy sheet changing. 230x280 Medium 80 3 25 63642526251 3157625529878
230x280 Coarse 50 3 25 63642526238 3157625529854
230x280 Assorted 1x50 3 25 63642526482 3157625530836
1x80
1x120

28 29

GLASS PAPER SHEETS


• Economy paper sheets
• Suitable for hand use
HIGH PERFORMANCE SHEETS
• Tough & durable heavy paper backing for longer product life
PREPACK • High performance Aluminium Oxide for use on a variety of surfaces
Dimensions Grade Quantity Packs Article No. Barcode • Suitable for hand or power tool use
(mm) WxL per Pack per Case
PREPACK
230x280 Fine 4 50 63642526249 3157625529861
Dimensions Grade Grit Quantity Packs Article No. Barcode

COATED ABRASIVES – HAND SANDING SHEETS


230x280 Medium 4 50 63642526259 3157625529892 (mm) WxL per Pack per Case
230x280 Coarse 4 50 63642526292 3157625529908 230x280 Fine 120 3 10 63642526313 3157625530058
230x280 Assorted 1xcoarse 4 50 63642526485 3157625530843 230x280 Medium 80 3 10 63642526312 3157625530041
2xmedium
1xfine 230x280 Coarse 50 3 10 63642526311 3157625530034

TRADE PACK TRADE PACK


Dimensions Grade Quantity Packs Article No. Barcode Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case (mm) WxL per Pack per Case
230x280 Fine 15 15 63642526530 3157625537781 230x280 Assorted 5x50 25 10 63642526594 3157625538009
10x80
230x280 Medium 15 15 63642526538 3157625537798 10x120
230x280 Coarse 15 15 63642526541 3157625537804
230x280 Assorted 5xcoarse 25 10 63642526563 3157625537811
10xmedium
10xfine

SEMI BULK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
Dimensions key: W = Width, L = Length

230x280 0 25 5 63642558231 5010352582319


230x280 0 25 5 63642558232 5010352582326
230x280 1 25 5 63642558233 5010352582333
230x280 1.5 25 5 63642558234 5010352582340
230x280 F2 25 5 63642558235 5010352582357
230x280 M2 25 5 63642558236 5010352582364
230x280 S2 25 5 63642558237 5010352582371
230x280 2.5 25 5 63642558238 5010352582388
230x280 3 25 5 63642558239 5010352582395

30 31

HOW TO ORDER

Please contact your local Customer Service Centre, details can be found on the back page
of the catalogue. For countries that are not listed please send your request to our European
Headquarters.

When placing an order it helps to have the following information available:


Your name
Your account number
Your order or reference number
Product article number/s
Required quantity
Any special instructions

If you require additional product or technical information then please do not hesitate
to contact your local Customer Service or Sales Representative.

Prices
For prices and terms of sale please refer to the price list.

6
OUR RESPONSIBILITY – SAFETY, HEALTH, AND ENVIRONMENT
Activities
Our responsibility to customers, particularly in the area of safety and comfort, is taken very
seriously. Products are designed and produced to the most stringent quality standards
to guarantee optimum personal safety and user comfort. Saint-Gobain Abrasives is an
active member of both FEPA and oSa.

Flexovit Merchandising products comply with all expectations of European health, safety
and environmental standards.

FEPA, the Federation of European Producers of Abrasives, is dedicated to the promotion


of safety in the use of abrasives and is actively involved in the preparation and
implementation of the European (EN) and International Standards (ISO) for Abrasives
and Grinding Machines.

oSa, the Organisation for Safety of Abrasives pursues in close collaboration with FEPA the
objectives of supporting both the currently attained safety standards for abrasive products
and their further developments.

The internal testing and certification is based on the following standards:


• Safety requirements for bonded abrasive products (EN 12413: 2007)
• Safety requirements for superabrasive products (EN 13236: 2001)
• Safety requirements for coated abrasives (EN 13743: 2002)
• Safety requirements for diamond blades (EN 13236: 2001).

Thus the oSa symbol on the abrasive signifies enhanced application safety for the user,
a reduced liability risk and excellent brand image for manufacturers, traders and those
in marketing.

ISO9001, certifies Quality Management system is in accordance with requirements


of quality standards.

ISO14001, certifies Environmental Management system is in accordance with


requirements of environmental standards.

OHSAS18001, health and safety at work certification.

INTRODUCTION

7
UNDERSTANDING THE FLEXOVIT PRODUCT RANGE
The new product line uses the powerful Flexovit yellow and iconic ‘O’ symbol to give impact
and recognition in the merchandising environment.

This style is applied throughout the whole range with simple and direct communication
using illustrations and icons supported where needed by text in eight European languages
for easy product selection.

Flexovit and Flexovit PRO


There are two levels of product performance within the range – Flexovit and Flexovit PRO.
The majority of the range are standard quality products with a good level of performance.
Flexovit PRO products have additional premium attributes giving more advanced and
professional performance levels.

PRO is synonymous with professional:


• Better quality product
• For the PRO DIY’er and professional tradesmen
• Professional performance.

All PRO products feature a PRO logo and a PRO attribute which explains the
performance benefit.

LONGER LIFE
Within coated abrasives longer life PRO products are generally manufactured from
aluminium oxide, combined with either a heavy paper or cloth backing material.
This makes them incredibly durable and long lasting.

For diamond blades the products have a laser welded segmented rim with 10mm high
segments which give extended product life.

PRO cutting off and grinding wheels have an advanced specification that gives them
extended product life.

All Flexovit Merchandising PRO products with longer life attributes are ideal for more
demanding applications or where regular product use is required.

8
STRONGER
The strongest backing material in the coated abrasives range is cloth. Cloth backed
products such as Emery Cloth Sheets are extremely strong, incredibly durable, and
can be torn into strips for hand sanding the toughest metal applications.

SMOOTHER FINISH
A smooth, blemish free surface is essential to achieve a ‘glass like’ finish. Flexovit PRO
products are manufactured using silicon carbide abrasive combined with a very unique
stearate or ‘liquid soap’ coating. This significantly improves performance and finish by
reducing friction and giving a gliding sanding action which results in a very consistent
scratch free surface.

PRECISION CUTTING
When cutting any material the quality of the cut is extremely important as rough edges
appear messy, unfinished and suggest poor quality. With Flexovit PRO Precision Cutting
Diamond Blades there is significantly less chance of any chipping, burrs, or burn and the
increased accuracy and thinner blades means they are much easier to use. Also less heat
and dust is generated as a lower proportion of the wheel is in direct contact with the
workpiece – resulting in a much cleaner, more precise cut.

Packaging Communication
Each pack has one ‘lead illustration’ showing power tool type or a hand use application.
A second illustration shows which materials the product can be used on (for example
wood or metal). This is then supported by secondary information such as technical data.

Constant grey background


(when colour coding is not
required)

Constant brand colour


on ALL packs

Flexovit branding –
reinforced with the
split colour through the PRO logo where
centre of the Flexovit O relevant

Main identifying
image – what the
product is used for
Substrates product
can be used on

Technical
INTRODUCTION

information box

Window exposing
product

PRO icon where relevant


demonstrating the
performance benefit

9
UNDERSTANDING THE FLEXOVIT PRODUCT RANGE (cont)
Differentiation Within The Ranges
Where greater differentiation is needed within a range colour coding and application
illustrations are used.

Technical Information
The technical information box contains the following information where needed:

Grit
Size
Speed
Wet / Dry
Quantity
Machine type diagrams
Product diagram
Power tool brands
On the back of the packaging are two charts translated into 8 European languages
showing PRO attributes and grit scales.

10
PICTOGRAMS
Below is an explanation of all the pictograms appearing within the Flexovit range.

Substrate Illustrations showing what materials the product can be used with.

Paint Wood Varnish Plaster Metal Metal Inox

Reinforced Concrete Polished Granite Tiles Ceramic Tiles


Concrete Concrete

Roof Tiles Stone/Brick Cleaning Polishing PVC Wet Dry


Metal Metal

Machine Illustrations indicating the appropriate machine type.

Angle Grinder Chop Saw Petrol Saw Stationery Hand Drill Exploded Angle Grinder
Saw Held Exploded

Product Icons showing the shape and specification of each product.

Hand Sanding Sheets Orbital Sanding Sheets Sanding Sanding Sponges Delta Sanding
Belts & Blocks Sheets

Sanding Discs Sanding Steel Wire Brushes Fleece Sponges Buffing


Rolls Bonnet Disc

Bench Reduction Mounted Flap Disc Type 41 Type 42 Type 27


Wheels Wheels Points
INTRODUCTION

Back-Up Pads Diamond


Blades

Safety Diagrams these are industry standard.

Mouth Wear Eye Ear Read Not for Damaged


Protection Gloves Protection Protection Instruction Side Grinding Wheel

11
MERCHANDISING OPTIONS
There are two types of packaging format within the range, each bringing unique benefit:

Retail Packaging (Prepack)


These contain smaller quantities and are
designed for merchandising from hooks
within a display unit.

The packaging quantities and packaging


format are ideal for the DIY market.

Shelf-Ready Trade Packaging (Bulk)


This range contains higher pack quantities
and is designed to target semi-professionals
within DIY, Hardware, Builders Merchants,
Painting and Decorating sectors and
Industrial-retail.

These consist of shrink-wrapped products


shipped and displayed within ‘shelf-ready’
merchandising boxes.

Point Of Purchase
Flexovit brings a new, innovative and dynamic Point Of Purchase merchandising
programme which:

• creates impact and presence for the Flexovit brand


• demonstrates an integrated & complete product category
• creates an overall impression and through visual clues:
informs, educates and ‘tells a story’
• saves time – reduces time spent selecting the right product

Provides category impact, ease of shop, better informed decisions which result in
higher basket values = increased abrasive category profitability & revenue.

Ask your Local Sales or Customer Service


Representative about the Flexovit POP
programme.

12
CUTTING-OFF AND
GRINDING WHEELS
14 Useful Information
16 Cutting-Off Wheels
20 Grinding Wheels

13
USEFUL INFORMATION
Flexovit offers an extensive range of professional high performance wheels suitable for
cutting and grinding a wide variety of materials, including steel, stainless steel and stone
– with a full range of sizes for angle grinders, petrol saws, chop saws and fixed machines
up to and including 400mm diameter.

SELECTING THE RIGHT PRODUCT

Flexovit Cutting and Grinding Wheels come in a range of sizes from 100mm to 230mm for
use on portable angle grinders, and 300mm to 400mm for use on petrol saws, chop saws
and stationary machines. They are available in 3 different types, 27, 41, and 42. All Type 27
wheels should be used for grinding whilst all type 41 and 42 wheels should be used for
cutting. The wheel type can be easily identified by the following pictograms which
appear next to the tables in the catalogue as well as on the products themselves.

Grinding Type 27 Wheels (BF 27) Cutting Type 41 Wheels (BF 41) Type 42 Wheels (BF 42)

MACHINE GUIDE

Flexovit Cutting-Off and Grinding Wheels are designed for use on a wide variety of
machines. The relevant machine types are easily identified by the following pictograms
that are contained both in the catalogue tables and on the product itself.

Angle Grinder Chop Saw Petrol Saw Stationery Saw

MATERIAL APPLICATION GUIDE


Flexovit cutting and grinding wheels can be used on a wide range of materials – each
material is easily identified and differentiated by the colour of the wheel.

Steel/Inox Multi-Purpose Steel Stone

14
UNDERSTANDING THE PRODUCT

Flexovit branding The PRO icon gives


– reinforced with the superior products
split colour through the immediate shelf
centre of the Flexovit O presence differentiating
them within the range

Suitable materials
are communicated
at a glance through
a range of
pictograms Cutting or
Grinding

CUTTING-OFF AND GRINDING WHEELS – USEFUL INFORMATION


Machine
The PRO icon displays a
type
pictogram demonstrating
Maximum the performance benefit
operating of any PRO products
speed within the range

Dimensions Colour coded to help


Constant brand identify application
colour throughout materials
the Flexovit Range
Safety symbols

Safety and Quality


Certification

DIFFERENTIATION WITHIN THE RANGE

Where greater differentiation is needed within a range, this is done through colour coding
and application instructions.

Steel/Inox Multi-Purpose Steel Stone

15
CUTTING-OFF WHEELS

TYPE 41

STEEL INOX CUTTING-OFF WHEELS


•  ltra long life
U
• Comfortable and easy to use
• Straight and fast cutting
• Thin accurate cutting
• Free from Iron, Sulphur, and Chlorine TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x1.0x22.23 A 60 S-BF41 Pro 25 66252920407 8711479388606
115x1.6x22.23 A 46 S-BF41 Pro 25 66252920408 8711479388620
125x1.0x22.23 A 60 S-BF41 Pro 25 66252920409 8711479388644
125x1.6x22.23 A 46 S-BF41 Pro 25 66252920410 8711479388668
180x1.6x22.23 A 46 S-BF41 Pro 25 66252920411 8711479388682
230x1.9x22.23 A 46 S-BF41 Pro 25 66252920412 8711479388705

STEEL INOX CUTTING-OFF WHEELS


Dimensions key: D = Diameter, T = Thickness, B = Bore

• T hin accurate cutting


• Free from Iron, Sulphur, and Chlorine

TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x1.0x22.23 A 60 R-BF41 25 66252920421 8711479388897
115x1.6x22.23 A 46 R-BF41 25 66252920422 8711479388910
125x1.0x22.23 A 60 R-BF41 25 66252920423 8711479388934
125x1.6x22.23 A 46 R-BF41 25 66252920424 8711479388958
150x1.6x22.23 A 46 R-BF41 25 66252920425 8711479388972
180x1.6x22.23 A 46 R-BF41 25 66252920426 8711479388996
230x1.9x22.23 A 46 R-BF41 25 66252920427 8711479389016

16
MULTI-PURPOSE CUTTING-OFF WHEELS
• C uts all materials; Steel, PVC, Stone,
INOX, and Tiles
• Comfortable and easy to use
• Cool precise cutting TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x1.0x22.23 C 46 R-BF41 25 66252926775 8711479427732
115x1.6x22.23 C 46 R-BF41 25 66252920428 8711479389030
125x1.0x22.23 C 46 R-BF41 25 66252926776 8711479427749
125x1.6x22.23 C 46 R-BF41 25 66252920429 8711479389054
150x1.6x22.23 C 46 R-BF41 25 66252926777 8711479427756
180x1.6x22.23 C 46 R-BF41 25 66252926778 8711479427763
230x1.9x22.23 C 46 R-BF41 25 66252926779 8711479427787

CUTTING-OFF AND GRINDING WHEELS – CUTTING-OFF WHEELS


STEEL CUTTING-OFF WHEELS
• C omfortable and easy to use
• Straight clean cutting

TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x2.5x16.0 A 24 R-BF41 25 66252920432 8711479389115
115x2.0x22.23 A 24 R-BF41 25 66252920430 8711479389078
115x3.2x22.23 A 24 R-BF41 25 66252920438 8711479389238
125x2.0x22.23 A 24 R-BF41 25 66252920431 8711479389092
125x3.2x22.23 A 24 R-BF41 25 66252920439 8711479389252
150x2.5x22.23 A 24 R-BF41 25 66252920435 8711479389177
180x3.2x22.23 A 24 R-BF41 25 66252920440 8711479389276
230x2.5x22.23 A 24 R-BF41 25 66252925643 8711479425035
230x3.2x22.23 A 24 R-BF41 25 66252920441 8711479389290

STEEL CUTTING-OFF WHEELS


FOR 80 m/s CHOP SAWS
• Q uick cool cutting
• Burn and burr free results
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
300x2.8x25.4 A 24 R-BF41 10 66252920471 8711479389979
350x3.0x25.4 A 24 R-BF41 10 66252920472 8711479389993
400x3.0x25.4 A 24 R-BF41 10 66252920473 8711479390012

17
STEEL CUTTING-OFF WHEELS
FOR 80 m/s PETROL SAWS
• Q uick cool cutting
• Burn and burr free results
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
300x3.5x20.0 A 24 R-BF41 10 66252920467 8711479389894
300x3.5x22.23 A 24 R-BF41 10 66252920468 8711479389917

STEEL CUTTING-OFF WHEELS


FOR 100 m/s FIXED SAWS
• Q uick cool cutting
• Burn and burr free results
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
300x3.5x25.4 A 24 R-BF41 10 66252920474 8711479390036
350x3.5x25.4 A 24 R-BF41 10 66252920475 8711479390050

STONE CUTTING-OFF WHEELS


• S traight fast cutting
• Comfortable and easy to use
• No loading or glazing of the wheel
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x2.5x16.0 C 24 R-BF41 25 66252920452 8711479389566
115x2.5x22.23 C 24 R-BF41 25 66252920453 8711479389580
125x2.5x22.23 C 24 R-BF41 25 66252920454 8711479389603
150x2.5x22.23 C 24 R-BF41 25 66252920455 8711479389627
180x2.5x22.23 C 24 R-BF41 25 66252920456 8711479389641
Dimensions key: D = Diameter, T = Thickness, B = Bore

230x2.5x22.23 C 24 R-BF41 25 66252920457 8711479389665

STONE CUTTING-OFF WHEELS


FOR 80 m/s PETROL SAWS
• S traight fast cutting
• Comfortable and easy to use
• No loading or glazing of the wheel TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
300x3.5x20.0 C 24 R-BF41 10 66252920469 8711479389931
300x3.5x22.23 C 24 R-BF41 10 66252920470 8711479389955

18
TYPE 42

STEEL INOX CUTTING-OFF WHEELS


•  ltra long life
U
• Comfortable and easy to use
• Fast cutting
• Free from Iron, Sulphur, and Chlorine TYPE 42
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x3.2x16.0 A 24 S-BF42 Pro 25 66252924041 8711479417832
115x3.2x22.23 A 24 S-BF42 Pro 25 66252920413 8711479388729
125x3.2x22.23 A 24 S-BF42 Pro 25 66252920414 8711479388743
180x3.2x22.23 A 24 S-BF42 Pro 25 66252920415 8711479388767
230x3.2x22.23 A 24 S-BF42 Pro 25 66252920416 8711479388781

CUTTING-OFF AND GRINDING WHEELS – CUTTING-OFF WHEELS


STEEL CUTTING-OFF WHEELS
• C omfortable and easy to use
• Straight clean cutting

TYPE 42
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x2.5x22.23 A 24 R-BF42 25 66252920433 8711479389139
115x3.2x22.23 A 24 R-BF42 25 66252920442 8711479389313
125x2.5x22.23 A 24 R-BF42 25 66252920434 8711479389153
125x3.2x22.23 A 24 R-BF42 25 66252920443 8711479389337
180x2.5x22.23 A 24 R-BF42 25 66252920436 8711479389191
180x3.2x22.23 A 24 R-BF42 25 66252920444 8711479389351
230x2.5x22.23 A 24 R-BF42 25 66252920437 8711479389214
230x3.2x22.23 A 24 R-BF42 25 66252920445 8711479389375

STONE CUTTING-OFF WHEELS


• S traight fast cutting
• Comfortable and easy to use
• No loading or glazing of the wheel
TYPE 42
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x3.2x22.23 C 24 R-BF42 25 66252920458 8711479389689
125x3.2x22.23 C 24 R-BF42 25 66252920459 8711479389702
180x3.2x22.23 C 24 R-BF42 25 66252920460 8711479389726
230x3.2x22.23 C 24 R-BF42 25 66252920461 8711479389740

19
GRINDING WHEELS

TYPE 27
STEEL INOX GRINDING WHEELS
•  ltra long life
U
• Fast stock removal
• Comfortable and easy to use
• Free from Iron, Sulphur, and Chlorine TYPE 27
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x6.5x16.0 A 24 S-BF27 PRO 10 66252924042 8711479417849
115x6.5x22.23 A 24 S-BF27 PRO 10 66252920417 8711479388804
125x6.5x22.23 A 24 S-BF27 PRO 10 66252920418 8711479388828
180x6.5x22.23 A 24 S-BF27 PRO 10 66252920419 8711479388842
230x6.5x22.23 A 24 S-BF27 PRO 10 66252920420 8711479388866

STEEL GRINDING WHEELS


• E fficient
• Fast stock removal
• Comfortable and easy to use
TYPE 27
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x6.5x16.0 A 24 R-BF27 10 66252920446 8711479389399
115x6.5x22.23 A 24 R-BF27 10 66252920447 8711479389412
125x6.5x22.23 A 24 R-BF27 10 66252920448 8711479389436
150x6.5x22.23 A 24 R-BF27 10 66252920449 8711479389450
180x6.5x22.23 A 24 R-BF27 10 66252920450 8711479389474
230x6.5x22.23 A 24 R-BF27 10 66252920451 8711479389542
Dimensions key: D = Diameter, T = Thickness, B = Bore

STONE GRINDING WHEELS


• F ast stock removal
• Comfortable and easy to use
• No loading or glazing of the wheel
TYPE 27
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x6.5x16.0 C 24 R-BF27 10 66252920462 8711479389764
115x6.5x22.23 C 24 R-BF27 10 66252920463 8711479389788
125x6.5x22.23 C 24 R-BF27 10 66252920464 8711479389801
180x6.5x22.23 C 24 R-BF27 10 66252920465 8711479389825
230x6.5x22.23 C 24 R-BF27 10 66252920466 8711479389849

20
BONDED ABRASIVES
22 Useful Information
24 Sharpening Stones
25 Mounted Points
26 Vitrified Bench Wheels

21
USEFUL INFORMATION
Flexovit offers a unique range of professional bonded abrasives that meet
the requirements of any merchandising environment. The range includes vitrified
grinding wheels, sharpening stones and mounted points which are all suitable for general
maintenance applications.

SELECTING THE RIGHT PRODUCT


Vitrified Bench Grinding Wheels
Increasingly today’s tools are made from hard, tough and difficult to grind steel. Flexovit
Vitrified bench grinding wheels are manufactured from Aluminium Oxide, which is ideal
for grinding all types of steel and tool sharpening. The wheels range in dimension and are
available in 2 grits; 36 grit for stock removal and 60 grit for sharpening.

Sharpening Stones
Each Flexovit sharpening stone is specifically designed for different blade sharpening
applications encountered in the home, garden, or workshop. All sharpening stones are
manufactured from aluminium oxide. This type of abrasive is effective at grinding all types
of steel and it is especially suited to sharpening as it requires minimal grinding pressure.

The Flexovit knife sharpener is a unique product to Saint-Gobain Abrasives and is the ideal
accessory for any kitchen. It is extremely effective and can increase the performance
of all kitchen knives. It is also easy to use and compact for convenient storage in any
kitchen drawer.

Mounted Points
Flexovit mounted points are made from pink aluminium oxide and are ideal for cleaning
tasks on metal, stone, ceramic and plastic. They can also be used for deburring curved
workpieces and internal grinding. All mounted points feature 6mm spindles which can
be used in most electric drills.

A12

W204

A25

Flexovit vitrified bench wheels, sharpening stones and mounted points are manufactured
from pink and white aluminium oxide which are friable free cutting abrasives that require
minimal grinding pressure. They are ideal for grinding high alloyed types of steel as they are
more brittle than other types of aluminium oxide. They also provide significant advantages
when grinding harder materials.

22
UNDERSTANDING THE PRODUCT

Flexovit branding – reinforced with


the split colour through the centre
of the Flexovit O

Machine type

Product
application

Wheel size

Maximum speed
Grit

Reduction rings Product


included window

BONDED ABRASIVES – USEFUL INFORMATION


Usage
information

Safety Safety and Quality


symbols Certification

23
SHARPENING STONES

SHARPENING STONE
FOR SHARPENING GARDEN TOOLS
• A luminium Oxide abrasive for long lasting sharp edges on garden tools
• Ideal for sharpening garden tools and blades
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
100x19x6 Fine 1 10 66243441050 3157625562196

SHARPENING STONE
FOR SHARPENING CURVED GENERAL TOOLS
• A luminium Oxide abrasive for long lasting sharp edges on curved
general tools
• Ideal for sharpening curved tools, scissors, knives and other blades
Dimensions Grade Quantity Packs Article No. Barcode
Dimensions key: H = Height, W = Width, T = Thickness

(mm) HxWxT per Pack per Case


115x45x10 Medium 1 10 66243439334 3157625561908

SHARPENING STONE
FOR SHARPENING KITCHEN AND GENERAL TOOLS
• A luminium Oxide abrasive for long lasting sharp edges
on kitchen and general tools
• Ideal for sharpening kitchen knives, scissors and other blades
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
125x50x19 Coarse / Fine 1 10 66243439333 3157625561915

24
SHARPENING STONE
FOR SHARPENING HEAVY DUTY GARDEN TOOLS
• Aluminium Oxide abrasive for long lasting sharp edges
on heavy duty garden tools
• Ideal for sharpening scythes, sickles and garden shears
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
240x35x13 Fine 1 10 66243440255 3157625561922

KNIFE SHARPENER
KNIFE SHARPENING

BONDED ABRASIVES – SHARPENING STONES / MOUNTED POINTS


• Aluminium Oxide abrasive for long lasting sharp edges
on kitchen knives
• Ideal for sharpening kitchen knives
Quantity per Pack Packs per Case Article No. Barcode
1 12 66243444047 3157625566668

MOUNTED POINTS

MOUNTED POINTS
• Aluminium Oxide abrasive
• 6mm spindle
• Ideal for precision grinding of steels
and alloy steels

A12 W204 A25

Dimensions Grade Quantity Packs Article No. Barcode


(mm) per Pack per Case
6mm spindle Fine 3 5 66243439327 3157625561793

25
VITRIFIED BENCH WHEELS

VITRIFIED BENCH WHEELS


•  luminium Oxide abrasive
A
• Suitable for grinding all types of steel
• For use on bench or pedestal grinders
• Reduction rings are included to adapt products
to different sized spindles (25mm/20mm, 32mm/25mm)
Dimensions key: D = Diameter, T = Thickness, B = Bore

Dimensions Grit Application Max rpm Quantity Packs Article No. Barcode
(mm) / m/s per per
DxTxB Pack Case
125x16x32 60 Precision 5438 rpm 1 1 66243439313 3157625560598
Grinding or 35 m/s
125x16x32 36 Rough 5438 rpm 1 1 66243439310 3157625561823
Grinding or 35 m/s
150x20x32 60 Precision 4459 rpm 1 1 66243439317 3157625561762
Grinding or 35 m/s
150x20x32 36 Rough 4459 rpm 1 1 66243439315 3157625561755
Grinding or 35 m/s
200x25x32 60 Precision 3344 rpm 1 1 66243439320 3157625561786
Grinding or 35 m/s
200x25x32 36 Rough 3344 rpm 1 1 66243439319 3157625561779
Grinding or 35 m/s

26
COATED ABRASIVES
28 Useful Information
30 Hand Sanding Sheets
35 Sanding Rolls – 5M
37 Orbital Sheets
40 Sanding Discs
44 Multi Sanding Sheets
46 Sanding Belts
49 Sanding Block Kits and Sponges

27
USEFUL INFORMATION
The extensive range of Flexovit’s coated product line has been developed to provide
highly effective sanding solutions for all requirements encountered in
a merchandising environment.

This good quality product line is supported by a selection of PRO products that give
advanced performance, often required by more demanding applications.

UNDERSTANDING THE PRODUCT

Constant grey background


(when colour coding is not
required)
Constant brand
colour throughout
the Flexovit range

Flexovit branding –
reinforced with the
split colour through the PRO logo gives superior
centre of the Flexovit O products immediate
shelf presence
differentiating them
Lead illustration within the range
immediately
communicates the Suitable materials are
product type and communicated at a
its hand sanding or glance through a range
power tool application of pictograms

Size, grit, Product window enables


product, quality consumers to touch the
product and test the grit

The PRO icon displays a pictogram


demonstrating the performance
benefit of any PRO products within
the range

DIFFERENTIATION WITHIN THE RANGE

Where greater differentiation is needed within a range, such as Hand Sanding Sheets,
this is done through colour coding and application instructions.

28
SELECTING THE RIGHT PRODUCT
Colour coding and specific application illustrations are used to differentiate between
product types and to make product selection easier.

Glasspaper
Economy hand sanding sheets are ideal for general purpose applications.

General Purpose Aluminium Oxide Paper


This tough and sharp aluminium oxide with an open coat structure is ideal for general
purpose sanding and stock removal.

High Performance Aluminium Oxide Paper


The tough and sharp aluminium oxide combined with a heavy paper backing makes this
product extremely durable, long lasting, and ideal for either hand sanding or power tool use.

Waterproof Paper
A sharp silicon carbide with a closed coat structure makes this paper ideal for finishing.
Waterproof Paper is specially treated making it ideal for use with water. The paper lasts
longer and gives a smoother finish when used wet as the water cleans, lubricates and helps
prevent clogging.

Finishing Paper
A silicon carbide abrasive featuring a unique and innovative stearate coating. This
significantly improves performance and finish by reducing friction and clogging giving
a gliding sanding action which results in a very consistent scratch free surface.

Emery Cloth Sheets

COATED ABRASIVES – USEFUL INFORMATION


A high performance emery abrasive cloth for fast and aggressive removal of paint, rust and
rough surfaces. The fast cutting emery is backed with a heavy twill cloth, which allows the
sheet to be torn into strips, giving superb flexibility for working on contoured or flat surfaces.

Aluminium Oxide Fibre Discs


A tough and sharp aluminium oxide combined with a dense semi-rigid backing gives this
product extremely long life. It is ideal for working on metal using an angle grinder.

Aluminium Oxide Cloth


A tough and sharp aluminium oxide combined with a cloth backing giving maximum
strength and flexibility, making it ideal for aggressive sanding with belt sanders.

Sanding Sponges
Designed for sanding contoured, flat and hard to reach areas, the double-sided dual grit
abrasive sponges feature hard wearing aluminium oxide which makes them very durable
and long lasting. The sponges are washable, therefore reusable – simply rinse in water to
remove ‘clogging’. Available in 3 types; standard, large, and double angled.

Sanding Block Kits


Sanding block kits contain an assortment of aluminium oxide sheets and a sanding block.
The blocks are very comfortable to use and those featuring a hook and loop backing
system allow for quick and easy sheet changing.

29
HAND SANDING SHEETS

GLASS PAPER SHEETS


• Economy paper sheets
• Suitable for hand use

PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 4 50 63642526249 3157625529861
230x280 Medium 4 50 63642526259 3157625529892
230x280 Coarse 4 50 63642526292 3157625529908
230x280 Assorted 1xcoarse 4 50 63642526485 3157625530843
2xmedium
1xfine

TRADE PACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 15 15 63642526530 3157625537781
230x280 Medium 15 15 63642526538 3157625537798
230x280 Coarse 15 15 63642526541 3157625537804
230x280 Assorted 5xcoarse 25 10 63642526563 3157625537811
10xmedium
10xfine

SEMI BULK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
Dimensions key: W = Width, L = Length

230x280 0 25 5 63642558231 5010352582319


230x280 0 25 5 63642558232 5010352582326
230x280 1 25 5 63642558233 5010352582333
230x280 1.5 25 5 63642558234 5010352582340
230x280 F2 25 5 63642558235 5010352582357
230x280 M2 25 5 63642558236 5010352582364
230x280 S2 25 5 63642558237 5010352582371
230x280 2.5 25 5 63642558238 5010352582388
230x280 3 25 5 63642558239 5010352582395

30
GENERAL PURPOSE SHEETS
• G eneral Purpose Aluminium Oxide for use on a variety of surfaces
• Suitable for hand or power tool use

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 120 3 25 63642526254 3157625529885
230x280 Medium 80 3 25 63642526251 3157625529878
230x280 Coarse 50 3 25 63642526238 3157625529854
230x280 Assorted 1x50 3 25 63642526482 3157625530836
1x80
1x120

HIGH PERFORMANCE SHEETS


• T ough & durable heavy paper backing for longer product life
• High performance Aluminium Oxide for use on a variety of surfaces
• Suitable for hand or power tool use

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode

COATED ABRASIVES – HAND SANDING SHEETS


(mm) WxL per Pack per Case
230x280 Fine 120 3 10 63642526313 3157625530058
230x280 Medium 80 3 10 63642526312 3157625530041
230x280 Coarse 50 3 10 63642526311 3157625530034

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Assorted 5x50 25 10 63642526594 3157625538009
10x80
10x120

31
EMERY CLOTH SHEETS
• I ncredibly strong cloth backing for increased product strength
and durability
• For removing rust, paint, and scale from metal surfaces
• Fine grits also ideal for preparing and polishing metal
• Product can be torn into strips for detailed work
• Suitable for hand or power tool use

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 3 15 63642526306 3157625530003
230x280 Medium 3 15 63642526304 3157625529991
230x280 Coarse 3 15 63642526308 3157625530027
230x280 Assorted 1xcoarse 3 15 63642526493 3157625530881
1xmedium
1xfine

SEMI BULK
Dimensions Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 150 25 5 63642558253 5010352582531
230x280 120 25 5 63642558252 5010352582524
230x280 100 25 5 63642558251 5010352582517
230x280 80 25 5 63642558250 5010352582500
230x280 60 25 5 63642558249 5010352582494
230x280 40 25 5 63642558248 5010352582487
Dimensions key: W = Width, L = Length

32
WATERPROOF PAPER SHEETS
• C an be used wet or dry
• Highly flexible high quality silicon carbide abrasive
• Ideal for use with water or other lubricants

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 400 3 25 63642526303 3157625529984
230x280 Medium 240 3 25 63642526302 3157625529977
230x280 Coarse 180 3 25 63642526301 3157625529953
230x280 Assorted 1x180 3 25 63642526491 3157625530874
1x240
1x400

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Assorted 5x180 25 10 63642526581 3157625537927
10x240
10x400

SEMI BULK
Dimensions Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 1500 25 5 66254482065 3157629298527
230x280 1200 25 5 66254471694 3157629280195
230x280 1000 25 5 63642558246 5010352582463

COATED ABRASIVES – HAND SANDING SHEETS


230x280 800 25 5 63642558245 5010352582456
230x280 600 25 5 63642558244 5010352582449
230x280 400 25 5 63642558243 5010352582432
230x280 320 25 5 63642558242 5010352582425
230x280 240 25 5 63642558241 5010352582418
230x280 180 25 5 66254471693 3157629280188
230x280 150 25 5 63642558240 5010352582401
230x280 80 25 5 66254471692 3157629280171

33
FINISHING PAPER SHEETS
• Ideal for fine finishing and between coats sanding
• High quality extremely sharp silicon carbide abrasive
• Stearate coating reduces clogging
• Ideal to achieve a very smooth surface

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 240 3 25 63642526300 3157625529946
230x280 Medium 180 3 25 63642526299 3157625529939
230x280 Coarse 120 3 25 63642526294 3157625529915
230x280 Extra 80 3 25 63642526296 3157625529922
Coarse
230x280 Assorted 1x120 3 25 63642526488 3157625530867
1x180
1x240

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 240 15 15 63642526573 3157625537859
230x280 Medium 180 15 15 63642526569 3157625537842
Dimensions key: W = Width, L = Length

34
SANDING ROLLS

GENERAL PURPOSE ROLLS

COATED ABRASIVES – HAND SANDING SHEETS / SANDING ROLLS


• General Purpose Aluminium Oxide for use on a variety of surfaces
• Suitable for hand or power tool use

Dimensions Grade Grit Quantity Article No. Barcode


(mm x m) WxL per Case
115x5 Fine 180 6 63642526413 3157625530522
115x5 Medium 120 6 63642526412 3157625530515
115x5 Coarse 80 6 63642526411 3157625530508
115x5 Extra Coarse 50 6 63642526410 3157625530492

HIGH PERFORMANCE ROLLS


• Tough & durable heavy paper backing for longer product life
• High performance Aluminium Oxide for use on a variety of surfaces
• Suitable for hand or power tool use
Dimensions Grade Grit Quantity Article No. Barcode
(mm x m) WxL per Case
115x5 Fine 120 6 63642526430 3157625530614
115x5 Medium 80 6 63642526429 3157625530607
115x5 Coarse 60 6 63642526423 3157625530591
115x5 Extra Coarse 40 6 63642526421 3157625530584
Dimensions Grade Grit Quantity Article No. Barcode
(mm x m) WxL per Case
115x10 Fine 120 10 66623313232 3157629381496
115x10 Medium 80 10 66623313229 3157629381489
115x10 Coarse 60 10 66623313228 3157629381472
115x10 Extra Coarse 40 10 66623313226 3157629381465
Dimensions Grade Grit Quantity Article No. Barcode
(mm x m) WxL per Case
115x50 Fine 120 1 66254494136 8711479565359
115x50 Medium 80 1 66254494135 8711479565342
115x50 Coarse 60 1 66254494133 8711479565335
115x50 Extra Coarse 40 1 66254494287 8711479565434

35
FINISHING PAPER ROLLS
• Ideal for fine finishing and between coats sanding
• High quality extremely sharp silicon carbide abrasive
• Stearate coating reduces clogging
• Ideal to achieve a very smooth surface
Dimensions Grade Grit Quantity Article No. Barcode
(mm x m) WxL per Case
115x5 Fine 320 6 63642526420 3157625530577
115x5 Medium 240 6 63642526417 3157625530553
115x5 Coarse 180 6 63642526416 3157625530546
115x5 Extra Coarse 120 6 63642526415 3157625530539
Dimensions key: W = Width, L = Length

36
ORBITAL SHEETS

COATED ABRASIVES – SANDING ROLLS / ORBITAL SHEETS


QUICK RELEASE ORBITAL SHEETS
• H igh performance aluminium oxide for use
on a variety of surfaces
• Hook and loop backing allows quick and easy
orbital changing

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case

93x185 Fine 120 6 5 69957389801 8711479421327


Medium 80 6 5 69957389800 8711479421303
Coarse 50 6 5 69957389786 8711479421167
Machine Brand BLACK & DECKER, PEUGEOT

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

93x185 Fine 120 6 5 63642526345 3157625530218


Medium 80 6 5 63642526344 3157625530201
Coarse 50 6 5 63642526342 3157625530195
Machine Brand BLACK & DECKER, PEUGEOT

37
ORBITAL SHEETS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Available in a variety of sizes and dust hole
configurations to fit most brands of orbital sander

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case

93x230 Fine 120 10 10 63642526321 3157625530089


Medium 80 10 10 63642526320 3157625530072
Coarse 50 10 10 63642526314 3157625530065
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

93x230 Fine 120 10 10 63642526336 3157625530157


Medium 80 10 10 63642526335 3157625530133
Coarse 50 10 10 63642526330 3157625530126
Machine Brand BLACK & DECKER, BOSCH, CASALS, FESTO, MAKITA, METABO, RYOBI, SKIL

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

93x230 Fine 120 10 10 63642526341 3157625530188


Medium 80 10 10 63642526340 3157625530171
Coarse 50 10 10 63642526337 3157625530164
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, CASALS, PEUGEOT, RHINO, STAYER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

115x280 Fine 120 10 10 63642526328 3157625530119


Medium 80 10 10 63642526327 3157625530102
Coarse 50 10 10 63642526326 3157625530096
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

115x280 Fine 120 10 10 63642526500 3157625530928


Medium 80 10 10 63642526499 3157625530911
Coarse 50 10 10 63642526498 3157625530904
Machine Brand BLACK & DECKER, BOSCH, CASALS, DEWALT, ELU, FELISATTI, FESTO, HITACHI,
HOLZ HER, MAKITA, METABO, PEUGEOT, RYOBI
Dimensions key: W = Width, L = Length

38
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case

93x230 Assorted 5x50 25 10 63642526604 3157625538054


10x80
10x120

Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

93x230 Assorted 5x50 25 10 63642526614 3157625538139


10x80
10x120

Machine Brand BLACK & DECKER, BOSCH, CASALS, FESTO, MAKITA, METABO, RYOBI, SKIL

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

115x280 Assorted 5x50 25 10 63642526608 3157625538092


10x80
10x120

Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case

115x280 Assorted 5x50 25 10 63642526639 3157625538221


10x80
10x120

Machine Brand BLACK & DECKER, BOSCH, CASALS, DEWALT, ELU, FELISATTI, FESTO, HITACHI,
HOLZ HER, MAKITA, METABO, PEUGEOT, RYOBI

COATED ABRASIVES – ORBITAL SHEETS

39
SANDING DISCS

ECCENTRIC DISCS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Tough and durable backing for longer product life
• Hook and loop backing allows quick and easy disc changing
• Available in 3 sizes to fit most brands of eccentric sander

PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 6 10 63642526386 3157625530324
115 Medium 80 6 10 63642526385 3157625530317
Coarse 50 6 10 63642526384 3157625530294
Assorted 2x50 6 10 63642526501 3157625530935
2x80
2x120
Machine Brand BOSCH, EINHELL, KRESS, PEUGEOT, RYOBI, SKIL

Diameter Grade Grit Quantity Packs Article No. Barcode


(mm) per Pack per Case
Fine 120 6 10 63642526392 3157625530355
125 Medium 80 6 10 63642526390 3157625530348
Coarse 50 6 10 63642526387 3157625530331
Assorted 2x50 6 10 63642526502 3157625530942
2x80
2x120
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, DEWALT, ELU, FEIN, FESTO,
HITACHI, KRESS, MAKITA, METABO, RYOBI, SKIL

40
PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 6 10 63642526397 3157625530386
150 Medium 80 6 10 63642526396 3157625530379
Coarse 50 6 10 63642526394 3157625530362
Assorted 2x50 6 10 63642526503 3157625530959
2x80
2x120
Machine Brand BOSCH, DEWALT, ELU, FELISATTI, FLEX, HITACHI, IBREX PRO TOOL, KRESS,
METABO, PEUGEOT, STAYER

TRADE PACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 15 12 63642526709 3157625538399
125 Medium 80 15 12 63642526708 3157625538382
Coarse 50 15 12 63642526707 3157625538375
Assorted 5x50 25 8 63642526710 3157625538405
10x80
10x120
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, DEWALT, ELU, FEIN, FESTO,
HITACHI, KRESS, MAKITA, METABO, RYOBI, SKIL

Diameter Grade Grit Quantity Packs Article No. Barcode


(mm) per Pack per Case
150 Assorted 5x50 25 8 63642526714 3157625538443
10x80
10x120

COATED ABRASIVES – SANDING DISCS


Machine Brand BOSCH, DEWALT, ELU, FELISATTI, FLEX, HITACHI, IBREX PRO TOOL, KRESS,
METABO, PEUGEOT, STAYER

41
FIBRE DISCS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Extremely tough and durable fibre backing
for longer life
• For use with the appropriate back-up pad (sold separately)

PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Fine 80 3 5 63642527535 3157625554535
Medium 50 3 5 63642527534 3157625554528
Coarse 36 3 5 63642527531 3157625554498

Diameter Grade Grit Quantity Packs Article No. Barcode


(mm) per Pack per Case
125 Fine 80 3 5 63642527538 3157625554566
Medium 50 3 5 63642527537 3157625554559
Coarse 36 3 5 63642527536 3157625554542

TRADE PACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Fine 80 10 10 63642527562 3157625554269
Medium 50 10 10 63642527561 3157625554252
Coarse 36 10 10 63642527550 3157625554245

Diameter Grade Grit Quantity Packs Article No. Barcode


(mm) per Pack per Case
125 Fine 80 10 10 63642527565 3157625554603
Medium 50 10 10 63642527564 3157625554283
Coarse 36 10 10 63642527563 3157625554276

BACKING PADS FOR FIBRE AND SEMI FLEXIBLE DISCS

PREPACK
Dimensions Quantity Packs Article No. Barcode
(mm) DxB per Pack per Case
Dimensions key: D = Diameter, B = Bore

115x22 1 5 63642556835 3157625568365


125x22 1 5 63642556838 3157625568372

42
FLAP DISCS
• Ideal for sanding contoured metal surfaces
• Angled flaps mean more abrasive makes contact
with the workpiece than with a conventional fibre disc,
increasing productivity
• Ideal for blending welds, deburring and finishing castings

PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Medium 80 1 10 63642527526 3157625554467
Coarse 40 1 10 63642527525 3157625554443

Diameter Grade Grit Quantity Packs Article No. Barcode


(mm) per Pack per Case
125 Medium 80 1 10 63642527530 3157625554481
Coarse 40 1 10 63642527528 3157625554474

DRILL MOUNTABLE DISCS


• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Strong paper backing for maximum durability

PREPACK

COATED ABRASIVES – SANDING DISCS


Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 10 10 63642526383 3157625530287
115 Medium 80 10 10 63642526382 3157625530263
Coarse 50 10 10 63642526377 3157625530256
Assorted 3x50 10 10 63642526496 3157625530898
3x80
4x120

BACKING PAD FOR DRILL MOUNTABLE DISCS

PREPACK
Dimensions Quantity Packs Article No. Barcode
(mm) DxB per Pack per Case
125x12x6 (spindle) 1 5 63642556833 3157625568358

43
MULTI SANDING SHEETS

DELTA SANDING SHEETS


QUICK RELEASE
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Hook and loop backing allows quick and easy sheet changing
• Fits most brands of delta sander

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) W per Pack per Case
Fine 120 6 5 63642526401 3157625530416
94 Medium 80 6 5 63642526400 3157625530409
Coarse 50 6 5 63642526398 3157625530393
Assorted 2x50 6 5 63642526505 3157625530966
2x80
2x120
Machine Brand BOSCH, MAKITA, METABO

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) W per Pack per Case
Dimensions key: W = Width, H = Height

94 Assorted 5x50 25 8 63642526721 3157625538498


10x80
10x120

Machine Brand BOSCH, MAKITA, METABO

44
DETAIL SANDING SHEETS
QUICK RELEASE
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Hook and loop backing allows quick and easy sheet changing
• Available in 2 sizes that fit most brands of detail sander

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
Fine 120 6 5 63642526409 3157625530485
95x145 Medium 80 6 5 63642526408 3157625530478
Coarse 50 6 5 63642526407 3157625530461
Assorted 2x50 6 5 63642526508 3157625530997
2x80
2x120
Machine Brand BLACK & DECKER

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxH per Pack per Case
102x152 Fine 120 6 5 63642596419 3157625717701
Medium 80 6 5 63642596418 3157625717695
Coarse 50 6 5 63642596395 3157625717688

Machine Brand BOSCH, METABO

COATED ABRASIVES – MULTI SANDING SHEETS


Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
Fine 120 6 5 63642526405 3157625530454
105x175
Medium 80 6 5 63642526404 3157625530447
Coarse 50 6 5 63642526402 3157625530423
Assorted 2x50 6 5 63642526506 3157625530973
2x80
2x120
Machine Brand BLACK & DECKER

45
SANDING BELTS

CLOTH SANDING BELTS


• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Tough and durable cloth backing for increased
durability and longer product life
• Available in multiple sizes to fit most brands of belt sander

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
75x457 Fine 120 2 5 63642526464 3157625530737
75x457 Medium 80 2 5 63642526463 3157625530713
75x457 Coarse 50 2 5 63642526461 3157625530706
Machine Brand BLACK & DECKER, MAKITA, METABO, PEUGEOT, SKIL, STAYER, WEN

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case
75x533 Fine 120 2 5 63642526470 3157625530768
75x533 Medium 80 2 5 63642526469 3157625530751
75x533 Coarse 50 2 5 63642526466 3157625530744
Dimensions key: W = Width, L = Length

Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, DEWALT, FREUD,
HITACHI, HOLZ HER, MAKITA, METABO, PEUGEOT, PORTER CABLE, RHINO,
ROCKWELL, RYOBI, SKIL, STANLEY

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case
100x560 Fine 120 2 5 63642526476 3157625530799
100x560 Medium 80 2 5 63642526474 3157625530782
100x560 Coarse 50 2 5 63642526471 3157625530775
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, DEWALT, ELU, FESTO, FESTOOL,
HAFFNER, RYOBI, SKIL

46
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
100x610 Fine 120 2 5 63642526479 3157625530829
100x610 Medium 80 2 5 63642526478 3157625530812
100x610 Coarse 50 2 5 63642526477 3157625530805
Machine Brand AEG/ATLAS COPCO, BOSCH, HITACHI, KANGO, KNOPP, LYON FLEX, MAKITA,
METABO, PORTER CABLE, ROCKWELL, RYOBI, STANLEY, WOLF

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case
100x690 Fine 120 2 5 66254473400 8711479560538
100x690 Medium 80 2 5 66254473401 8711479560552
100x690 Coarse 50 2 5 66254473402 8711479560569
Machine Brand VIRUTEX

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
75x457 Assorted 2x50 6 7 63642526784 3157625538719
2x80
2x120
Machine Brand BLACK & DECKER, MAKITA, METABO, PEUGEOT, SKIL, STAYER, WEN

Dimensions Grade Grit Quantity Packs Article No. Barcode

COATED ABRASIVES – SANDING BELTS


(mm) WxL per Pack per Case
75x533 Assorted 2x50 6 7 63642526790 3157625538764
2x80
2x120
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, DEWALT, FREUD,
HITACHI, HOLZ HER, MAKITA, METABO, PEUGEOT, PORTER CABLE, RHINO,
ROCKWELL, RYOBI, SKIL, STANLEY

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case
100x560 Assorted 2x50 6 7 63642526810 3157625538849
2x80
2x120
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, DEWALT, ELU, FESTO, FESTOOL,
HAFFNER, RYOBI, SKIL

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxL per Pack per Case
100x610 Fine 120 4 7 63642526815 3157625538887
100x610 Medium 80 4 7 63642526813 3157625538863
100x610 Coarse 50 4 7 63642526812 3157625538856
100x610 Assorted 2x50 6 7 63642526816 3157625538894
2x80
2x120
Machine Brand AEG/ATLAS COPCO, BOSCH, HITACHI, KANGO, KNOPP, LYON FLEX, MAKITA,
METABO, PORTER CABLE, ROCKWELL, RYOBI, STANLEY, WOLF

47
CLOTH POWER FILE SANDING BELTS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Tough and durable cloth backing for increased
durability and longer product life
• Available in 2 sizes to fit both Bosch and Black and Decker sanders

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
13x454 Fine 120 4 10 63642526460 3157625530683
13x454 Medium 80 4 10 63642526439 3157625530676
13x454 Coarse 50 4 10 63642526438 3157625530669
13x454 Extra 36 4 10 63642526437 3157625530652
Coarse
Machine Brand BLACK & DECKER

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
13x454 Assorted 2x50 6 20 63642526733 3157625538573
2x80
2x120
Machine Brand BLACK & DECKER
Dimensions key: W = Width, L = Length, H = Height, T = Thickness

48
SANDING BLOCK KITS & SPONGES

COATED ABRASIVES – SANDING BELTS / SANDING BLOCK KITS & SPONGES


SANDING SPONGES – STANDARD
DUAL GRIT
• Ideal for sanding flat and contoured surfaces
• Two grits per sponge for maximum durability
• Can be washed and reused

PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
100x68.5x26 Fine/Medium 1 20 63642556852 3157625568419
100x68.5x26 Medium/Coarse 1 20 63642556853 3157625568426

SANDING SPONGES – LARGE


DUAL GRIT
• Ideal for sanding flat and contoured surfaces
• Two grits per sponge for maximum durability
• Can be washed and reused

PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
225x76x25 Fine/Medium 1 8 63642556850 3157625568402

DOUBLE ANGLED SPONGES


DUAL GRIT
• S pecially designed for sanding into angles, contours, and corners
• Two grits per sponge for maximum durability
• Can be washed and reused

PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
126x72x26 Fine/Medium 1 10 63642556855 3157625568433
126x72x26 Medium/Coarse 1 10 63642556856 3157625568457

49
LIGHTWEIGHT SANDING BLOCK KIT
• General purpose aluminium oxide abrasive
for maximum durability
• Lightweight block for sanding flat surfaces

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x230 Assorted 1x50 1 block + 5 63642556827 3157625568334
2x80 5 sheets
2x120

QUICK RELEASE SANDING BLOCK KITS


• Hook and loop backing allows quick and easy sheet changing
• Foam block for comfortable sanding
• General purpose aluminium oxide abrasive for maximum durability

PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x125 Assorted 1x50 1 block + 5 63642556830 3157625568341
1x80 3 sheets
1x120

TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x125 Assorted 5x50 1 block + 10 63642557513 3157625569508
5x80 15 sheets
5x120

QUICK RELEASE SANDING BLOCK KIT REFILL


• Hook and loop backing allows quick and easy sheet changing
• General purpose aluminium oxide abrasive
for maximum durability

PREPACK
Dimensions key: H = Height, W = Width

Dimensions Grade Grit Quantity Packs Article No. Barcode


(mm) WxH per Pack per Case
70x125 Fine 120 6 10 63642526349 3157625530249
70x125 Medium 80 6 10 63642526348 3157625530232
70x125 Coarse 50 6 10 63642526346 3157625530225

50
DIAMOND BLADES
52 Useful Information
54 Building Materials – General Purpose
55 Concrete and Reinforced Concrete
56 Ceramic and Stone Tiles
57 Roof Tiles, Granite and
Hard Materials

51
USEFUL INFORMATION
The use of Diamond Blades within the merchandising environment is rapidly growing
as enthusiasts and professionals become increasingly more knowledgeable and
experienced, demanding better finishes and faster results. With an in-depth knowledge
of the construction and building industry Flexovit provides a range of Diamond Blades
to meet any demand.

All Flexovit Diamond Blades conform to the highest European safety standard, EN13236,
which ensures that all products are manufactured and tested to the highest quality.
All Flexovit products are laser-marked in accordance with the requirements of EN13236.

UNDERSTANDING THE PRODUCT

Flexovit branding – reinforced with


the split colour through the centre
of the Flexovit O
Constant grey background

Constant brand
colour throughout
the Flexovit range

Pictograms explaining the


PRO logo gives
range of Diamond Blades
superior products
available, what they are
immediate shelf
suitable for and their
presence
coordinating colours
differentiating them
within the range

Machine type
Safety symbols and dimensions
Colour coded
blade to match the
application colour
Engraved
on the sleeve
safety data

Product Name
Blade size

DIFFERENTIATION WITHIN THE RANGE

Where greater differentiation is needed within a range, this is done through colour coding
and application instructions.

Building Materials Concrete & Ceramic & Stone Tiles Roof Tiles, Granite &
Reinforced Concrete Hard Materials

52
SELECTING THE RIGHT PRODUCT
The Flexovit product line contains a wide range of diamond blades suitable for many
different applications, in sizes ranging from 100mm to 230mm diameter, for use with
portable angle grinders and small tile saws.

When choosing a diamond blade it is important to carefully consider the material to be cut
as using the blade for its specific purpose prolongs the life and cutting speed.

Flexovit PRO diamond blades have premium attributes that give more advanced and
professional performance levels. With Flexovit PRO Precision Cutting Diamond Blades there
is significantly less chance of any chipping, burrs, or burn. The increased accuracy and
thinner blades means they are much easier to use. Also less heat and dust is generated
as a lower proportion of the wheel is in direct contact with the workpiece – resulting in
a much cleaner, precise cut.

If the blade is used frequently then a Flexovit PRO with laser welded 10mm high segments
should be used.

To aid product selection the application materials have been classified into four main areas,
each with a unique colour coding.

Building Materials – General Purpose


For use on most types of building materials, including building bricks, breeze blocks,
paving slabs, concrete curb stones and clay roof tiles. The products have a segmented
design where the diamond segments are sintered (baked) on to the steel core. Typically the
blades have 7mm high segments and last more than 50 times longer than conventional
cutting-off wheels. However, the Flexovit PRO (longer life) segmented diamond blade
features 10mm high segments and lasts more than 40% longer than the standard blades.

Concrete and Reinforced Concrete


Concrete and reinforced concrete blades are manufactured by fusing the pre-sintered
diamond segments to the metal centre of the blade using a laser. This gives increased
strength compared to sintered blades and increases the strength of the bond between
the diamond segments and the steel core. This makes the blades ideal for intensive use

DIAMOND BLADES – USEFUL INFORMATION


on hard compact materials that are difficult to cut, such as concrete, reinforced concrete,
clay roof tiles, and hard building bricks.

Standard blades have 7mm high segments and last more than 75 times longer than
cutting-off wheels. However, the PRO (longer life) segmented diamond blade featuring
10mm high segments generally last 40% longer than the standard blades.

Ceramic and Stone Tiles


These diamond blades have been specifically designed for cutting ceramic and stone tiles.
When working with these materials the quality of cut is extremely important and
a continuous rim diamond blade is most effective. The continuous rim is designed
to achieve a smooth, fine edge.

For a very precise and accurate cut Flexovit PRO (precision) with its ultra thin 1.4mm
thickness, should be used. It gives excellent quality, a very accurate cut and minimized
chance of chipping the work piece. Continuous rim blades can be used wet or dry,
but using wet is advised to achieve the ultimate cut.

Roof Tiles, Granite and Hard Materials


Hard materials, such as roof tiles, granite, and marble, are most effectively cut using
a Continuous Rim Turbo diamond blade. Its turbo rim makes the product much smoother
and easier to use than segmented blades. The standard rim height is 7mm, but the PRO
(longer life) blade features 10mm high segments and lasts more than 40% longer than
the standard blades.

53
BUILDING MATERIALS – GENERAL PURPOSE

SEGMENTED SINTERED
• 1 0mm high segments give longer cutting life
• For cutting general purpose building materials

Dimensions Product Quantity Article No. Barcode


(mm) DxHxTxB Name per Pack
115x10x2x22.23 SR 115 PRO 1 70184622072 5450248232100
125x10x2.1x22.23 SR 125 PRO 1 70184622073 5450248232117
Dimensions key: D = Diameter, H = Height, T = Thickness, B = Bore

230x10x2.5x22.23 SR 230 PRO 1 70184622074 5450248232124

SEGMENTED SINTERED
• E conomy product
• F or cutting general purpose building materials

Dimensions Product Quantity Article No. Barcode


(mm) DxHxTxB Name per Pack
115x7x2x22.23 SR 115 1 70184622068 5450248232063
125x7x2.1x22.23 SR 125 1 70184622069 5450248232070
180x7x2.4x22.23 SR 180 1 70184622070 5450248232087
230x7x2.5x22.23 SR 230 1 70184622071 5450248232094

54
CONCRETE & REINFORCED CONCRETE

DIAMOND BLADES – BUILDING MATERIALS / REINFORCED CONCRETE


SEGMENTED LASER WELDED
• 10mm high segments give longer cutting life
• Segments are laser welded
for enhanced performance
• Enhanced specification for a smooth cut
• For cutting concrete, reinforced concrete and general purpose building materials
Dimensions Product Quantity Article No. Barcode
(mm) DxHxTxB Range per Pack
230x10x2.5x22.23 SR 230 LASER PRO 1 70184622065 5450248232032

SEGMENTED LASER WELDED


• For cutting concrete, reinforced concrete
and general purpose building materials
• Segments are laser welded for enhanced performance
Dimensions Product Quantity Article No. Barcode
(mm) DxHxTxB Range per Pack
115x7x2.2x22.23 SR 115 LASER 1 70184622062 5450248232001
125x7x2.2x22.23 SR 125 LASER 1 70184622063 5450248232018
230x7x2.5x22.23 SR 230 LASER 1 70184622064 5450248232025

DOUBLE RIMMED CUP GRINDER


• Universal grinding cup designed
for surface treatment
• For levelling concrete, reinforced concrete
and general purpose building materials
Dimensions Product Quantity Article No. Barcode
(mm) DxHxTxB Range per Pack
100x5x8x22.23/16 MR 100 1 70184622076 5450248232131
125x5x8x22.23 MR 125 1 70184622077 5450248232148

55
CERAMIC & STONE TILES

CORRUGATED RIM THIN CUT SINTERED


• U ltra thin blade gives an excellent quality,
highly accurate cut (no chipping)
• Designed for cutting ceramic and stone tiles
• Jet rim for improved blade performance
Dimensions Product Quantity Article No. Barcode
(mm) DxHxTxB Name per Pack
115x7x1.4x22.23 - CR 115 PRO 1 70184622054 5450248231936
Ultra Thin 1.4mm
125x7x1.4x22.23 - CR 125 PRO 1 70184622055 5450248231943
Ultra Thin 1.4mm
Dimensions key: D = Diameter, H = Height, T = Thickness, B = Bore

CONTINUOUS RIM SINTERED


• D esigned for cutting ceramic and stone tiles
• Continuous rim gives a good quality cut
• 180x25.4/22.23 can work on both bench
tile saws and angle grinders
Dimensions Product Quantity Article No. Barcode
(mm) DxHxTxB Name per Pack
115x5x1.8x22.23 CR 115 1 70184622050 5450248231899
125x5x1.8x22.23 CR 125 1 70184622051 5450248231905
180x5x1.8x25.4/22.23 CR 180 1 70184622053 5450248231929
230x5x1.8x22.23 CR 230 1 70184622052 5450248231912

56
ROOF TILES, GRANITE & HARD MATERIALS

DIAMOND BLADES – CERAMIC & STONE TILES / ROOF TILES, GRANITE & HARD MATERIALS
CONTINUOUS RIM TURBO SINTERED
• T urbo rim for a smooth high quality cut
• For cutting hard materials
• Longer cutting life due to 10mm high segments

Dimensions Product Quantity Article No. Barcode


(mm) DxHxTxB Name per Pack
115x10x2.1x22.23 CR 115 TURBO PRO 1 70184622059 5450248231981
230x10x2.6x22.23 CR 230 TURBO PRO 1 70184622060 5450248231998

CONTINUOUS RIM TURBO SINTERED


• F or cutting hard materials
• Turbo rim for a smooth high quality cut

Dimensions Product Quantity Article No. Barcode


(mm) DxHxTxB Name per Pack
115x7x2.1x22.23 CR 115 TURBO 1 70184622056 5450248231950
125x7x2.1x22.23 CR 125 TURBO 1 70184622057 5450248231967
230x7x2.6x22.23 CR 230 TURBO 1 70184622058 5450248231974

57
NOTES

58
ACCESSORIES
60 Useful Information
62 Steel Wire Wheels and Brushes
64 Buffing and Polishing Products
66 Backing Pads and Adaptor Shafts

59
USEFUL INFORMATION
In addition to the core abrasives range, Flexovit offers a number of accessories which
compliment the range providing a complete abrasives solution.

Within accessories Flexovit provides polishing products, and steel wire brushes,
as well as a range of back-up pads for use with coated abrasive discs.

STEEL WIRE BRUSHES


Flexovit offers a comprehensive range of steel wire brushes for use with electric drills, angle
grinders, bench grinders, and pedestal grinders. All of the products are designed for cleaning
and general surface preparation of wood, paint or metal but the different types give each
product specific qualities making them more suitable for different applications.

Selecting the Right Product


All Steel Wire Brushes can be used on wood, metal or painted surfaces.

General Cleaning
Steel Wire Brush
This product is used for general cleaning, light rust removal and deburring metal.
It can also be used on wood and paint. Being drill mounted makes this product
extremely flexible.

Steel Wire Cup Brush


Designed for general cleaning of wood, paint, and metal, this product can be used with
most types of electric drill.

Steel Wire End Brush


The steel wire end brush is designed for general cleaning, rust removal and deburring of
hard to reach areas and intricate contours. It can be used on most electric drills which makes
this product very flexible.

Light/Medium Cleaning
Crimped Steel Wire Cup Brush
This multipurpose product is designed for use on angle grinders. Crimped wire is very
flexible and therefore ideally suited to light rust removal and surface treatment, as well as
removing light burrs.

Crimped Steel Wire Wheel


This multipurpose product is designed for use on bench grinders. Reduction rings are
included in the pack allowing the bore size to be reduced from the standard dimension to
fit most types of machine. Crimped wire is extremely flexible and therefore ideally suited to
light rust removal and surface treatment, as well as removing light burrs.

Heavy Cleaning
Twisted knot steel wire cup brush
This product is ideal for rust removal, cleaning welds, and extreme cleaning of large areas.
The twisted wire is generally less flexible than crimped wire. For use on angle grinders.

60
BUFFING AND POLISHING PRODUCTS
The range of buffing and polishing products offered by Flexovit is designed to encompass
and surpass all consumer requirements encountered within a merchandising environment.
The range includes products for use on electric drills, orbital sanders, angle grinders, and
bench grinders. All of the products are designed for use on either plastic or metal surfaces.
Compound blocks are also available adding to the products’ performance in providing the
ultimate surface finish.

Selecting the Right Product


Buffing Wheel
Designed for use on bench and pedestal grinders, buffing wheels are ideal for polishing,
finishing or removing dust from metal or PVC surfaces. They can be used with or without
a polishing compound and are available in 2 different sizes.

Fleece Bonnet
This product is manufactured from wool making it ideal for polishing, finishing, or waxing
metal or PVC surfaces. It can be used on an eccentric sander, electric drill, or angle grinder
(max 35m/s). It has a hook and loop backing that allows quick and easy disc changing and
can be used with or without a polishing compound.

Polishing Sponge
This sponge can be used for polishing, finishing, or waxing metal or PVC surfaces. It can be
used on an eccentric sander, electric drill, or angle grinder (max 35m/s). It has a hook and
loop backing that allows quick and easy disc changing and can be used with or without
a polishing compound.

Polishing Blocks
Green Block
Used to accompany a polishing wheel or disc, in order to produce a high gloss finish on

ACCESSORIES – USEFUL INFORMATION


metal and PVC surfaces.

Brown Block
Used to accompany a polishing wheel or disc, to clean dirt from metal or PVC surfaces.

61
STEEL WIRE WHEELS & BRUSHES

STEEL WIRE BRUSHES


• F or general cleaning of wood, paint and metal
• 6mm spindle, for use with most electric drills
• Suitable for light rust removal and deburring
Diameter Grade Max RPM/ Quantity Packs Article No. Barcode
(mm) M/S per Pack per Case
75x6 (spindle) Coarse 4500 1 10 63642556882 3157625568556
100x6 (spindle) Coarse 4500 1 10 63642556883 3157625568563
Dimensions key: D = Diameter, T = Thickness, B = Bore

STEEL WIRE END BRUSH


• F or general cleaning of wood, paint and metal
• 6mm spindle, for use with most electric drills
• Suitable for light rust removal and deburring
• Ideal for use on hard to reach areas and intricate contours
Diameter Grade Max RPM/ Quantity Packs Article No. Barcode
(mm) M/S per Pack per Case
25x6 (spindle) Coarse 4500 1 10 63642556889 3157625568617

62
STEEL WIRE CUP BRUSHES
• F or general cleaning of wood, paint and metal
• 6mm spindle, for use with most electric drills

Diameter Grade Max RPM/ Quantity Packs Article No. Barcode


(mm) M/S per Pack per Case
50x6 (spindle) Coarse 4500 1 10 63642556885 3157625568587
75x6 (spindle) Coarse 4500 1 10 63642556887 3157625568594

CRIMPED STEEL WIRE CUP BRUSH


• F or light/medium cleaning of wood,
paint and metal
• Ideal for light rust removal, surface treatment
and removing burrs
• For use with angle grinders
Diameter Grade Max RPM/ Quantity Packs Article No. Barcode
(mm) M/S per Pack per Case
60 Medium 12500 1 3 63642556881 3157625568549

ACCESSORIES – STEEL WIRE WHEELS & BRUSHES


CRIMPED STEEL WIRE WHEELS
• F or light/medium cleaning of wood,
paint and metal
• For use with Bench grinders
• Ideal for light rust removal, surface treatment and removing burrs
• Reduction rings included
Dimensions Grade Max RPM/ Quantity Packs Article No. Barcode
(mm) DxTxB M/S per Pack per Case
125x18x20 Medium 5350 1 3 63642556890 3157625568624
150x18x32 Medium 5350 1 3 63642556891 3157625568631

TWISTED KNOT STEEL WIRE CUP BRUSH


• F or Heavy Cleaning of wood, paint and metal
• For use with angle grinders
• Ideal for rust removal, cleaning welds
and extreme cleaning of large areas
Diameter Grade Max RPM/ Quantity Packs Article No. Barcode
(mm) M/S per Pack per Case
65 Coarse 12500 1 3 63642556880* 3157625568532
* MTO, Minimum order quantity: 108

63
BUFFING & POLISHING PRODUCTS

BUFFING WHEELS
• F or polishing, finishing and removing dust from
metal or PVC surfaces
• Can be used with or without a polishing compound
• For use on a bench or pedestal grinder
Diameter Max RPM/ M/S Quantity Packs Article No. Barcode
(mm) per Pack per Case
125 35 1 5 63642556858 3157625568464
150 35 1 5 63642556860 3157625568471

FLEECE BONNET
• F or polishing, finishing or waxing metal or PVC surfaces
• Hook and loop quick change backing
• Can be used with or without a polishing compound
• Can be used on an angle grinder, eccentric sander,
or electric drill

Diameter Quantity Packs Article No. Barcode


(mm) per Pack per Case
125 1 5 63642556861 3157625568488

64
POLISHING SPONGE
• F or polishing, finishing or waxing metal or PVC surfaces
• Hook and loop quick change backing
• Can be used with or without a polishing compound
• Can be used on an angle grinder, eccentric sander,
or electric drill

Diameter Quantity Packs Article No. Barcode


(mm) per Pack per Case
125 1 5 63642556862 3157625568495

POLISHING COMPOUND BLOCKS


• For use with a buffing wheel, fleece bonnet or polishing sponge

Colour Application Quantity Packs Article No. Barcode


per Pack per Case
Brown Polishing Cleaning Dirt 1 5 63642556865 3157625568518
Compound Block
Green Polishing Providing a high 1 5 63642556863 3157625568501

ACCESSORIES – BUFFING & POLISHING PRODUCTS


Compound Block gloss finish

65
BACKING PADS & ADAPTOR SHAFTS

BACKING PADS FOR FIBRE & SEMI FLEXIBLE DISCS


• For use with all angle grinders
• For fibre discs and all types of semi-flexible discs

Dimensions Quantity Packs Article No. Barcode


(mm) DxB per Pack per Case
115x22 1 5 63642556835 3157625568365
125x22 1 5 63642556838 3157625568372

BACKING PAD FOR DRILL MOUNTABLE DISCS


• 6mm spindle,
for use with most electric drills

Dimensions Quantity Packs Article No. Barcode


(mm) DxB per Pack per Case
125x12x6 (spindle) 1 5 63642556833 3157625568358
Dimensions key: D = Diameter, B = Bore

ADAPTOR SHAFT
• For buffing wheels, grinding stones and brushes
• For use with most electric drills

Application Quantity Packs Article No. Barcode


per Pack per Case
Conventional drilling 1 5 63642556866 3157625568525
machines

66
TECHNICAL INFORMATION
68 Cutting-Off and Grinding Wheels
71 Bonded Abrasives
75 Coated Abrasives
77 Diamond Blades

67
TECHNICAL INFORMATION

CUTTING-OFF AND GRINDING WHEELS

General Safety
Instructions for use
Cutting-Off and Grinding wheels should only be used on materials for which they are
suitable. This is shown by means of pictograms on the product, the packaging and
in the catalogue.

Cutting-Off Wheels
When using cutting-off wheels, keep the wheel straight in the cut and apply light
pressure – let the wheel do the work.

Grinding Wheels
When using grinding wheels keep the wheel at an angle of 30-40 degrees to the
work piece.

Safety Measures
Suitable eye protection must be worn. It is recommended that other safety equipment
is also used.

Mouth Protection

Wear Gloves

Eye Protection

Ear Protection

Read Instruction

Not for Side Grinding

Damaged Wheel

Protection of the Workpiece


Portable Angle grinders should be used in such a manner that sparks fly away from
the operator’s body and any flammable material.

Safety Guards
The wheel guard of the machine must be in position and securely fixed.

Stopping the Machine


Switch off the machine and allow the wheel to stop completely before placing it on a bench
or on the floor. Never bring the wheel to rest by applying pressure to the wheel surface.

Shelf Life of Cutting-Off and Grinding Wheels


All cutting-off and grinding wheels have a use by date engraved on the metal bore ring.
Wheels should not be used after this date.

68
Troubleshooting Guide
To get the best from Flexovit cutting-off and grinding wheels it is important that you:
• Determine the material application and select the most suitable Flexovit wheel.
Using the right wheel for the right material is very important for the life and cutting/
grinding behaviour of the wheel. Please consult your local Customer Service or
Sales Representative, if in doubt.
• Check the machine is operating correctly and that the machine does not exceed the
speed indicated on the wheel. Always use the wheel at its recommended speed.

Below is a troubleshooting guide that will help you recognise and solve some of the most
common problems associated with cutting-off and grinding.

CUTTING-OFF WHEELS:

TECHNICAL INFORMATION – CUTTING-0FF AND GRINDING WHEELS


Type 41 Type 42
Problem Possible cause Solution
Excessive In case of white cutting edge: Use harder wheel
wheel wear Wheel too soft
Operating speed too low Increase rpm up to max. (80m/sec)
Decrease of rpm during cutting Use machine with more power
Reduce pressure on the machine
Wheel does In case of blue cutting: Use softer or thinner Flexovit wheels
not cut Wheel too hard or too thick Check peripheral speed
Peripheral speed too low Increase rpm up to max. (80m/sec)
Crumbled Cutting-Off wheel used for grinding operations Use a grinding wheel for
wheel edge grinding operations
Work piece is moving Clamp the work piece properly
Too much side-pressure Add only the radial pressure
to the wheel
Arborhole Wheel sticks in the work piece / material Use more radial pressure and swing
or centre the wheel forwards and backwards
break out Cutting-Off wheel used for grinding operations Use a grinding wheel for
grinding operations
Too much side pressure Add only the radial pressure
to the wheel
Different diameter Use flanges with the same diameter
top/bottom flange

GRINDING WHEELS: Type 27


Problem Possible cause Solution
Excessive Wheel too soft Use harder wheel
wheel wear Too much pressure Reduce pressure, let the wheel do the grinding
Decrease of peripheral speed Use machine with more power
Too low peripheral speed Reduce pressure on the machine
Max. 80 m/s is optimum speed
Wheel does Wheel too hard, wheel glazing Use softer wheel
not grind Not enough pressure Increase pressure
Machine power too low Use machine with more power
Crumbled Grinding angle too flat Change angle to 30–40°
wheel edge Work piece is moving Clamp the work piece properly
Too much pressure Reduce pressure, let the wheel do the grinding
Out of Balance Dirty flanges Clean flanges
(vibration) Wheel mounting insecure Tighten flanges
Flanges with different diameter Replace flanges

69
SAFETY ADVICE – DO’S AND DON’TS:
For your safety you should ensure that you are fully aware
of how to safely use cutting-off and grinding wheels.
DO always handle and store wheels carefully. All cutting and grinding wheels should be
✓ placed on top of each other or stored in the original packaging

✓ DO always visually inspect all wheels before mounting for possible damage in transit

✓ DO always use a safety guard and ensure that it is correctly positioned and securely fitted.
lt should cover at least one half of the wheel and protect the operator in the unlikely
event of a wheel breakage

✓ DO always switch ‘OFF’ the power at supply source and/or remove the plug from the socket
before changing the wheel

✓ DO always use the tools supplied by the machine manufacturer to change the wheel

✓ DO always ensure that the speed of the machine does not exceed the operating speed
marked on the wheel

✓ DO allow newly mounted wheels to run at operating speed, with the guard in place,
for a reasonable time before cutting or grinding

✓ DO always wear EYE PROTECTION

✓ DO always wear appropriate safety clothing such as DUST MASK, GLOVES, EAR PROTECTION,
OVERALLS AND SAFETY SHOES

✓ DO always secure the workpiece firmly while it is being cut or ground

✓ DO grind at an angle above 30 degrees to the workpiece with a depressed centre


grinding wheel

✓ DO keep the working area around cutting and grinding operations clear

DON’TS!
✘ DON’T store wheels in a damp atmosphere or in extreme temperatures

✘ DON’T mount a damaged wheel

✘ DON’T EVER exceed the maximum operating speed marked on the wheel

✘ DON’T force a wheel onto a machine spindle

✘ DON’T tighten the mounting nut or locking flange excessively. Doing so can distort
the flanges

✘ DON’T use a machine which is not in good mechanical condition

✘ DON’T use a machine without a wheel guard

✘ DON’T use wheels without proper ventilation or dust protection equipment

✘ DON’T stop the wheel by applying pressure to the periphery or face. Always switch
the machine off and allow the wheel to stop revolving

✘ DON’T allow the wheel to be trapped or pinched in the cut

✘ DON’T apply excessive pressure onto the wheel so that the driving motor slows down

✘ DON’T grind on the side of cutting-off wheels

✘ DON’T grind with a depressed centre grinding wheel at an angle below 30 degrees
to the workpiece

70
BONDED ABRASIVES

Safety in the Use and Storage of Grinding Wheels


Stringent safety standards are maintained throughout the manufacture of Flexovit Bonded
abrasives. To further reduce the risk of accidents, the law requires that certain basic
precautions are taken in the storage and use of abrasive wheels.

The following points are intended to act as a reminder for those involved in the storage
and use of grinding wheels. It is no substitute for careful study of the full regulations and
codes of practice. Anyone requiring advice on specific safety matters relating to grinding
wheels should contact their local Customer Service Centre detailed on the back cover of
this catalogue.

Further information on bonded safety, together with advice on operating speeds and
machine types can be found in safety booklets issued by FEPA (Federation of European
Producers of Abrasives).

Personal Protection
Safety goggles, ear muffs, safety gloves, dust masks, leather aprons and safety shoes must
be worn.

Storage
Always store and handle bonded abrasive products carefully. Storage conditions should
be dry and free from large temperature variations.

Testing the Product prior to use – The Ring Test

TECHNICAL INFORMATION – BONDED ABRASIVES


Always examine a product for damage before mounting. The best method of inspecting
a vitrified grinding wheel is by performing a ring test.

The ring test must be performed before the wheel is mounted on a grinding machine.
Ring tests depend on the dampening characteristics of a cracked wheel altering the sound
emitted when the wheel is tapped lightly. To perform the ring test wheels should be held
through the bore at a 45 degree angle to the ground and then tapped gently on both sides
with a light non-metallic element, such as the handle of a screwdriver.

An undamaged wheel will give a clear tone. If cracked, there will be a dead sound and not
a clear ring. In this instance the wheel should not be used.

Wheels must be dry and free from packaging when doing the ring test.

Wheel Speed
The initial speed of the wheel at full diameter should not exceed the maximum operating
speed (MOS) specified on the wheel. Do not put the wheel in contact with the work piece
until it is up to speed.

When is a Grinding Wheel Worn Out?


The usable portion of an abrasive wheel is that which extends beyond the mounted
flanges. A wheel should not be worn down to a size which would allow the mounted
flanges to come into contact with the work piece, or work piece holding fixture.

71
What are the Major Causes of Grinding Wheel Breakages?
A grinding wheel is a safe tool when used correctly. All Flexovit Grinding Wheels are
manufactured and tested in accordance with FEPA regulations. However, when grinding
wheels are shipped they may be exposed to forces that could damage them. Listed below
are some of the other major causes of grinding wheel breakages:

• Using a grinding wheel damaged during transportation, storage, or as a result of


careless or improper handling is extremely dangerous. Carefully inspect all grinding
wheels before mounting them. NEVER MOUNT A DAMAGED GRINDING WHEEL.

• Selecting the wrong grinding wheel for the job. NEVER GRIND MATERIAL FOR
WHICH THE GRINDING WHEEL IS NOT DESIGNED.

• Incorrect machine. NEVER FORCE A GRINDING WHEEL ON TO THE SPINDLE,


THEY SHOULD ALWAYS BE A SLIDING FIT.

• Machine operating speed higher than grinding wheel recommended MOS.


NEVER OVERSPEED A GRINDING WHEEL.

• Poor machine maintenance. FAILURE TO PROPERLY MAINTAIN A GRINDING


MACHINE CAN CAUSE GRINDING WHEEL BREAKAGES RESULTING IN SERIOUS
INJURY OR DEATH.

• Poor wheel balance.

• Jamming the work into the grinding wheel.

• Grinding with sufficient force so the motor slows noticeably or the work gets hot.

• Grinding on the wrong surface of a grinding wheel. i.e. On the side of a straight
grinding wheel.

• For additional information on grinding wheel safety please contact your local
Saint-Gobain Abrasives Customer Service Centre (contact details are given on the
back cover of this catalogue).

Safety in the Use of Spindle Mounted Points


Preparation for Use
Ensure that the spindle is correctly centred in the collet or chuck, and is fixed securely.
Do not allow the mounted point to rotate at a speed higher than that recommended
by the manufacturer. The spindle speed in rpm must never exceed that specified.
Do not put the mounted point in contact with the work piece until it is up to speed.

Personal Protection
It is recommended that safety goggles are worn.

Operation
Flexovit mounted points have 6mm spindles which should only be used with 6mm collets.
To prevent the spindle becoming loose in the collet or chuck do not use excessive
pressure when grinding.

72
Safety in the Use of Sharpening Stones

Sharpening Stones are very effective when used correctly. Following these simple
guidelines will make sure that you use them safely and effectively.

Sharpening blades, knives, and other tools


There is nothing more impractical than a dull blade. With these simple steps you can
restore their sharpness easily and safely.

1 2

Step 1
Place knife or blade diagonally across stone and tilt heal of blade 15–35 degrees to meet
factory bevel angle.

Step 2
Holding wrists rigid, draw across and down from heel to tip of knife blade.

TECHNICAL INFORMATION – BONDED ABRASIVES


Step 3
Alternate blade sides until sharp. Do not be overly concerned about the grinding angle,
but do control the consistency of the angle throughout the sharpening.

Sharpening Chisels

1 2

Step 1
First flatten the face by guiding blade across stone length using long, oval strokes until
you have a uniform surface and finish.

Step 2
Establish the angle of the bevel. Holding wrists rigid, move the blade forward down the
length of the stone using the whole stone width, applying pressure only in the forward
motion.

Step 3
Remove wire edge by lightly stroking the stone against the cutting edge of the chisel.

73
Sharpening Curved General Tools

2 3

Step 1
Clamp tool handle in vice or hold by the handle.

Step 2
Apply stone at an angle parallel with bevel edge.

Step 3
Stroke in small circular motions on one side of the blade and then the other.

Knife Sharpener

1
✘ ✓ 2

Step 1
Place the sharpener on a flat surface and position the knife’s edge against the stone,
as shown in the diagram.

Step 2
Apply slight pressure, move the knife back and forth in a saw-like movement, so that
the knife’s cutting edge slides on the stone. Allow the sharpener to roll freely during
this operation. Repeat the motion 10 to 15 times on each side of the cutting edge.

Step 3
To obtain a cutting edge similar to that of a blade follow the above steps and then
slide each side of the blade two more times, this time applying less pressure with
a very gentle motion.

74
COATED ABRASIVES

What is a Coated Abrasive?


Coated abrasives are generally used for sanding, deburring, scouring, polishing,
and finishing applications. They are manufactured in a wide variety of forms, types,
and dimensions. However, all coated abrasive products consist of the same 3 specific
components, which are abrasive grain, backing material, and bond. Varying each
of these components helps give each abrasive product unique qualities that make
it suitable to specific applications.

Abrasive Grain

A variety of different abrasive grains are used which can be categorized into two
main types:

Synthetic Abrasives
Aluminium Oxide and Silicon Carbide are the two synthetic abrasive grains used in
Flexovit products. These are manufactured at very high temperatures to help produce
a much harder abrasive grain. Hardness is a key requirement of an abrasive grain as
it must be hard enough to cut and tough enough not to disintegrate.

Aluminium Oxide is a hard abrasive grain characterized by a cool cut, long life
• 
and the ability to fracture under pressure, producing new cutting edges.

TECHNICAL INFORMATION – COATED ABRASIVES


Silicon Carbide is the hardest and sharpest grain used within conventional
• 
abrasives. Its extreme sharpness makes it ideal for fine finishing and its
supreme hardness makes it excellent for use on stone and hard materials.

Natural Abrasives
Emery and Glass are the two natural abrasives used in Flexovit products. They are
generally much softer than synthetic abrasives and are ideal for light stock removal.

Grain Distribution
There are two types of grain distribution:

Open Coat Distribution


Open Coat covers 40-60% of the backing material with grain leaving larger spaces between
each grain. This makes this type of product ideal for fast removal of stock where a coarse,
strong, longer lasting product is required.

Closed Coat Distribution


Closed Coat has a 100% coverage of the backing material and therefore has a high ratio
of sharp grain to surface. It is recommended for use where a fine and smooth finish is
required.

Backing Material
Backing Materials must be smooth enough to allow a uniform application of the adhesive
coating, strong enough to withstand sanding pressures, and flexible enough to conform
to the contours of the workpiece.

The Flexovit Merchandising Range includes a wide variety of backing materials including
paper, cotton & polyester fabric and fibre materials. Also, waterproof paper products are
specially treated making them suitable for use with water.

75
Paper
Paper is the most common backing material. The product’s performance can vary as
a result of the weight of the paper backing. Lighter paper is generally more flexible and
heavier paper is stronger and less likely to tear.

Cloth (fabric)
Cloth backings generally give a greater level of performance than paper. They combine
a high degree of flexibility, with high tensile strength making them the most durable
backing material available. Cloth backed products must only be used for dry sanding and
are ideal for heavy stock removal.

Fibre
Fibre backing is dense and semi-rigid. It is used exclusively for the production of fibre
discs, which are ideal for working on metal.

Bond

The bond fixes the abrasive grain to the backing material. Flexovit uses two distinctly
different bond applications on every product, the first to adhere the grain to the backing
(make coat) and the second to anchor the grain securely in place (size coat).

There are also two different types of bond:

Natural Adhesive
Animal and vegetable adhesives for general purpose use.

Synthetic Resin
For increased durability and heavier stock removal.

Storage Conditions

Coated abrasives should be stored in dry frost free conditions. They should be kept away
from cold and damp, and not be exposed to high temperature variations or direct sunlight.
Excessively dry or humid storage may incur deformation.

Safety in Use

All coated abrasives should be handled carefully. Safety goggles, safety gloves, dust masks
should be worn.

Safety instructions provided by machine manufacturers must be followed. Make sure


the abrasive is suitable for the application before use. No modifications should be made
to the product.

76
DIAMOND BLADES

Get the best from your Flexovit Diamond Blade


• Do not use a “wet” diamond blade for dry cutting.
• The following machine faults could affect the lifespan and performance
of the diamond blade:
– Worn or damaged bearings
– Worn or damaged spindle
– Loose or damaged drive belts
– Clogged filters
– Damaged or incorrectly sized flanges
– Blocked water jets
– Damaged water pump
– Insufficient or irregular water supply
• Fit the blade so it rotates in the direction indicated.
• Check that the diamond blade is suitable for the material to be cut.
• Do not exert too much pressure – let the blade do the work.
• Check that the diamond blade does not vibrate during operation.

RPM At Maximum Operating Speed 80 M/S


Diameter (mm) Max RPM
105 15,300
115 13,300

TECHNICAL INFORMATION – DIAMOND BLADES


125 12,250
150 10,200
180 8,500
200 7,650
230 6,650
250 5,100

NEVER EXCEED the maximum operating speeds:


• Hand held blades o < 230mm : 80 m/s
• Hand held blades o > 230mm : 100 m/s
• Others : 63 m/s

Not to be used for side grinding

Read the instructions

Wear hearing protection EN352

Wear eye protection EN166B

Wear gloves EN388 cat. 2

Wear a respirator EN149

77
TROUBLESHOOTING
THE DIAMOND BLADE DOES NOT CUT
Cause The segments are too hard for the material
Solution Check if the blade is suitable for the material

Cause The segments have become blunt


Solution Sharpen the segments by cutting an abrasive material (e.g. sandstone)

Cause Insufficient machine power


Solution Check the voltage, machine power and filters

EXCESSIVE WEAR
Cause The segment is too soft for the material (e.g. if a blade for hard material is
used to cut abrasive material)
Solution Check if the diamond blade is suitable for the material

CRACKING OF STEEL CENTRE


Cause The segments are too hard for the material
Solution Check if the blade is suitable for the material

Cause Excessive cutting pressure, overheating, material slippage, twisting or


jamming in the cut
Solution Leave the blade to do the work, do not exert too much pressure and allow the
blade to cool regularly by leaving it to rotate away from the work piece for a
few seconds

LOOSENING OR CRACKING OF SEGMENTS


Cause The segments are too hard for the material. This results in the diamond blade
bouncing in the cut resulting in cracking segments
Solution Check if the diamond blade is suitable for the material

SCORCHING OF SEGMENTS
Cause Excessive cutting pressure causing overheating. This is easily recognisable
from the blue colouring where the segments and the steel core are welded
together
Solution Allow the diamond blade to cool regularly by rotating the blade away from
the work piece for a few seconds

Cause The segments are too hard for the material


Solution Check if the diamond blade is suitable for the material. Alternatively use less
cutting pressure and let the blade do the work

UNDERCUTTING
Cause Undercutting occurs when the steel core wears faster than the segment, i.e.
where the segment and steel core meet. This is usually caused by materials
that are highly abrasive. The cutting debris is not removed sufficiently and the
steel core is affected. Undercutting is certain to occur if a diamond blade for
hard materials is used to cut abrasive materials
Solution Use a diamond blade suitable for the specific material

78
SAFETY ADVICE – DO’S:
For your safety you should ensure that you are fully aware
of how to safely use diamond blades.

✓ DO Read the safety instructions provided by the abrasives and equipment supplier

✓ DO Store abrasives in dry, frost-free conditions avoiding wide variations in temperature

✓ DO Ensure that the product is suitable for its purpose

✓ DO Handle, store and transport products with care

✓ DO Disconnect the power to the machine before fitting the product

DO Examine all products before mounting and periodically during blade us for possible
✓ defects or damage (core flatness, fatigue cracks, undercutting, arbor hole damage...)

DO Check that correct mounting devices are used and that they are clean, undistorted and
✓ free from burrs

✓ DO Ensure that work rests are properly adjusted and secure

✓ DO Always use a correctly designed and adjusted guard (on the blade and belts)

TECHNICAL INFORMATION – DIAMOND BLADES


✓ DO Ensure that the workpiece is secure

✓ DO W
 ear appropriate personal protective equipment at all times

✓ DO Avoid clogging and uneven wear to ensure that the product is working efficiently

✓ DO Ensure accordance between product direction arrow / machine rotation

DO Ensure that all machines using abrasives meet the requirements of the current european
✓ machinery directives-CE

DO Be aware of the hazards likely during the use of abrasives and observe the recommended
precautions to be taken:
– Bodily contact with the abrasive product at operating speed
✓ – Injury resulting from product breakage during use
– Grinding debris, sparks, fumes and dust generated by the grinding process
– Noise
– Vibration

79
SAFETY ADVICE – DON’TS:
For your safety you should ensure that you are fully aware
of how to safely use diamond blades.

✘ DON’T Allow untrained people to use abrasives

✘ DON’T Use a product that is damaged or one which has been dropped

✘ DON’T Use a product if it cannot be properly identified

✘ DON’T Use a machine that is not in good working order or one with defective parts

✘ DON’T F orce the abrasive onto the mounting device or modify the size of the
mounting hole

✘ DON’T Exceed the maximum operating speed marked on the product

✘ DON’T Apply shock or excessive force to the product or let it overheat

✘ DON’T Use mounting flanges which are not clean and flat

✘ DON’T Tighten the mounting device excessively

✘ DON’T Start the machine until the guard is in place and fastened securely

✘ DON’T Continue to use a product if vibration occurs. True or replace it

✘ DON’T Grind on the part of the product which is not designed for the operation

✘ DON’T Start the machine with the workpiece in contact with the abrasive product

✘ DON’T Grind material for which the product is not designed

✘ DON’T Stop the abrasive by applying pressure to its surface, let it stop naturally

✘ DON’T Exceed permissible rotation speeds: refer to values engraved on product

✘ DON’T Use blades with missing segments or core cracks

✘ DON’T Use dry products marked for wet use

✘ DON’T Wear loose clothing, ties and jewellery

✘ DON’T Use abrasive products near flammable materials

80
NOTES AND INDEX
82 Notes
86 Index

81
NOTES

82
NOTES

83
INDEX – NOTES AND INDEX
NOTES

84
NOTES

85
INDEX – NOTES AND INDEX
INDEX

A K
Accessories Section ................................................................... 59 Knife Sharpener ....................................................................................... 25

B M
Bonded Abrasives Section .................................................. 21 Merchandising Options .................................................................... 12
Buffing And Polishing Products ................................................ 64 Mounted Points ....................................................................................... 25
Buffing Wheels .......................................................................................... 64 Multi Sanding Sheets .......................................................................... 44
C O
Coated Abrasives Section .................................................... 27 Orbital Sheets ............................................................................................ 37
Crimped Steel Wire Cup Brushes ............................................. 63 OSA ......................................................................................................................... 7
Crimped Steel Wire Wheels 63
P
...........................................................

Cutting-Off and Grinding Wheels Section ............ 13


Cutting-Off Wheels Type 42 ......................................................... 19 Packaging Communication ............................................................. 9
Cutting-Off Wheels Type 41 ......................................................... 16 Pictograms .................................................................................................... 11
Polishing Compound Blocks 65
D ........................................................

Polishing Products ................................................................................ 64


Delta Sanding Sheets 44
Polishing Sponge 65
.........................................................................
...................................................................................

Detail Sanding Sheets 45


POP Programme 12
........................................................................
......................................................................................

Diamond Blades Section ...................................................... 51


Power File Sanding Belts ................................................................. 48
Diamond Blades –
PRO Icons .......................................................................................................... 8
Building Materials General Purpose .................................... 54
Diamond Blades – Q
Ceramic and Stone Tiles .............................................................. 56 Quick Release Orbital Sheets ...................................................... 37
Diamond Blades –
Concrete and Reinforced Concrete ................................... 55 S
Diamond Blades – Safety, Health, and Environment ................................................ 7
Roof Tiles, Granite and Hard Materials ........................... 57 Saint-Gobain – A Corporate Perspective ............................ 5
Drill Mountable Discs ......................................................................... 43 Sanding Belts .............................................................................................. 46
Sanding Block Kits and Refills 49
E
.....................................................

Sanding Discs ............................................................................................. 40


Eccentric Discs ........................................................................................... 40 Sanding Rolls .............................................................................................. 35
Emery Cloth Sheets .............................................................................. 32 Sanding Sponges ................................................................................... 49
Sharpening Stones 24
F
................................................................................

Steel Wire Brushes ................................................................................. 62


FEPA........................................................................................................................ 7 Steel Wire Cup Brushes ..................................................................... 63
Fibre Discs ..................................................................................................... 42 Steel Wire End Brush ........................................................................... 62
Finishing Paper Rolls ........................................................................... 36 Steel Wire Wheels and Brushes ................................................. 62
Finishing Paper Sheets ...................................................................... 34 T
Flap Discs ...................................................................................................... 43
Technical Information ........................................................................ 67
Fleece Bonnet ............................................................................................ 64
Technical Information – Bonded Abrasives ................... 71
Flexovit Brand History 5
Technical Information – Coated Abrasives 75
...........................................................................
....................

G Technical Information –
Cutting-Off and Grinding Wheels ...................................... 68
General Purpose Rolls ........................................................................ 35
Technical Information – Diamond Blades ....................... 77
General Purpose Sheets 31
Twisted Knot Steel Wire Cup Brush 63
...................................................................
.......................................

Glass Paper Sheets ................................................................................ 30


Grinding Wheels Type 27 ................................................................ 20 U
H Understanding The Flexovit Product Range ................ 10

Hand Sanding Sheets ......................................................................... 30 V


High Performance Rolls .................................................................... 35 Vitrified Bench Wheels ...................................................................... 26
High Performance Sheets 31
W
..............................................................

How To Order ................................................................................................ 6


How To Use This Catalogue .............................................................. 6 Waterproof Paper Sheets ................................................................ 33

86
Saint-Gobain Abrasives NV/SA Saint-Gobain Abrasivi S.p.A Saint-Gobain Abrazivi SRL
Industrielaan 129 Via per Cesano Boscone 4 Parc Industrial HOLROM
1070 Anderlecht /Brussel I-20094 Corsico Milano Drum Carei Nr. 11
Belgium Italy 447355 VETIS Jud. Satu-Mare
Tel: +32 (0)2 267 21 00 Tel: +39 02 44 851 Romania
Fax: +32 (0)2 267 84 24 Fax: +39 02 44 78 266 Tel: +40 261 450 009
Fax: +40 261 750 010
Saint-Gobain Abrasives, s.r.o. Saint-Gobain Abrasives S.A.
Vinohradská 184 190 rue J.F. Kennedy SG HPM RUS
130 52 Praha 3 L-4930 Bascharage 58, F. Engels Str.
Czech Republic Grand Duche de Luxembourg Stroenie 2
Tel: + 420 267 132 026 Tel: + 352 50 40 11 105082 Moscow
+ 420 267 132 029 Fax: + 352 50 16 33 Russia
Fax: + 420 267 132 021-2 No. Vert (France) 0800 906 903 Tel: +74 955 408 355
Fax: +74 959 373 224
Saint-Gobain Abrasives A/S Saint-Gobain Abrasifs, S.A.
Robert Jacobsens Vej 62A 2 allée des Figuiers Saint-Gobain Abrasives (PTY) LTD
2300 København S Ain Sebaâ - Casablanca 2 Monteer Road
Denmark Morocco Isando 1600
Tel: +45 46 75 52 44 Tel: +212 5 22 66 57 31 P.O. Box 67
Fax: +212 5 22 35 09 65 South Africa
PO Box 643706 Tel: +27 11 961 2000
Fortune Tower office 2106 Saint-Gobain Abrasives BV Fax: +27 11 961 2184/5
JLT Block C Groenloseweg 28
(next to metro station) 7151 HW Eibergen Saint-Gobain Abrasivos, S.A
Jumeira Lake Tower, Dubai P.O. Box 10 Ctra. De Guipúzcoa, km. 7,5
United Arab Emirates 7150 AA Eibergen E-31195 Berrioplano (Navarra)
Tel: +971 4 431 5154 The Netherlands Spain
Fax: +971 4 431 5434 Tel.: +31 545 466466 Tel: +34 948 306 000
Fax: +31 545 474605 Fax: +34 948 306 042
Saint-Gobain Abrasifs
Rue de l’Ambassadeur - B.P. 8 Saint-Gobain Abrasives AS Saint-Gobain Abrasives AB
78 702 Conflans Cedex Postboks 11, Alnabru, Box 495
France 0614 Oslo SE-191 24 Sollentuna
Tel: +33 (0)1 34 90 40 00 Brobekkveien 84, Sweden
Fax: +33 (0)1 39 19 89 56 0582 Oslo Tel: +46 8 580 881 00
Norway Fax: +46 8 580 881 01
Saint-Gobain Abrasives GmbH Tel: +47 63 87 06 00
Birkenstraße 45-49 Fax: +47 63 87 06 01 Saint-Gobain Abrasives
D-50389 Wesseling Mueyyetzade mah.
Germany Saint-Gobain HPM Polska Sp. z o.o. Galipdede cad. No:99, Kat:3
Tel: +49 (0) 2236 703-1 ul. Toruńska 239/241 34425 Beyoglu-Istanbul-Turkey
+49 (0) 2236 8996-0 62-600 Koło Tel: 0090-212-245 85 21
+49 (0) 2236 8911-0 Poland Fax: 0090-212-245 85 27
Fax: +49 (0) 2236 703-367 Tel: +48 63 26 17 100
Saint Gobain Abrasifs +49 (0) 2236 8996-10 Fax: +48 63 27 20 401 Saint Gobain Abrasives Ltd.
European Headquarters +49 (0) 2236 8911-30 Doxey Rd
Rue de l’Ambassadeur - B.P.8 Für den Fachhandel Österreich Saint-Gobain Abrasivos, L. da Stafford
78 702 Conflans Cedex Tel: +43 (00) 662 430 076 Zona Industrial da Maia ST16 1EA
France I-Sector VIII, No. 122 United Kingdom
Tel: +33 (0)1 34 90 40 00 Saint-Gobain Abrasives KFT. Apartado 6050 Tel: +44 1785 222 000
Fax: +33 (0)1 39 19 89 56 1225 Budapest 4476 - 908 Maia Fax: +44 1785 213 487
Bányalég u. 60/B. Portugal
www.saint-gobain-abrasives.com Hungary Tel: +351 229 437 940
Tel: +36 1 371 22 50 Fax: +351 229 437 949
Fax: +36 1 371 22 55

Form # 2508

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