FM Cat EU2014 (Flexovit)
FM Cat EU2014 (Flexovit)
FM Cat EU2014 (Flexovit)
MERCHANDISING
PRODUCT CATALOGUE
2
CONTENTS
INTRODUCTION 4
The Flexovit Merchandising Program 4
The Flexovit Brand History 5
A Corporate Perspective 5
How To Use This Catalogue 6
How To Order 6
Safety, Health, and Environment 7
Understanding the Flexovit Product Range 8
Pictograms 11
Merchandising Options 12
CUTTING-OFF AND
GRINDING WHEELS 13
Useful Information 14
Cutting-Off Wheels 16
Grinding Wheels 20
BONDED
ABRASIVES 21
Useful Information 22
Sharpening Stones 24
Mounted Points 25
Vitrified Bench Wheels 26
COATED ABRASIVES 27
DIAMOND BLADES 51
Useful Information 28
Useful Information 52
Hand Sanding Sheets 30
Building Materials – General Purpose 54
Sanding Rolls 35
Concrete and Reinforced Concrete 55
Orbital Sheets 37
Ceramic and Stone Tiles 56
Sanding Discs 40
Roof Tiles, Granite and Hard Materials 57
Multi Sanding Sheets 44
Sanding Belts 46
Sanding Block Kits & Sponges 49
ACCESSORIES 59
Useful Information 60
Steel Wire Wheels and Brushes 62
TECHNICAL INFORMATION 67
Buffing & Polishing Products 64 Cutting-Off and Grinding Wheels 68
Backing Pads & Adaptor Shafts 66 Bonded Abrasives 71
Coated Abrasives 75
Diamond Blades 77
3
INTRODUCTION
THE FLEXOVIT MERCHANDISING PROGRAM
Introducing the new Flexovit range of products for all retail and merchandising
environments.
This completely new, exciting and professional product range consists of a comprehensive
selection of coated abrasives, cutting-off and grinding wheels, diamond blades, bonded
abrasives and accessories – supported by a very thorough and dynamic marketing
program.
The Flexovit merchandising program has been created with the objective to improve your
abrasive category revenue – ‘helping you to sell more abrasives’.
We have also devised a simple, effective merchandising system based upon product use
and value to the customer:
• Easy to display merchandising product packs
Smaller Pre-pack quantities
Larger Bulk pack quantities
Shelf Ready Packaging (bulk packs in self display boxes)
• High Impact, informative and easy to use POP graphic panels
Dedicated to sanding, cutting, grinding and polishing, this Flexovit product range has been
developed as a direct result of listening, understanding and responding to both market and
customer requirements.
With this very complete multi-tiered product line which offers affordable, professional
quality supported by a dynamic marketing program, we will help to better educate our
users, to use proven industrial and new innovative abrasive products to improve their
quality of finish, ease of use and speed of task – helping you to improve your abrasives
category revenue.
4
THE FLEXOVIT BRAND HISTORY
Founded in the Netherlands, Flexovit began manufacturing cutting-off and grinding
wheels in 1958. By 1960, Flexovit had carved out its ambition to become a global player
and began exporting products across Europe. This international development continued
throughout the 1960’s and 70’s fuelled by the introduction of automated production
presses ensuring continued manufacture of high performance quality wheels. With an
excellent brand reputation Flexovit began adding to its product portfolio with coated
abrasives, bonded abrasives and construction products.
A CORPORATE PERSPECTIVE
Flexovit is a vital ingredient in an effective portfolio of brands from Saint-Gobain Abrasives.
The mission is to deliver a portfolio of highly recognized brands with unique value, fulfilling
the complete spectrum of customer needs.
Saint-Gobain at a Glance
• €43.2 billion of sales
• Around 193 000 employees
• Presence in 64 countries
• 12 research centres and 101 development units
• European or world leader in all of its activities
Saint-Gobain Abrasives
Saint-Gobain Abrasives takes time to understand and fulfil its evolving customer needs
which is reflected in its worldwide market leader status. With a strong presence in every
continent the Abrasives Division serves its customers through structured units in 28
countries and employs more than 11000 people providing a portfolio of products that
offer complete solutions for every step of the abrasive process.
It is the only international manufacturer of abrasives that provides each of the 3 major
types of abrasives; Bonded Abrasives (resinoid and vitrified), Coated Abrasives, and
Diamond products.
INTRODUCTION
5
HOW TO USE THIS CATALOGUE
The catalogue is divided into colour coded sections by product type – cutting-off and
grinding wheels, bonded abrasives, coated abrasives, diamond blades and accessories.
At the beginning of each section you will find useful information, including;
Selecting the Right Product, Material Application Guide, Understanding the Product, and
Differentiation within the Range. This is followed by informative and easy to use product
charts. The charts include all of the information needed to make your selection.
The extensive range of Flexovit’s coated product line has been developed to provide
highly effective sanding solutions for all requirements encountered in Glasspaper
a merchandising environment. Economy hand sanding sheets are ideal for general purpose applications.
This good quality product line is supported by a selection of PRO products that give
advanced performance, often required by more demanding applications.
General Purpose Aluminium Oxide Paper
This tough and sharp aluminium oxide with an open coat structure is ideal for general
purpose sanding and stock removal.
HAND SANDING SHEETS strength and flexibility, making it ideal for aggressive sanding with belt sanders.
28 29
SEMI BULK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
Dimensions key: W = Width, L = Length
30 31
HOW TO ORDER
Please contact your local Customer Service Centre, details can be found on the back page
of the catalogue. For countries that are not listed please send your request to our European
Headquarters.
If you require additional product or technical information then please do not hesitate
to contact your local Customer Service or Sales Representative.
Prices
For prices and terms of sale please refer to the price list.
6
OUR RESPONSIBILITY – SAFETY, HEALTH, AND ENVIRONMENT
Activities
Our responsibility to customers, particularly in the area of safety and comfort, is taken very
seriously. Products are designed and produced to the most stringent quality standards
to guarantee optimum personal safety and user comfort. Saint-Gobain Abrasives is an
active member of both FEPA and oSa.
Flexovit Merchandising products comply with all expectations of European health, safety
and environmental standards.
oSa, the Organisation for Safety of Abrasives pursues in close collaboration with FEPA the
objectives of supporting both the currently attained safety standards for abrasive products
and their further developments.
Thus the oSa symbol on the abrasive signifies enhanced application safety for the user,
a reduced liability risk and excellent brand image for manufacturers, traders and those
in marketing.
INTRODUCTION
7
UNDERSTANDING THE FLEXOVIT PRODUCT RANGE
The new product line uses the powerful Flexovit yellow and iconic ‘O’ symbol to give impact
and recognition in the merchandising environment.
This style is applied throughout the whole range with simple and direct communication
using illustrations and icons supported where needed by text in eight European languages
for easy product selection.
All PRO products feature a PRO logo and a PRO attribute which explains the
performance benefit.
LONGER LIFE
Within coated abrasives longer life PRO products are generally manufactured from
aluminium oxide, combined with either a heavy paper or cloth backing material.
This makes them incredibly durable and long lasting.
For diamond blades the products have a laser welded segmented rim with 10mm high
segments which give extended product life.
PRO cutting off and grinding wheels have an advanced specification that gives them
extended product life.
All Flexovit Merchandising PRO products with longer life attributes are ideal for more
demanding applications or where regular product use is required.
8
STRONGER
The strongest backing material in the coated abrasives range is cloth. Cloth backed
products such as Emery Cloth Sheets are extremely strong, incredibly durable, and
can be torn into strips for hand sanding the toughest metal applications.
SMOOTHER FINISH
A smooth, blemish free surface is essential to achieve a ‘glass like’ finish. Flexovit PRO
products are manufactured using silicon carbide abrasive combined with a very unique
stearate or ‘liquid soap’ coating. This significantly improves performance and finish by
reducing friction and giving a gliding sanding action which results in a very consistent
scratch free surface.
PRECISION CUTTING
When cutting any material the quality of the cut is extremely important as rough edges
appear messy, unfinished and suggest poor quality. With Flexovit PRO Precision Cutting
Diamond Blades there is significantly less chance of any chipping, burrs, or burn and the
increased accuracy and thinner blades means they are much easier to use. Also less heat
and dust is generated as a lower proportion of the wheel is in direct contact with the
workpiece – resulting in a much cleaner, more precise cut.
Packaging Communication
Each pack has one ‘lead illustration’ showing power tool type or a hand use application.
A second illustration shows which materials the product can be used on (for example
wood or metal). This is then supported by secondary information such as technical data.
Flexovit branding –
reinforced with the
split colour through the PRO logo where
centre of the Flexovit O relevant
Main identifying
image – what the
product is used for
Substrates product
can be used on
Technical
INTRODUCTION
information box
Window exposing
product
9
UNDERSTANDING THE FLEXOVIT PRODUCT RANGE (cont)
Differentiation Within The Ranges
Where greater differentiation is needed within a range colour coding and application
illustrations are used.
Technical Information
The technical information box contains the following information where needed:
Grit
Size
Speed
Wet / Dry
Quantity
Machine type diagrams
Product diagram
Power tool brands
On the back of the packaging are two charts translated into 8 European languages
showing PRO attributes and grit scales.
10
PICTOGRAMS
Below is an explanation of all the pictograms appearing within the Flexovit range.
Substrate Illustrations showing what materials the product can be used with.
Angle Grinder Chop Saw Petrol Saw Stationery Hand Drill Exploded Angle Grinder
Saw Held Exploded
Hand Sanding Sheets Orbital Sanding Sheets Sanding Sanding Sponges Delta Sanding
Belts & Blocks Sheets
11
MERCHANDISING OPTIONS
There are two types of packaging format within the range, each bringing unique benefit:
Point Of Purchase
Flexovit brings a new, innovative and dynamic Point Of Purchase merchandising
programme which:
Provides category impact, ease of shop, better informed decisions which result in
higher basket values = increased abrasive category profitability & revenue.
12
CUTTING-OFF AND
GRINDING WHEELS
14 Useful Information
16 Cutting-Off Wheels
20 Grinding Wheels
13
USEFUL INFORMATION
Flexovit offers an extensive range of professional high performance wheels suitable for
cutting and grinding a wide variety of materials, including steel, stainless steel and stone
– with a full range of sizes for angle grinders, petrol saws, chop saws and fixed machines
up to and including 400mm diameter.
Flexovit Cutting and Grinding Wheels come in a range of sizes from 100mm to 230mm for
use on portable angle grinders, and 300mm to 400mm for use on petrol saws, chop saws
and stationary machines. They are available in 3 different types, 27, 41, and 42. All Type 27
wheels should be used for grinding whilst all type 41 and 42 wheels should be used for
cutting. The wheel type can be easily identified by the following pictograms which
appear next to the tables in the catalogue as well as on the products themselves.
Grinding Type 27 Wheels (BF 27) Cutting Type 41 Wheels (BF 41) Type 42 Wheels (BF 42)
MACHINE GUIDE
Flexovit Cutting-Off and Grinding Wheels are designed for use on a wide variety of
machines. The relevant machine types are easily identified by the following pictograms
that are contained both in the catalogue tables and on the product itself.
14
UNDERSTANDING THE PRODUCT
Suitable materials
are communicated
at a glance through
a range of
pictograms Cutting or
Grinding
Where greater differentiation is needed within a range, this is done through colour coding
and application instructions.
15
CUTTING-OFF WHEELS
TYPE 41
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x1.0x22.23 A 60 R-BF41 25 66252920421 8711479388897
115x1.6x22.23 A 46 R-BF41 25 66252920422 8711479388910
125x1.0x22.23 A 60 R-BF41 25 66252920423 8711479388934
125x1.6x22.23 A 46 R-BF41 25 66252920424 8711479388958
150x1.6x22.23 A 46 R-BF41 25 66252920425 8711479388972
180x1.6x22.23 A 46 R-BF41 25 66252920426 8711479388996
230x1.9x22.23 A 46 R-BF41 25 66252920427 8711479389016
16
MULTI-PURPOSE CUTTING-OFF WHEELS
• C uts all materials; Steel, PVC, Stone,
INOX, and Tiles
• Comfortable and easy to use
• Cool precise cutting TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x1.0x22.23 C 46 R-BF41 25 66252926775 8711479427732
115x1.6x22.23 C 46 R-BF41 25 66252920428 8711479389030
125x1.0x22.23 C 46 R-BF41 25 66252926776 8711479427749
125x1.6x22.23 C 46 R-BF41 25 66252920429 8711479389054
150x1.6x22.23 C 46 R-BF41 25 66252926777 8711479427756
180x1.6x22.23 C 46 R-BF41 25 66252926778 8711479427763
230x1.9x22.23 C 46 R-BF41 25 66252926779 8711479427787
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x2.5x16.0 A 24 R-BF41 25 66252920432 8711479389115
115x2.0x22.23 A 24 R-BF41 25 66252920430 8711479389078
115x3.2x22.23 A 24 R-BF41 25 66252920438 8711479389238
125x2.0x22.23 A 24 R-BF41 25 66252920431 8711479389092
125x3.2x22.23 A 24 R-BF41 25 66252920439 8711479389252
150x2.5x22.23 A 24 R-BF41 25 66252920435 8711479389177
180x3.2x22.23 A 24 R-BF41 25 66252920440 8711479389276
230x2.5x22.23 A 24 R-BF41 25 66252925643 8711479425035
230x3.2x22.23 A 24 R-BF41 25 66252920441 8711479389290
17
STEEL CUTTING-OFF WHEELS
FOR 80 m/s PETROL SAWS
• Q uick cool cutting
• Burn and burr free results
TYPE 41
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
300x3.5x20.0 A 24 R-BF41 10 66252920467 8711479389894
300x3.5x22.23 A 24 R-BF41 10 66252920468 8711479389917
18
TYPE 42
TYPE 42
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
115x2.5x22.23 A 24 R-BF42 25 66252920433 8711479389139
115x3.2x22.23 A 24 R-BF42 25 66252920442 8711479389313
125x2.5x22.23 A 24 R-BF42 25 66252920434 8711479389153
125x3.2x22.23 A 24 R-BF42 25 66252920443 8711479389337
180x2.5x22.23 A 24 R-BF42 25 66252920436 8711479389191
180x3.2x22.23 A 24 R-BF42 25 66252920444 8711479389351
230x2.5x22.23 A 24 R-BF42 25 66252920437 8711479389214
230x3.2x22.23 A 24 R-BF42 25 66252920445 8711479389375
19
GRINDING WHEELS
TYPE 27
STEEL INOX GRINDING WHEELS
• ltra long life
U
• Fast stock removal
• Comfortable and easy to use
• Free from Iron, Sulphur, and Chlorine TYPE 27
Dimensions Specification Quantity Article No. Barcode
(mm) DxTxB per Case
100x6.5x16.0 A 24 S-BF27 PRO 10 66252924042 8711479417849
115x6.5x22.23 A 24 S-BF27 PRO 10 66252920417 8711479388804
125x6.5x22.23 A 24 S-BF27 PRO 10 66252920418 8711479388828
180x6.5x22.23 A 24 S-BF27 PRO 10 66252920419 8711479388842
230x6.5x22.23 A 24 S-BF27 PRO 10 66252920420 8711479388866
20
BONDED ABRASIVES
22 Useful Information
24 Sharpening Stones
25 Mounted Points
26 Vitrified Bench Wheels
21
USEFUL INFORMATION
Flexovit offers a unique range of professional bonded abrasives that meet
the requirements of any merchandising environment. The range includes vitrified
grinding wheels, sharpening stones and mounted points which are all suitable for general
maintenance applications.
Sharpening Stones
Each Flexovit sharpening stone is specifically designed for different blade sharpening
applications encountered in the home, garden, or workshop. All sharpening stones are
manufactured from aluminium oxide. This type of abrasive is effective at grinding all types
of steel and it is especially suited to sharpening as it requires minimal grinding pressure.
The Flexovit knife sharpener is a unique product to Saint-Gobain Abrasives and is the ideal
accessory for any kitchen. It is extremely effective and can increase the performance
of all kitchen knives. It is also easy to use and compact for convenient storage in any
kitchen drawer.
Mounted Points
Flexovit mounted points are made from pink aluminium oxide and are ideal for cleaning
tasks on metal, stone, ceramic and plastic. They can also be used for deburring curved
workpieces and internal grinding. All mounted points feature 6mm spindles which can
be used in most electric drills.
A12
W204
A25
Flexovit vitrified bench wheels, sharpening stones and mounted points are manufactured
from pink and white aluminium oxide which are friable free cutting abrasives that require
minimal grinding pressure. They are ideal for grinding high alloyed types of steel as they are
more brittle than other types of aluminium oxide. They also provide significant advantages
when grinding harder materials.
22
UNDERSTANDING THE PRODUCT
Machine type
Product
application
Wheel size
Maximum speed
Grit
23
SHARPENING STONES
SHARPENING STONE
FOR SHARPENING GARDEN TOOLS
• A luminium Oxide abrasive for long lasting sharp edges on garden tools
• Ideal for sharpening garden tools and blades
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
100x19x6 Fine 1 10 66243441050 3157625562196
SHARPENING STONE
FOR SHARPENING CURVED GENERAL TOOLS
• A luminium Oxide abrasive for long lasting sharp edges on curved
general tools
• Ideal for sharpening curved tools, scissors, knives and other blades
Dimensions Grade Quantity Packs Article No. Barcode
Dimensions key: H = Height, W = Width, T = Thickness
SHARPENING STONE
FOR SHARPENING KITCHEN AND GENERAL TOOLS
• A luminium Oxide abrasive for long lasting sharp edges
on kitchen and general tools
• Ideal for sharpening kitchen knives, scissors and other blades
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
125x50x19 Coarse / Fine 1 10 66243439333 3157625561915
24
SHARPENING STONE
FOR SHARPENING HEAVY DUTY GARDEN TOOLS
• Aluminium Oxide abrasive for long lasting sharp edges
on heavy duty garden tools
• Ideal for sharpening scythes, sickles and garden shears
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
240x35x13 Fine 1 10 66243440255 3157625561922
KNIFE SHARPENER
KNIFE SHARPENING
MOUNTED POINTS
MOUNTED POINTS
• Aluminium Oxide abrasive
• 6mm spindle
• Ideal for precision grinding of steels
and alloy steels
25
VITRIFIED BENCH WHEELS
Dimensions Grit Application Max rpm Quantity Packs Article No. Barcode
(mm) / m/s per per
DxTxB Pack Case
125x16x32 60 Precision 5438 rpm 1 1 66243439313 3157625560598
Grinding or 35 m/s
125x16x32 36 Rough 5438 rpm 1 1 66243439310 3157625561823
Grinding or 35 m/s
150x20x32 60 Precision 4459 rpm 1 1 66243439317 3157625561762
Grinding or 35 m/s
150x20x32 36 Rough 4459 rpm 1 1 66243439315 3157625561755
Grinding or 35 m/s
200x25x32 60 Precision 3344 rpm 1 1 66243439320 3157625561786
Grinding or 35 m/s
200x25x32 36 Rough 3344 rpm 1 1 66243439319 3157625561779
Grinding or 35 m/s
26
COATED ABRASIVES
28 Useful Information
30 Hand Sanding Sheets
35 Sanding Rolls – 5M
37 Orbital Sheets
40 Sanding Discs
44 Multi Sanding Sheets
46 Sanding Belts
49 Sanding Block Kits and Sponges
27
USEFUL INFORMATION
The extensive range of Flexovit’s coated product line has been developed to provide
highly effective sanding solutions for all requirements encountered in
a merchandising environment.
This good quality product line is supported by a selection of PRO products that give
advanced performance, often required by more demanding applications.
Flexovit branding –
reinforced with the
split colour through the PRO logo gives superior
centre of the Flexovit O products immediate
shelf presence
differentiating them
Lead illustration within the range
immediately
communicates the Suitable materials are
product type and communicated at a
its hand sanding or glance through a range
power tool application of pictograms
Where greater differentiation is needed within a range, such as Hand Sanding Sheets,
this is done through colour coding and application instructions.
28
SELECTING THE RIGHT PRODUCT
Colour coding and specific application illustrations are used to differentiate between
product types and to make product selection easier.
Glasspaper
Economy hand sanding sheets are ideal for general purpose applications.
Waterproof Paper
A sharp silicon carbide with a closed coat structure makes this paper ideal for finishing.
Waterproof Paper is specially treated making it ideal for use with water. The paper lasts
longer and gives a smoother finish when used wet as the water cleans, lubricates and helps
prevent clogging.
Finishing Paper
A silicon carbide abrasive featuring a unique and innovative stearate coating. This
significantly improves performance and finish by reducing friction and clogging giving
a gliding sanding action which results in a very consistent scratch free surface.
Sanding Sponges
Designed for sanding contoured, flat and hard to reach areas, the double-sided dual grit
abrasive sponges feature hard wearing aluminium oxide which makes them very durable
and long lasting. The sponges are washable, therefore reusable – simply rinse in water to
remove ‘clogging’. Available in 3 types; standard, large, and double angled.
29
HAND SANDING SHEETS
PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 4 50 63642526249 3157625529861
230x280 Medium 4 50 63642526259 3157625529892
230x280 Coarse 4 50 63642526292 3157625529908
230x280 Assorted 1xcoarse 4 50 63642526485 3157625530843
2xmedium
1xfine
TRADE PACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 15 15 63642526530 3157625537781
230x280 Medium 15 15 63642526538 3157625537798
230x280 Coarse 15 15 63642526541 3157625537804
230x280 Assorted 5xcoarse 25 10 63642526563 3157625537811
10xmedium
10xfine
SEMI BULK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
Dimensions key: W = Width, L = Length
30
GENERAL PURPOSE SHEETS
• G eneral Purpose Aluminium Oxide for use on a variety of surfaces
• Suitable for hand or power tool use
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 120 3 25 63642526254 3157625529885
230x280 Medium 80 3 25 63642526251 3157625529878
230x280 Coarse 50 3 25 63642526238 3157625529854
230x280 Assorted 1x50 3 25 63642526482 3157625530836
1x80
1x120
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Assorted 5x50 25 10 63642526594 3157625538009
10x80
10x120
31
EMERY CLOTH SHEETS
• I ncredibly strong cloth backing for increased product strength
and durability
• For removing rust, paint, and scale from metal surfaces
• Fine grits also ideal for preparing and polishing metal
• Product can be torn into strips for detailed work
• Suitable for hand or power tool use
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 3 15 63642526306 3157625530003
230x280 Medium 3 15 63642526304 3157625529991
230x280 Coarse 3 15 63642526308 3157625530027
230x280 Assorted 1xcoarse 3 15 63642526493 3157625530881
1xmedium
1xfine
SEMI BULK
Dimensions Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 150 25 5 63642558253 5010352582531
230x280 120 25 5 63642558252 5010352582524
230x280 100 25 5 63642558251 5010352582517
230x280 80 25 5 63642558250 5010352582500
230x280 60 25 5 63642558249 5010352582494
230x280 40 25 5 63642558248 5010352582487
Dimensions key: W = Width, L = Length
32
WATERPROOF PAPER SHEETS
• C an be used wet or dry
• Highly flexible high quality silicon carbide abrasive
• Ideal for use with water or other lubricants
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 400 3 25 63642526303 3157625529984
230x280 Medium 240 3 25 63642526302 3157625529977
230x280 Coarse 180 3 25 63642526301 3157625529953
230x280 Assorted 1x180 3 25 63642526491 3157625530874
1x240
1x400
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Assorted 5x180 25 10 63642526581 3157625537927
10x240
10x400
SEMI BULK
Dimensions Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 1500 25 5 66254482065 3157629298527
230x280 1200 25 5 66254471694 3157629280195
230x280 1000 25 5 63642558246 5010352582463
33
FINISHING PAPER SHEETS
• Ideal for fine finishing and between coats sanding
• High quality extremely sharp silicon carbide abrasive
• Stearate coating reduces clogging
• Ideal to achieve a very smooth surface
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 240 3 25 63642526300 3157625529946
230x280 Medium 180 3 25 63642526299 3157625529939
230x280 Coarse 120 3 25 63642526294 3157625529915
230x280 Extra 80 3 25 63642526296 3157625529922
Coarse
230x280 Assorted 1x120 3 25 63642526488 3157625530867
1x180
1x240
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
230x280 Fine 240 15 15 63642526573 3157625537859
230x280 Medium 180 15 15 63642526569 3157625537842
Dimensions key: W = Width, L = Length
34
SANDING ROLLS
35
FINISHING PAPER ROLLS
• Ideal for fine finishing and between coats sanding
• High quality extremely sharp silicon carbide abrasive
• Stearate coating reduces clogging
• Ideal to achieve a very smooth surface
Dimensions Grade Grit Quantity Article No. Barcode
(mm x m) WxL per Case
115x5 Fine 320 6 63642526420 3157625530577
115x5 Medium 240 6 63642526417 3157625530553
115x5 Coarse 180 6 63642526416 3157625530546
115x5 Extra Coarse 120 6 63642526415 3157625530539
Dimensions key: W = Width, L = Length
36
ORBITAL SHEETS
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
37
ORBITAL SHEETS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Available in a variety of sizes and dust hole
configurations to fit most brands of orbital sander
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
38
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER
Machine Brand BLACK & DECKER, BOSCH, CASALS, FESTO, MAKITA, METABO, RYOBI, SKIL
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, FESTO, HITACHI,
MAKITA, METABO, PEUGEOT, RHINO, RYOBI, SKIL, STAYER
Machine Brand BLACK & DECKER, BOSCH, CASALS, DEWALT, ELU, FELISATTI, FESTO, HITACHI,
HOLZ HER, MAKITA, METABO, PEUGEOT, RYOBI
39
SANDING DISCS
ECCENTRIC DISCS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Tough and durable backing for longer product life
• Hook and loop backing allows quick and easy disc changing
• Available in 3 sizes to fit most brands of eccentric sander
PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 6 10 63642526386 3157625530324
115 Medium 80 6 10 63642526385 3157625530317
Coarse 50 6 10 63642526384 3157625530294
Assorted 2x50 6 10 63642526501 3157625530935
2x80
2x120
Machine Brand BOSCH, EINHELL, KRESS, PEUGEOT, RYOBI, SKIL
40
PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 6 10 63642526397 3157625530386
150 Medium 80 6 10 63642526396 3157625530379
Coarse 50 6 10 63642526394 3157625530362
Assorted 2x50 6 10 63642526503 3157625530959
2x80
2x120
Machine Brand BOSCH, DEWALT, ELU, FELISATTI, FLEX, HITACHI, IBREX PRO TOOL, KRESS,
METABO, PEUGEOT, STAYER
TRADE PACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
Fine 120 15 12 63642526709 3157625538399
125 Medium 80 15 12 63642526708 3157625538382
Coarse 50 15 12 63642526707 3157625538375
Assorted 5x50 25 8 63642526710 3157625538405
10x80
10x120
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, DEWALT, ELU, FEIN, FESTO,
HITACHI, KRESS, MAKITA, METABO, RYOBI, SKIL
41
FIBRE DISCS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Extremely tough and durable fibre backing
for longer life
• For use with the appropriate back-up pad (sold separately)
PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Fine 80 3 5 63642527535 3157625554535
Medium 50 3 5 63642527534 3157625554528
Coarse 36 3 5 63642527531 3157625554498
TRADE PACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Fine 80 10 10 63642527562 3157625554269
Medium 50 10 10 63642527561 3157625554252
Coarse 36 10 10 63642527550 3157625554245
PREPACK
Dimensions Quantity Packs Article No. Barcode
(mm) DxB per Pack per Case
Dimensions key: D = Diameter, B = Bore
42
FLAP DISCS
• Ideal for sanding contoured metal surfaces
• Angled flaps mean more abrasive makes contact
with the workpiece than with a conventional fibre disc,
increasing productivity
• Ideal for blending welds, deburring and finishing castings
PREPACK
Diameter Grade Grit Quantity Packs Article No. Barcode
(mm) per Pack per Case
115 Medium 80 1 10 63642527526 3157625554467
Coarse 40 1 10 63642527525 3157625554443
PREPACK
PREPACK
Dimensions Quantity Packs Article No. Barcode
(mm) DxB per Pack per Case
125x12x6 (spindle) 1 5 63642556833 3157625568358
43
MULTI SANDING SHEETS
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) W per Pack per Case
Fine 120 6 5 63642526401 3157625530416
94 Medium 80 6 5 63642526400 3157625530409
Coarse 50 6 5 63642526398 3157625530393
Assorted 2x50 6 5 63642526505 3157625530966
2x80
2x120
Machine Brand BOSCH, MAKITA, METABO
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) W per Pack per Case
Dimensions key: W = Width, H = Height
44
DETAIL SANDING SHEETS
QUICK RELEASE
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Hook and loop backing allows quick and easy sheet changing
• Available in 2 sizes that fit most brands of detail sander
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
Fine 120 6 5 63642526409 3157625530485
95x145 Medium 80 6 5 63642526408 3157625530478
Coarse 50 6 5 63642526407 3157625530461
Assorted 2x50 6 5 63642526508 3157625530997
2x80
2x120
Machine Brand BLACK & DECKER
45
SANDING BELTS
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
75x457 Fine 120 2 5 63642526464 3157625530737
75x457 Medium 80 2 5 63642526463 3157625530713
75x457 Coarse 50 2 5 63642526461 3157625530706
Machine Brand BLACK & DECKER, MAKITA, METABO, PEUGEOT, SKIL, STAYER, WEN
Machine Brand AEG/ATLAS COPCO, BLACK & DECKER, BOSCH, CASALS, DEWALT, FREUD,
HITACHI, HOLZ HER, MAKITA, METABO, PEUGEOT, PORTER CABLE, RHINO,
ROCKWELL, RYOBI, SKIL, STANLEY
46
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
100x610 Fine 120 2 5 63642526479 3157625530829
100x610 Medium 80 2 5 63642526478 3157625530812
100x610 Coarse 50 2 5 63642526477 3157625530805
Machine Brand AEG/ATLAS COPCO, BOSCH, HITACHI, KANGO, KNOPP, LYON FLEX, MAKITA,
METABO, PORTER CABLE, ROCKWELL, RYOBI, STANLEY, WOLF
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
75x457 Assorted 2x50 6 7 63642526784 3157625538719
2x80
2x120
Machine Brand BLACK & DECKER, MAKITA, METABO, PEUGEOT, SKIL, STAYER, WEN
47
CLOTH POWER FILE SANDING BELTS
• H igh performance Aluminium Oxide for use
on a variety of surfaces
• Tough and durable cloth backing for increased
durability and longer product life
• Available in 2 sizes to fit both Bosch and Black and Decker sanders
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
13x454 Fine 120 4 10 63642526460 3157625530683
13x454 Medium 80 4 10 63642526439 3157625530676
13x454 Coarse 50 4 10 63642526438 3157625530669
13x454 Extra 36 4 10 63642526437 3157625530652
Coarse
Machine Brand BLACK & DECKER
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxL per Pack per Case
13x454 Assorted 2x50 6 20 63642526733 3157625538573
2x80
2x120
Machine Brand BLACK & DECKER
Dimensions key: W = Width, L = Length, H = Height, T = Thickness
48
SANDING BLOCK KITS & SPONGES
PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
100x68.5x26 Fine/Medium 1 20 63642556852 3157625568419
100x68.5x26 Medium/Coarse 1 20 63642556853 3157625568426
PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
225x76x25 Fine/Medium 1 8 63642556850 3157625568402
PREPACK
Dimensions Grade Quantity Packs Article No. Barcode
(mm) HxWxT per Pack per Case
126x72x26 Fine/Medium 1 10 63642556855 3157625568433
126x72x26 Medium/Coarse 1 10 63642556856 3157625568457
49
LIGHTWEIGHT SANDING BLOCK KIT
• General purpose aluminium oxide abrasive
for maximum durability
• Lightweight block for sanding flat surfaces
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x230 Assorted 1x50 1 block + 5 63642556827 3157625568334
2x80 5 sheets
2x120
PREPACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x125 Assorted 1x50 1 block + 5 63642556830 3157625568341
1x80 3 sheets
1x120
TRADE PACK
Dimensions Grade Grit Quantity Packs Article No. Barcode
(mm) WxH per Pack per Case
70x125 Assorted 5x50 1 block + 10 63642557513 3157625569508
5x80 15 sheets
5x120
PREPACK
Dimensions key: H = Height, W = Width
50
DIAMOND BLADES
52 Useful Information
54 Building Materials – General Purpose
55 Concrete and Reinforced Concrete
56 Ceramic and Stone Tiles
57 Roof Tiles, Granite and
Hard Materials
51
USEFUL INFORMATION
The use of Diamond Blades within the merchandising environment is rapidly growing
as enthusiasts and professionals become increasingly more knowledgeable and
experienced, demanding better finishes and faster results. With an in-depth knowledge
of the construction and building industry Flexovit provides a range of Diamond Blades
to meet any demand.
All Flexovit Diamond Blades conform to the highest European safety standard, EN13236,
which ensures that all products are manufactured and tested to the highest quality.
All Flexovit products are laser-marked in accordance with the requirements of EN13236.
Constant brand
colour throughout
the Flexovit range
Machine type
Safety symbols and dimensions
Colour coded
blade to match the
application colour
Engraved
on the sleeve
safety data
Product Name
Blade size
Where greater differentiation is needed within a range, this is done through colour coding
and application instructions.
Building Materials Concrete & Ceramic & Stone Tiles Roof Tiles, Granite &
Reinforced Concrete Hard Materials
52
SELECTING THE RIGHT PRODUCT
The Flexovit product line contains a wide range of diamond blades suitable for many
different applications, in sizes ranging from 100mm to 230mm diameter, for use with
portable angle grinders and small tile saws.
When choosing a diamond blade it is important to carefully consider the material to be cut
as using the blade for its specific purpose prolongs the life and cutting speed.
Flexovit PRO diamond blades have premium attributes that give more advanced and
professional performance levels. With Flexovit PRO Precision Cutting Diamond Blades there
is significantly less chance of any chipping, burrs, or burn. The increased accuracy and
thinner blades means they are much easier to use. Also less heat and dust is generated
as a lower proportion of the wheel is in direct contact with the workpiece – resulting in
a much cleaner, precise cut.
If the blade is used frequently then a Flexovit PRO with laser welded 10mm high segments
should be used.
To aid product selection the application materials have been classified into four main areas,
each with a unique colour coding.
Standard blades have 7mm high segments and last more than 75 times longer than
cutting-off wheels. However, the PRO (longer life) segmented diamond blade featuring
10mm high segments generally last 40% longer than the standard blades.
For a very precise and accurate cut Flexovit PRO (precision) with its ultra thin 1.4mm
thickness, should be used. It gives excellent quality, a very accurate cut and minimized
chance of chipping the work piece. Continuous rim blades can be used wet or dry,
but using wet is advised to achieve the ultimate cut.
53
BUILDING MATERIALS – GENERAL PURPOSE
SEGMENTED SINTERED
• 1 0mm high segments give longer cutting life
• For cutting general purpose building materials
SEGMENTED SINTERED
• E conomy product
• F or cutting general purpose building materials
54
CONCRETE & REINFORCED CONCRETE
55
CERAMIC & STONE TILES
56
ROOF TILES, GRANITE & HARD MATERIALS
DIAMOND BLADES – CERAMIC & STONE TILES / ROOF TILES, GRANITE & HARD MATERIALS
CONTINUOUS RIM TURBO SINTERED
• T urbo rim for a smooth high quality cut
• For cutting hard materials
• Longer cutting life due to 10mm high segments
57
NOTES
58
ACCESSORIES
60 Useful Information
62 Steel Wire Wheels and Brushes
64 Buffing and Polishing Products
66 Backing Pads and Adaptor Shafts
59
USEFUL INFORMATION
In addition to the core abrasives range, Flexovit offers a number of accessories which
compliment the range providing a complete abrasives solution.
Within accessories Flexovit provides polishing products, and steel wire brushes,
as well as a range of back-up pads for use with coated abrasive discs.
General Cleaning
Steel Wire Brush
This product is used for general cleaning, light rust removal and deburring metal.
It can also be used on wood and paint. Being drill mounted makes this product
extremely flexible.
Light/Medium Cleaning
Crimped Steel Wire Cup Brush
This multipurpose product is designed for use on angle grinders. Crimped wire is very
flexible and therefore ideally suited to light rust removal and surface treatment, as well as
removing light burrs.
Heavy Cleaning
Twisted knot steel wire cup brush
This product is ideal for rust removal, cleaning welds, and extreme cleaning of large areas.
The twisted wire is generally less flexible than crimped wire. For use on angle grinders.
60
BUFFING AND POLISHING PRODUCTS
The range of buffing and polishing products offered by Flexovit is designed to encompass
and surpass all consumer requirements encountered within a merchandising environment.
The range includes products for use on electric drills, orbital sanders, angle grinders, and
bench grinders. All of the products are designed for use on either plastic or metal surfaces.
Compound blocks are also available adding to the products’ performance in providing the
ultimate surface finish.
Fleece Bonnet
This product is manufactured from wool making it ideal for polishing, finishing, or waxing
metal or PVC surfaces. It can be used on an eccentric sander, electric drill, or angle grinder
(max 35m/s). It has a hook and loop backing that allows quick and easy disc changing and
can be used with or without a polishing compound.
Polishing Sponge
This sponge can be used for polishing, finishing, or waxing metal or PVC surfaces. It can be
used on an eccentric sander, electric drill, or angle grinder (max 35m/s). It has a hook and
loop backing that allows quick and easy disc changing and can be used with or without
a polishing compound.
Polishing Blocks
Green Block
Used to accompany a polishing wheel or disc, in order to produce a high gloss finish on
Brown Block
Used to accompany a polishing wheel or disc, to clean dirt from metal or PVC surfaces.
61
STEEL WIRE WHEELS & BRUSHES
62
STEEL WIRE CUP BRUSHES
• F or general cleaning of wood, paint and metal
• 6mm spindle, for use with most electric drills
63
BUFFING & POLISHING PRODUCTS
BUFFING WHEELS
• F or polishing, finishing and removing dust from
metal or PVC surfaces
• Can be used with or without a polishing compound
• For use on a bench or pedestal grinder
Diameter Max RPM/ M/S Quantity Packs Article No. Barcode
(mm) per Pack per Case
125 35 1 5 63642556858 3157625568464
150 35 1 5 63642556860 3157625568471
FLEECE BONNET
• F or polishing, finishing or waxing metal or PVC surfaces
• Hook and loop quick change backing
• Can be used with or without a polishing compound
• Can be used on an angle grinder, eccentric sander,
or electric drill
64
POLISHING SPONGE
• F or polishing, finishing or waxing metal or PVC surfaces
• Hook and loop quick change backing
• Can be used with or without a polishing compound
• Can be used on an angle grinder, eccentric sander,
or electric drill
65
BACKING PADS & ADAPTOR SHAFTS
ADAPTOR SHAFT
• For buffing wheels, grinding stones and brushes
• For use with most electric drills
66
TECHNICAL INFORMATION
68 Cutting-Off and Grinding Wheels
71 Bonded Abrasives
75 Coated Abrasives
77 Diamond Blades
67
TECHNICAL INFORMATION
General Safety
Instructions for use
Cutting-Off and Grinding wheels should only be used on materials for which they are
suitable. This is shown by means of pictograms on the product, the packaging and
in the catalogue.
Cutting-Off Wheels
When using cutting-off wheels, keep the wheel straight in the cut and apply light
pressure – let the wheel do the work.
Grinding Wheels
When using grinding wheels keep the wheel at an angle of 30-40 degrees to the
work piece.
Safety Measures
Suitable eye protection must be worn. It is recommended that other safety equipment
is also used.
Mouth Protection
Wear Gloves
Eye Protection
Ear Protection
Read Instruction
Damaged Wheel
Safety Guards
The wheel guard of the machine must be in position and securely fixed.
68
Troubleshooting Guide
To get the best from Flexovit cutting-off and grinding wheels it is important that you:
• Determine the material application and select the most suitable Flexovit wheel.
Using the right wheel for the right material is very important for the life and cutting/
grinding behaviour of the wheel. Please consult your local Customer Service or
Sales Representative, if in doubt.
• Check the machine is operating correctly and that the machine does not exceed the
speed indicated on the wheel. Always use the wheel at its recommended speed.
Below is a troubleshooting guide that will help you recognise and solve some of the most
common problems associated with cutting-off and grinding.
CUTTING-OFF WHEELS:
69
SAFETY ADVICE – DO’S AND DON’TS:
For your safety you should ensure that you are fully aware
of how to safely use cutting-off and grinding wheels.
DO always handle and store wheels carefully. All cutting and grinding wheels should be
✓ placed on top of each other or stored in the original packaging
✓ DO always visually inspect all wheels before mounting for possible damage in transit
✓ DO always use a safety guard and ensure that it is correctly positioned and securely fitted.
lt should cover at least one half of the wheel and protect the operator in the unlikely
event of a wheel breakage
✓ DO always switch ‘OFF’ the power at supply source and/or remove the plug from the socket
before changing the wheel
✓ DO always use the tools supplied by the machine manufacturer to change the wheel
✓ DO always ensure that the speed of the machine does not exceed the operating speed
marked on the wheel
✓ DO allow newly mounted wheels to run at operating speed, with the guard in place,
for a reasonable time before cutting or grinding
✓ DO always wear appropriate safety clothing such as DUST MASK, GLOVES, EAR PROTECTION,
OVERALLS AND SAFETY SHOES
✓ DO keep the working area around cutting and grinding operations clear
DON’TS!
✘ DON’T store wheels in a damp atmosphere or in extreme temperatures
✘ DON’T EVER exceed the maximum operating speed marked on the wheel
✘ DON’T tighten the mounting nut or locking flange excessively. Doing so can distort
the flanges
✘ DON’T stop the wheel by applying pressure to the periphery or face. Always switch
the machine off and allow the wheel to stop revolving
✘ DON’T apply excessive pressure onto the wheel so that the driving motor slows down
✘ DON’T grind with a depressed centre grinding wheel at an angle below 30 degrees
to the workpiece
70
BONDED ABRASIVES
The following points are intended to act as a reminder for those involved in the storage
and use of grinding wheels. It is no substitute for careful study of the full regulations and
codes of practice. Anyone requiring advice on specific safety matters relating to grinding
wheels should contact their local Customer Service Centre detailed on the back cover of
this catalogue.
Further information on bonded safety, together with advice on operating speeds and
machine types can be found in safety booklets issued by FEPA (Federation of European
Producers of Abrasives).
Personal Protection
Safety goggles, ear muffs, safety gloves, dust masks, leather aprons and safety shoes must
be worn.
Storage
Always store and handle bonded abrasive products carefully. Storage conditions should
be dry and free from large temperature variations.
The ring test must be performed before the wheel is mounted on a grinding machine.
Ring tests depend on the dampening characteristics of a cracked wheel altering the sound
emitted when the wheel is tapped lightly. To perform the ring test wheels should be held
through the bore at a 45 degree angle to the ground and then tapped gently on both sides
with a light non-metallic element, such as the handle of a screwdriver.
An undamaged wheel will give a clear tone. If cracked, there will be a dead sound and not
a clear ring. In this instance the wheel should not be used.
Wheels must be dry and free from packaging when doing the ring test.
Wheel Speed
The initial speed of the wheel at full diameter should not exceed the maximum operating
speed (MOS) specified on the wheel. Do not put the wheel in contact with the work piece
until it is up to speed.
71
What are the Major Causes of Grinding Wheel Breakages?
A grinding wheel is a safe tool when used correctly. All Flexovit Grinding Wheels are
manufactured and tested in accordance with FEPA regulations. However, when grinding
wheels are shipped they may be exposed to forces that could damage them. Listed below
are some of the other major causes of grinding wheel breakages:
• Selecting the wrong grinding wheel for the job. NEVER GRIND MATERIAL FOR
WHICH THE GRINDING WHEEL IS NOT DESIGNED.
• Grinding with sufficient force so the motor slows noticeably or the work gets hot.
• Grinding on the wrong surface of a grinding wheel. i.e. On the side of a straight
grinding wheel.
• For additional information on grinding wheel safety please contact your local
Saint-Gobain Abrasives Customer Service Centre (contact details are given on the
back cover of this catalogue).
Personal Protection
It is recommended that safety goggles are worn.
Operation
Flexovit mounted points have 6mm spindles which should only be used with 6mm collets.
To prevent the spindle becoming loose in the collet or chuck do not use excessive
pressure when grinding.
72
Safety in the Use of Sharpening Stones
Sharpening Stones are very effective when used correctly. Following these simple
guidelines will make sure that you use them safely and effectively.
1 2
Step 1
Place knife or blade diagonally across stone and tilt heal of blade 15–35 degrees to meet
factory bevel angle.
Step 2
Holding wrists rigid, draw across and down from heel to tip of knife blade.
Sharpening Chisels
1 2
Step 1
First flatten the face by guiding blade across stone length using long, oval strokes until
you have a uniform surface and finish.
Step 2
Establish the angle of the bevel. Holding wrists rigid, move the blade forward down the
length of the stone using the whole stone width, applying pressure only in the forward
motion.
Step 3
Remove wire edge by lightly stroking the stone against the cutting edge of the chisel.
73
Sharpening Curved General Tools
2 3
Step 1
Clamp tool handle in vice or hold by the handle.
Step 2
Apply stone at an angle parallel with bevel edge.
Step 3
Stroke in small circular motions on one side of the blade and then the other.
Knife Sharpener
1
✘ ✓ 2
Step 1
Place the sharpener on a flat surface and position the knife’s edge against the stone,
as shown in the diagram.
Step 2
Apply slight pressure, move the knife back and forth in a saw-like movement, so that
the knife’s cutting edge slides on the stone. Allow the sharpener to roll freely during
this operation. Repeat the motion 10 to 15 times on each side of the cutting edge.
Step 3
To obtain a cutting edge similar to that of a blade follow the above steps and then
slide each side of the blade two more times, this time applying less pressure with
a very gentle motion.
74
COATED ABRASIVES
Abrasive Grain
A variety of different abrasive grains are used which can be categorized into two
main types:
Synthetic Abrasives
Aluminium Oxide and Silicon Carbide are the two synthetic abrasive grains used in
Flexovit products. These are manufactured at very high temperatures to help produce
a much harder abrasive grain. Hardness is a key requirement of an abrasive grain as
it must be hard enough to cut and tough enough not to disintegrate.
Aluminium Oxide is a hard abrasive grain characterized by a cool cut, long life
•
and the ability to fracture under pressure, producing new cutting edges.
Natural Abrasives
Emery and Glass are the two natural abrasives used in Flexovit products. They are
generally much softer than synthetic abrasives and are ideal for light stock removal.
Grain Distribution
There are two types of grain distribution:
Backing Material
Backing Materials must be smooth enough to allow a uniform application of the adhesive
coating, strong enough to withstand sanding pressures, and flexible enough to conform
to the contours of the workpiece.
The Flexovit Merchandising Range includes a wide variety of backing materials including
paper, cotton & polyester fabric and fibre materials. Also, waterproof paper products are
specially treated making them suitable for use with water.
75
Paper
Paper is the most common backing material. The product’s performance can vary as
a result of the weight of the paper backing. Lighter paper is generally more flexible and
heavier paper is stronger and less likely to tear.
Cloth (fabric)
Cloth backings generally give a greater level of performance than paper. They combine
a high degree of flexibility, with high tensile strength making them the most durable
backing material available. Cloth backed products must only be used for dry sanding and
are ideal for heavy stock removal.
Fibre
Fibre backing is dense and semi-rigid. It is used exclusively for the production of fibre
discs, which are ideal for working on metal.
Bond
The bond fixes the abrasive grain to the backing material. Flexovit uses two distinctly
different bond applications on every product, the first to adhere the grain to the backing
(make coat) and the second to anchor the grain securely in place (size coat).
Natural Adhesive
Animal and vegetable adhesives for general purpose use.
Synthetic Resin
For increased durability and heavier stock removal.
Storage Conditions
Coated abrasives should be stored in dry frost free conditions. They should be kept away
from cold and damp, and not be exposed to high temperature variations or direct sunlight.
Excessively dry or humid storage may incur deformation.
Safety in Use
All coated abrasives should be handled carefully. Safety goggles, safety gloves, dust masks
should be worn.
76
DIAMOND BLADES
77
TROUBLESHOOTING
THE DIAMOND BLADE DOES NOT CUT
Cause The segments are too hard for the material
Solution Check if the blade is suitable for the material
EXCESSIVE WEAR
Cause The segment is too soft for the material (e.g. if a blade for hard material is
used to cut abrasive material)
Solution Check if the diamond blade is suitable for the material
SCORCHING OF SEGMENTS
Cause Excessive cutting pressure causing overheating. This is easily recognisable
from the blue colouring where the segments and the steel core are welded
together
Solution Allow the diamond blade to cool regularly by rotating the blade away from
the work piece for a few seconds
UNDERCUTTING
Cause Undercutting occurs when the steel core wears faster than the segment, i.e.
where the segment and steel core meet. This is usually caused by materials
that are highly abrasive. The cutting debris is not removed sufficiently and the
steel core is affected. Undercutting is certain to occur if a diamond blade for
hard materials is used to cut abrasive materials
Solution Use a diamond blade suitable for the specific material
78
SAFETY ADVICE – DO’S:
For your safety you should ensure that you are fully aware
of how to safely use diamond blades.
✓ DO Read the safety instructions provided by the abrasives and equipment supplier
DO Examine all products before mounting and periodically during blade us for possible
✓ defects or damage (core flatness, fatigue cracks, undercutting, arbor hole damage...)
DO Check that correct mounting devices are used and that they are clean, undistorted and
✓ free from burrs
✓ DO Always use a correctly designed and adjusted guard (on the blade and belts)
✓ DO W
ear appropriate personal protective equipment at all times
✓ DO Avoid clogging and uneven wear to ensure that the product is working efficiently
DO Ensure that all machines using abrasives meet the requirements of the current european
✓ machinery directives-CE
DO Be aware of the hazards likely during the use of abrasives and observe the recommended
precautions to be taken:
– Bodily contact with the abrasive product at operating speed
✓ – Injury resulting from product breakage during use
– Grinding debris, sparks, fumes and dust generated by the grinding process
– Noise
– Vibration
79
SAFETY ADVICE – DON’TS:
For your safety you should ensure that you are fully aware
of how to safely use diamond blades.
✘ DON’T Use a product that is damaged or one which has been dropped
✘ DON’T Use a machine that is not in good working order or one with defective parts
✘ DON’T F orce the abrasive onto the mounting device or modify the size of the
mounting hole
✘ DON’T Use mounting flanges which are not clean and flat
✘ DON’T Start the machine until the guard is in place and fastened securely
✘ DON’T Grind on the part of the product which is not designed for the operation
✘ DON’T Start the machine with the workpiece in contact with the abrasive product
✘ DON’T Stop the abrasive by applying pressure to its surface, let it stop naturally
80
NOTES AND INDEX
82 Notes
86 Index
81
NOTES
82
NOTES
83
INDEX – NOTES AND INDEX
NOTES
84
NOTES
85
INDEX – NOTES AND INDEX
INDEX
A K
Accessories Section ................................................................... 59 Knife Sharpener ....................................................................................... 25
B M
Bonded Abrasives Section .................................................. 21 Merchandising Options .................................................................... 12
Buffing And Polishing Products ................................................ 64 Mounted Points ....................................................................................... 25
Buffing Wheels .......................................................................................... 64 Multi Sanding Sheets .......................................................................... 44
C O
Coated Abrasives Section .................................................... 27 Orbital Sheets ............................................................................................ 37
Crimped Steel Wire Cup Brushes ............................................. 63 OSA ......................................................................................................................... 7
Crimped Steel Wire Wheels 63
P
...........................................................
G Technical Information –
Cutting-Off and Grinding Wheels ...................................... 68
General Purpose Rolls ........................................................................ 35
Technical Information – Diamond Blades ....................... 77
General Purpose Sheets 31
Twisted Knot Steel Wire Cup Brush 63
...................................................................
.......................................
86
Saint-Gobain Abrasives NV/SA Saint-Gobain Abrasivi S.p.A Saint-Gobain Abrazivi SRL
Industrielaan 129 Via per Cesano Boscone 4 Parc Industrial HOLROM
1070 Anderlecht /Brussel I-20094 Corsico Milano Drum Carei Nr. 11
Belgium Italy 447355 VETIS Jud. Satu-Mare
Tel: +32 (0)2 267 21 00 Tel: +39 02 44 851 Romania
Fax: +32 (0)2 267 84 24 Fax: +39 02 44 78 266 Tel: +40 261 450 009
Fax: +40 261 750 010
Saint-Gobain Abrasives, s.r.o. Saint-Gobain Abrasives S.A.
Vinohradská 184 190 rue J.F. Kennedy SG HPM RUS
130 52 Praha 3 L-4930 Bascharage 58, F. Engels Str.
Czech Republic Grand Duche de Luxembourg Stroenie 2
Tel: + 420 267 132 026 Tel: + 352 50 40 11 105082 Moscow
+ 420 267 132 029 Fax: + 352 50 16 33 Russia
Fax: + 420 267 132 021-2 No. Vert (France) 0800 906 903 Tel: +74 955 408 355
Fax: +74 959 373 224
Saint-Gobain Abrasives A/S Saint-Gobain Abrasifs, S.A.
Robert Jacobsens Vej 62A 2 allée des Figuiers Saint-Gobain Abrasives (PTY) LTD
2300 København S Ain Sebaâ - Casablanca 2 Monteer Road
Denmark Morocco Isando 1600
Tel: +45 46 75 52 44 Tel: +212 5 22 66 57 31 P.O. Box 67
Fax: +212 5 22 35 09 65 South Africa
PO Box 643706 Tel: +27 11 961 2000
Fortune Tower office 2106 Saint-Gobain Abrasives BV Fax: +27 11 961 2184/5
JLT Block C Groenloseweg 28
(next to metro station) 7151 HW Eibergen Saint-Gobain Abrasivos, S.A
Jumeira Lake Tower, Dubai P.O. Box 10 Ctra. De Guipúzcoa, km. 7,5
United Arab Emirates 7150 AA Eibergen E-31195 Berrioplano (Navarra)
Tel: +971 4 431 5154 The Netherlands Spain
Fax: +971 4 431 5434 Tel.: +31 545 466466 Tel: +34 948 306 000
Fax: +31 545 474605 Fax: +34 948 306 042
Saint-Gobain Abrasifs
Rue de l’Ambassadeur - B.P. 8 Saint-Gobain Abrasives AS Saint-Gobain Abrasives AB
78 702 Conflans Cedex Postboks 11, Alnabru, Box 495
France 0614 Oslo SE-191 24 Sollentuna
Tel: +33 (0)1 34 90 40 00 Brobekkveien 84, Sweden
Fax: +33 (0)1 39 19 89 56 0582 Oslo Tel: +46 8 580 881 00
Norway Fax: +46 8 580 881 01
Saint-Gobain Abrasives GmbH Tel: +47 63 87 06 00
Birkenstraße 45-49 Fax: +47 63 87 06 01 Saint-Gobain Abrasives
D-50389 Wesseling Mueyyetzade mah.
Germany Saint-Gobain HPM Polska Sp. z o.o. Galipdede cad. No:99, Kat:3
Tel: +49 (0) 2236 703-1 ul. Toruńska 239/241 34425 Beyoglu-Istanbul-Turkey
+49 (0) 2236 8996-0 62-600 Koło Tel: 0090-212-245 85 21
+49 (0) 2236 8911-0 Poland Fax: 0090-212-245 85 27
Fax: +49 (0) 2236 703-367 Tel: +48 63 26 17 100
Saint Gobain Abrasifs +49 (0) 2236 8996-10 Fax: +48 63 27 20 401 Saint Gobain Abrasives Ltd.
European Headquarters +49 (0) 2236 8911-30 Doxey Rd
Rue de l’Ambassadeur - B.P.8 Für den Fachhandel Österreich Saint-Gobain Abrasivos, L. da Stafford
78 702 Conflans Cedex Tel: +43 (00) 662 430 076 Zona Industrial da Maia ST16 1EA
France I-Sector VIII, No. 122 United Kingdom
Tel: +33 (0)1 34 90 40 00 Saint-Gobain Abrasives KFT. Apartado 6050 Tel: +44 1785 222 000
Fax: +33 (0)1 39 19 89 56 1225 Budapest 4476 - 908 Maia Fax: +44 1785 213 487
Bányalég u. 60/B. Portugal
www.saint-gobain-abrasives.com Hungary Tel: +351 229 437 940
Tel: +36 1 371 22 50 Fax: +351 229 437 949
Fax: +36 1 371 22 55
Form # 2508