Batching PlantCP 30

7/17/2019 CP30_ManualMCI 70
CP30 MCI70N
Operating Instruction for

CP30 Batching Plant
Important Note :
The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
http://slidepdf.com/reader/full/cp30manualmci-70 1/187
Table of Contents
CP30 MCI70N
Total Pages
01. Safety Instruction 02
02. Technical Data 02
03. Operating Instruction for Operator Panel – OP7 31

04. Operating Instruction for K3NV Weighing Meter 15
05. Cable List 04
06. Spare Parts List 08
07. Recommended Spare Parts List 01
08. PLC Input / Output List 02
09. Control Panel General Arrangement 01
10. Control Panel Circuit Diagram 16
11. Junction Box & Connector Detail 05
12. Printer Interfacing & Settings 06
13. Printer Interface Software 31
14. Moisture Meter 09

15. Silo Level Meter 16
16. Phase Failure Relay 03
CP30 MCI 70N
ATTENTION!
All Electrical works and connections to be done by an Electrical Expert. Any work on the plant
may be performed only when the plant is switched off.
In case of the Plant is completely switched off during Maintenance and repair works, it must be
Safeguarded against unexpected Switching – On.
- Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key.
In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and
Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure
that the problem is sorted out and then start the plant.
Use Voltage Insulated tools only, when working in electrical areas.
ELECTRI CAL I NSTALL ATION
The cross section of the Incomer conducting cable for the power is on customer scope and
should be of 4*25 Sq mm Cu or 4*35 Sq mm Al.
Since earth plays very important role for accuracy of the plant, we request the customer to
provide proper earth to the structure and control panel of the plant.
D.G REQUIREM ENT
The minimum capacity of the D.G provided by the customer should be 75 KVA and should
have 150% overload capacity.
POWER FAI LURE
In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct
on Line mode and that is why direct starting of mixer is provided and not for frequent
operation. Schwing Stetter does not take any responsibility at any circumstances if the above
facility is misused.
W ELD I N G I N PLAN T
If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel
Power and Isolate the load cell from the weigher by tightening the transportation lock.
CP30 MCI 70N

PROTECTIV E AND SAF ETY DEVI CES
All Protective and safety devices are to be kept operative and must be repaired / replaced
immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries
or even loss of lives.
No claim can be made in the event of Bypassing of any Protective / Safety Devices in the
control system. Schwing Stetter does not take any responsibility to such kind of activities
made.
We recommend to keep minimum spare parts available with you all times. Refer the
Recommended Spare Part List available in the manual.
All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case
Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.
REPLACEM ENT OF EL CTRI CAL I TEMS
The electrical life time of the Power and

Control Contactors are 0.5 million operations at a
Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher
temperature.
Any how considering the dusty 3atmosphere and to get best result we recommend to replace the
Contactors every 1, 05,000 M or 4800 Working Hours whichever is earlier and do not
replace the Contacts.
ADDI TI ONAL MATERIAL CONSUM PTION
Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking
Cement instead of Fly ash / additional consumption of materials if batching done in manual
mode and no claim can be made. Material consumption in manual mode to be recorded by the
customer only.
CP30 MCI 70N
I NSTRUCTI ONS FOR LOAD CELL
Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages
into the measuring circuit. Therefore Screened Low-Capacitance cables are used for
connecting the load cell with the control system.
Please ground the shield of the Screened cable at either side in order to minimize the
interferences such as EMI /RFI .
Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce
eddy current.
Please Do not lay load cell interfacing cables in parallel to or along with the heavy current
carrying cables.
Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the
weigher.
Please see that there is no sharp bend in the cable coming from the load cell.
CP30 MCI70N
Technical Data
CP30 MCI 70N
Technical Data
Electric supply data
Supply Voltage:……………………………………………… 3 Phase 415 Volts

Permissible voltage fluctuation:……………………………… + / - 10 %
Frequency:……………………………………………………. 50 Hz
Connected Load:……………………………………………... 66 kVA
Operating Temperature:……………………………………… 5 – 40 deg C
Incomer cable requirement:( Customer Scope )………...……. 4*25 Sq mm Cu / 4*35 Sq mm Al
D.G.Requirement:…………………………………………… 75kVA
Weighe r data
Aggregate……………………………………………………. 1250 Kg
Cement & Water…………………………………………….. 400 Kg
Admixture……………………………………………………. 6000 grms / 6 Kg
Aggregates …………………………………………………… 4 Components
Cement……………………………………………………….. 2 + 1 Max
Water…………………………………………………………. 1
Admixture……………………………………………………. 1 Component
Cement Max. Weighment…………………………………….. 250 Kg / batch
Water Max. Weighment………………………………………. 150 Kg / batch
CP30 MCI 70N
Technical Data
Motor Details
Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP
Screw Conveyor Motor-1:………………………………………..7.5 kW /10HP
Screw Conveyor Motor-2 :( Optiona l)……………………………7.5 kW / 10HP
Fly Ash Screw Conveyor: ( Optional)……………………………7.5 kW / 10HP
Mixer Motor:……………………………………………………..22kW / 30 HP
Skip Motor:…Slow Speed………………………………………..2* 1.3 kW
Skip Motor:…High Speed………………………………………..2* 4 kW
Admixture Dosing Motor:………………………………………...0.75kW / 1 HP
Admixture Discharge Motor : ( Optional )……………………….0.75 kW / 1HP
Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP
Scraper Motor:……………………………………………………7.5 kW / 10HP
Scraper Swing Motor:…………………………………………….0.37 kW / 0.5 HP
Note:
All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing
All Contactor Coil Voltage - 220V AC 50Hz
All Relay Coil Voltage - 24V DC
All Solenoid Coil Voltage - 24V DC
All Indication Lamp Voltage - 24V DC
Skip Motor Brake Rectifier Input Voltage - 230V AC
All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for
Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher
temperature.
CP30 MCI 70N
Technical Data
Panel Wiring Cable Color Code Details:
Red : 230 V AC
Black : Neutral
Blue : PLC Input side
Grey : PLC Output side
Orange : + 24 V DC
Violet : 0 V DC
White : Thermister Connecting cable
Brown : Before Incomer ie Power will be available even if incomer is in OFF
Load Cell Details:
Input Resistance : 350 Ohms ± 2 O

Output Resistance : 350 Ohms ± 2 O
Excitation Voltage : 10 V DC
Non-Linearity : < ± 0.025 %
Full Scale Output : 2 mV /V
Load Cell Wiring Details:
Red : Excitation (+ 10VDC)

Black : Excitation (0 V DC)
White : - Signal
Green : + Signal
Brake Rectifier Details:
Input Voltage : 230 V AC Between terminal No. 2 and 3.

Brake Coil : 12.7 V DC Between terminal No.1 and 3.
: 90 VDC Between terminal No.3 and 5
: 77 VDC Between terminal No.1 and 5
Rectifier Resistance : 0.5KO between terminal No.1 and 5
Reverse Direction : OPEN Circuit
Rectifier Resistance : OPEN between terminal No.2 and 5
Reverse Direction : OPEN Circuit
CP30 MCI70N
Operating Instruction for

Operator Panel – OP7
Important Note :
The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.

Operating Instructions MCI 70N
1. General
The new control system MCI 70 supports three weighing systems, which are
Aggregate weighing system - 4 Components
Cement / Water weighing system - 2 Components cement

- 1 Component Filler
- 1 Component Water
Admixer weighing system - 2 Components
2. Operation in Manual Mode
The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position.
Press / Select the push buttons as required by the operation with the help of identification plates
under the buttons.
3. Entering parameters in the MMI
After Power on, the display indicates the program version number and internal RAM test for about
5 seconds.
Note, if any fault exists on the system, the MMI will immediately inform the user during power on.
Once all the errors corrected the system will enter in to the program version screen.
The System will go into the Main menu immediately after the power up screen.
MCI - 70N V 2.0 MainMenu
Recp Prod Run

Fig (1) Fig (5) Fig (5)
| | | >>
Fig (1)
F1 F2 F3 F4
To go to Recipe To go to Run
Settings Screen To go to Next Screen
To go to
Production
Page 1


Fig (5)
Config Total
<< | Fig |
(2) >>
Fig (2)
F1 F2 F3 F4
To go to Previous To go to Total
Screen Screen To go to Next Screen
To go to
Confi uration
Tare Password
Fig (3)
<< | | >>
Fig (3)
F1 F2 F3 F4
To go to Previous To go to
Screen Password To go to Next Screen
To go to Tare
Trasfer Fig (4)

<< | >>
Fig (4)
F1 F2 F3 F4
To go to Previous
Screen To go to Main
To go to Transfer
Page 2

The functions keys F1 to F4 under the last row of the display will be used to select the function as
written by code word on the display. The display functions are fully guided and the details of code
words are given below.
<< - Previous Screen

>> - Next screen
Recp - Recipe parameters
Prod - Production parameters
Run - Run mode display
Config - Configuration parameters
Total - Total value display
Tare - Tare settings
Password - Password Setting
Trans - Recipe Transfer (Optional)
3.1 Recipe Settings

Press (F1) in the main menu. Refer fig (1). The following screen will appear
01 Data_Record
Fig (5)
Press ENTER Key to proceed further

All Recipe data values are meant for 1Cu.meter output. The relative scaling will be done
inside the PLC based on batch size parameter.
01 recipe:
0000
02 Aggregate 1
Fig (6)
000 KG
03 Aggregate 2
000 KG
04 Aggregate 3
000 KG Fig (7)
Page 3

The cement recipe screen will be
05 Aggregate 4
000 KG
06 Cement 1 Fig (8)
000 KG
Press Down Arrow Key to go in to the Filler recipe screen.
07 Cement 2
000 Kg
08 Filler
000 KG Fig (9)
Press Down Arrow Key to go in to the Water recipe screen
09 Water
0000 KG
10 Admixture 1 Fig (10)
0000 Grams
Press Down Arrow Key to go in to the Admixer recipe screen
11 Admixture 2
0000 Grams
12 Mixing Time
00.0 Sec Fig (11)
Press ESC Key to Proceed Further.

After pressing ESC key the following screen will appear on screen.
No: 01
Name: Data_Record
Save Data record ? Y
Fig (12)
Page 4

Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next
parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down
Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store
the recipe values.
After pressing ENTER key the following screen will appear on screen
No: 01
Name: Data_Record
Data record Saved
Fig (13)
Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to
access the previous screens and alter the data as required. Press the ESC key twice to go to main
menu
4.0 Production settings
In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.
Production
Concrete - x.xx C.mtr
Recipe - xx
<< Recipeno: XX >> Fig (14)

F1 F2 F3 F4
Press >> (F4) button to go to next screen as in fig (15).
Press << (F1) button to go to Main menu as in fig (1).
Enter the required production in cubic meter in the concrete parameter.

Press down arrow key to enter Recipeno for the current production. The recipe number that entered
will transfer the recipe from OP7 to PLC. This operation can take place approximately about 5
seconds.
Production
WaterCor : xx lit
Mois.Cor : xx % Fig (15)
<< ok

F1 F2 F3 F4
Press ok (F4) button to go to Main Menu as in fig (1).

Press << (F1) button to go to Previous screen as in fig (14).
Page 5

Enter the water correction required for the current concrete mix. The value to be entered with respect
to batch size and the maximum value will be +/- 50 liters. This parameter is valid through out the set
production and the user can change the value whenever required.
Enter the manual Moisture correction in percentage in Mois.Cor parameter .The maximum value to
be entered will be 20%. This parameter is valid through out the set production and the user can
change the value whenever required.
Note: No need to set the Production values for each and every production until otherwise change in
the production quantity or change in recipe required i.e., the subsequent production could be started
in auto mode without setting the production details.
5.0 Run mode display
The Run mode display will be useful to view the actual batched values in Auto mode. Press the Run
(F3) button in Mainmenu to go into the run mode display as in fig(16).
Agg - x xxxx xxxx

Cem/w
Adm -
- x
x xxxx
xxxx xxxx
xxxx
Fig (16)
Prod - (xx) >>

F1 F2 F3 F4
Press >> (F4) button to go to Next screen as in fig (17).
In the display the first column indicates the gate number, second column indicates the set value and
the third column indicates the actual value batched. The production value indicates the remaining
batches with respect to set production.
Previous
Batch Counter - x.xx
<< >> Fig (17)

F1 F2 F3 F4

If the Auto batch is disturbed or discarded or power failure occurred while on auto running, then after
power resumes the operator can come to know how many batches has elapsed by viewing through
the above screen. There after operator can run the balance production.
For example, if operator started auto production by entering production quantity as 6 cu.mtr. then
batch counter will display count value as 12. After taking 4 batches into transit mixer if power fails
then total system will be put off. After power resumes, the above screen will display Previous Batch
Counter as: 8. The operator can now enter 4 Cu.mtr as production quantity and start auto batching.
Page 6

Moisture Value:
XX %
Fig (18)
<< >>

F1 F2 F3 F4

The Moisture value in percentage (0 to 20%) can be viewed in Auto mode with the help of the above
screen. If Automatic moisture correction is enabled and auto batch is started the moisture in
percentage can be viewed with the above screen.
Manual Mode (KG)

Agg
XXXX Cem/W
XXX Adm
XXXX
Fig (19)
<< >>
F1 F2 F3 F4
Press >> (F4) button to go to Main menu as in fig (1).

If materials are batched manually, then the actual value of Aggregate, Cement/Water and Admixture
can be viewed using the above screen.
6.0 Configuration Settings
Press >> (F2) in the main menu. Refer fig (1) & fig(2). The following screen will appear.
Configuration
Date/ Tol
Fig (20)
<< Time | >>
F1 F2 F3 F4

Press << (F1) button to go to Configuration screen as in fig (2).
Page 7

Configuration
<< Cal
| Batch
| >> Fig (21)
F1 F2 F3 F4

Configuration
Mode Serv
<< | | >> Fig (22)
F1 F2 F3 F4
Press >> (F4) button to go to Main menu as in fig (1).

In the configuration screens we can able to set/view the following
- Date and Time Settings

- Tolerance settings
- Calibration weigher values
- Batch control parameters
- To change operation mode – Teach me / continuous / discrete
- To view Service check parameter
6.1 Date and Time settings
Press Date/Time (F2) button in fig (20) and the following screen will appear.
Date – 11 / 09 / 2004
Time – 14 : 40 : 30
Chg Set Fig (23)
<< | | >>
F1 F2 F3 F4
Press >> (F4) button to go to Configuration screen as in fig (2).

Page 8

The current display shows the data and time of the batching PLC. The user can set the current date
and time in PLC by the following method:
Press Chg (F2) button once to change Date / Time in OP7.

Now change the Date or Time by using the numeric keys in OP7. After changing any parameter (ie.,
Day / Month / year / Hour / Minutes / seconds ) press the ENTER key once for storing the data in
OP7.
Press Set (F3) button once to set the Date or Time in PLC. The new values entered in the display
are saved inside PLC and the display will run from the set value. If set(F3) button is not pressed after
changing the Date or Time the data will not be saved in PLC but the previous value will be retained in
PLC.
6.2 Tolerance Settings
Press Tol (F3) button in fig (20) and the following screen will appear.
The tolerance settings for all the components can be entered through the following screens.
The Tolerance settings to be entered are with respect to mixer size and are immediately saved after
every correction on each component.
Note: - The settings are with respect to batch size.
Tolerance Aggregate
1 – 00 Kg 2 – 00 Kg
Fig (24)
3 – 00 Kg 4 – 00 Kg
<< >>
F1 F2 F3 F4

Press << (F1) button to go to Configuration screen as in fig (2).
Tolerance Cem/Wat
1 – 00 Kg
Fig (25)
<< >>
F1 F2 F3 F4

Page 9

Tolerance Admixture
1 – 000 g
<< >> Fig (26)
F1 F2 F3 F4

6.3 Calibration Weigher Values
Press Cal (F2) button in fig (21). The Calibration screen will appear as below. The calibration screen
will be used to refer the actual values during calibration of weighers.
Weigher Value
Aggregate - 0000 Kg
Cem/Wat - 000 Kg
Fig (27)
<< >>
F1 F2 F3 F4

Weigher Value
Admixture - 0000 g
Fig (28)
<< >>
F1 F2 F3 F4

Page 10

Weigher Empty value

Aggregate - 00 Kg
Fig (29)
Cem/Wat - 00 Kg
<< >>
F1 F2 F3 F4

Weigher Empty values

Admixture - 000 g
Fig (30)
<< >>
F1 F2 F3 F4

Note: Setting of higher values of empty values leads to improper discharge of material from the
weighers and setting of zero value will leads to frequent error message like “weigher not empty”.
Weigher MAX Value

ag 0000 KG c/w 000 KG Fig (31)
adm 0000 grams
<< >>
F1 F2 F3 F4

Page 11

6.4 Batch Control Parameters
Press the Batch (F3) button in fig (21) to get into access the batch control parameters. There are six
parameters to be set based on the plant conditions as below.
- Step time
- Material in Air set
- Jog ON Time
- Jog OFF Time
- Discharge Time
- Mixer Parameters
- Gate Sequence
- Moisture / Printer enabling
6.5 Step Time:
BATCH STEP TIME

AGG - 0.0 S CEM - 0.0 S
ADM - 0.0 S Fig (32)
<< >>
F1 F2 F3 F4

The Step time parameter will be used to specify time between batching of gates. The higher values
leads to less production and zero value result in system instability.
6.6 Material In Air Set:
The material in Air set value should be set in Kg in order to avoid going of excess material and this is
the parameter in which material between gates and weigher is adjusted.
MATERIAL IN AIR SET

Fig (33)
AG1 00 KG AG3 00 KG
AG2 00 KG AG4 00 KG
<< >>
F1 F2 F3 F4

Page 12

MATERIAL IN AIR SET Fig (34)

CEM1 0 KG CEM2 0 KG
WATER 0 KG
<< >>
F1 F2 F3 F4

MATERIAL IN AIR SET

FILLER 0 KG Fig (35)
AM1 000 G AM2 000 G
<< >>
F1 F2 F3 F4

JOG ON TIME
AGG1 0.0 S AGG3 0.0 S
AGG2 0.0 S AGG4 0.0 S
<< >>
Fig (36)
F1 F2 F3 F4

The Jog ON time value will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.
JOG OFF TIME

AGG1 0.0 S AGG3 0.0 S Fig (37)
AGG2
<< 0.0 S AGG4 0.0 S>>
F1 F2 F3 F4

Page 13

The Jog OFF time value will be used to specify time for jogging aggregate gates on batching. The
JOG ON TIME
Cement: 0.0 Sec
Water : 0.0 Sec
<< >>
Fig (38)
F1 F2 F3 F4

The Jog ON time value will be used to specify time for jogging screw motor and valve on batching.
The higher values leads to tolerance problem and zero value result in system instability.
JOG ON TIME
ADM: 0.0 Sec
<< >>
Fig (39)
F1 F2 F3 F4

The Jog ON time value will be used to specify time for jogging pump and valve on batching. The
6.7 Discharge Time:
DISCHARGE TIME
1. Skip - 0.0sec Fig (40)
2. Adm Delay - 0.0sec
<< >>
F1 F2 F3 F4

Page 14

The discharge time for the Skip can be set through this parameter. Based on the amount of materia
batched on the aggregate weigher the discharge time can be adjusted. This is the time during which
the skip will be at the discharge position on each batching cycle.
The Admixture discharge into mixer can be delayed through Admixture Delay time parameter. If a
delay is required in discharging admixture after cement/water and aggregate into mixer, time value
can be set through this parameter. The higher the time value the production will be reduced.
6.8 Mixer Parameter
In this section we can set batch size irrespective of actual Mixer size. The batch size represents the
amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user
wants to reduce the mixer size from 0.5Cu.mtr to 0.25Cu.mtr, then the batch size parameter should
be set to 0.25Cu.mtr. This parameter is particularly useful when the concrete pump is to be operated
in synchronous with the batching plant. The default Batch size in CP 30 should be 0.5 C. Mtr.
MIXER PARAMETER
Batch Size - 0.00C.Mtr Fig (41)
Dis-Time - 00.0 sec
<< >>
F1 F2 F3 F4

The discharge time for the Mixer gate can be set through this parameter. Based on the amount of
material batched, the discharge time can be adjusted. This is the time during which the mixer gate wil
be kept open on each batching cycle.
6.9 Gate Sequence:
GATE SEQUENCE
G1: 1 G3: 3 G4: 4 Fig (42)
Save
<< | >>
F1 F2 F3 F4

The Aggregate gate sequence in Auto mode can be changed from normal sequence cycle (ie.,
G1=1,G2=2,G3=3 & G4=4) by setting through gate sequence parameter. For example, you want to
Page 15

open gate 4 first and gate 1 last, you have to set the gate sequence parameter as G1=4, G3 = 3 & G4
= 1 and press F2(save) button to save the gate sequence.
In the above condition the gate 4 recipe value will be considered as target value for gate1 and
material in air / tolerance / jog on / jog off time of Gate 4 will be considered by PLC for gate1.For
example:
AGG1 =500 Kg - MIA=30 Kg - Tol=5 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec
AGG2=400 Kg - MIA=60 Kg - Tol=8 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec
Then the targeting for the above gate sequence will be

In the above example, if gate sequence is changed then the other parameter related to it should also
be changed.
Note: The gate 2 always opens second since the automatic moisture calculation is taken for second
gate. Gate sequence operation is not applicable in manual mode.
6.10 Moisture / Printer Enabling:
MOISTURE / PRINTER :
Moisture : AUTO /MANUAL Fig (43)
Printer : ON / OFF
<< >>
F1 F2 F3 F4

If automatic moisture correction through moisture sensor has to take place in auto batching, then the
above Moisture parameter to be set to AUTO by pressing SHIFT and UP ARROW key in OP7. On
pressing the SHIFT and UP ARROW key the AUTO and MANUAL will toggle.
If Moisture correction has to take place manually then set Moisture: AUTO / MANUAL parameter to
MANUAL and set some value in manual moisture correction in Production menu as in fig (15).
The Freeport-1 in PLC for printer can be initialized by setting Printer :ON/OFF parameter. This can be
done by pressing SHIFT and UP ARROW key in OP7. On pressing the SHIFT and UP ARROW key
the ON and OFF will toggle.
Page 16

7.0 Operating Mode:
Press the Mode (F2) button in fig (21) to get into access the mode of operation parameters. There are
three parameters to be set based on the plant conditions as below.
- Teach me
- Continuous / Discrete
- Material in air / Flow
MATERIAL IN AIR
AUTOMATIC:
TEACH ME: ON/OFF Fig (44)
<< >>
F1 F2 F3 F4

If Material in air is not known or PLC want to read automatically, then select TEACH ME bit to ON by
pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the ON and OFF
will toggle.
If TEACH ME is OFF then the Material in air should be manually set by practically seeing the printout
difference.
BATCH CONTROL:
Continuous/Discrete
Fig (45)
<< >>
F1 F2 F3 F4

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is
directly taken in pump.
If Continuous mode is selected for operation then the difference in per batch will be divided or
balanced in the other consecutive batches thereby accuracy will be maintained on overall production.
If discrete mode is selected for operation then the difference in per batch will not be compensated in
overall production were as difference can be maintained by correcting the material in air.
Page 17

CONTROLING MODE:
AGG: INAIR / FLOW CW:INAIR / FLOW
ADM: INAIR / FLOW Fig (46)
<< >>
F1 F2 F3 F4

If batching operation wants to run in Material in air mode select INAIR by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the INAIR and FLOW will toggle.
If batching operation wants to run in Flow Control mode select FLOW by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the FLOW and INAIR will toggle.
8.0 Service Check Parameter:
Press the Serv (F3) button as in fig (21) to go into the Service check display screen. The Service
check display will be helpful for troubleshooting the system.
Analog Value:
Agg: XXXXX ADM: XXXXX
CEM: XXXXX MOI: XXXXX Fig (47)
<< >>
F1 F2 F3 F4

Batch Start : M1.1: 0/1

Gate1 Open : M1.2: 0/1
Gate2 Open : M1.3: 0/1 Fig (48)
<< >>
F1 F2 F3 F4

Page 18


Printer Bit : M1.6: 0/1 Fig (49)
<< >>
F1 F2 F3 F4

Agg Batch over : M4.0: 0/1

C/W Batch over : M4.1: 0/1
Adm Batch over : M4.2: 0/1 Fig (50)
<< >>
F1 F2 F3 F4

Skp Top : M8.0: 0/1

Dis Comp : M8.1: 0/1
Mix G-Opened : M8.2: 0/1 Fig (51)
<< >>
F1 F2 F3 F4

C/W Dis Over : M8.5: 0/1

Adm Dis Over : M8.1: 0/1
Fig (52)
<< >>
F1 F2 F3 F4

Page 19

9.0 Total value display
Press the Tot (F3) button as in fig (3) to go into the Total value display. The total value display will
give the actual batched values in the last production cycle. The display will give both the set values
and actual values along with water adjustment, moisture details. The figure below represents the
above.
T Ag1 Ag2 Ag3 Ag4
S XXXX XXXX XXXX XXXX
A XXXX XXXX XXXX XXXX Fig (53)
<< >>
F1 F2 F3 F4

Tot Ce1 Ce2 Fi1 Wa1

Set XXX XXX XXX XXX
Act XXX XXX XXX XXX Fig (54)
<< >>
F1 F2 F3 F4

Tot Ad1 Ad2

Set XXX XXX
Act XXX XXX Fig (55)
<< >>
F1 F2 F3 F4

Mixer run time...

20.10 hr.min
Fig (56)
<< >>
F1 F2 F3 F4
Page 20


Cumulative
Production Qty:
XXX Cu.Mtr Fig (57)
<< >>
F1 F2 F3 F4

BATCH TIME:
Started : 10:00:00
Finished: 10:12:00 Fig (58)
<< >>
F1 F2 F3 F4

9.1 Zero setting of weighers
Press Tare(F2) button as in fig(3) to go into the Tare value display.The zero setting of weigher could
be done by selecting tare parameter in the third screen of main menu.
Main Menu
Tare Password Fig (59)

<< | | >>
F1 F2 F3 F4
Page 21

Tare function
agg c/w adm Fig (60)
| | | >>
F1 F2 F3 F4
To set the weigher to zero value press F1 for Aggregate, F2 for Cement/Water and F3 for Admixtu
The system resets the corresponding weigher to zero value and will make the data entered to zero.
Note: - During of auto mode operation the weigher should not be tarred by the above method howev
in manual mode of operation the weigher can be tarred based on user needs.
Before starting the auto mode operation it is the responsibility of user to ensure that all weighers a
empty and respective display shows zero value.
10.0 Recipe Transfer
Press (F2) in the main menu. Refer fig (4). The following screen will appear.
02 Mix Design
Fig (61)
Press ENTER key to proceed further. The display will looks like as below.
Source (Recipe No:) Destination 0

Accept
OP: 2 Fig (62)
Enter the Recipe Number in Source area of the above screen that you want to transfer to PLC. Use
the Down arrow Key and select the Accept then press the ENTER key. After pressing ENTER key the
selected recipe will be transferred from OP7 to PLC.
Press ESC key twice to go to Main menu.
Page 22

NOTE:
This CP30 batching plant has got the retentivity function. ie., if the Power supply of the panel
gets off in between the auto mode and again power comes, then the plant will be running in
auto mode from were it has got stopped. If operator wants to stop the batch, he can put the
Auto/Manual selector switch to manual mode immediately after power on condition so that the
batch counts get resets in PLC. Operator can then set a new batch for auto batch.
Parameter settings for MCI-70N with CP30 Batching plant
1. Tolerance settings: Aggr egat e - 2% of recipe set value

Or minimum of 5 Kg
Cement/water - 1% of recipe set value

Or minimum of 2 Kg
Admixture - 3% of recipe set value
Or minimum of 25grams
2. Skip discharge: - 6 Seconds
3. Empty value: Aggregat e - 5Kg
Cement/water - 1Kg
Admixture - 50 grams
4. Step Time: Aggregat e - 1.6 Sec
Cement/water - 1.6 Sec
Admixture - 1.6 Sec
5. Jog On Time: Aggregates - 0.6 Sec
6. Jog Off Time: Aggregates - 1.2 Sec
Page 23
OP7 Parameter Setting List
CP30 MCI70N
Sl.No Description Unit Minimum Maximum Default
Tolerance
1 Aggregate-1 Tolerance Kg 0 30 5
5 Cement /Water Tolerance Kg 0 30 2
6 Admixture Tolerance Grams 0 950 100
Weigher Empty Value

7 Aggregate Kg 0 50 10
8 Cement / Water Kg 0 20 5
9 Admixture Grams 0 950 100
Weigher Maximum Value

10 Aggregate Kg 0 1300 1250
11 Cement / Water Kg 0 450 400
12 Admixture Grams 0 15000 6000
Step Time
13 Aggregate Seconds 0 5.0 1.6
14 Cement / Water Seconds 0 5.0 1.6
15 Admixture Seconds 0 5.0 1.6
Jog ON Time
16 Aggregate-1 Seconds 0 2.0 0.6
Jog OFF Time

23 Aggregate-4 Secondss 0 3.0 1.2
OP7 Parameter Setting List
CP30 MCI70N
Sl.No Description Unit Minimum Maximum Default
Discharge Time
24 Skip Discharge Time Seconds 0 12.0 6.0
25 Admixture Delay Time Seconds 0 10.0 1.0
Mixer Parameter
26 Batch Size Cu.Mtr 0.10 0.50 0.50
27 Mixer Discharge Time Seconds 0 30.0 15.0
Gate Sequence
28 Gate1 No 1 4 1
29 Gate3 No 1 4 3
30 Gate4 No 1 4 4
Production Detail
31 Production Set Cu.Mtr 0 80.00 0.50
32 Water Correction Kg -50 +50 0
33 Moisture Correction % 0 20 0
Jog ON Time
34 Cement Seconds 0 5.0 1.0
35 Water Seconds 0 5.0 1.0
36 Admixture Seconds 0 5.0 1.0
Production Quantity and Recipe Settings
CP30 MCI70N
Sl. Description Unit Minimum Maximum Default

No 1 Cu.Mtr
1 Aggregate-1 Kg 0 2500 200
5 Cement 1 Kg 0 500 200
6 Cement 2 Kg 0 500 0
7 Filler Kg 0 500 0
8 Water Kg 0 300 100
9 Admixture 1 Gram 0 12000 0

10 Admixture 2 Gram 0 12000 0
11 Mixing Time Sec 0.50 50.0 30.0
80 Cu.Mtr Continuous Production

1 Aggregate-1 Kg 0 400
5 Cement 1 Kg 0 400
6 Cement 2 Kg 0 400
7 Filler Kg 0 400
8 Water Kg 0 300
9 Admixture 1 Gram 0 12000
11 Mixing Time Sec 0.50 50.0

5 Cement 1 Kg 0 500
6 Cement 2 Kg 0 500
7 Filler Kg 0 500
8 Water Kg 0 300
Production Quantity and Recipe Settings
CP30 MCI70N
Sl. Description Unit Minimum Maximum Default

No 1 Cu.Mtr
5 Cement 1 Kg 0 500
6 Cement 2 Kg 0 500
7 Filler Kg 0 500
8 Water Kg 0 300

5 Cement 1 Kg 0 500
6 Cement 2 Kg 0 500
7 Filler Kg 0 500
8 Water Kg 0 300

5 Cement 1 Kg 0 500
6 Cement 2 Kg 0 500
7 Filler Kg 0 500
8 Water Kg 0 300
Alarm Messages
Alarm Messages
0001
Admixture 1
Tolerance Exceeded
Priority : 1 Printer : -
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0002
Admixture 2
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0003
Auto Pause Mode
Selected
Acknowledgem.
: 0
Deselect the Auto

stop selector
switch for Auto
batching
0004
Aggregate Weigher
Not Empty
Acknowledgem.
: 0
Empty the weigher /

Increase the empty
value/
Tare the weigher
0005
Cement/Wat Weigher
Not Empty
Acknowledgem.
: 0
Empty the weigher /

Increase the empty
value/
Tare the weigher
0006
Admixture Weigher
Not Empty
Acknowledgem.
: 0
Empty the weigher /

Increase the empty
value/
Tare the weigher
ProTool Page - 1 -
Alarm Messages
0007
Aggregate Batching
Time Exceeded
Chk Mat Flow & Gate
Acknowledgem.
: 0
Check the material

flow in Gate
Check the pnematic
pressure
Check the
performance of gate
0008
Cement Batching
Time Exceeded
Check Material Flow
Acknowledgem.
: 0
Check the material

flow in Screw
Check whether screw
motor is On
0009
Aggregate 1
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0010
Aggregate 2
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0011
Aggregate 3
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0012
Aggregate 4
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
ProTool Page - 2 -
Alarm Messages
0013
Cement 1
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0014
Cement 2
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0015
Filler
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0016
Water
Tolerance Exceeded
Acknowledgem.
: 0
Increase the
tolerance limit
Change Material in
Air
0017 Mixer Motor

Overloaded
Check 6Q1 MPCB
Acknowledgem.
: 0
Check 6Q1 MPCB

Check for dry mix
Check the Mixer
current by putting
clamp meter
0018 Cement Screw

Overloaded
Check 3Q1 MPCB
Acknowledgem.
: 0
Check 3Q1 MPCB

Check any clogging
has happened
Check the Screw
current by putting
clamp meter
ProTool Page - 3 -
Alarm Messages
0019 Admixture Dosing

Pump Overloaded
Check 7Q1 MPCB
Acknowledgem.
: 0
Check 7Q1 MPCB

Check whether
dosing valve has
Opened
Check the
Pump current by
putting clamp meter
0020 Admixture Discharge

Pump Overloaded
Check 7Q11 MPCB
Acknowledgem.
: 0
Check 7Q11 MPCB

Check whether
discharging valve
has Opened
Check the Pump

current by putting
clamp meter
0021 Cement/Water
Discharge Gate
Not Closed
Check 3S36/5S36 Flap
Acknowledgem.
: 0
Check cement
butterfly valve 3S36
check water
butterfly valve 5S36
check pnematic
pressure
0022
Admixture Discharge
Time Exceeded

Acknowledgem.
: 0
Check whether the

discharging valve
has opened
Check pnematic
pressure
0023 Compressor Motor

Overloaded
Check 1Q1 MPCB
Acknowledgem.
: 0
Check 1Q1 MPCB

Check the Compressor
current by putting
clamp meter
ProTool Page - 4 -
Alarm Messages
0024 Vibrator Motor

Overloaded
Check 2Q1 MPCB
Acknowledgem.
: 0
Check 2Q1 MPCB

Check the vibrator
current by putting
clamp meter
0025
Admixture Batching
Time Exceeded
Acknowledgem.
: 0
Check whether the

dosing valve has
opened
Check pnematic
pressure
0026
Skip Runtime Error
Acknowledgem.
: 0
Check whether
weigher is
overloaded
Check the skip brake
Check the speed
changeover sensor
0027 Skip Slack Steel

Sensor on Right
Actuated - Check
S2.1Proximity Sensor
Acknowledgem.
: 0
Check S2.1
proximity sensor
Adjust the rope
0028 Skip Slack Steel

Sensor on Left
Actuated - Check
S2.2Proximity Sensor
Acknowledgem.
: 0
Check S2.2
Proximity sensor
Adjust the rope
0029
Single Phase Error
Check 4U1 Relay
Acknowledgem.
: 0
Check phase sequence

Check the three
phase voltage
Check whether all
three phase is
taking same current
ProTool Page - 5 -
Alarm Messages
0030 Skip Thermal

Overload Fault
Check 4F2 Relay
Acknowledgem.
: 0
Allow skip motor to

cool for about 10
minutes
Check whether 4F2

relay is ON
0031 Mixer Thermal

Overload Fault
Check 6F2 Relay
Acknowledgem.
: 0
Allow Mixer motor

to cool for about
10 minutes
Check whether 6F2
relay is ON
0032 Skip Motor

Overlaoded
Check 4Q1 MPCB
Acknowledgem.
: 0
Check 4Q1/4Q2 MPCB

Check the Skip
motor current by
putting clamp meter
Check the skip
brake circuit
0033 batching gates not

CLOSED
Acknowledgem.
: 0
please check input

6.6 and feed backs
0034 SKIP is Not at

Bottom Position
Check Skip & S5
Proximity Sensor
Acknowledgem.
: 0
Check whether skip

is in bottom
position
Check S5 Proximity
sensor
0035 mixer Gate Not

<<CLOSED>>
Check 6S31 Sensor
Acknowledgem.
: 0
Check whether mixer

gate is closed
Check 6S31
proximity sensor
ProTool Page - 6 -
Alarm Messages
0036 WRONG DATA
Check recipe and

production qty.
Acknowledgem.
: 0
Check Recipeand
Production qty as
prescibed in
operating
instruction manual
titled "Production
quantity and Recipe
settings"
ProTool Page - 7 -
CP30 MCI70N
Operating Instruction for K3NV

Digital Weighing Meter

Operating Instruction for Weighing Meter K3NV MCI 70-N
The following symbols were used through out the chapter for easy setting of parameters.
- Mode Key - Press briefly the mode key single time.
1Sec - - Press the mode key for about 1 second.
- Shift Key - Press briefly the shift key single time.
- Up Key - Using the Up Key select the desired data.
- - Using the Up and Shift key select the desired dat
Esc - Escape Key - Press briefly the Esc key single time.
Rese - Reset / Teach - Press briefly the Reset/Teachkey single time.

/ Teach
Rese
1Sec / Teach - - Press the Reset/Teach key for about 1 second.
Esc
+ - - Press both the Esc key and the Up Key.
Page1

The following flowchart explains the setting procedure for the weighing meter.
Power On
Run Mode display The display shows the data
1Sec
SUSEt Setting Menu
SCALE ScaleMenu
SEtUP Setup Menu
1Sec
In-t Input Range
Set the parameter as shown

bL C blc – 0 to 20mV input
Frequency
FrE
A
Page2

A
50 Power line Frequency

In-t Input Range
Esc
SEtUP Setup Menu
Opt Option Menu
1Sec
A v G Average Processing
600 08 Movement Average 8 times
StCnE Startup Compensation
Page3

4
Power on delay – 4 Sec
HYS Hysteresis
x Agg – 5 ; Cem– 2 ; Adm– 0.05
C–oUT Comparitive Output Pattern
nonAL Standard Output
LSEt. H
LSEt.L
Page4

A v G
Esc
oPt Option Menu
tESt
Setting value Menu

SuSEt
Starting of Calibration
- Ensure that the weigher
is empty. SCALE Scaling Menu
1 Sec
InP.2
Page5

dSP.2
InP.1 Input Value 1
Rese
1Sec / Teach
X.XXXX The
inputdisplay
voltageshows
in mVthe

Rese
/ Teach
InP.1
dsP.1 Display value 1
0
Set value ‘0’
dEC-P Decimal position
Page6

X.X.X.X. X Decimal point position

Agg – Nil ; Cem – Nil ; Adm – x.xxx
InP.2
Esc
SCALE
SEtUP
oPt Option Menu
1Sec
A v G
StCnE
HYS
F
Page7

C–oUt
LSEt. H
LSEt.L Linear Output Range - Low

Rese
1 Sec / Teach
The display shows the value

0
corresponding to zero weight
on the weigher.
Rese
/ Teach
LSEt.
Esc
oPt Option Menu
tESt
SuSEt
Page8

Calibration for Max load G

- Ensure that the weigher
loaded wit h maximum
weight to be measured.
Ag g – 1250Kg ; Cem – 400Kg SCALE
Ad m – 6.000Kg
1 Sec
InP.2 Input Value 2
Rese
1 Sec
/ Teach
X.XXXX The display shows the

input voltage in mV
Rese
/ Teach
InP.2
dsP.2 Display value 2
Enter the value corresponding to

XXXX Maximum weigher value.
Agg – 1250 ; Cem– 400 ; Adm– 6.000
InP.1
Esc
Page9

SCALE
SEtUP
oPt
1Sec
A v G
StCnE
HYS
C–oUt
Page10

LSEt. H Linear Output Range - High
Rese
1 Sec / Teach
The display shows the value

xxxx corresponding to Max. Weight
on the weigher.
Rese Agg-1250; Cem- 400; Adm- 6.000
/ Teach
LSEt.
Esc
oPt
tESt
SuSEt
Setting Value Menu
1Sec
S u .H H Weigher Maximum value
Page11

XXXX Agg - 1250 ; Cem- 400 ; Adm– 6.000
Su.H Weigher Pre-Maximum value
XXXX Agg - 1230 ; Cem- 395 ; Adm– 5.950
Su.L Weigher Empty value
XXXX Agg - 5 ; Cem- 2 ; Adm- 0.005
Su.LL
XXXX Agg : -5 ; Cem : -2 ; Adm : -0.005
Page12

Su. HH
Esc
SuSEt
Esc
Run Mode The Display shows weigher value

+
Esc
Prot Protect Menu
1 Sec
A L L All Key Protect
uPoFF Protect off
SuSEt Setting value change Prohibit
M
Page13

uPo N Protect ON
ZEro Zero Setting Prohibit
uPon Protect ON
nn.rSt Maximum and Minimum value Prohib
uPon Protect ON
SECr Security
1 Setup Menu Prohibited
N
Page14

A L L
Esc
Run Mode End of Parameter Setting
Page15
CP30 MCI70N
Cable List
Cable List for CP30 - MCI 70N Electronics & Automation Department
Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
1 4*25 Cu L1
or L2
4*35 Al L3 Supply line to
N control panel
PE by customer
2 4*1.5 20 X2M 11U 1M1 U

11V V Compressor
11W W
PE PE
3 4*1.5 10 21U 2M1 U Sand Vibrator 1

21V V
21W W
PE PE
4 4*2.5 30 X2M 31U 3M1 U

31V V Cement screw conveyor 1
31W W
PE PE
5 4*2.5 30 X2M 32U 3M2 U

32V V Cement screw conveyor 2
32W W
PE PE
6 4*2.5 X2M 318U 3M3 U

318V V Screw filler
318W W OPTION
PE PE
7 7*2.5 /1 8 X2M 41R1U 4M1R 1U Skip motor on the Right

/2 41R1V 1V
/3 41R1W 1W
/4 41R2U 2U
/5 41R2V 2V
/6 41R2W 2W
gn/ye PE PE
8 7*2.5 /1 9 X2M 41L1U 4M1L 1U Skip motor on the Left

/2 41L1V 1V
/3 41L1W 1W
/4 41L2U 2U
/5 41L2V 2V
/6 41L2W 2W
gn/ye PE PE
06.08.2004 - Page 1 of 4

9 7*6 /Brn 7 X2M 1 6M1 U1 Connection from plug 6X1
/Red 2 V1 to Mixer Motor
/Gry 3 W1
/Blu 4 W2
/Blk 5 U2
/Wht 6 V2
gn/ye PE PE
10 4*1.5 20 X2M 71U 7M1 U Admixture-1 Dosing Pump

71V V
71W W
PE PE
11 4*1.5 20 X2M 72U 7M2 U Admixture-2 Dosing Pump

72V V
72W W
PE PE
12 4*1.5 8 X2M 711U 7M11 U Admixture Discharge Pump

711V V
711W W
PE PE
13 7*2.5 10 X2M L1 U Scrapper Motor

L2 V
L3 W
N N
PE PE
14 2*1 /bl 9 N 4Y1R 2 Skip Brake to the Right

/bn X6:37 3
15 2*1 /bl 10 N 4Y1L 2 Skip Brake to the Left

/bn X6:38 3
16 18*1 6 6X1 1 1 Spare
2 2 Spare
3 3 Spare
4 4 Spare
5 5 24V +ve (X2:5)
6 6 24V -ve (X2:6)
7 7 Mixer Gate Open Solinoid
8 8 Mixer Gate Close Solinoid
9 9 Mixer Gate Close Sensor
10 10 Mixer Gate Open Sensor

11 11 24 +ve
12 12 Mixer Thermostat
13 13 Spare
14 14 Spare
15 15 Mixer Limit Switch
16 16 Mixer Limit Switch
06.08.2004 - Page 2 of 4

17 18 * 1 14 JB1 X6
1 S2.1 1 2*1 X6:1 Slacksteel Sensor Right
2 S2.2 2 2*1 X6:2 Slacksteel Sensor Left
3 S5 3 2*1 X6:3 Skip bottom sensor
4 4S116 4 2*1 X6:4 Skip Bottom Speed Sensor
5 S4 5 2*1 X6:5 Skip Waiting position Sensor
6 S3 6 2*1 X6:6 Skip Top Sensor
7 3S36 7 2*1 X6:7 Cement scale gate open
8 5S36 8 2*1 X6:8 Water scale gate open
9 9 2*1 X6:9 24V -ve (X2:6)
10 X6:10 24V +ve (X2:5)
COMM X6:11 COMM
11 4R1 11 2*1 X6:12 Skip Motor Thermostat
X6:13 Spare
12 S1 12 2*1 X6:14 Skip limit switch
13 S1 13 X6:15 Skip limit switch
X6:16 Spare
17 COMM 14 2*1 X6:17 Hooter -(X2:2) 230 N
14 Z1 X6:18 Hooter
15 4Y1L X6:37 Skip Brake
16 4Y1R X6:38 Skip Brake
17 COMM X6:39 Skip Brake
18 18 * 1 14 Pnematic Box X6
1 2Y1 1 X6:19 Gate 1 Solinoid
5 X6:23 Gate 5 Solinoid
5 3Y31 6 X6:24 Cement/Water Discharge Solinoid
6 5Y1 7 X6:25 Water 1 Dosing Solinoid
5Y2 8 X6:26 Water 2 Dosing Solinoid
7 7Y11 9 X6:27 Admixture 1 Dosing Solinoid
12 7Y12 10 X6:28 Admixture 2 Dosing Solinoid
8 7Y13 11 X6:29 Admixture Discharge Solinoid
9 3Y1 12 X6:30 Cement loosening silo-1 Solinoid
15 X6:33 Spare
16 16 X6:34 24V -ve (X2:6)
17 17 X6:35 24V +ve (X2:5)
18 18 X6:36 Spare
06.08.2004 - Page 3 of 4

19 7 * 0.34 7 MX1 X19.1
Blue 1 1&2 Loop Black Aggregate loadcell
Green 2 terminal box X19.1
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.1 1 Load Red Load cell aggregate

2 Cell Black
3 Green
4 White
5 Shield
20 7 * 0.34 7 MX2 X19.2

Blue 1 1&2 Loop Black Cement/ Water loadcell
Green 2 terminal box X19.2
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.2 1 Load Red Load cell Cement/Water

2 Cell Black
3 Green
4 White
5 Shield
21 7 * 0.34 7 MX3 1 1&2 Loop X19.3

Blue 1 Black Admixture loadcell
Green 2 3&4 Loop terminal box X19.3
Brown 3 Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.3 1 Load Red Load cell Admixture

2 Cell Black
3 Green
4 White
5 Shield
06.08.2004 - Page 4 of 4
CP30 MCI 70N
Spare Parts List
Schwing Stetter India Pvt. Ltd., Spare Parts List for MCI 70N Electronics&Automation
Single PLC Version 2.0
S.No. Designation Part Number Description Place ID
1 1S1,1H1 8000 0049 Rotary switch with LED 3.02, 5.02

8040 0321 Indication plate "Manual Automatic"
2 6S2,6H1 8000 0052 Push button with 1 NO 4.10, 7.09

8040 0321 Indication plate "Mixer"
3 6S28,6H31 8000 0050 Push button with Lamp 4.13, 7.04

8040 0321 Indication plate "Mixer Cover Open"
4 6S29,6H32 8000 0050 Push button with Lamp White 4.14, 7.05
8040 0321 Indication plate "Mixer Cover Closed"
5 1S0,1H0 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.03
8040 0321 Indication plate "Tolerance Reset"
6 1S2,1H2 8000 0051 Pushbutton with LED Lamp Red 3.04, 5.04
8040 0321 Indication plate "Fault Signal"
7 1S3 8000 0052 Push button 3.03

8040 0321 Indication plate "Start"
8 2S1 8000 0052 Push button 4.02

8040 0321 Indication plate "Aggregate 1"
9 2S2 8000 0052 Push button 4.03

10 2S3 8000 0052 Push button 4.03

11 2S4 8000 0052 Push button 4.04

12 2S5 8000 0052 Push button 4.04

13 2S10 8000 0052 Push button 4.12

8040 0321 Indication plate "Vibrator"
14 3S1 8000 0052 Push button 4.04

8040 0321 Indication plate "Cement1 Dosing"
15 3S2 8000 0052 Push button 4.05

8040 0321 Indication plate "Cement2 Dosing"
16 3S3 8000 0052 Push button 4.05

8040 0321 Indication plate "Filler Dosing"
17 3S31 8000 0052 Push button 4.06

8040 0321 Indication plate "Cement Balance Open"
18 3S5 8000 0052 Push button 4.13
19 4S2 8000 0052 Push button 4.08
05-05-05 Page 1of 8 CP30: MCI70-N
8040 0321 Indication plate "Raise Charger"
20 4S3 8000 0052 Push button 4.10

8040 0321 Indication plate "Lower Charger"
21 5S1 8000 0052 Push button 4.05

8040 0321 Indication plate "Water1"
22 5S2 8000 0052 Push button 4.06

8040 0321 Indication plate "Water2"
23 6S3 8000 0052 Push button 4.07

8040 0321 Indication plate "Mixer Direct On"
24 7S1 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture1"
25 7S2 8000 0052 Push button 4.07

8040 0321 Indication plate "Admixture2"
26 4S1 8000 0053 Push button 4.09

8040 0321 Indication plate "Skip Stop"
27 6S1 8000 0053 Push button 4.10

8040 0321 Indication plate "Mixer Off"
28 1S4 8000 0054 Selector switch with 1 NO + 1NC 3.03

8040 0321 Indication plate "Auto Stop"
29 0S2 8000 0055 Emergency Switch 1.06

8000 0368 Emergency Stop Indication Plate
30 3H36 8000 0056 LED Lamp 7.08

8040 0321 Indication plate "Cement Balance Closed"
31 4H16 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Lowered"
32 4H14 8000 0056 LED Lamp 7.06

8040 0321 Indication plate "Charger Raised"
33 6H5 8000 0056 LED Lamp 7.09

8040 0321 Indication plate "Mixing Time"
34 S6 8000 0058 Limit Switch 1.04
35 S8 8000 0058 Limit Switch 1.06
36 0Q1 80400379 Main isolator MCCB 1.02

804003 81 Under voltage trip
80400382 Multiturn actuator for MCCB
37 0F1 6057 4460 Mineature Circuit Breaker 1P / 1A 1.04
05-05-05 Page 2of 8 CP30: MCI70-N
44 8040 0378 3 phase terminal,63 A, 415VAC
45 8040 0377 4 Pole Bus bar,63A, 415VAC
46 2Q1 8040 0371 Motor Circuit Breaker 1 - 1.6 A with 9.05

Auxiliary Switch Block
47 7Q1 8040 0372 Motor Circuit Breaker 1.6 - 2.4A with 11.10
48 7Q11 8040 0372 Motor Circuit Breaker 1.6 - 2.4A with 11.14
49 1Q1 8040 0373 Motor Circuit Breaker 2.4 - 4A with 9.03

50 3Q1 8040 0375 Motor Circuit Breaker 14 - 20A with 9.09



52 6Q1 8040 0301 Motor Circuit Breaker 36 - 52 A with 11.04

53 2K1 6057 4493 Main Contactor 9A 12.02

8040 0341 Auxiliary Switch Block

6057 4491 RC Snubber


58 3K1 6057 4496 Main Contactor-22A 12.03


05-05-05 Page 3of 8 CP30: MCI70-N

61 4K1 6057 4497 Main Contactor -32A 12.12

8040 0342 Auxiliary Switch Block - 1NO
8040 0341 Auxiliary Switch Block - 1NC






68 Z1 8000 0076 Buzzer / Hooter 230 V 13.13
69 4U1 8000 0060 3Ph.Seg / Unbalance Relay 10.05
70 Z2 8250 0065 Fan and Filter Unit
71 Z3 8250 0066 Outlet Filter
72 Z4 6057 4455 Fan and Filter Sealing Frame
73 Z5 6057 2780 Terminal Box
74 R6K28 6057 2237 Single change over Relay module 5.05
75 R6K29 6058 2237 Single change over Relay module 6.12
76 R1K4 8000 0078 Double change over Relay module 6.13
05-05-05 Page 4of 8 CP30: MCI70-N
104 1T3 8000 0064 Power Supply- 24 VDC, 5A - Orange Series 1.14
05-05-05 Page 5of 8 CP30: MCI70-N
105 6057 1207 Earth Terminal USLKG5
108 6057 1190 Double Terminal block UDK4
109 6057 1192 End cover for UDK 4
110 6057 1177 Single Terminal UK5N
112 6057 1178 Neutral Terminal UK5N
113 6057 3389 Double Decker Termianl block UKK5
114 6057 3390 End cover for UKK 5
115 6057 1201 End Angle E/ALNS35
116 8000 0065 End bracket E/UK
117 8000 0066 Zack Strip - Un printed - Terminal Strip
118 8000 0068 Fixed bridge bar FBI10-6
119 6057 4266 Cable Gland PG9
121 6057 4268 Cable Gland PG13.5
126 6057 1317 Blanking Plug PG9
128 6057 1318 Blanking Plug PG13.5
131 6057 4276 Counter Nut PG9
133 6057 4278 Counter Nut PG13.5
05-05-05 Page 6of 8 CP30: MCI70-N
138 6055 1049 Multi core cables 7x6 Sq.mm
139 6057 5450 Multi core cables 7x2.5 Sq.mm
146 8000 0098 Shielded Signal cables 2x0.34 Sq.mm
149 1T1 8000 0123 Control Transformer 1.09
150 S2,S2.1,S3 6057 3994 Proximity Switch 3.05,3.05,3.06
151 S4,S5 6057 3994 Proximity Switch 3.06,3.05
154 S116 6057 3994 Proximity Switch 3.06
155 6X1 8000 0125 16 Pole connector Han E - Male insert
156 6X1 6057 3720 16 Pole connector Han E - Female insert
157 6057 4001 Housing for Female inserts
158 8000 0127 Hood Side Entry for Male inserts with PG29
159 1U1 8000 0130 Processor CPU226XM 2.04
160 1U2 8040 0107 16DI / 16DO Expansion Module 2.08
161 1U3 8040 0107 16DI / 16DO Expansion Module 2.11
162 1U4 8000 0132 4 Channel Analog Input Module 2.14
05-05-05 Page 7of 8 CP30: MCI70-N
163 1U9 8000 0137 EEPROM Memory Module 2.04
164 1U8 8040 0251 Modem Module 2.15
165 1U5 8040 0093 Weigher meter K3NV- LC2A - 24V DC 8.04
8000 0390 Analog output board for Weighing meter 8.04
168 1B1 8000 0131 OP7 - MMI display Unit 2.06
169 1U10 8040 0136 PC-PPI Cable 2.08
170 1U11 8000 0372 PC-PPI to Printer Cable 2.09
171 1U12 8000 0380 Printer 2.11
172 4X1,4X2 8040 0111 HBS Connector 6 Pin (Assembly)
173 X6 8040 0112 HDD Connector 108 Pin(Assembly)
174 80400113 HA4 Connector 4 Pin Assembly
175 8000 0503 100 mm x 100 mm Dummy sheet
176 8000 0241 Sticker for Control Panel
177 8000 0242 Sticker for Machine
178 8040 0352 PLC - OP7 Connection Cable
179 8000 0239 Earthing Band 575 mm
OPTIONAL ITEMS
180 A28.1 6057 4158 Moisture sensor 16.04
181 A28 6057 4859 Moisture controller 16.04
182 SG1 6057 4858 Moisture Meter 16.10
183 6056 9122 Moisture sensor Connecting Cable
184 6056 9120 Moisture meter Connecting cable
185 6057 2320 Silo meter 15.06
186 9U1 6057 1445 Silo Meter FMC420
05-05-05 Page 8of 8 CP30: MCI70-N
CP30 MCI70N
Recommended Spare Parts List
Schwing Stetter India Pvt. Ltd., Recommended Spare Part List
S.No. Designation Part Number Description QTY
1 0S2 8000 0055 Emergency Switch 1
2 S8 8000 0058 Limit Switch 1
3 4K1 6057 4497 Main Contactor -32A 2
8040 0342 Auxiliary Switch Block - 1NO 2

8040 0342 Auxiliary Switch Block - 1NO 2
8040 0341 Auxiliary Switch Block - 1NC 2
6057 4491 RC Snubber 1
4 3K1 6057 4496 Main Contactor-22A 1

5 7K1 6057 4493 Main Contactor 9A 1

6 1T3 8000 0064 Power Supply 1
7 6057 3994 Proximity Switch 3
8 1U2 8001 0130 Expansion Unit 1
9 1U4 8000 0132 Analog Input Module 1
10 1U5 8040 0093 Weigher meter K3NV- LC2A - 24V DC 1

8000 0390 Analog output board for Weighing meter 1
11 1B1 8000 0131 OP7 - MMI display Unit 1
12 1U11 8000 0372 PC-PPI to Printer Cable 1
13 4Q1 8040 0375 Motor Circuit Breaker 14 - 20A with 1
14 6Q1 8040 0301 Motor Circuit Breaker 36 - 52 A with 1

15 4U1 8000 0060 3 Ph. Unbalance relay 1
05-05-05 Page 1of 1 CP30: MCI70-N
CP30 MCI70N
PLC Input / Output List
E 2 3 4 5 6 6 7 8 9 0 1 1 2 3 4 4 2 3 4 5 6 7 8 8
C 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0
N 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 5
.
/ 6
.
/ 6
.
/ 6
.
/ 6
.
/ 6
.
/ 6
.
/ 6
.
/ 6
.
/
0 E
R
3 E
P F
E
C R
-
N S 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
.
S 0
0 E Q 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
7
- R Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
I D
C D
A
M
-
S n e
g
L
I l l
n
O
n
O
O
e n n n
r
a
h
o o g n n n O O O
A T S S g
n
g
n
r
a n n O O O f
f f
f f
f
c
s
T U p n
e
e
s
i
s
i
s h
c
O O g
n
g
n
g
n
O O O
i
D l
o
l
o
l
o
l
o
E P
T
m
a
t
u p
O
o
l
c
n n
O
o
D
o
D s
i
g g i
i n s
n i
i
s
i
s w
o
w
o
w
o
r S
e
t
S S S
D L
U p e p t
p
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O
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a
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l
1
e
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2
e
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D
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s s o
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D
o
D
l
B
l
B
l
B
W
n
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n
e
n
e
T O m
a
c
n
m O
a
a a t e u
t u
t u
t
D D t
1 2
t 3
t 1
t 2
t 3
t / p
t O
p
O
p
O
p
O
r G G S D 1 2
U
P L L
C
P
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x
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m
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m
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m
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m t
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2
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t
a
3
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a
4
e
t
a
T A T F H M M M M A A A W W C C C C C C C G G G G
U
O
D
N E
C 2 3 3 4 4 4 5 5 6 6 6 7 7 7 8 8 9 9 9 0 0 1 1 2
A N
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
.
3
/
0
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3
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0
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3
/
1
.
3
/
1
.
3
/
1
.
3
/
1
.
3
/
1
.
3
/
T E
R
U E
P F
E
N
I R
C S 0
. 1 . 3
. 2 . 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
L S 0
E I 0
.
0 0 0 0 0 0 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
I I I I I I I I I I I I I I I I I I I I I I I
P R
D
D
A
y
r h
t
o r l
s o a
n s r r r e
e n o o o H
S e s s s p
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h t e o e e y m
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t u
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R
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L o d n
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s r S d r R h
t
l
a P
s e n o d e o R L l e g
S S e e n e S r e s e
n s
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T S p p e p g o e e
U l
a B B B
P
B
P
o
R
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S S n s
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S
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H
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P u P P t l l m m a e e s h m
r t
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N
I a r
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p
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M t t n e S S o o t o t G G G P h e T H e t u
t
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t n x
C r t k k e e r l r r p a e i
o o o e l p t e e g e e r
L t
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A A A
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a
F S S S S S S C W M M S S S M M C V C A
E 9 0 1 1 2 3 4 4 3 4 5 5 6 8 9
C 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0
N 6
.
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.
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.
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.
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.
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.
/ 7
. 7
/ .
/
0 E
R
3 E
P F
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C R
-
N S 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
.
S 3
0 E Q 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4
7
- R Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q
I D
C D
A
M
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S n
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I n
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A T n t d d
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T G M S S A C A S V M M S S S C M
U
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C 2 2 3 3 4 4 5 6 6 6 6 7 7 7 8 8 9 9 0 0 1 1 2 2 2 3 3 4 5
A N
0
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4
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4
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4
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4
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4
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4
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4
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. 0
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. 0
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. 1
/ 4
. 1
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. 1
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. 1
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. 1
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.
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/
1
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4
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T E
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C S 0
. 1
. 2
. 3
. 4
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. 7
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. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
. 7
. 0
. 1
. 2
. 3
. 4
. 5
. 6
L S 3
E I 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 6 6 6 6 I
I I I I I I I I I I I I I I I I I I I I I I I I I I I 6 6
.
I 6
I
P R
D
D
A
k k
c c
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a e e e
e
c
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H r B F w
a B P r r S
e h P P e o
o t
t B B
g
r B B B c g g
g r B c c d
a P P P s n
B B i a P P e
S n a a t
P t e
h g g g P P D i
s
i
s h n n n
n s R
T c e o
U s
i
B
P
B
P
B
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P
B
P
n
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c
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D i B B O o
C
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B
P p l e
t
P D n n n n n o o o s s a 1 2 D B P P B B t
c t
P e a n B O C a
e e e e e e D D D o o W e e e n P r t P e
t e
t G
N
I r p p p p p 1 2 3 D D / r r r P p w n f f i a l
r t O B
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f a a g
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t O O O O O t t t t t
u u u
t t p o
t o O D S D o r O G G n
C x
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x i r r r r r t e r r r
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b o l x p p c
x i a
P
A G G G G G C C C W W C A A A S S S M M M M M V H B M M S S B
CP30 MCI70N
Control Panel
General Arrangement
1
6
1
o
N
t
e
e
h
S
5 2 0 0 1 2 3 1
1 S
0 H
S 1
1
H
6 S
6
S
6 S
6
1
5 2 8
3 2 1 2
3 9
H H
6 6 S
6 S
6 S
6
6
3 1 N 1 s
t
H
3
3
S O Q
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3
h
4
1
4
1 2 1 3 6
1 F
F S
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4
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4 S
4 S
4 H
4 O
T t
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4 E
S
5
M
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1 1
H 1
S
1
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5
2
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5
1
S
7
2
S
7
3
S
1
S G
3
1 7 1
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4
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1
S
3
2
S
3
3
S
3
5
S
3 R A
1
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A m -
l
3 1
S 2
S 3
S 4
S 5
S
0
1 R a
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S
1 2 2 2 2 2 S
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6
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1
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3
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D T D 6 6
4
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2
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K K N
3
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5 t t t t t
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3
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6 0
6 0
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6
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6
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6
5 * E A D C
5 5 5 5
6
2
5
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3
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O 2 4 2 4
Q 4 2
K
1 4 0 N
5
6
/ 2
D 4 O
5
2
4
K
3
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CP30 MCI70N
Printer Interfacing & Settings
CP30 MCI70N
Printer With Serial Interfacing

Printer Interface Settings

CP30 MCI 70 N
The printer optionally supplied by us is WIPRO LX 800 DX which can be interfaced
with the MCI70N control system in two modes.
1. Serial Interfacing Mode - connecting the printer directly with PLC.

2. Parallel Interfacing Mode - connecting the printer through a computer with PLC.
Serial Interfacing:
In this mode the WIPRO LX800 DX printer is directly connected to the PLC of MCI70N
control System through a Converter cable called PC/PPI cable. The RS232 end should be
connected to the printer interface cable and the PPI-RS485 end of PC/PPI cable have to be
connected to the Port 1 in the PLC. There are three indications such as Tx,Rx and PPI and
eight DIP Switches are provided in the PC/PPI cable.
The PPI indicator will be glowing always if it is connected with the Printer. The Tx and Rx
will glow only when Data is transferred to the Printer.
DIP Switch Settings in PC / PPI cable :
Kindly see that the following DIP Switches should be kept ON to enable the printer to work.
DIP Switch 2 Should be ON

DIP Switch 7 Should be ON
Settings in WIPRO LX 800 DX Printer for Serial Interface:
Press ONLINE Button and then switch ON to enter into this setting mode. Press
LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press
ONLINE Button and see that RED Color LED in ‘FONT’ Blinks. Please switch off the printer
for saving the settings for serial interface. It can be verified with the settings as shown in the
print out in the next screen. If printout does not come make sure that the setting is made
properly.
To take the print out of the setting done, press LF/FF Button and then switch on the printer.
Now print out will come with the current settings made.
Note : The Print out of settings for serial interfacing is enclosed in the next page .
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N

CP30 MCI 70 N
Printer with Parallel Interfacing
Parallel Interfacing: CP30 MCI70N
In this mode the WIPRO LX 800 DX printer is interfaced through a computer with the PLC of
MCI70N control system. The computer is connected to the PLC with the PC /PPI cable. The
RS232 end of PC / PPI cable is connected to the serial port of computer and the PPI-RS 485
end is connected to the Port 1 of the PLC.
The LX540 printer have to be connected in the LPT 1 port in the computer with the
25 pin cable supplied along with the printer. The 25 pin male pin should be plugged in the LPT
1 of the computer and the amphenol pin end have to be connected to the slot available in the
printer.
DIP Switch Settings in PC / PPI Cable:
DIP switches settings should be set as same as shown in serial mode operation .
Settings in LX 800 DX Printer For Parallel Interface:
The following setting should be done the WIPRO LX 800 DX Printer for Parallel mode
operation.
Press ONLINE Button and then switch ON to enter into this setting mode. Press
LOAD/EJECT Button twice till ONLINE LED and DATA LED gets OFF. Then Press
ONLINE Button and see that RED Color LED in ‘FONT’ glows constantly. Please switch off
the printer for saving the settings done for parallel interface.
To take a print out of the settings, follow the same procedure described in the serial mode.
Note : The settings for Parallel interfacing is enclosed in the next page .
Printer Interface Software:
The Printer Interface Software to be installed in your computer which is an optional item.
By using this Software print out will come automatically at the end of the batch. And the datas
can also be stored and print out may be taken whenever required.
The installation procedure is illustrated in the subsequent pages.
CP30 MCI70N
Printer Interface Software

User Manual
Contents
Page
1.Introduction 2
2.Installing & Executing the software 3
3.Main Menu Screen 7
4.Creating, Editing and Deleting Masters 8
5. Starting Production 12
6. Aborting a Batch 14
7. Consumption Details 15
8. Generating and Viewing Reports 16
9.Settings (Setup) 24
10.Trouble Shooting 27
11. System Configuration for the Software 28
12.Uninstalling/Removal of the software 29
1.Introduction
Stetter MCI – 70N Printer interface software stores the details of all the concrete batches
taken in auto mode in to the system and helps us in retrieving the data whenever we
require in a specific format. This software is mainly developed to fulfill the customer
needs because some customer might refer the data’s of the batches, which held on the
past and which might be useful for the customer in many ways.
2.Installing & Executing the software
The step that are involved in the installation of the Printer Interface software are
1. Insert the Compact Disk in to your system and run the setup.exe application by
double-clicking on setup.exe or by running it from start menu run option.
Fig 2.1
2. The following screen appears then
Fig 2.2
Press ok it will continue to install the software
5. Here we must specify the location of the software. We can continue setup
process by clicking on the install Stetter MCI – 70N software button and this will
store the software in default location or else we can change the location by
clicking on the change directory button and then we can proceed further after
changing the location by clicking the install button.
Fig 2.3
5.Specifying Program Group
Fig 2.4
Default program group is Stetter MCI – 70 Control System. We can specify our
own program group by changing the default group as shown in (Fig 2.4) figure.
6. The next step is the required supporting files are copied in to the system
automatically as shown in (Fig 2.5) figure.
Fig 2.5
And finally the setup will get completed as shown in (Fig 2.6) figure
Fig 2.6
Press ok and continue to run the installed software. We can find the installed
program in start menu program group
Run the Stetter MCI – 70N software by double-clicking from the program group
as shown in (Fig 2.7) figure.
Fig 2.7
If we are going to run this software for first time then the input box will appear as
shown in (Fig 2.8) figure in which we must give the plant serial no.
Fig 2.8
Now the Main Menu will appear, which we will see in next chapter.
4.Creating, Editing and Deleting Masters
There are three master files maintained in this software.

1.Customer
2.Jobsite
3.Truck
Fig 4.1
Customer Master: We can select customer menu from master menu or press Alt + m +
c key on keyboard to get in to the customer master screen.
Adding a Customer in to the master: All the important information
about the customer are preloaded in the customer master file, the information like
customer name, address, phone number are stored in this master file for reference
purpose. All we have to do is to enter all the details in the customer master screen as
shown in the following (Fig 4.2) Figure and press Save button it will store all the details
in to the hard disk and we must continue with the same step for creating the next
customer.
Editing a customer details in the master: If we wish to change or edit some
customer details like change of address for a particular customer then we must type the
customer Number in the given box and this will fetch that particular customers details
which we can change and press save button so that it get stored in the hard disk
Deleting a customer details from the master: If we wish to delete a customer
details from the list then it is also possible. For example if we feel that a particular
customers list no longer required for us then it can be deleted this process is similar to
that of editing process. All we have to do is to type the customer number in the allotted
box and press enter/return key from the keyboard and this will fetch all the related details
of that particular customer and then press delete button by this action we can delete
customer details from customer master.
Note: Before deleting a customer details from customer master make sure that all the
jobsite
deletingrelated to that customer
the customer is deletedmaster
from the customer from the jobsite master and then proceed
Fig 4.2
Jobsite Master: We can select jobsite menu from master menu or else press Alt + m + j
key on keyboard to get in to the jobsite master screen.
Adding a jobsite for a customer: As we all know that a customer might
have as many jobsite as possible, which means a construction company can have
constructions project at many places these site details are stored in the computer similar
to that of the customer details. All we have to do is to select a customer from the
customer name box and press enter key once this will fetch the customer number from
the disk or else we can type the customer number in the customer number box and this
will fetch the customer name from the customer master and after that we should enter
jobsite details like site name, site address etc and press save button to store the data in to
the master file.
Editing a jobsite: To edit a jobsite all we have to do is to select the
customer name from the customer name box and press enter key similar to that of adding
a jobsite this will list all the available jobsite of that customer in the table form as shown
in (Fig 4.3) figure and now we must select site name from the jobsite entry box and press
enter key and this will fetch the other related details from the master and then we can
modify what ever field we need to edit except jobsite name and press save button so that
the modified details get stored in to the master file
Deleting a Jobsite: Select the customer from the list and the jobsite which
we are about to delete from the jobsite site list after selecting, the related details will get
displayed
customer, and now
which wepress delete
wanted button once. It will delete that particular jobsite of the
to delete.
Fig 4.3
Truck Master: Truck master is used to store all the details about the available transit
mixer or dumper trucks. This master file contains the details about trucks like capacity of
the transit mixer and some special note if required we can specify there. We can get in to
the truck master screen by selecting truck menu from main menu or by pressing Alt + m
+ t key all together on keyboard
Adding a truck to the master file: This process is similar to that of the
other two master files type the details in the entry box and press save key. Here truck no
is an alphanumeric field and capacity is numeric field and note is a alphanumeric field if
we got nothing to specify in the Type

note field then we
the truck no can
and enter
press aenter
(-) which means
key this will nothing.
fetch all
Editing a truck:
the details of the truck now we can edit the capacity and note field as per our
requirement.
Deleting a truck: It is similar to that of editing a truck. Type the truck
number and press enter key this will fetch all the related data from the truck master and
now we can delete the truck by pressing delete button.
10
Fig 4.4
11

5. Starting Production
Fig 5.1
To start the production after performing the necessary tasks in the panel side all we have
to do is to select start menu from the main menu and this will open a new screen as
shown in (Fig 5.1) figure in which we must select all the required details like customer
name, jobsite, truck number and finally design mix which is an optional field. After
selecting all the details we must press start button and this will open another screen as
shown in (Fig 5.2) figure in which all the data will get transmitted from the panel and it
will displayed in a table as shown in the figure (Fig 5.2) and finally the actual and
nominal value of the batch will be displayed and then it will prompt for a reply stating
whether we need to take the print out of the batch details if we press yes then it will print
the batch sheet or else it wont print at that time but we can get the print out any time we
wish from print delivery Challan and after that it will prompt another message stating that
(Batch completed do you want to continue) if we press yes then it will continue by
showing the previous form as shown in (Fig 5.1) figure.
12
Fig 5.2
13

6.Aborting a Batch
We have also given the provision for aborting a batch, while the batch is running if we
find
freshsome problem
new batch withwith
outthe recipe
losing theand wishoftothe
details abort
datathe
so batch in betweenfrom
for transmitted and the
start a
panel
all we have to do is to stop the batch from panel and press exit button it will calculate the
actual value and abort the batch before aborting it will prompt a message stating whether
we really required this abort process as shown in (Fig 6.1) figure after acknowledging yes
it will proceed further and print the batch so for held with out printing nominal values if
we requires printout but if we acknowledge no then it will continue with the same batch
with out aborting.
Fig 6.1
Note: If we press the “X” (close) button of this screen with out pressing exit button then
it is not considered as aborting batch this action terminates the batch with out storing
data’s.
14
7.Consumption Details
Fig 7.1
If we choose consumption details menu from main menu the above screen will appear as
shown in (Fig 7.1) figure. Here the consumption details of all the materials will be
shown, this detail will be only of current date. To view the total consumption we have to
select and view only from report menu, which we will see in later chapters.
15
8. Generating and Viewing Reports
We can generate 6 reports in this software they are.

1. Customer wise production report
2. Jobsite wise production report
3. Truck wise production report
4. Batch report
5. Consumption report
6. Delivery note
Fig 8.1
Customer wise production report: If we select customer menu from the main menu the
following screen would appear as shown in (Fig 8.2) figure. There will be two-entry box
“From date” and “To date” in which we have to enter the duration of particular period
16
that we would like to view the report. If we press view button then the report details will
be displayed for customer as shown in (fig 8.3) figure.
Fig 8.2
Fig 8.3
17
Jobsite wise production report: If we select the jobsite menu from the main menu the
following screen would appear as shown in (Fig 8.4) figure. There will be two entry box
“From date” of
the duration and “To date”
particular similar
period thattowe
thatwould
of customer reportthe
like to view in report
which and
we have
pressto enter
view
button then the report details will be displayed for jobsite as shown in (fig 8.5) figure.
Fig 8.4
Fig 8.5
18
Truck wise production report: If we select truck menu from the main menu the
following screen would appear as shown in (Fig 8.6) figure. There will be two entry box
“From
have todate”
enter and “To date”ofsimilar
the duration to that
particular of customer
period and jobsite
that we would like toreport
view in
thewhich
reportwe
for
and press view button then the report details will be displayed for truck as shown in (fig
8.7) figure
Fig 8.6
Fig 8.7
19
Batch report: If we select batch menu from the main menu the following screen would
appear as shown in (Fig 8.8) figure. There will be two entry box “From date” and “To
date” in which
view the reportwe
forhave to enter
and press thebutton
view duration ofthe
then particular periodwill
report details that be
wedisplayed
would like
asto
shown in (fig 8.9) figure. In this report we can view the details of all the actual values of
the batches held during that particular period (from date to date)
Fig 8.8
Fig 8.9
20
Consumption report: There are two types of consumption reports available.
1.
2. Per day
Total consumption
consumption report
report
8.10
Per day consumption report: if we select consumption menu from main

menu a screen will appear as shown in (Fig 8.10) figure and there will be two entry box
for date as to that of our early reports and below that there will be two option button “per
day” and “total” if we select per day option then the report will be generated as shown in
(Fig 8.11) figure. Here the records will be generated as per the duration for example if we
had given the duration date as from “1/1/2003” to “1/1/2002” then it will list one record
the consumption for that particular day alone or else if we had given from “1/2/2003” to
“2/1/2003” then it will list two records if our system date format is (DD/MM/YYYY) if
system date format is (MM/DD/YYYY) then it will list thirty three records (if all the day
has production) because it will take 2 as the month.
21
Fig 8.11
Total consumption report: Where as in total consumption report it will calculate the
consumption of all the

the report in single linematerials
as shownfrom the8.12)
in (Fig givenfigure.
period (From date to date) and generate
22
8.12
Deliver Note: Select the delivery note menu option from the main menu then the
following screen will appear as shown in (Fig 8.13) figure then type the batch no for
which we require the delivery note and then press the print button once and this will print
batch sheet directly in to the printer.
23

Fig 8.13
24
9.Settings (Setup)
A separate menu option provided in the main menu to change the settings of such
parameters like port no and resetting of batch no, password etc. There are two submenus
provided they are password settings and port settings as shown in (Fig 9.1) figure.
Fig 9.1
Password
settings Settings:
as shown The9.2)
in (Fig following screen
figure here wewill
mustappear
enter ifthe
wepassword,
choose the password
initially the default
password provided would be “StetterMCI70N” later this can be edited through change
password settings option as per our convenience. To change the password all we have to
do is type the password and get access in to the edit password and this will take us to
another screen as shown in (Fig 9.3.a, 9.3.b) figure and in which there will be a entry box
and two option buttons “Edit Password “ and “Edit Batch no & Plant No”. If we need to
change the password then we must enter the new password and press save button so that
the data gets saved or else if we require to change the batch no or plant serial no then we
must choose the edit batch no and plant serial no option and make the required changes
and press save to commit changes.
Note: Resetting of batch no feature is given to help the plant user to over come a
unavoidable situation like for example if an operator wants to add the current batch to the
previous batch list then he can use this option and change the batch no to previous batch
no and proceed, by this action the current production will get stored in to the previous
batch list.
25
Fig 9.2
Fig 9.3.a
26

Fig 9.3.b
Port Settings: Normally the serial communication cable from the panel will be
connected to the computers serial communication port number 1 that is the default port
setting will be Port 1 .if we wish to connect the communication to the port 2 then after
connecting the serial cable to the communication port 2 we must specify that in port
setting option as shown in (Fig 9.4) figure and change the number from 1 to 2 and press
save to commit the changes.
Fig 9.4
27
10.Trouble Shooting
1.Run time error: if this error occurs in between the batch or at any time then note the
error number and statement that listed in the window and inform to Stetter engineers
immediately.
2.Unable to start the batch: see whether all the parameters are selected correctly from the
start screen entry box.
3.Production is running in auto mode but data’s are not shown on the table in the batch
screen (Fig 10.1). In such situation we must check the following points
Fig 10.1
a) Check whether communication cable is connected to the computer port and that
too connected in the correct port as specified in the port settings.
b) Check whether communication status indication at the bottom of the screen as
shown in (Fig 10.1) figure changes from red to green colour in between the
batches. If the colour does not change then there must be some problem with
the cable if it changes then it will display the data. In such situation call the
Stetter engineers for better solution.
4.After completion of batch printer does not print the batch sheet. In such situation
a) Check whether the printer is connected to the computer
b) Check whether printer is installed properly.
c) Make sure that the correct driver is installed
d) Make sure that the printer is switched to online mode
If the problem is still not solved after checking all the above conditions then call the
Stetter engineers for solution.
28
11. System Configuration
To run the Stetter MCI – 70N software in your computer it must have the following
configuration.
1,Pentium 2 or updated version / Celerone processor with more than 700 mHts speed
2,64 MB – 128 MB ram
3,Operating system – win 95,win 97,win 98,win 2000,win me, win Xp and Win NT
win 95 and win 98 gives better output compared to other OS
4,80 Column Printer
29

12.Uninstalling/Removal of the software
We must follow the below procedure to uninstall/remove/deletion of the Stetter

MCI – 70N software.
First select the control panel option from the start, settings menu as shown in (Fig 12.1)
figure.
Fig 12.1
This will take us to control panel as shown in (Fig 12.2) figure. In that choose
“Add/Remove Program” option
Fig 12.2
30

This will open add/remove program window as shown in (fig12.3) figure in that choose
our software Stetter MCI – 70N Control System and press Add/Remove button and this
will start the deletion of software as shown in (Fig 12.4) figure
Fig 12.3
Fig 12.4
31
CP30 MCI70N
Silo Level Meter
CP30 MCI70N
Moisture Meter
CP30 MCI70N
Phase Failure Relay
Contact Us Here

SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Regd.Office & Works Sales & Service - Hyderabad
F71, Sipcot Industrial Park, House No.8-3-231/W/30/A
Irungattukottai, Plot No. 30A, WCHS
Sriperumpudur Taluk, Road No.2, Jubilee Hills,
Kanchipuram District, Hyderabad – 500 033
Tamil Nadu - 602 105 Phone: 91 – 40 – 23541783
Phone: 91 – 4111 – 256780 Mobile: 98480-37535
91 – 4111 – 256781 Telefax:91 – 40 – 22541782
Fax: 91 – 4111 – 256539 Email : [email protected]
Email : [email protected]
SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,

Sales & Service -Mumbai Sales & Service - Bangalore

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7/17/2019 CP30_ManualMCI 70

Operating Instruction for

01. Safety Instruction 02

02. Technical Data 02

03. Operating Instruction for Operator Panel – OP7 31

05. Cable List 04

06. Spare Parts List 08

07. Recommended Spare Parts List 01

08. PLC Input / Output List 02

09. Control Panel General Arrangement 01

10. Control Panel Circuit Diagram 16

11. Junction Box & Connector Detail 05

12. Printer Interfacing & Settings 06

13. Printer Interface Software 31

14. Moisture Meter 09

16. Phase Failure Relay 03

CP30 MCI 70N

Use Voltage Insulated tools only, when working in electrical areas.

ELECTRI CAL I NSTALL ATION

D.G REQUIREM ENT

POWER FAI LURE

CP30 MCI 70N

REPLACEM ENT OF EL CTRI CAL I TEMS

The electrical life time of the Power and

ADDI TI ONAL MATERIAL CONSUM PTION

CP30 MCI 70N

I NSTRUCTI ONS FOR LOAD CELL

CP30 MCI 70N

Electric supply data

Supply Voltage:……………………………………………… 3 Phase 415 Volts

CP30 MCI 70N

Compressor Motor:……………………………………………… 1.5 kW / 2 HP

CP30 MCI 70N

Panel Wiring Cable Color Code Details:

Load Cell Details:

Input Resistance : 350 Ohms ± 2 O

Load Cell Wiring Details:

Red : Excitation (+ 10VDC)

Brake Rectifier Details:

Input Voltage : 230 V AC Between terminal No. 2 and 3.

Operating Instruction for

Aggregate weighing system - 4 Components

Cement / Water weighing system - 2 Components cement

Admixer weighing system - 2 Components

2. Operation in Manual Mode

3. Entering parameters in the MMI

MCI - 70N V 2.0 MainMenu

Recp Prod Run

MCI - 70N V 2.0 MainMenu

MCI - 70N V 2.0 MainMenu

MCI - 70N V 2.0 MainMenu

Trasfer Fig (4)

<< - Previous Screen

3.1 Recipe Settings

Press ENTER Key to proceed further

The cement recipe screen will be

Press Down Arrow Key to go in to the Filler recipe screen.

Press Down Arrow Key to go in to the Water recipe screen

Press Down Arrow Key to go in to the Admixer recipe screen

Press ESC Key to Proceed Further.