Drainplug

W ater or moisture in insulation systems, in combination

with temperatures from ambient to approximately 170°C,
can lead to serious corrosion under insulation (CUI) of pipes
and equipment. Oil and gas companies can incur significant
loss of time and revenue due to CUI as well as health and
safety risks. Currently, metal jacketing and caulking/sealants
are used to protect against mechanical damage, weather
conditions, and additional damage caused from unprotected
protrusions and overlaps. Due to several causes, such as
foot traffic, water or moisture still gets into the insulation
causing deterioration of thermal properties and eventual CUI.
Therefore, creating an extra backup is essential.

THE SOLUTION Integrity Products Drainplug

Helps mitigate CUI

(Corrosion Under
Insulation)
SAFE. SIMPLE. SMART.
Drains moisture from the
insulation system • SAVES TIME & RESOURCES • MITIGATES RISKS involved in
by mitigating Corrosion possible failures due to CUI
Prevents loss of Under Insulation
insulating value • SIMPLE design is applicable
• RELIABLE solution for for all conventional insulation
Easily adjusts to draining water or moisture systems
insulation thickness freely from insulation
• DURABLE all weather,
Made with flame • EASY to install and adjust to non-combustible, flame resistant,
resistant, non-combustible insulation thickness Poluphenylene Sulfide Black (PPS)
Polyphenylene Sulfide
Black (PPS)

Melting Point:
280°C (536°F)
CONSIDER.
The potential millions you will
SAFETY IMPACT save from avoiding removing
Helping you Become a Safer Employer and reinstalling insulation?

Is safety important to you, your

• DRAINPLUG saves time and cost with ease of use customers and your employees?
and mitigation of CUI damage
Consider using the Integrity
• DRAINPLUG reduces the risk of failures caused by CUI Products Drainplug and see
the difference it can make.

Integrity Products | 1.800.673.0925 | [email protected] integrity-products.com

MATERIAL(S) DIAMETER NOTCHED IMPACT STRENGTH
Polyphenylene Sulfide Black (PPS) 17 mm Charpy 23°C 4kJ/m2 (ISO 179)
COLOUR WEATHER RESISTANCE MELTING POINT
Black Excellent 280°C | 536°F
WALL THICKNESS UV RESISTANCE NOTCHED IMPACT STRENGTH
0.75 mm Excellent 9.5kJ/m2
LENGTH CHEMICAL RESISTANCE
152.4 mm Excellent
Integrity Products | 1.800.673.0925 | [email protected] integrity-products.com
MATERIAL(S) UV RESISTANCE TENSILE STRENGTH
Solid State Silicone Excellent Minimum: 8,5 Mpa
COLOUR FLAMMABILITY ELONGATION TO FAILURE
Grey Self Extinguishing, Non Flammable Mimimum: 300%
TEMPERATURE RANGE HARDNESS
-120°F to 480°F (-84°C to 250°C) 60 ± 5 Shore A
 TECHNICAL DATA SHEET

0.25"
(6.35mm)

Insulation
0.75"
(19.05mm)

Spacer 1" (25.4mm)

0.63"
(16mm)

PPS
PRODUCT DESCRIPTION PRODUCT APPLICATION
The Integrity Products Insulation Spacer allows you to To optimize pipe and equipment protection the Integrity
create a non-contact insulation system by creating a Insulation Spacer installs at each end of each insulation
unified and consistent air gap between the insulation and piece to form a unified and consistent air gap between the
process pipe. The principle of this is to help mitigate the insulation and the process pipe. The Integrity Insulation
risk Corrosion Under Insulation (CUI) by creating an air gap Spacer is easy to install and does not require the use
so that any water or moisture ingress is not held in direct of any tools. The product works on all sizes and in all
contact with the process pipe by the insulation. Made from applications including straight pipe, horizonal & vertical,
a flame-resistant, non-combustible Polyphenylene Sulfide piping junctions, tanks and vessels. Used in conjunction
(PPS) the Integrity Products Insulation Spacer works with with Integrity Drainplugs any water or moisture is then
most types of insulation and in various applications. able to drain from the system.

MATERIAL SPECIFICATIONS
MATERIAL(S) WEATHER RESISTANCE CHEMICAL RESISTANCE
Polyphenylene Sulfide Black (PPS) Excellent Excellent
COLOUR UV RESISTANCE MAXIMUM OPERATING TEMP.
Black Excellent 250°C | 482°F

INSTALLATION
recommended install
To install the Insulation Spacer simply push firmly into the A at the end of each
B piece of insulation
insulation to the full depth of the insulation anchor. As a
minimum they should be installed at the 2, 4, 8 and
B install at minimum in
10 o’clock positions and this frequency should increase the 2, 4, 8 & 10 o’clock
positions
with the pipe/insulation size as allowable.

A
 TECHNICAL DATA SHEET

Insulation
Band Slot
Corrugated Surface
for Minimum Contact

Spacer 1" (25.4mm)

0.63"
(16mm)

SILICONE
PRODUCT DESCRIPTION PRODUCT APPLICATION
The Integrity Products Insulation Spacer allows you to To optimize pipe and equipment protection, the Insulation
establish a non-contact insulation system by creating a Spacer installs at each end of each insulation piece to form
unified and consistent air gap between the insulation and a unified and consistent air gap between the insulation and
the process pipe. This system helps mitigate Corrosion the process pipe.
Under Insulation (CUI) risk by creating an air gap between
the insulation system (a common source of water The product works on all sizes and types of pipes—
infiltration) and the process pipe. This air gap prevents any including straight pipe, horizontal and vertical pipes, piping
moisture ingress from coming in contact with the pipe. junctions, tanks and vessels. When used in conjunction
Made from high performing silicone rubber, the Insulation with Integrity Drainplugs, any water or moisture is able to
Spacer works with most types of insulation and in various easily and effectively drain from the system.
applications.

MATERIAL SPECIFICATIONS
MATERIAL(S) OZONE RESISTANCE TEMPERATURE RANGE
Silicone Excellent (passes ASTM D1171 -76°F to 464°F (-60°C to 240°C)
ozone resistance test) Constant Temperature
COLOR
TENSILE STRENGTH OTHER SPECIFICATIONS
Black
1087 PSI Meets ASTM D624, ASTM D412,
UV RESISTANCE
ASTM D2240
ELONGATION
Excellent (passes ASTM D1171
ozone resistance test) 400%

INSTALLATION B

recommended install
At a minimum, the insulation spacers should be installed A at the end of each
piece of insulation
at the 2, 4, 8 and 10 o’clock positions. This frequency
should increase with the pipe/insulation size to maintain a
B install at minimum in
consistent air gap and ensure that the spacer band does the 2, 4, 8 & 10 o’clock
not come in direct contact with the process pipe. A positions

C spacer band and

NOTE: To avoid the possibility of galvanic corrosion process pipe should
occurring the spacer band and the process pipe should C not come into direct
contact
not come into direct contact with each other.
MATERIAL(S) ELONGATION UV RESISTANCE
Polyvinyl Chloride (PVC) 2 ~ 40% Excellent
COLOR SHRINKAGE WORKING TEMP.
Black 1.25% -40°F to 230°F (-40°C to 110°C)
DENSITY FLAME RESISTANCE MELTING POINT
1.4 g/cm3
Excellent 414°F (212°C)
TENSILE STRENGTH
35 ~ 56 MPa
MATERIAL(S) OZONE RESISTANCE TEMPERATURE RANGE
PTFE (Polytetrafluoroethylene) Excellent -200°F to 500°F
COLOR (-128.9°C to 260°C)
TENSILE STRENGTH
Constant Temperature
White 255 PSI
MELTING POINT
UV RESISTANCE ELONGATION
620.6°F (327°C)
Excellent 350%
MATERIAL(S) OZONE RESISTANCE TEMPERATURE RANGE
Silicone Excellent −76°F to 464°F (−60°C to 240°C)
Constant Temperature
COLOR TENSILE STRENGTH
SHORE HARDNESS
Grey 6.3 MPa
63 durometer
UV RESISTANCE ELONGATION
Excellent 586%
MATERIAL(S) HARDNESS TEMPERATURE RESISTANCE
belt: 55–60A working temperature:
60 Durometer Silicone −26°C to 240°C (−14.8°F to 464°F)
TENSILE STRENGTH
insert wire: limit temperature:
304 Stainless Steel Plate 8 MPa −40°C to 260°C (−40°F to 500°F)
COLOR ELONGATION STRENGTH
Orange 300 %
Perforated
Corrugated PCA

Aluminum Wrap Patented

PRODUCT DESCRIPTION PRODUCT APPLICATION

Integrity Products’ Perforated Corrugated Aluminum To extend the service life of the insulation and piping
(PCA) is designed to create a consistent 6mm air gap equipment, Integrity Products’ Perforated Corrugated
between the insulation and the metal cladding. Used in Aluminum Wrap (PCA) is installed dimpled side out and
conjunction with our vents and drains, this 3-part system fully encompasses the exterior of the insulation. It can be
creates the Integrity Products’ Insulation Ventilation installed on all insulation types, on all pipe sizes and in
System. This high-quality aluminum material is design for hot and cold applications. Once installed the outer finish
flexibility and strength which can help protect the insulation cladding is installed over the PCA as normal keeping in
and the outer cladding from mechanical damage. The PCA mind that the PCA has added a total of 12mm to the outer
inner jacketing allows any moisture or vapour trapped in diameter of the insulation. The product can be utilised on
the insulation to pass into the gap that has been created, new insulation systems in order to prevent moisture build
drain to the 6 o’clock position and exit the system through up and also retro fit on damaged/soaked insulation in order
the drains. to assist with drying.

MATERIAL SPECIFICATIONS
MATERIAL(S) TENSILE STRENGTH COMPOSITION DIFFERENCES
IN ALLOYS
Aluminum 129 MPa
CU < 0.003
COLOR ELONGATION
MN 0.035
Silver 13% MG < 0.005
THICKNESS MELTING POINT ZN 0.007

0.016, 0.020 1220°F (660°C)

INSTALLATION
The Integrity Products’ Perforated Corrugated Aluminum place perforated
Wrap (PCA) comes in aluminum rolls of 3 ft × 75 ft. This corrugated aluminum
wrap dimple side out
product is placed over the insulation and secured into
place with wire, banding, or tape. The metal cladding is hold perforated
placed over the PCA and installed as normal. corrugated aluminum
wrap in place with
wire, banding or tape
NOTE: Metal cladding should be oversized by a total of 12mm
to the outer diameter of the insulation to accommodate the apply metal cladding
Perforated Corrugated Aluminum Wrap. and install as normal

1.800.673.0925
 TECHNICAL DATA SHEET

Integrity
Nozzle
Sleeve
PRODUCT DESCRIPTION PRODUCT APPLICATION
Integrity Products’ Nozzle Sleeves are made from a high- Integrity’s Nozzle Sleeve is specifically designed to seal
quality Silicone rubber and are designed to easily fit the nozzle protrusions on insulated tanks and vessels. Currently
circumference of the protruding nozzles on insulated tanks the process of sealing around the protruding nozzle takes
and vessels. This will create a watertight seal, protecting the a relatively long time and results in a poor seal, the Nozzle
insulated equipment from moisture ingress and mitigate the Sleeve is easily installed saving time and money. The base
risk of Corrosion Under Insulation (CUI). of the Nozzle Sleeve has an opening to allow the sleeve
to slip over the pipe. The aperture between front and rear
collars of Nozzle Sleeve accommodates the metal cladding
creating a water-tight seal along the circumference of
nozzle protrusions. These can be used for both new installs
and maintenance on existing equipment.

MATERIAL SPECIFICATIONS
MATERIAL(S) TENSILE STRENGTH TEAR STRENGTH
Silicone 10.5 MPa 30 KN/m
COLOR ELONGATION MAX OPERATING TEMPERATURE
Black 600% 240 °C (464 °F)
DENSITY SHORE HARDNESS
1.17 g/cm 3
60 durometer