Steering System: Tilt Mechanism
Steering System: Tilt Mechanism
Steering System: Tilt Mechanism
SECTION ST
CONTENTS
PRECAUTIONS ...............................................................2 TILT MECHANISM ...................................................15
Supplemental Restraint System (SRS) ″AIR POWER STEERING GEAR AND LINKAGE ................16
BAG″ and ″SEAT BELT PRE-TENSIONER″...............2 Components...............................................................16
Precautions for Steering System.................................2 Removal and Installation ...........................................17
PREPARATION ...............................................................3 Disassembly...............................................................18
Special Service Tools ..................................................3 Inspection...................................................................19
Commercial Service Tool.............................................4 BOOT .....................................................................19
NOISE, VIBRATION AND HARSHNESS (NVH) RACK .....................................................................19
TROUBLESHOOTING .....................................................5 GEAR SUB-ASSEMBLY ...........................................19
GEAR HOUSING CYLINDER ....................................19
NVH Troubleshooting Chart.........................................5
TIE-ROD OUTER AND INNER SOCKETS..................20
ON-VEHICLE SERVICE ..................................................6
Assembly ...................................................................20
Checking Steering Wheel Play....................................6
Adjustment .................................................................23
Checking Neutral Position on Steering Wheel ............6
POWER STEERING OIL PUMP (QG ENGINE) ...........25
PRE-CHECKING ........................................................6
CHECKING ...............................................................6
Components...............................................................25
Front Wheel Turning Angle..........................................6 Pre-disassembly Inspection.......................................25
Checking Gear Housing Movement ............................6 Disassembly...............................................................26
Checking and Adjusting Drive Belts ............................7 Inspection...................................................................27
Checking Steering Gear and Linkage .........................7 Assembly ...................................................................27
STEERING GEAR ......................................................7 POWER STEERING OIL PUMP (YD ENGINE) ............29
STEERING LINKAGE .................................................7 Components...............................................................29
Checking Fluid Level ...................................................7 Pre-disassembly Inspection.......................................29
Checking Fluid Leakage ..............................................7 Removal and Installation ...........................................30
Bleeding Hydraulic System..........................................8 Disassembly...............................................................30
Checking Steering Wheel Turning Force ....................8 Inspection...................................................................31
Checking Hydraulic System.........................................9 Assembly ...................................................................32
STEERING WHEEL AND STEERING COLUMN .........11 SERVICE DATA AND SPECIFICATIONS (SDS) .........33
Components...............................................................11 General Specifications...............................................33
Removal and Installation ...........................................11 Steering Wheel ..........................................................33
STEERING WHEEL .................................................11 Steering Column ........................................................33
STEERING COLUMN ...............................................12 Steering Gear and Linkage .......................................34
Disassembly and Assembly.......................................14 Power Steering ..........................................................35
Inspection...................................................................15
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
ST-2
PREPARATION
Special Service Tools
Tool number
Description
Tool name
NT169
NT542
NT544
NT546
NT547
NT550
ST-3
PREPARATION
Commercial Service Tool
NT774
NT809
ST-4
×: Applicable
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
Symptom
SUSPECTED PARTS
Possible cause and
Reference page
Shimmy
Vibration
Shake
Noise
Fluid level ST-7
×
Air in hydraulic system ST-8
×
Tie-rod ball joint swinging force ST-20
×
Tie-rod ball joint end play ST-20
×
ST-5
×
Steering wheel play ST-6
×
Steering gear rack sliding force ST-8
×
Drive belt looseness Refer to EM-16.
×
Improper steering wheel —
×
Improper installation or looseness or tilt lock lever ST-11
×
×
Mounting rubber deterioration ST-6
×
×
Steering column deformation or damage ST-15
×
AXLE AX-3
×
SUSPENSION SU-4
×
TIRES SU-4
×
NJST0006S01
ROAD WHEEL SU-4
×
NJST0006
BRAKES BR-7
×
×
ON-VEHICLE SERVICE
Checking Steering Wheel Play
SMA127
ST-6
ON-VEHICLE SERVICE
Checking and Adjusting Drive Belts
SMA851B
YST003
YST007
ST-7
ON-VEHICLE SERVICE
Bleeding Hydraulic System
ST-8
ON-VEHICLE SERVICE
Checking Steering Wheel Turning Force (Cont’d)
Rack sliding force (Sedan only):
Not more than 294 N (30 kg, 66 lb)
Maximum force deviation:
147 N (15 kg, 33 lb)
6. If rack sliding force is not within specification, overhaul steer-
ing gear assembly.
7. If rack sliding force is OK, inspect steering column. Refer to
ST-14.
ST-9
ON-VEHICLE SERVICE
Checking Hydraulic System (Cont’d)
necessary. Then completely bleed air out of system. Refer to
ST-8.
ST-10
STEERING WHEEL AND STEERING COLUMN
Components
Components NJST0017
JST875C
CAUTION:
+ The rotation of the spiral cable (SRS “Air bag” component
part) is limited. If the steering gear must be removed, set
the front wheels in the straight-ahead direction. Do not
rotate the steering column while the steering gear is
removed.
+ Remove the steering wheel before removing the steering
lower joint to avoid damaging the SRS spiral cable.
SBF812E
ST-11
STEERING WHEEL AND STEERING COLUMN
Removal and Installation (Cont’d)
+ Align spiral cable correctly when installing steering wheel.
a) Set the front wheels in the straight-ahead position.
b) Make sure that the spiral cable is in the neutral position.
The neutral position is detected by turning left 2.5 revolutions
from the right end position. Align the two marks ( ).
CAUTION:
The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable may
snap by turning the steering wheel beyond the limited number
of turns. (The spiral cable can be turned up to 2.5 turns from
the neutral position to both the right and left.)
SRS266
SST777C
SST329C
SST800A
ST-12
STEERING WHEEL AND STEERING COLUMN
Removal and Installation (Cont’d)
+ Align slit of lower joint with projection on dust cover. Insert joint
until surface A contacts surface B.
CAUTION:
After installation, turn steering wheel to make sure it moves
smoothly. Ensure the number of turns are the same from the
straight forward position to left and right locks. Be sure that
the steering wheel is in a neutral position when driving
straight ahead.
SST491C
ST-13
STEERING WHEEL AND STEERING COLUMN
Disassembly and Assembly
SST920C
SST490C
ST-14
STEERING WHEEL AND STEERING COLUMN
Disassembly and Assembly (Cont’d)
+ Steering lock
a) Break self-shear type screws with a drill or other appropriate
tool.
SST741A
b) Install new self-shear type screws and then cut off self-shear
type screw heads.
SST742A
Inspection NJST0020
+ When steering wheel does not turn smoothly, check the steer-
ing column as follows and replace damaged parts.
a) Check column bearings for damage or unevenness. Lubricate
with recommended multi-purpose grease or replace steering
column as an assembly, if necessary.
b) Check jacket tube for deformation or breakage. Replace if
necessary.
+ When the vehicle comes into a light collision, check length “L”.
Steering column length “L”:
SST855C
Refer to SDS, ST-33.
If out of the specifications, replace steering column as an assem-
bly.
SST582B
ST-15
POWER STEERING GEAR AND LINKAGE
Components
Components NJST0021
SST997C
ST-16
POWER STEERING GEAR AND LINKAGE
Removal and Installation
SST878CA
1. Lower joint 4. Upper gear housing mounting 6. Lower gear housing mounting
2. Washer bracket bracket
3. Gear and linkage assembly 5. Rack mounting insulator 7. Cotter pin
CAUTION:
+ The rotation of the spiral cable (SRS “Air bag” component
part) is limited. If the steering gear must be removed, set
the front wheels in the straight-ahead direction. Do not
rotate the steering column while the steering gear is
removed.
+ Remove the steering wheel before removing the steering
lower joint to avoid damaging the SRS spiral cable.
+ Detach tie-rod outer sockets from knuckle arms with Tool.
1. Remove stabilizer fixing bolts. Refer to SU-11, “Removal and
SFA455BA
Installation”.
2. Disconnect lower joint.
3. Remove gear housing mounting bracket fixing bolts.
4. Remove steering gear assembly.
ST-17
POWER STEERING GEAR AND LINKAGE
Removal and Installation (Cont’d)
+ Install pipe connector.
+ Observe specified tightening torque when tightening high-pres-
sure and low-pressure pipe connectors. Excessive tightening
will damage threads of connector or O-ring.
Connector tightening torque:
1 Low-pressure side
27 - 39 N·m (2.8 - 4.0 kg-m, 20 - 29 ft-lb)
2 High-pressure side
15 - 25 N·m (1.5 - 2.5 kg-m, 11 - 18 ft-lb)
+ The O-ring in low-pressure pipe connector is larger than that
SST879C
in high-pressure connector. Take care to install the proper
O-ring.
SST824A
SST819A
Disassembly NJST0023
1. Prior to disassembling, measure pinion rotating torque. Record
the pinion rotating torque as a reference.
+ Before measuring, disconnect gear housing tube and
drain fluid.
+ Use soft jaws when holding steering gear housing. Handle
gear housing carefully, as it is made of aluminum. Do not
grip cylinder in a vise.
2. Remove gear sub-assembly, O-ring and shim.
Gear sub-assembly cannot be disassembled. If it is faulty,
SST862CB
replace with a new one.
ST-18
POWER STEERING GEAR AND LINKAGE
Disassembly (Cont’d)
3. Remove tie-rod outer sockets and boots.
4. Loosen tie-rod inner socket by prying up staked portion, and
remove socket and spacer.
5. Remove retainer.
6. Use a 2 to 2.5 mm (0.079 to 0.098 in) diameter drill to com-
pletely remove staked portion of gear housing end.
SST051C
SST052C
10. Remove center bushing and rack oil seal using tape wrapped
socket and extension bar.
Do not scratch inner surfaces of pinion housing.
SST472A
Inspection NJST0024
Thoroughly clean all parts in cleaning solvent or DEXRONTMIII or
equivalent. Blow dry with compressed air, if available.
BOOT NJST0024S01
+ Check condition of boot. If cracked excessively, replace it.
+ Check boots for accumulation of power steering fluid.
RACK NJST0024S02
Thoroughly examine rack gear. If damaged, cracked or worn,
replace it.
GEAR SUB-ASSEMBLY NJST0024S03
+ Check pinion gear. If it is worn or damaged, replace as a gear
sub-assembly.
+ Manually spin bearing. If torque variations or free play are
noted, replace as a gear sub-assembly.
GEAR HOUSING CYLINDER NJST0024S04
Check gear housing cylinder bore for scratches or other damage.
Replace if necessary.
ST-19
POWER STEERING GEAR AND LINKAGE
Inspection (Cont’d)
TIE-ROD OUTER AND INNER SOCKETS NJST0024S05
+ Check ball joints for swinging force.
Tie-rod outer and inner ball joints swinging force “A”:
Refer to SDS, ST-34.
+ Check ball joint for rotating torque.
Tie-rod outer ball joint rotating torque “B”:
Refer to SDS, ST-34.
+ Check ball joints for axial end play.
Tie-rod outer and inner ball joints axial end play “C”:
SST468C Refer to SDS, ST-34.
+ Check condition of dust cover. If cracked excessively, replace
outer tie-rod.
Assembly NJST0025
1. Using a heat gun, heat new teflon rack seal ring to approxi-
mately 40°C (104°F). Then place it onto rack.
SST083B
SST885BA
SST201A
ST-20
POWER STEERING GEAR AND LINKAGE
Assembly (Cont’d)
4. Install center bushing and rack oil seal with rack assembly.
SST863C
5. Insert rack oil seal and end cover assembly to rack. Then
tighten end cover assembly.
SST321B
SST073B
SST086BA
SST880C
ST-21
POWER STEERING GEAR AND LINKAGE
Assembly (Cont’d)
10. Ensure that the rack is centered. Install rear cover cap so that
its protrusion is positioned as shown in figure.
SST865C
SST087B
SST867C
SST086BA
ST-22
POWER STEERING GEAR AND LINKAGE
Assembly (Cont’d)
16. Before installing boot, coat the contact surfaces between boot
and tie-rod with grease.
SST967A
SST868C
SST869C
Adjustment NJST0026
Adjust pinion rotating torque as follows:
1. Set rack to the neutral position without fluid in the gear.
2. Coat the adjusting screw with locking sealant and screw it in.
3. Lightly tighten lock nut.
4. Tighten adjusting screw to a torque of 4.9 to 5.9 N·m (50 to 60
kg-cm, 43 to 52 in-lb).
5. Loosen adjusting screw, then retighten it to 0.2 N·m (2 kg-cm,
1.7 in-lb).
SST719C
SST862CB
ST-23
POWER STEERING GEAR AND LINKAGE
Adjustment (Cont’d)
10. Prevent adjusting screw from turning, and tighten lock nut to
specified torque.
SST713C
ST-24
POWER STEERING OIL PUMP (QG ENGINE)
Components
Components NJST0027
SST881CA
SST984A
ST-25
POWER STEERING OIL PUMP (QG ENGINE)
Disassembly
Disassembly NJST0029
CAUTION:
+ The power steering pump cannot be disassembled on
Hatchback with QG engine. If it is faulty, replae with a new
assembly.
+ Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
+ Disassemble in as clean a place as possible.
+ Clean your hands before disassembly.
+ Do not use rags; use nylon cloths or paper towels.
+ Follow the procedures and cautions in the Service
Manual.
+ When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
SST010B
SST034A
SST036A
ST-26
POWER STEERING OIL PUMP (QG ENGINE)
Inspection
Inspection NJST0030
+ If pulley is cracked or deformed, replace it.
+ If an oil leak is found around pulley shaft oil seal, replace the
seal.
+ If serration on pulley or pulley shaft is deformed or worn,
replace it.
Assembly NJST0031
Assemble oil pump, noting the following instructions.
+ Make sure O-rings and oil seal are properly installed.
+ Always install new O-rings and oil seal.
+ Be careful of oil seal direction.
+ Cam ring, rotor and vanes must be replaced as a set if neces-
sary.
+ Coat each part with DEXRONTMIII or equivalent when assem-
bling.
SST038A
SST289A
SST843A
ST-27
POWER STEERING OIL PUMP (QG ENGINE)
Assembly (Cont’d)
+ Insert pin 2 into pin groove 1 of front housing and front side
plate. Then install cam ring 3 as shown at left.
Cam ring:
D1 is less than D2.
SST472C
ST-28
POWER STEERING OIL PUMP (YD ENGINE)
Components
Components NJST0038
SST882CA
SST883C
ST-29
POWER STEERING OIL PUMP (YD ENGINE)
Removal and Installation
SST884C
SST885C
SST886C
SST890C
Disassembly NJST0041
CAUTION:
+ Parts which can be disassembled are strictly limited.
Never disassemble parts other than those specified.
+ Disassemble in as clean a place as possible.
+ Clean your hands before disassembly.
+ Do not use rags; use nylon cloths or paper towels.
+ Follow the procedure and cautions in the Service Manual.
+ When disassembling and reassembling, do not let foreign
matter enter or contact the parts.
ST-30
POWER STEERING OIL PUMP (YD ENGINE)
Disassembly (Cont’d)
+ Remove rear bracket and rear body.
+ Remove side plate seal, cam ring vane, rotor side and plate.
SST887C
SST036A
SST888C
SST889C
Inspection NJST0042
+ If pulley is cracked or deformed, replace it.
+ If an oil leak is found around pulley shaft oil seal, replace the
seal.
+ If serration on pulley or pulley shaft is deformed or worn,
replace it.
ST-31
POWER STEERING OIL PUMP (YD ENGINE)
Assembly
Assembly NJST0043
Assemble oil pump, noting the following instructions.
+ Make sure O-rings and oil seal are properly installed.
+ Always install new O-rings and oil seal.
+ Be careful of oil seal direction.
+ Cam ring, rotor and vanes must be replaced as a set if neces-
sary.
+ Coat each part with DEXRONTMIII or equivalent when assem-
bling.
SST038A
SST289A
SST843A
+ Insert pin 2 into pin groove 1 of front housing and front side
plate. Then install cam ring 3 as shown at left.
Cam ring:
D1 is less than D2.
SST472C
ST-32
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
SST855C
ST-33
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
Sedan Hatchback
Applied model
QG engine YD engine QG engine YD engine
Tie-rod inner ball Swinging force*: “A” N (kg, lb) 1.61 - 12.9 (0.164 - 1.32, 0.36 - 2.90)
joint
Axial end play: “C” mm (in) 0 (0)
Tie-rod standard length “L” mm (in) 160.0 (6.299) 164.0 (6.457) 132 (5.20) 136 (5.35)
SST488C
SST086BA
ST-34
SERVICE DATA AND SPECIFICATIONS (SDS)
Power Steering
ST-35
SERVICE DATA AND SPECIFICATIONS (SDS)
Power Steering (Cont’d)
ST-36