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Congratulations on your new SAWYER product. We are proud to
have you as our customer and will strive to provide you with the best
service and reliability in the industry. This product is backed by our
extensive warranty and world-wide service network. To locate your
nearest distributor or service agency, please contact us at the phone
Compact Manual
number and address listed on the bottom of each page. Beveling Model 200C
You are in good company! 1. (3”-8”, 38lbs)
Sawyer Manufacturing Company is the world leader in the design 2. (8”-14”, 40lbs)
and manufacture of pipeline and welding equipment and has been 3. (14”-20”, 50lbs)
since 1948. Sawyer equipment has become a standard in the industry 4. (20”-26”, 60lbs)
and continues to set the benchmark for quality and durability.
5. (26”-30”, 83lbs)
This user operation manual has been made to instruct you for the best 6. (30”-36”, 90lbs)
use and operation of your Sawyer product. Your satisfaction with our 7. (36”-42”, 140lbs)
products is our main goal. Please read this entire manual carefully,
noting all tips, notes and warnings. Safety always comes first. 8. (44”-48”, 152lbs)
9. (50”-56”, 190lbs)
Parts Diagram 10. (54”-60”, 210lbs)
*Note: Torch not included* B
I D
E

J
C
H

G
G

A. Locking and Unlocking Saddle Arm Pin H. Torch Holder Adjustment Knob
B. Bevel Indicator Square Nut I. Position Adjustment Knob
C. Spacers (Refer to Spacer Chart) J. 37.5-0-37.5 Degree/Bevel Indicator (4HT-1)
D. Gear Box Assembly (251A) K. Swivel Snap
E. Torch Arm Assembly (42BA-1) L. (2x) 9/16” Bolts *not pictured*
F. Locking Boomer, Spring, Chain M. (2x) Washers *not pictured*
G. Spacer Mounting Points

Record the following information for warranty purposes: Warranty

All products manufactured by or for Sawyer Manufacturing Company are
Where purchased:________________________________________________ guaranteed against defects due to faulty workmanship or materials for twelve
months from the date of purchase.
Purchase date:___________________________________________________
Equipment Serial #:_______________________________________________ This guarantee is limited to the repair or replacement of any parts found to be
defective, and no other liability–expressed, implied, or contingent–is assumed.

Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
sawyermfg.com [email protected]
V1.2
Installation
Tools Needed For Operation/Cutting* Tools Needed For Assembly*

Square
Torch Tip

Torch 9/16” Nut Drive

Safety Glasses
Striker 3/4” Wrench
FR Clothing

1/2” Wrench

Oxygen/Fuel-Gas or Plasma Leak Detect Gloves Hose Soap Stone

*Not Included

E Fig. 2
L Installation
1. Mount torch arm assembly (E, Fig. 1) to Compact machine.
A. Use 2 washers (M, Fig. 2), & 2 9/16” bolts. (L, Fig. 2)

M Tip: Use 9/16” nut drive.

Note: Mount assembly using the 2 unthreaded holes on
Fig. 1 Compact machine.
Tip: Cycle Compact machine away from gearbox for easier
installation.

F
2. Latch locking boomer, spring, chain (F, Fig. 3) to
Compact machine.
Fig. 3

3. Final picture of finished Compact machine. (Fig. 4)

! WARNING !
Fig. 4
WARNING: Refer to manufactures
settings for safety settings.

Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
sawyermfg.com [email protected]
V1.2
 Operation
1. Install (4x) spacers (C) to Compact machine mounting
points. (G, Fig. 5)
G
Note: Refer to spacer chart.
C Tip: Use ¾” wrench.
Fig. 5
2. Mount Compact machine to pipe/tube. Clamp
boomer, spring, chain (F, Fig. 6) around pipe.

Note: Compact machine spring should extend 1” when fully latched.

Note: To mount Compact machine to middle of pipe undo the saddle
1” 1/2” arm locking pin. (A)

Fig. 6

Tip: Place torch in torch holder to aide in setup.

Fig. 7 Fig. 8
J
Torch Arm Setup
B
1. Bevel angle adjustment. (Fig. 7)
A. Loosen bevel indicator square nut. (B, Fig. 8)
B. Adjust bevel indicator (J) to desired angle. (Fig. 7)
C. Tighten bevel indicator square nut. (B, Fig. 8)
Fig. 9
Tip: Use ½” wrench.
I
2. Position adjustment. (Fig. 9)
A. Loosen position adjustment knob. (I, Fig. 9)
B. Move assembly to desired position.
C. Tighten position adjustment knob. (I, Fig. 9)

Fig. 10 3. Install torch inside torch holder. (Fig. 10)

H
A. Loosen torch holder adjustment knob. (H, Fig. 11)
B. Install torch inside torch holder. (Fig. 10)
C. Tighten torch holder adjustment knob. (H, Fig. 11)

Fig. 11

Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
sawyermfg.com [email protected]
V1.2
Operation

4. Install fuel gas and oxygen hoses to torch. (Fig. 12)

Fig. 13
Note: Notches on hose end are for fuel gas only. (Fig. 13)
Note: Red Hoses= Fuel Gas
Green Hoses = Oxygen (Fig. 12)
Fig. 12

5. Turn on oxygen and fuel gas at the cylinder. (Fig. 14)

Note: Set pressures to manufactures settings.

Fig. 14

6. To light torch, turn fuel gas knob and light with

striker. (Fig. 15)

Fig. 15

7. Turn the oxygen knob on torch. (Fig. 16)

Tip: For best cutting have a neutral flame.
A. Open blow-through tab on torch.
Tip: Keep hoses from binding.
Tip: Preheat is recommended.
B. When finished turn off oxygen then fuel gas.
C. Disassemble in opposite order of operation.

Fig. 16
! CAUTION !
CAUTION: Check for leaks

Sawyer Manufacturing Company

7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
sawyermfg.com [email protected]
V1.2