DS and GS Maintenance Manual
DS and GS Maintenance Manual
DS and GS Maintenance Manual
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J |O | |
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*TM 11-6625–595–34
O D EP A R T M E N T OF T HE A R MY TE C. H. N. I. C. A. L. M. A. N. U A L
WATTMETER ME-82/U
MAY 13 1992
coºntº WARNING
Paragraph Page
CHAPTER 1. INTRODUCTION
O Section I. General
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ----- . . 1–1 3.
Index of publications . - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
- 8
Forms and records ---------------------------------- --- ... 1-3 8
II. Discription and data
Purpose and use . . . ------------------ ---------------- 1-4 3
Technical characteristics . . . . . . . . . . . . . . -------------------------- - 1-5 8
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -------------- . . . . 1–6 4
CHAPTER 2. UNPACKING AND CHECKING
Unpacking . . . . . . . . . . . . . . . . . . . . -- ----- -- ------------- 2-1 5
Checking unpacked equipment . --- --- . . . . . . . . . . . . . . . 2–2 5
CHAPTER 3. FUNCTIONING OF ME-82/U
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - . . . . . . . . . 3-1 7
Functioning . . . . . - - - - - - - - - - - - - - - - - - - - - - - - - - - . . . . . . . . . . . . . . . . . . . . . . . 8-2 7
CHAPTER 4. MAINTENANCE
Test equipment required -- - - - - - - - - - - - - - - - 4-1 10
Tests . . . . . . . . . . . . . . . . . . . - - --------- --------------- 4-2 10
Replacement of parts - -------- ----------------------- 4–3 10
CHAPTER 5. GENERAL SUPPORT TESTING PROCEDURES
Section I. Introduction
General . . . . . . . . . . . . . . . . . . . -- -------- -------- 5-1 11
Tools, test equipment, and additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2 11
Modification work orders . --- -------- ----------------- 5–3 11
II. Tests
Physical tests and inspections - --- - - . . . . . 5-4 18
Crystal diode, resistance, and meter sensitivity tests --- . . . . 5-5 15
Summary of test data . . . ---------- - - -------------- 5-6 18
APPENDIX. REFERENCES - - -- - - - - - - - - - - - - - - - - - - - - - . . . . 19
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TM 11–6625–595–34
CARRYING
HANDLE
HEAT DissipATING
ASSEMBLY
INPUT
CONNECTOR
CHAPTER I
INTRODUCTION
Section I. GENERAL
1-4. Purpose and Use structions are provided in the applicable radio
transmitter technical manuals.
The ME-82/U provides power output indi
cations of radio transmitters while acting as a 1-5. Technical Characteristics
dummy load. It is used when tuning and test Frequency
ing radio transmitters, and its operating in range 50 to 600 mc.
TM 11-6625–595–34
1-6. Description
The ME-82/U (fig. 1–1) is 6 inches wide,
7% inches high, and 13%6 inches long. The
heat dissipating assembly consists of an oil bath
and fins surrounding the dummy load resistor.
A correction chart is provided on the top of
the unit (fig. 1–2) for use when measuring
frequencies between 50 and 200 megacycles
(mc). The main components, including the two
spare crystals can be reached from the bottom
of the unit (fig. 3–1). Figure 1–2. Wattmeter ME-82/U, top view.
TM 1-6625–595-34
CHAPTER 2
CORRUGATED
PROTECTOR
CUSHIONING
MATERIAL
S -
wat TMETER
ME-82/u
Moisture-
VAPORPRoof
O
BARRIER
CUSHIONING
MATERIAL
CORRUGATED
CARTON
TM 6625-595-34-3
CHAPTER 3
FUNCTIONING OF ME-82/U
rueeze-ses-3°."
Figure s–1, wattmeter ME-4*/ U, bottom view.
TM 17-6625–595-34
DuMMY
INPUT - -
uPLER
couple- - - LOAD
connector
ava.
~7 T
TM 6625-595-34-5
CHAPTER 4
|MAINTENANCE
4-1. Test Equipment Required (3) Remove a spare crystal diode from the
spare crystal diode holder.
a. Multimeter TS-352/U, TS-352A/U, or
(4) Hold the spare crystal diode by its
TS-352B/U.
body and touch one finger of the hand
b. Crystal Rectifier Test Set TS-268/U, TS holding the crystal diode to ground of
268B/U, TS-268C/U, TS-268D/U, or TS the coupler to discharge any electro
268E/U. static charge that may be present.
4-2. Tests (5) Insert the crystal diode into the socket
of the coupler and replace the cap on
a. Crystal Diode Tests. The crystal diode is
the coupler connector.
tested by use of TS-268 (*)/U or an equivalent
substitute. Instructions for using the TS b. Replacement of Meter Assembly. Replace
268(*)/U are contained inside the cover of the ment of the meter assembly is performed as
test set. indicated in (1) through (7) below.
b. Dummy Load Resistance Measurement. (1) Remove the cap from the coupler
connector.
Prepare the TS-352(*)/U to measure resist
ance with the range switch operated to RX1. (2) Remove the plastic clamp that secures
Connect one test lead to the center connector the wire to the rear of the front panel.
of the input connector of the ME-82/U and the (3) Remove the four screws that secure
other test lead to chassis ground. The TS the cover plate to the top of the cabi
352(*)/U shall indicate approximately 52 net.
ohms. (4) Remove the cover plate with the
meter assembly attached
4–3. Replacement of Parts (5) Remove the conductors connected to
a. Replacement of Crystal Diode. Replace the meter terminals.
ment of the crystal diode is performed as indi (6) Remove the three screws that secure
cated in (1) through (5) below. the meter assembly to the cover plate
(1) Unscrew the cap connected to the and remove the meter.
coupler connector (fig. 3–1). (7) Replace the meter by reassembling the
(2) Lift the crystal diode from the socket parts in reverse sequence to the order
in the coupler. of disassembly.
TM 1 1-6625–595-34
CHAPTER 5
Section I. INTRODUCTION
Control settings
Step Equipment Control settings
No. Test equipment under test Test procedure Performance standard
1 N/A N/A a. Inspect case, cooling fins, and |a. There should be no evidence of
connectors for looseness, miss- damage, or loose or missing
ing parts, and damage. parts. All connectors should
be securely mounted.
b. Inspect meter for legibility and |b. Meter scale should be legible.
evidence of damage. Glass should be intact and
meter should show no evi
dence of damage.
Caution: Before inserting the
crystal diode into the socket, hold
the crystal diode by its body and
touch one finger of the hand holding
the crystal diode to the ground
section of the socket to discharge
any electrostatic charge that may
be present.
c. Remove crystal CR1 from re- ||c. Crystals should show no evi
sistor-coupler assembly and dence of damage. Crystal type
spare crystals from holder. should be 1N21B. There should
Inspect for damage and cor- be 2 spare crystals.
rect number and type.
d. Inspect the cable for condition |d. Insulation should be free from
of insulation. cracks and fraying.
e. Inspect metal surfaces for con- |e. All metal surfaces intended to
dition of finish. be painted should not show
bare metal.
Note: Touchup painting is recommended
in lieu of refinishing whenever practicable.
f. Check equipment for applicable |f. If MWO is performed, MWO
MWO's and note any MWO's number appears on equip
not performed. (See DA Pam ment.
310–4 for a list of MWO's.)
2 MX-1292/PAQ | N/A 2. Expose chassis to direct rays of |a. Meter terminal connections and
245W FOR M. W. MX-1292/PAQ and inspect all bare metal (except con
Lamp: ON condition of moisture and nector contacts and spare
fungiproofing (MFP) varn crystals) should be completely
ish. covered with MFP varnish.
Note: MFP varnish appears blue-green Note: Do not apply varnish to parts that
when exposed to rays of the MX-1292/PAQ. were not originally finished with MFP varnish.
b. Turn off the MX-1292/PAQ. b. None.
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TM I-6625–595-34
Control settings
Step Equipment
No. Test equipment under test Test procedure Performance standard
CRYSTAL DIODE TESTS
TS-268(*)/U N/A a. Operate ADJUST METER con- |a. None.
trol for full scale deflection
on meter (0 ohm) of TS
268(*)/U.
Note: On TS-268D/U, the PUSH TO
OPERATE switch must be depressed to obtain
mcter indication.
Control settings
Step Equipment
Test procedure Performance standard
No. Test cquipment under test
f. Operate selector switch to BACK f. Ratio of reverse resistance to
RES and read reverse resis forward resistance (s above)
tance of crystal in kilohms on should be greater than 10
upper scale of meter. to 1.
Control settings
Step Equipment
No. Test equipment under test Test procedure Performance standard
TS-682(*)/
GSM-1
AC LINE ON- d. Slowly operate OUTPUT d. None.
OFF: OFF VOLTAGE ADJUST control
BATTERY: OFF for 12 volts indication of DC
VOLTS meter of PP-1097
(*)/G.
ALT CURRENT e. Adjust DC METER (TS-682/ le. None.
AC VOLTS DC GSM-1) or DC MICRO
VOLTS FINE AMPERES (TS-682A/GSM
CONTROL: 1) meter to zero by means of
completely zero adjusting control located
counterclock- below the meter.
wise
ALT CURRENT Note: To overcome internal friction of
CONTROL:
completely
counter
clockwise
17
TM T 1-6625–595-34
Step
Control settings
Equipment
O
º
No. Test equipment under test Test procedure Performance standard
: actly 120.
nº -- i. Note indication on DC METER li. WATTS meter on ME-82/U
tor switch (TS-682/GSM-1) or DC indicates 120 and TS-682(*)/
(DIRECT MICROAMPERES (TS-682 GSM- meter should indicate
CURRENT j. O *.tºos, 1 DI N 200 microamperes + 4.
7. Upera - - || 1. None,
APPENDIX
REFERENCES
79
TM T 1-6625–595–34 Oº
By Order of the Secretary of the Army:
HAROLD K. JOHNSON,
General, United States Army,
Official: Chief of Staff.
J. C. LAMBERT,
Major General, United States Army,
The Adjutant General.
Distribution:
NG: State AG (3) Units same as active Army except allowance is one copy each unit.
USAR: None.