Method Statement Rev 0
Method Statement Rev 0
Method Statement Rev 0
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PROJECT NAME
EMPLOYER
ENGINEER
MAIN CONTRACTOR
LIFT SUPPLIER
Mr. Shamsudheeen
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TABLE OF CONTENTS
3. REFERENCES..........................................................................................................6
5. WORK PROCEDURE...............................................................................................7
7. EMERGENCY ARRANGEMENTS.........................................................................10
8. ORGANISATIONAL RESPONSIBILITIES............................................................10
9. MANPOWER...........................................................................................................11
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2.1. DEFINITIONS
Employer
Project
Engineer
Contractor
Sub Contractor
signifies a legal or statutory requirement
MUST
2.2. ABBREVIATIONS
ITP - INSPECTION & TEST PLAN means the document which contains
sequence of activities in a process, highlights the applicable Quality Documents, and
inspection criticalities.
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SITE means the place, designated by Client for further development, where the
construction activities shall be carried out by Sub-contractor.
3. REFERENCES
4.1.1.Installation Tools
Tool Box
Spanners
Hexagon Key set
Socket wrench set:
Hammers
Coal chisel
Tape measure
Screw drivers
Pliers
Set square
Scrubber
Hack saw
Multi-meter
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4.1.3.PPE’s
5. INSTALLATION PROCEDURE
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5.1.2.Commencing of works
Shift all lift materials, installation tools, hand tools to the appropriate locations.
Try, where possible, to store materials near to their final positions in the
installation. Check all personal safety equipment (PPE) are available and in
good conditions.
Connect the three phase power supply to the hoist and check the operation of
the hoist safety functions.
Mount the hoist driven pulley on to the center hook in the shaft top with the
help of suspension bar and connect the heist rope into the hoist.
Lift the heist into the shaft. Keep the control of the heist on the lowest floor.
Test the load hook capacity with the help of heist test bracket.
Postion correctly the over speed governor hanger rod inthe load hook inthe
shaft top.
Slide the rope into over speed governor on to the rod,fix tlhe governor and
align the base plate. Slide the rope into the over speed governor groove and
ret the rope ends go down into the pit.
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Take measurements of the lift shaft and if necessary adjust the plumbing jig
position.
Measure the lift well dimensions at each landing and fill in the plumbing table.
Secure the plumbing wires with the steadier brackets in the pit and check the
distances between the plumbing wires are correct.
Clean the guide rails and install the fish plates to the male ends only and
hand tighten the bolts.
Mount the pit ladder in its location inside the lift pit.
Check the height of the car and counter weight buffers and place it on the pit
floor at the correct location and ensure its verticality.
Transfer the plumb wire position to the shaft wall using a square.
Mark and transfer the drilling hole position of car and counter weight guide
brackets.
Drill all the holes for the guide brackets and fix first set of brackets rigidly.
Shift the guide rails into the pit using t he hoist and support on to the shaft
walls.
Fix the first set of car and counter weight guide rails on to the brackets and
align the guide rails for the correct DBG perfectly with the help of alignment
gauges and diagonal positioning tool. Tighten all clips and bolts.
Fix the second set of brackets and align the guide rails at that location.
Fix the over speed governor tension weight in the pit roping to be done
temporarily.
Install the counter weight frame and insert into the counter weight guide rails
and support the frame on to the buffer.
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Support the platform on to the car buffers and make sure the platform is in
level.
Adjust the car safety gear rollers with respect to the guide rails. 4. Connect
the over speed governor rope into the car safety gear.
Position the upper beam on to the platform and lift it by hoist and hang it on
the top approximately at its correct location.
Mount the uprights and fix it with the platform and the upper beam. Check
and ensure the verticality of uprights.
Fix the car enclosure panels on three sides with the platform and uprights.
Place the ceiling panels on to the car enclosure panels and fix it rigidly.
Fix the kick plate and balustrade on the car roof.
Install the safety pedal on the car roof and connect the rope from the safety
gear arm to the pedal.
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Mark the hole I bracket positions of sill and header fixings and fix the same
using expander bolts.
Fix the sill and header and check the alignment of the same.
Lift the door panels through the car and install and align the door panels.
Repeat the same procedure for all floors except the top most landing.
In place of one side frame, install the control cabinet at top most landing and
align vertically.
Align the door panels at top most landing.
Install the front ent rance panels of the car.
Mount the brackets for fixing the car door operator fix and align the door
operator.
Fix sill and header for the car door and align the car door panels.
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Fix the car operating panel inside the car and complete all the wiring.
Fix the mirror inside the car.
Mount the brackets for the hand rail and fix the same rigidly. Fix the curtain of
lights on to the car door panels.
Fix the ceiling panels under the car roof and set the lighting inside and
complete the wiring.
Fix the final limit switch, deceleration switches, synchronization switch, door
zone switches on the car roof.
Fix the car top connection box.
Connect the earth wires to the earth bar.
Connect all the control switches, final limit switch, door operator cables, car
operating panel cables, curtain of light cables and safety gear contact cables.
5.1.11. Roping
Lift the bottom pulley beam and place it on to the stool and set the pulley
beam.
Lower the car to the pit and keep the car close to the bottom pulley beam.
Fix the pulley beam to the platform rigidly.
Fix the diverting pulley on the counter weight frame and align.
Lift the counter weight frame and place it on t he correct location.
Attach the car and counter weight rope anchorage brackets to the guide rails.
Put the wire rope drum on to the car roof and complete the roping.
Connect and align all diverter pulley rope guards.
Fix the over speed governor on to the original brackets. Fix the parking plate
and align.
Install all toe guards.
Fix the car fan and do the connection.
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The positioning magnets are installed accurately as per the Shaft wiring
Diagram.
Check that Load weighing cable is connected as per wiring diagram.
Car and counterweight is balanced.
Initital Commissioning:
Ensure the earth of the main supply is connected to the main earth of the
Building.
The earth continuity is ensured between:
The maintenance access panel and Shaft Electrification panel.
The maintenance access panel and car top cross connection box.
The maintenance access panel and topmost landing Door.
Turn the Elevator to RDF Mode (Switch 270 on maintenance access panel)
Turn the Inspection Drive mode on the car Roof to Normal.
Turn the POWER ON from the main switch (220) in the Maintenance access
panel.
Set the parameters as per the motor type, load, speed, using the interface
from MAP panel.
Save the parameters to permanent memory.
Switch the Power Off and ON to reset the control system.
Check the safety circuit by pushing run button in RDF unit (270:RB) and
check the Safety input LED is lit in the user interface board on the MAP
panel.
Check the safety chain operation with RDF unit and activate each switch and
see that safety input LED does not light.
Adjust the Load weighing device temporarily by adjusting the Offset
potentiometer in the user interface so that the load indication shows 50%.
Ensure no one is there in car roof when you drive the Lift for the first time.
Check the motor Direction with RDF unit by pushing Run and down button.
Check the operation of the speed and direction LED's are correct and the Lift
cabin is running down only.
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Check the same operation from car roof from the car inspection drive unit
buttons.
Check the safeties, landing and car door contacts are operating by activating
one by one from car roof.
See that all running clearance is O.K.
Turn the POWER OFF after the successful operation.
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6.1. The works will be carried out according to all the requirements set out in the Site HSE
Plan. For further details refer to the HSE plan and the Client’s Codes of Practice.
6.2. All operatives carrying out the work will read, understand these in case of very
complex parts, a “tool box talk” will be held and the supervisor will explain the method
of work; Method statement sheet will be signed and confirm that the operative has
read and understood the method of installation and safety requirements for this
particular part of project.
7. EMERGENCY ARRANGEMENTS
7.1. The site emergency arrangements are detailed in the Site HSE Plan.
7.2. Actions to be taken in the event of an emergency are also posted on the site notice
boards
8. ORGANISATIONAL RESPONSIBILITIES
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8.1.12. Preparation of Completion Certificates for the Project and submitting them to
the Engineer in consultation with the Commercial manager.
8.1.13. Completion of all necessary Progress Reports for the Project and reviewing
the remaining work with the Planning manager, Construction Manager and
Site Engineers to ensure that the work is completed.
8.1.14. Attending meetings with the Employer, Engineer and Subcontractors with
regards to progress, Quality & Safety of the Project.
8.1.15. Attending meetings with the Employer, Engineer and Subcontractors with
regards to progress, Quality & Safety of the Project.
8.1.16. Issuing instructions to the Subcontractors advising them of available work
areas and reviewing their progress of work
8.1.17. Identifying and taking necessary corrective action to improve the Progress
and /or Quality of work
8.2 The Construction Manager
8.2.1. Carrying out the tasks identified by the Project Manager.
8.2.2. Complying with all Company Policies, Quality Procedures, Statutory
Regulations and Project Specifications.
8.2.3. Ensuring that the quality of materials and installation of works is in accordance
with the acceptance criteria identified for the Project.
8.2.4. Ensuring that the work is completed with the specified QA/QC system and in a
safe manner.
8.2.5. Issuing instructions to the Site Engineers to complete the work in accordance
with Project Planning and Schedules.
8.2.6. Coordination with the subcontractors to ensure works is completed on time
and as per the Project specifications, the issuing of the relevant instructions to
facilitate this in conjunction with the Commercial Department.
8.2.7. Review of short-term planning and advising the Project Manager on any
problems that arise.
8.2.8. Material and equipment management.
8.2.9. Providing information as required for the completion of the monthly and weekly
reports.
8.2.10. Management and coordination of all project specifications, Drawings and
associated technical data, gaining the necessary approvals and ensuring the
distribution and availability of the data where its need in support of project
Quality is required.
8.2.11. Responsible for effective organization, deployment and control of the site
labour/supervision.
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8.7.13. Ensure that all activities [routine and none-routine ones] has been analysed
to define related risks e.g. Risk Assessment, and related environmental Impact
e.g. Aspect/Impact analysis.
8.7.14. Liaise with Construction Manager and SC where required to conduct the
above RA, A/I.
8.7.15. Ensure the availability of all control measures all the time.
8.7.16. Ensure the implementation of the Emergency Plans as required by approved
procedure.
8.7.17. Ensure that all employees, contractor and visitors are using proper PPEs.
8.7.18. Ensure that all required drills has been conducted on regular intervals.
8.7.19. Ensure the availability of Emergency requirements like First Aid room and
car for lifting injured employees.
8.7.20. Prepare Purchase Requisition for required safety items and get it approved
by PM.
8.7.21. Perform incident investigation and reporting as required by the approved
procedure.
8.7.22. Ensure the proper provision of First Aids or transfer to hospital where
required.
8.7.23. Prepare the HSE reports of the project as required.
8.7.24. Ensure that only certified plants / equipment are being used on site.
8.7.25. Report observations, NC’s and HSE violations to the PM / HSE Manager, and
ensure the proper closing out is occurred.
8.7.26. Ensure the proper storage of chemicals, gas cylinders and any other
hazardous materials.
8.7.27. Conduct random checks to ensure that no personnel on site –including SCs-
are under effect of alcohol or non-prescription drugs and take proper action as
required.
8.7.28. Ensure all unsafe equipment/material been removed from construction site.
8.7.29. Update project statistic board.
8.7.30. Other duties as assigned.
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9. MANPOWER
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