GENERAL CONTRACTOR

GENERAL CONTRACTOR TECHNICAL

TECHNICAL SUBMITTAL SUBMITTAL
REVIEW FORM REVIEW
FORM
Project Name: HYD101 Submittal Ref. No: HYD101-QAP-FS-001
Submittal title: HSD Fuel Storage Tank Fabrication
QAP Contractor Name: Tata Projects Limited
Date Submitted:22/06/21 Rev. No.: 00

Details of Submittal attached for Approval – [Contractor to Complete]

Description: HSD Fuel Storage Tank Fabrication QAP
Proposal conforms to the applicable Design Specification:
Yes
AWS Specification Reference (including specification clause): HYD101-ACM-A1-XX-SP-E-0014
b) AWS Drawing Series Reference (including drawing numbers):

Name (print): Asit Das Date: 22/06/21

Note: Technical submittals are to be submitted as one pdf file with all accompanying drawings and data included. This completed form to be used as the lead sheet (first) page
for each specific technical submittal for review. Submittals received in any other format will be rejected without review.

* Where the proposal does not conform to the design specification (or any products as listed therein), the contractor shall document proposed deviations – refer to page 2.

AWS Reviewer to Complete – [by relevant person/s as

appropriate]
Reviewers Comments
Description:

Status of submittal after review (mark appropriate selection):

(Affix Status Stamp):
A = Examined no
comments
B = Proceed provided that
work is in compliance with

A B C D comments made
C = Rejected - re-submit
after correction
D = Not Reviewed / Format
not applicable

Technical submittals are reviewed for compliance with general arrangement and requirements specified under the contract. Fabrication, manufacture or construction may
proceed subject to incorporation of the amendments noted hereon. Dimensions, coordination with associated plant and all other services and site conditions compliance
with statutory regulations and compliance with specified requirements, remain the responsibility of the Contractor.

Engineer: Reviewed by: Date: /MM/YYYY

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Project Name: HYD101 Submittal Ref. No: HYD101-QAP-FS-001
Submittal title:
Contractor/Vendor Name: Tata Projects Limited
HSD Fuel Storage Tank Fabrication QAP
Date Submitted: 22/06/2021 Rev. No.: 00
(Tick if included and insert references within boxes identifying supporting documentation included within this submission)

DESCRIPTION
DESCRIPTION (REQUIRED
TICK DOC. REF. (REQUIRED WHERE TICK DOC. REF.
FOR ALL SUBMITTALS)
APPLICABLE)
Interfaces and
Dependencies Schedule
Technical Submission Front Lead Sheet Builders Works Requirements
Sheets (i.e. this document) (This document)
Installation Method Statement HSFD TANK
QAP
QA/QC Documents
Declaration of Conformity with Assembly and Installation
applicable local Codes. Details
O&M Instructions
List of Recommended Spares
Proposed Equipment Layout
Samples Provided
Drawing(s)
Proposed Schematic Drawings
Manufacturers Data Sheets / Design Calculations Check
Product Information literature
Schedules
(with the specific product
reference highlighted) Certified Performance Levels
NOTES:
1. Contractor to clearly mark which AWS specification clause/section that the below comments refer to.
2. This completed form to be used as the second sheet page for each revision of specific technical submittal after review.
3. Compliance details received in any other format than stated herein will be rejected without review (i.e. Status D).

AWS -
Proposed Deviation
specification AWS - Specification Text Contractor comment
Reference
section

Comments on submitted equipment proposed for installation is for the purpose of forming a judgment as to whether such equipment fulfils the design intent as detailed on the
design layout drawings. Issuance of “Status A” submittal review forms shall not be constructed as final acceptance or as acceptance of materials, supplies or equipment if the
materials supplies or equipment does not confront to contractual, legal or local code requirements. The assessment for suitability for installation of the equipment proposed
(with respect to coordination with other services and building elements) shall remain with the Contractor.
If there are any apparent defects in the materials, supplies or equipment at the time of delivery, the owner may require the contractor to : (1) repair or replace, at contractor
expense any or all of the damaged goods; (2) refund the price of any or all of the damaged goods; or (3) accept the return of any or all damaged goods.

Amazon Confidential – Do Not Distribute 2

 Doc. No:
TATA PROJECTS LIMITED HYD101-QAP-FS-001

HSD Fuel Storage Tank Fabrication QAP

Date:22/06/2021

HSD Fuel Storage Tank Fabrication QAP @ HYD101 PROJECT SITE

DATE Rev Description Prepared Reviewed Reviewed Approved Approved By

By By By By

Sign

Date 21/06/2021 21/06/2021 21/06/2021 21/06/2021

22/06/20 First Client
R0
21 Submission QA/QC Representative
QA/QC HVAC I/C PM
Designation /Executio
Mngr(TPL) (TPL)
n I/C

Name Jitender Asit Das Ajay SriRam

Records of Revision:

Date` Revision No Details of Revision Page Affected

22/06/2021 0 First Issue

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AMENDMENT SHEET

Version, Date of re Description Of Changes

Page,
P aragraph
submission
No.
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LIST OF CONTENTS

CHAPTER TITLE PAGE NO

1 Scope 6

2 Activities 6

3 References 6

Plant & Construction 7

4
Equipments
5 Personnel 7

6 Construction methodology 8-17

7 Responsibility and Authority 17

8 Design & Drawing 18

9 Statutory Consents 18

10 Quality Assurance 18

11 Health, Safety and Environment 19

12 Organization Chart 20

13 Attachments 21

ITP

QA FORMATS
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1. SCOPE
This method statement provides the details methodology for carrying out HSD
Storage Tank Fabrication which covers different activities like Handling of material, it’s
storage,preservation,Cutting ,Forming, fit up,welding ,NDT,Painting
This statement also consider the safe working Methodology to meet zero accidents.

2. ACTIVITIES
The followings activities are to be involve during Fabrication stages .

2.1 Required Raw material received & it's inspection

2.2 Cutting ,forming

2.3 Fit Up

2.4 Welding/Assembly

2.5 Testing(DT & NDT) & Hydro testing

Surface
2.6 Cleaning

2.7 Painting

2.8 Final Inspection

2.9 Packing and transportation:

3. REFERENCES:

The following specifications and standards shall be used

in practice

IS 10987 Storage tank design code

IS 2062 Structural steel materail

IS 1239 Carbon steel piping material

Latest fabrication drawing

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4.CONSTRUCTION EQUIPMENTS

4.1 The Tools & tackles are to be used during Fabrication list.

Sr.No. Item Description

1 Welding M/C
2 Grinding M/C
3 Right Angle
4 Cutting Sets
5 Measuring Tape/Steel
Scales
6 Slings/Guys, Spreader
beam.
7 D’ shackles.
8 Chain Blocks.
9 Elcometer

5. PERSONNEL

Sr.No. Designation
1 Plant Head
2 Quality Engineer
3 Supevisor
4 Quality Engineer
5 Fitter
6 Qualified Welders
7 Grinder
8 Gas Cutter.
9 Rigger
10 Helper.
11 Painter
12 Electrician
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6.FABRICATION METHODOLOGY

6.1 MATERIAL

6.1.1 All materials shall be procured with MTC and stored properly

6.1.3 All materials shall conform to the contracts requirements. Mill test certificate of
the material shall be furnished .

6.1.4 The Material test certificates for Raw materials including Welding consumables certificates and Paint
batch certificates shall be reviewed and approved by QA/QC.

6.1.7 The raw materials shall be taken up for fabrication only after the QC clearance.

6.1.8 Materials shall not be kept directly on ground

6.2 FABRICATION PROCESS:-

The fabrication of work shall be carried out as follows

6.2.1 Material Preparation

To the greatest extent possible, all the materials shall be prepared in the machines.

After preparation, all the components shall be identified with its mark number / code number.

6.2.2 Cutting Plans

The cutting plan shall be prepared before commencement of fabrication work for all the raw material.

6.2.3 Straightening

All steel material shall be free from bends or twists and if noted shall be corrected by the mechanical
Means.

6.2.4 Cutting

To the greatest extent possible the materials shall be cut by oxy acetylene machines. The Cut edges shall
be free from defects .

6.2.5 Cutting Edges

The cutting edges to be welded shall be with in the limits of AWS D 1.1 and if exceeds shall be rectified by
welding and grinding as per code.

6.2.6 Holes

To the greatest extent possible the holes shall be drilled by drilling machine

Drilled holes shall be free from burrs.

Forming Process:
The plate shall be bend to the required dimension by bending machine.Any cracked developed at bend
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portion shall be visual checked

6.2.8 FIT UP:-

The components shall be fitted for welding as per the requirements of relevant IS code

Proper Root Gap,Root face ,bevel angle Shall be maintained.

Both side of the fit up joint shall be cleaned.There should not be any debris,grease,rust at the adjacent of
Fit up joint
The root gap and welding edges shall not exceed the limits of AWS D 1.1- 2006 SSS 4.3.8.3/relevant IS
code
Welding groove dimensions shall be ensured as per fabrication drawings .
The Allowable misalignment of adjoining members to be butt-welded shall be 1.5mm
The edges or surfaces of parts to be joined by welding shall be clean and free from contaminations like
moisture, slag, oil, grease, paint, scale, rust etc.

6.3

Welder Qualifications

Each welder shall be qualified

6.3.2 Electrodes

All the welding consumables shall be stored clean and in a dry place.

No Wet electrodes or coils shall be used and it shall be discarded.

SMAW /MIG/CO2 Welding process shall be used for this process.

All the welding consumables shall be suitably selected which will match the mechanical properties of the
base material

Welding
All welding shall be carried out as per relevant IS codde
Minimum Inter-pass temperature shall be ensured .
Back Gouging Inspection
Back gouged surfaces shall be visually inspected prior to welding to ensure the root is cleared from
defects.

Sequence of Welding

The sequence of welding shall be selected to ensure that the components assembled by welding are free
from distortion and large residual stresses are not developed. Welds shall be made in flat position wherever
practical.

The ends of butt welds shall have full throat thickness. This shall be obtained on all main butt welds by the
use of run off and run on pieces adequately secured on either side of main plates. Additional metal
remaining after the removal of extension pieces shall be removed by grinding or by gas cutting.
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Temporary supports shall be removed by grinding without damaging the base metal and the damaged area s
shall
be ground smooth and flush. Temporary supports shall be removed only by grinding.

If temporary supports are needed to avoid distortion while handling shall be left as it is and shall be
removed at site during erection.

TANK DIMENSION CHECKING

After complete weld jointing the the final dimension to be ensured to comply with client approved drawing..
The report of the same shall be prepared

6.4.1 INSPECTION:-

Visual Examination of Welds

Completed welds shall be inspected Visually

The weld reinforcement of butt-welds & Fillet joints shall be with in the requirements

6.4.2 Non-Destructive Examination (NDE)

All non-destructive examinations shall be performed by an approved Independent testing agency.

Personnel conducting NDE shall be qualified to Level II in accordance with ASNT- SNT-TC-1A.

Testing to be carried out on Fillet and Butt welds as per approved ITP.

6.5 Dimensional check and final visual inspection

The fabricated Tank shall be inspected in accordance with Shop drawing.

Visual inspection shall be carried out on the assemblies before releasing for Surface cleaning and painting

6.6 Inspection & Test Requirements

Inspection and Test shall be carried out as per the submitted Inspection and Test Plan.
Non-destructive examinations shall be performed as approved Inspection and Test plan.

HYDROTESTING PROCEDURE

Pressure Gauges
Gauges shall be installed for each test. One placed in the highest part and the other in the lowest part of the
Test System.

.
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General Procedure

The Pressure Test will then be performed in accordance with the project specifications. The client witness and approve
the Test.

•
Pre Test Requirements

All welds and Non Destructive Testing shall have been completed.

The system shall be cleaned with dry air.

Hydro test diagram showing test limits with blinds and manifold and vents and drains location shall be
prepared and attached in this procedure.

Vent shall be open during filling so that all air is vented prior to applying pressure to the system.

Test medium shall be sweet water for hydro test and with valid laboratory analysis during the test.

Hydrostatic Test

The testing shall comply with Client Spec.

The circuit shall be vented during filling and before any pressure is applied. The filling of the System shall to
be at lowest point.

Pressure shall be applied using suitable method

Hydro test sequence shall be in stepwise such that initially 50% of the Test pressure have to be pressurized
and then check for preliminary Check shall be done. Then onwards test pressure shall be increased in
Steps no greater than one-fifth of test pressure shall be increased and finally 100% have to be pressurized
and check for leaks.
The applied test pressure shall be 1.5 times of working pressure

The test pressure shall be reached gradually and be maintained constant, for the time enough to enable a
visible inspection of the circuit, a time not less than 30 minutes or the time required by the inspector.

Pumping or venting operations during inspection shall be allowed only as consequence of the ambient
temperature variation, in order to restore the test pressure, otherwise the pump shall be isolated from the
circuit.

All welds and flanged connections shall be visually inspected to ascertain possible leakage.

Visual Inspection of Pressure Test shall be done .

Acceptance Criteria
No leak is permitted and the pressure should remain constant.
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In case of repair the line shall be de-pressurized to zero pressure and shall be drained and the test shall be
repeated.

No welding is permitted, after test, on pressure retaining parts.

Post-Testing

The system shall be de-pressurized slowly as to prevent a vacuum and all high point vents are to be to be
opened. As a part of preservation, lines shall be blown through by air and finally reinstated.

After completion testing water shall not be disposed within or adjacent to wet land or sensitive
environments.

PROCEDURE SURFACE CLEANINGAND PAINTING

SCOPE

6.7.1 This procedure covers the requirements on storage and handling of paint, surface preparation,
application, inspection, repair and documentation.

6.7.2 STORAGE AND HANDLING OF PAINT

STORAGE

All painting materials are received in the manufacturer’s original containers with labels. Paint
materials are not to be used after the manufacturer’s expiry date. Storage shall be done in clean and
in controlled atmosphere.

MIXING AND STIRRING

The paint from the containers is thoroughly stirred to ensure that no resident remains at the bottom of
the container. Through stirring initially and at intervals during work are essential.

THINNING

Long storage of paint may result in “fatterning” of paints. Thinning may be done using the
recommended thinner and of the right proportions.

6.7.3 SURFACE CLEANING

All surface shall be cleaned by using wire brush method

There should not be any rusting found after cleaning the whole surface

The surfaces shall be inspected before taken up for painting.

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Ensure the climate is suitable for cleaning process

6.7. PRIMING

Before application of coating, the surfaces shall be dried and kept clean of all dust particles.

All cleaned surfaces are to be coated with the specified primer as soon as possible before any
rusting occurs.

The coating thickness shall be measured after complete dry of the paint.
The no o primer coat & priming process shall be as per shop drawing or manufacturing
recommendation

6.7.5 FINAL COATING

The Top coat shall be painted after complete dry of the second coat. The duration between the
second and top coat shall be as stated by the paint manufacturer recommendation

Paint Manufacturer’s recommendations shall be followed with respect to the type, quantity of thinner
required and mixing techniques.

The coating thickness shall be measured after complete dry of the paint.

No coating shall be performed when:

 The relative humidity of the air is above 85% (During raining)

 The air temperature falls below 10 C

 The surface steel temperature is above 50 C (measured by contact thermometers)

Each coat of point is to dry for a time period within the limits prescribed by the paint manufacture,
before the next coat is applied.

During drying, as well as application, adequate ventilation shall be provided.

6.7.6 COATING APPLICATION

BRUSH APPLICATION

By using brush the required final coat shall be achieved.

CARE IN HANDLING
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Care shall be taken to avoid damage to the coating systems during loading, transport, unloading,
storage and erection. Any damage to the coating system shall be repaired to the satisfaction of
the client.

REPAIR OF DEFECTS

Before application of any coating on material, all damages to the previous coats shall be repaired.

INADEQUATE COATING THICKNESS

These areas are to be thoroughly cleaned and recoded

INSPECTION

Inspection shall be carried out by QC inspectors whose responsibilities include, but are not limited
to:

 Familiarity with, and possession of client specifications

 Check cleaned surface
 Check environmental condition
 Check special paint manufacturer’s recommendations
 Check stage, and final dry film thickness
 Check surface appearance after painting
 Generate necessary reports and submit it.

6.7.12 SAFETY

 The following precautions are necessary:

 Do not carry out paint in spaces, which are not well ventilated
 Do not allow the presence of any fire, flame or naked light near the space where pain
Is carried out.
 No smoking in paint and thinner storage rooms, or paint application areas.
 Respiratory masks and eye protection is to be used by the workers
 Good house keeping is essential; rags soiled with paint shall be safely disposed of.
 All metal parts of spray booths, exhaust ducts, or any conductive body coming into
Paint circuits, shall be earthed
 Spark free, flameproof electrical equipment and wiring shall be used in the area where
Painting is performed
 Eating or smoking with paint smeared hands is to be discouraged.

6.7.13 DOCUMENTATION

The coating / painting inspection report shall be prepared and documented which will have
humidity, ambient temperature. Paint Batch certificates, references, surface preparation and
primer, intermediate, and finish coating dry film thickness.
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7 RESPONSIBILITY & AUTHORITY

The project Head is the overall responsible for implementation & supervising the construction
methodology.

DESIGN & DRAWING

Client approved drawing shall be used at shop floor fabrication

8. Health, Safety and Environment

8.1 Loading and Unloading

Select and use lifting equipment and lifting accessories (tackle) which are suitable for the task. In
particular, do not exceed their safe working load.

A safe exclusion zone should be established around the working area, vehicle and lifting equipment prior
to commencing the operation.

Riggers or anyone else attaching lifting accessories to material (‘slinging’) must be away from the load
before it is lifted

Do not use the banding wire or straps to lift the material;

Safety kick off meeting given to all personnel involve in fabrication process.

When unloading Workers operating the crane should have been trained in its safe use and safe slinging
techniques

11.2 Flame cutting / Welding operations

Prior to work commencement

Must have PPEs, welding goggles, or welding mask, safety footwear, long sleeved overalls, apron if
required, protective headgear.
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Must have appropriate tools and equipment for task (ensure equipment in good condition and safe to
use), portable local exhaust ventilation (LEV) if required.

Ensure fire extinguisher to hand at work area.

Control measures

Where possible loose flammable materials should be removed and other flammable materials protected
within the working area.

PPEs must be worn. Second person must be in attendance.

Extra ventilation should be considered in work area. Effective fume control equipment should be used if
required.

Welding equipment must be inspected for good condition before use. Cylinders must be properly
secured.

Work area to be kept clear of debris etc.

Galvanized steel should not be welded due to the toxic fumes produced. The galvanizing should be
removed by machine or grinding until clean steel is exposed.

Have a fire extinguisher available.

Training for staff in resuscitation in the event of an incident.

On completion

Ensure all work pieces etc cooled down before leaving the work area.

11.3 Painting

Storage, mixing and handling

The storage, use and handling of all painting material shall be in accordance the individual material
safety data sheets (MSDSs) for each of the paint and application constituents

Do not allow the presence of any fire, flame or naked light near the space where painting is carried out.

No smoking in paint and thinner storage rooms, or paint application areas

Respiratory masks and eye protection is to be used by the workers.

Good housekeeping is essential.

13.Attachments
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1.Quality Inspection Plan

2.All Quality formats
 Page 1 of 3

SL No. COMPONENT/ OPERATION CHARACTERISTICS CLASS OF CHECK TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS

1 2 3 4 5 6 7 8 9 D* 11
Surface finish Technical Specification , Supply P.O, Manufacturer Free from surface defects and bevel end
records / MTC/ ACRN with MDCC and API 5L damage.
A Visual 100% IMIR √

Dimensional Technical Specification , Supply P.O , Manufacturer Technical Specification , Supply P.O
Measurement records / MTC/ ACRN with MDCC ,code ,Manufacturer records / MTC/ ACRN with
1 Received material A,B Randomly MDCC IMIR √
( Thickness, dia , length )

Review of manufacturer records / Contract Technical Specification , Supply P.O

Material Test Certificates/Heat ,Manufacturer records / MTC/ ACRN with MDCC Mechanical & chemical requirement
A,B Review 100% IMIR √
No.correlation and traceability . comply to relevant code and standards

Chemical and Mechanical properties

Consumable welding electrodes , Visual and Review of ASME Sec-II Part C , contract technical Specification ASME Sec-II Part C and contract technical Material Test / Batch
2 A,B Each batch √
wires and flux MTC/BTC and manufacturer MTC. Specification and manufacturer MTC. Certificate

Chemical properties Client approved drgs and Contract technical Client approved drgs and Contract
specification, Manufacturer data sheeet technical specification, manufacturer data
Visual and Review of Material Test / Batch
3 Consumable Paint A,B Each batch sheet. √
MTC/BTC Certificate

Contract technical specification/Client Approved Drawings,

4 Welder Qualification Chemical properties A,B Visual & Testing 100% ASME Sec IX. BTC √
ASME Sec IX.

Marking, cutting and edge preparation Visual and Dimensional

(wherever applicable) A,B 100% ASME 31.3/ Relevat IS Code ASME 31.3/ Relevat IS Code √

Pre-fabrication fit up and tack weld

Visual and Dimensional Fit up and weld visual
wherever required A,B 100% ASME 31.3/ Relevat IS Code ASME 31.3/ Relevat IS Code √
( Size and Joint configuration) record
5 HSD Tank fabrication Inspection of welding Visual and Dimensional
A,B ( Bead height, fillet size, 100% ASME 31.3/ Relevat IS Code ASME 31.3/ Relevat IS Code
reinforcement etc.)

100% Dimension report √

Final Dimensional check A,B Measurement Approved Drawing Approved drawing
Dye penetration test(DPT) on Root
A,B Visual 100% ASME Sec V ASME Sec V DP test report √
pass
6 NDT
Contract Technical specification and ASME Sec VIII - Contract Technical specification and ASME
RT of weld joints A,B Visual 10% RT reports √
Div-1 Sec VIII - Div-1

Final Dimensional Inspection A,B Measurement As per approved Drg. √

Dimension report
Pile History Sheet A,B Review Contract technical specification, Approved fabrication Drawing √
7 Final inspection 100%
procedure/Drawing

Closure of NCR's, if any A,B Visual/Review Relevant NCR Closed NCR Register √

8 Hydrotest Joint Leakage C,A,D Visual 100% Project specification/Procedure Project Specification/Procedure Hydrotest re[port

Humidity Measurement Each day Client Approved procedure Shall not be more than 80%

A,B

Contract Technical spec and Client approved Contract Technical spec and Client
Surface Cleaning A,B Visual and measurement 100% protective coating procedure approved protective coating procedure √
9 Protective coating (Anti corrosive
 Page 2 of 3

SL No. COMPONENT/ OPERATION CHARACTERISTICS CLASS OF CHECK TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS

1 2 3 4 5 6 7 8 9 D* 11
painting) Application of first coat primer and Contract Technical spec and Client approved Contract Technical spec and Client Surface preparation
measurement A,B Visual and measurement 100% protective coating procedure approved protective coating procedure and Painting √
inspection report
Application of second coat primer Contract Technical spec and Client approved Contract Technical spec and Client
A,B Visual and measurement 100% protective coating procedure approved protective coating procedure

Final Coat Contract Technical spec and Client approved Contract Technical spec and Client
A,B Visual and measurement 100% protective coating procedure approved protective coating procedure

LEGEND :-

D*: Records identified with ‘TICK’ (p) shall essentially be included by Supplier in QA Documentation.

Legend used for Class of check are A, B , C & D

‘A’ class of check performed by Sub Con

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SL No. COMPONENT/ OPERATION CHARACTERISTICS CLASS OF CHECK TYPE OF CHECK QUANTUM OF CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF RECORD REMARKS

1 2 3 4 5 6 7 8 9 D* 11
• ‘B’ class of check shall be Review by TPL

• ‘C’ class of check shall be Witness by TPL

• ‘D’ class Document review by AWS

 Report No.: HYD101-RFIC-
SRI GANANADHA INDUSTRIAL CORP IMIR-
INCOMING MATERIAL INSPECTION REPORT (IMIR) HSD 01

STORAGE & DISTRIBUTION (HYD101-Project) Date:

Customer : Project Code.: 670052

Project: HYD-101 Drg. & Rev No.:
Consultant: AECOM Description of Work:Storage Tank
Vendor / Manufacturer: RFIC No.: HYD-RFIC-ST-IMIR-001
PO No. Location / Zone / Area: HYD 101

Tag No./ Heat

Sl. No Material Description Qty Offered Qty. inspected Qty. Accepted MTC No. / IRN no with Date Remarks
No./Batch No.

Inspection activity at Site (Tick as appropriate)

2. Inspection of Material directly received at Site as
1. Quantity verified as per IRN/IR and found in order 3. Physical condition of material satisfactory
per Specification / PO Requirement.
4. Heat/Batch/Tag Nos. mentioned on the material 5. Color coding as applicable 6. Site identification mark on material

7.Correlation w.r.t. IRN/MTC/Lab Tests Report 8. TC verification w.r.t. IRN/Spec/QAP, etc., 9. Material sent for lab testing vide letter No.

Review of documents:
Sr.No. Document Reviewed/Not Applicable No. of Documents Remarks
1 Inspection Release Note

2 Manufacturer Test Certificates

3 Lab Test Reports

4 Verification of shop test reports w.r.t QAP

Signature of subcontractor & date Signature & Date of FQE Signature & date of inspection Authority (IA)/ Customer
 SRI GANANADHA INDUSTRIAL CORP
HYD101 Project
HSD STOTAGE & DISTRIBUTION (HYD101-Project Site)
FIT UP & WELDING VISUAL INSPECTION REPORT
Drg No Rev
Storage Tank No

Thickness
FITUP Status Weld joint Descrioption
(mm)
Date of
SL.NO. Joint No
Inspection
Tyoe of weld joint
Welder
Date Status Weld Visual Status
t1 t2 BW/F/W/SW No/Name

1 J1

2 J2

3 J3

10

11

12

13

Sub Contractor TPL CLIENT

Name
Sign
Date

Format No.F/M/14 Rev.0

 SRI GANANADHA INDUSTRIAL CORP
HSD STORAGE & DISTRIBUTION (HYD101 Project Site)
LIQUID PENETRANT EXAMINATION REPORT

Drawing No: Rev. no

Storage Tank No-

SURFACE TEMPERATURE DEG.C

PENETRANT DWELL TIME MINUTES

DATE OF INSPECTION
DESCRIPTION MANUFACTURER / TYPE BATCH NO.
CLEANER
PENETRANT
DEVELOPER

JOINT Detail
JOINT NO Welder NO. Remarks
Joint type THK.

Sub Contractor QC TPL QC Client Representative

Name
Signature
Date
Format no : F/M/06 Rev. 0
 SRI GANANADHA INDUSTRIAL CORP
PROJECT -HYD101
HSD STORAGE & DISTRIBUTION(HYD101-PROJECT SITE)
FINAL DIMENSION REPORT
Drawing No. Rrev No.
Storage Tank No.

Sl No Parameter to be checked Required Value (mm) as Observed Remarks

per Drawing (mm)

1 Length

2 Height

3 Width

10

11

12

13

14

15

16

17

18

19

20

21

22
Sub Contractor QC TPL QC Client Representative
Name
Signature
Date
 SRI GANANADHA INDUSTRIAL CORP

HSD STORAGE DISTRIBUTION (HYD101 PROJECT SITE)

PRESSURE TEST REPORT

Date of inspection:

Reference Drawing : Rev. :

Storage Tank No:

PRESSURE TEST REPORT

TANK MATERIAL:

TYPE OF JOINT :

TEST PRESSURE :(1.5 X WORKING PRESSURE ( kg/cm2))

DURATION OF TEST :

TESTING FLUID / GAS : WATER

PRESSURE GAUGE NOS : DATE OF CALIBRATION :

START TIME OF TEST : FINISH TIME OF TEST :

PRESSURE GAUGE READING

RECORDING TIME

REMARKS :

RESULT ASSESSMENT : PRESSURE TEST CONDUCTED IS OK NOT OK

Sub Contractor QC TPL QC Client

Representative
Name

Signature

Date
 SRI GANANADHA INDUSTRIAL CORP
HSD STORAGE & DISTRIBUTION(HYD101-PROJECT SITE)
SURFACE FINISH & PAINTING INSPECTION REPORT

Tank No
Drawing No

PRIMER 1 PRIMER 2 FINAL COAT/Wraping

SL. Visual
Date Of Suface Finish Surface Finish Status DFT Micron DFT Micron
NO. DATE/Time DFT Micron DATE/Time DFT Micron DATE/Time Inspection
(1st coat) (2nd coat)

Sub Contractor QC TPL QC Client Representative

Name
Signature
Date

Format No. F/M/34 Rev.0