E5CKAA1500

Digital Controller E5CK

Advanced, Compact Digital Controllers

IP66/NEMA4 (indoor use) front face.

Modular structure, one-stock type.
Heat/Cool control.
Serial communications (RS-232C and RS-485).
Temperature and analog inputs.
High-accuracy: 100 ms sampling (for analog input).
Advanced tuning which includes fuzzy self-tuning.
Conforms to international EMC and safety
standards.
AC/DC24V types are also available.

Ordering Information
Description Model Specification
Base Unit E5CK-AA1 AC100-240 Base Unit
E5CK-AA1-500 AC100-240 Base Unit with terminal cover
E5CK-AA1 AC/DC24 Base Unit
E5CK-AA1-500 AC/DC24 Base Unit with terminal cover
Note: A single Output Unit and Option Unit can be mounted to each Base Unit.

Description Model Specification

Output Unit E53-R4R4 Relay/Relay
E53-Q4R4 Pulse (NPN)/Relay
E53-Q4HR4 Pulse (PNP)/Relay
E53-C4R4 Linear (4 to 20 mA)/Relay
E53-C4DR4 Linear (0 to 20 mA)/Relay
E53-V44R4 Linear (0 to 10 V)/Relay
E53-Q4Q4 Pulse (NPN)/Pulse (NPN)
E53-Q4HQ4H Pulse (PNP)/Pulse (PNP)

Description Model Specification

Option Unit E53-CK01 RS-232C
E53-CK03 RS-485
E53-CKB Event input: 1 point
E53-CKF Transfer output (4 to 20 mA)

Inspection Report
The Digital Controller can be provided together with an inspection report.
Refer to the following legend with the suffix “K” when ordering a model provided together with an inspection report.
E5CK-AA1-K, E53-CKF-K

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Accessories (Order Separately)

Name Model
Terminal Cover E53-COV07

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Temperature Ranges
Platinum Resistance Thermometer
Input (switch selectable) JPt100 Pt100
Range °C 199.9 to 650.0 199.9 to 650.0
°F 199.9 to 999.9 199.9 to 999.9
Resolution ( °C/ °F) 0 1
(main setting and alarm)

Thermocouple
Input (switch K1 K2 J1 J2 T E L1 L2 U N R S B W PL II
selectable)
(see note)

Range °C 200 0.0 to 100 0.0 to 199.9 0 to 100 0.0 to 199.9 200 0 to 0 to 100 0 to 0 to
to 500.0 to 400.0 to 600 to 400.0 to to 1,700 1,700 to 2,300 1,300
1,300 850 400.0 850 400.0 1,300 1,800
°F 300 0.0 to 100 0.0 to 199.9 0 to 100 0.0 to 199.9 300 0 to 0 to 300 0 to 0 to
to 900.0 to 750.0 to 1,100 to 750.0 to to 3,000 3,000 to 4,100 2,300
2,300 1,500 700.0 1,500 700.0 2,300 3,200
Resolution 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
( °C/ °F)
(main setting
and alarm)

Note: Setting number is factory-set to 2 (K1).

Thermocouple W is W/Re 5-26 (tungsten rhenium 5, tungsten rhenium 26).
Current/V oltage
Input (switch selectable) Current input Voltage input
4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V 0 to 10 V
Range One of following ranges depending on results of scaling
1999 to 9999
199.9 to 999.9
19.99 to 99.99
1.999 to 9.999
Resolution ( °C/ °F) 17 18 19 20 21
(main setting and alarm)

Model Number Legend

Refer to the following when ordering set models.

E5CK- jjj
1 2 3

1. Control Output 1/Control Output 2 2. Auxiliary Output

AA: Without Output Unit (field interchangeable) 1: Auxiliary output (1 point)
RR: Relay/Relay 3. Option
QR: Pulse (NPN)/Relay 01: RS-232C serial communication
CR: Linear (4 to 20 mA)/Relay 03: RS-485 serial communication
VR: Linear (0 to 10 V)/Relay B: Event input (1 point)
QQ: Pulse (NPN)/Pulse (NPN) F: Transfer output (4 to 20 mA)

Note: E5CK-VR1 and E5CK-QQ1 are not available, but with options.

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Specifications
Ratings
Item AC100-240V type AC/DC24V type
Supply voltage AC100 240V~ , 50/60 Hz AC/DC24V~ , 50/60 Hz
Power consumption 15 VA 6 VA, 3.5 W
Operating voltage range 85% to 110% of rated supply voltage
Input Thermocouple: K, J, T, E, L, U, N, R, S, B, W, PLII
Platinum resistance thermometer: JPt100, Pt100
Current input: 4 to 20 mA, 0 to 20 mA
Voltage input: 1 to 5 V, 0 to 5 V, 1 to 10 V
Input impedance Current input: 150 Ω
W
Voltage input: 1 MWΩ min.

Control output According to Output Unit (see “Output Unit Ratings and Characteristics” )
Auxiliary output SPST-NO, 1 A at 250 VAC (resistive load)
Control method ON/OFF or advanced PID control
Setting method Digital setting using front panel keys
Indication method 7-segment digital display and LEDs
Other functions According to Option Unit (see “Option Unit Ratings and Characteristics” )

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Characteristics
Indication accuracy (see note) Thermocouple:
(±
±0.3% of indication value or +/−
+/− ±1°°C, whichever greater) ±1 digit max.
Platinum resistance thermometer:
(±
±0.2% of indication value or ±0.8°°C, whichever greater) ±1 digit max.
+/−

Analog input:+/−
±0.2% FS +/−
±1 digit max.
Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS)
Proportional band (P) 0.1% to 999.9% FS (in units of 0.1% FS)
Integral (reset) time (I) 0 to 3,999 s (in units of 1 s)
Derivative (rate) time (D) 0 to 3,999 s (in units of 1 s)
Control period 1 to 99 s (in units of 1 s)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm setting range 1,999 to 9,999 or 199.9 or 999.9 (decimal point position dependent on input type)
Sampling period Temperature input: 250 ms
Analog input: 100 ms
Insulation resistance 20 MW
Ω min. (at 500 VDC)

Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities
V ibration resistance Malfunction: 10 to 55 Hz, 10 m/s2 (approx. 1G) for 10 min each in X, Y, and Z directions
Destruction: 10 to 55 Hz, 20 m/s2 (approx. 2G) for 2 hrs each in X, Y, and Z directions
Shock resistance Malfunction: 200 m/s2 min. (approx. 20G), 3 times each in 6 directions
(100 m/s2 (approx. 10G) applied to the relay)
Destruction: 300 m/s2 min. (30G), 3 times each in 6 directions
Ambient temperature Operating: 10°°C to 55°°C (with no icing)/3-year warranty period: 10°°C to 50°°C
Storage: 25°°C to 65°°C (with no icing)
Ambient humidity Operating: 35% to 85%
Enclosure ratings Front panel: NEMA4 for indoor use (equivalent to IP66)
Rear case: IEC standard IP20
Terminals: IEC standard IP00
Memory protection Non-volatile memory (number of writings: 100,000 operations)
W eight Approx. 170 g;
Adapter: approx. 10 g
EMC Emission Enclosure: EN55011 Group 1 class A
Emission AC Mains: EN55011 Group 1 class A
Immunity ESD: EN61000-4-2: 4kV contact discharge (level 2)
8kV air discharge (level 3)
Immunity RF-interference: ENV50140: 10V/m (amplitude modulated, 80 MHz to
1 GHz) (level 3)
10 V/m (pulse modulated, 900 MHz)
Immunity Conducted Disturbance: ENV50141: 10V (0.15 to 80 MHz ) (level 3)
Immunity Burst: EN61000-4-4: 2kV power-line (level 3)
2kV I/O signal-line (level 4)
Approved standards UL1092, CSA22.2 No. 14, CSA22.2 No. 1010-1
Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)
Conforms to VDE0106/ part 100 (Finger Protection), when the separately-ordered terminal
cover is mounted.
Note: The indication accuracy of the K1, T, and N thermocouples at a temperature of -100°°C or less is+/−
±2°°C +/−
±1 digit maximum. The indication
accuracy of the U, L1, and L2 thermocouples at any temperature is +/−
±2°°C+/−
±1 digit maximum.
The indication accuracy of the B thermocouple at a temperature of 400°°C or less is unrestricted.
The indication accuracy of the R and S thermocouples at a temperature of 200°°C or less is+/−±3°°C +/−
±1 digit maximum.
The indication accuracy of the W thermocouple at any temperature is (± ±0.3% of the indicated value or+/−±3°°C, whichever is greater)
±1 digit maximum.
The indication accuracy of the PLII thermocouple at any temperature is (±
±0.3% or+/−
+/− ±2°°C, whichever is greater) ±1 digit maximum.

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Output Unit Ratings and Characteristics

Relay output SPST, 250 VAC, 3 A (resistive load)
Mechanical life expectancy: 10,000,000 operations min.
Electrical life expectancy: 100,000 operations min.
Voltage output NPN: 20 mA at 12 VDC (with short-circuit protection)
PNP: 20 mA at 12 VDC (with short-circuit protection)
Linear voltage output 0 to 10 VDC:
Permissible load impedance: 1 kW
Ω min.
Resolution: approx. 2,600
Linear current output 4 to 20 mA:
Permissible load impedance: 500 W
Ω max.
Resolution: approx. 2,600

Option Unit Ratings and Characteristics

Event inputs Contact input:
ON: 1 kWΩ max., OFF: 100 kW
Ω min.

No-contact input:
ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
Communications Interface: RS-232C or RS-485
Transmission method: Half-duplex
Synchronization method: Start-stop synchronization (asynchronous method)
Baud rate: 1.2/2.4/4.8/9.6/19.2 kbps
Transfer output 4 to 20 mA:
Permissible load impedance: 500 W max.
Resolution: approx. 2,600

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Nomenclature
Operation Indicators No. 1 Display
· OUT1 Displays the process value or pa-
Lit when the pulse output rameter symbols.
function assigned to control
No. 2 Display
output 1 turns ON.
· OUT2 Displays the set point, set point dur-
ing SP ramp, manipulated variable,
Lit when the pulse output
or parameter settings.
function assigned to control
output 2 turns ON.
· SUB1
Lit when the output function
assigned to auxiliary output 1
turns ON.
· MANU
Lit when the manual opera-
tion mode.
· STOP
Lit during operation has Up Key/Down Key
stopped. Press to increase or decrease the
· RMT value on the No.2 display.
Lit during remote operation. Display Key
· AT Press for less than 1 s to shift the
Flashes during auto-tuning. display to the next parameter. When
A/M Key
this key is pressed for 1 s or more,
Press to select the auto operation or the menu screen will be displayed in
manual operation. any case.

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Operation
Parameter Operation List
Switching to modes other than manual or protect mode is carried out using mode selection in the menu display.
The figure below shows all parameters in the order that they are displayed. Some parameters are not displayed depending on the protect mode
setting and conditions of use.

Power ON

A/M
1 second min. 1 second min.
Level 0 mode Manual mode

1 second min. A/M

Level 1 mode 1 second min.

1 second min.
Level 2 mode A/M + A/M +
1 second min. 1 second min.
1 second min.
Setup mode
Protect mode

1 second min.
Expansion mode A/M +
1 second min.

1 second min.
Option mode
Parameters in a mode can be
switched by the Display Key. The
1 second min.
parameter following the last param-
Calibration mode eter is the top parameter.

Parameters and Menus

Note: For more details on the functions of each part and display contents, refer to the E5CK User ’s Manual (H78) .

Protect Mode Limits use of the menu and A/M Keys. The protect function prevents unwanted modification of
parameters and switching between the auto and manual operation.

Manual Mode The Controller can be switched to manual operation. The manipulated variable can be manipulated
manually only in this mode.

Level 0 Mode Set the Controller to this mode during normal operation. In this mode, change the set point during
operation, and start or stop Controller operation. The process value, ramp SP, and manipulated vari-
able can only be monitored in this mode.

Level 1 Mode The main mode for adjusting control. In this mode, execute AT (auto-tuning), and set alarm values,
the control period, and PID parameters.

Level 2 Mode The auxiliary mode for adjusting control. In this mode, set the parameters for limiting the manipulated
variable and set point, switch between the remote and local modes, and set the loop break alarm
(LBA), alarm hysteresis, and the digital filter value of inputs.

Setup Mode The mode for setting the basic specifications. In this mode, set parameters that must be checked or
set before operation such as the input type, scaling, output assignments and direct/reverse opera-
tion.

Expansion Mode The mode for setting expanded functions. In this mode, set ST (self-tuning), SP setting limiter, select
advanced PID or ON/OFF control, specify the standby sequence resetting method, initialize param-
eters, and set the time for automatic return to the monitoring display.

Option Mode The mode for setting option functions. Select this mode only when the Option Unit is set in the Con-
troller. In this mode, set the communications conditions, transfer output and event input parameters
to match the type of Option Unit set in the Controller.

Calibration Mode The mode for calibrating inputs and transfer output.
When calibrating input, the selected input type is calibrated. Whereas, transfer output can be cali-
brated only when the Communications Unit (E53-CKF) is set in the Controller.

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Parameters Operation
Level 0 Mode

PV/SV
1300
The process value is displayed on the No.1 display and the set point is displayed on the No.2 display.
0
When the multi-SP function is in use, the value of whichever is set, set point 0 or 1, is linked.

sp-m Set Point During SP Ramp

0
Monitors the set point when the SP ramp function is used.

MV Monitor (Heat)
o
50.0

MV Monitor (Cool)
c-o
Used when the Unit is in heating and cooling control operation.
50.0

r-5 Run/Stop

run

Security
secr
Any mode marked with “X” in the following table is not displayed on the menu when this parameter is set to
1
“0” to “3.”

Mode Set value

0 1 2 3 4
Calibration x x x x
Option x x x

Expansion x x x
Setup x x x
Level 2 x x
Level 1, 0 x

The Unit will be in only level 0 mode and the menu will not be available when this parameter is set to “4” to
“6.”
Only the “PV/SP monitor” and “set point” parameter can be used when this parameter is set to “5.”
Only the “PV/SP monitor” parameter can be used when this parameter is set to “6.”

A/M Key Protect

kkey
e yp p
Invalidate the function of the A/M Key.
offof f

MV Manual
3 8. 8 Process value

16.0 Manipulated variable

MANU indicator

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Level 1 Mode
AT Execute/Cancel
at
of f

Set Point 0
sp-0
Used with multi-SP function.
0

Set Point 1
sp-1
Used with multi-SP function.
0

Alarm Value 1
al-1 Available only when the alarm output function of the Controller is selected.
0

Alarm Value 2
al-2 Available only when the alarm output function of the Controller is selected.
0

Proportional Band
p
10.0

Integral Time
i
233

Derivative Time
d
40

Cooling Coefficient
c-sc
Used when the Controller is in heating and cooling control.
1.00

Dead Band
c-db Used when the Controller is in heating and cooling control.
0.0

Manual Reset Value

of-r
50.0
Available when the integral time parameter of the Controller in standard control is “0.”

Hysteresis (Heat)
hys
Available when the Controller is in ON/OFF control.
0.10

Hysteresis (Cool)
chys Available when the Controller is in ON/OFF control in heating and cooling control.
0.10

Control Period (Heat)

cp
Available when the Controller has a relay or voltage output, or is in advanced PID control.
20

Control Period (Cool)

c-cp
Available when the Controller has a relay or voltage output, or is in advanced PID control in heating and
20 cooling control.

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Level 2 Mode

Remote/Local
r-l
Used for the communications function.
lcl

SP Ramp Time Unit

spru
m

SP Ramp Set Value

sprt
0

LBA Detection Time

lba
Available only when the LBA (loop break alarm) function of the Controller is selected.
0

MV at Stop
m U -s
0.0

MV at PV Error
m U -e
0.0

MV Upper Limit
ol-h
105.0

MV Lower Limit
ol-l
-5.0

MV Change Rate Limit

orl
0.0

Input Digital Filter

inf
0

Alarm 1 Hysteresis
alh1
Available only when the Controller has an alarm output.
0.02

alh2 Alarm 2 Hysteresis

0.02 Available only when the Controller has an alarm output.

insh Input Shift Upper Limit

0.0 Available if the input type connected to the Controller is a thermocouple or platinum resistance
thermometer.

Input Shift Lower Limit

insl
Available if the input type connected to the Controller is a thermocouple or platinum resistance
0.0
thermometer.

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Setup Mode

Input Type
in-t
Codes are used to determine the input types connected to terminals 6 to 8.
2

in-h Scaling Upper Limit

100 Used if the input type connected to the Controller is an analog input (voltage or current input).

in-l Scaling Lower Limit

0 Used if the input type connected to the Controller is an analog input (voltage or current input).

Decimal Point
dp
Used if the input type connected to the Controller is an analog input (voltage or current input).
0

°C/ °F Selection
d-u
Used if the input type connected to the Controller is a temperature input (thermocouple or platinum
c resistance thermometer).

Parameter Initialize
init
no

Control Output 1 Assignment

out1
Enables the Controller to have heating control, cooling control, alarm 1, alarm 2, alarm 3, and LBA
heat
(loop break alarm) outputs.

Control Output 2 Assignment

out2
Enables the Controller to have heating control, cooling control, alarm 1, alarm 2, alarm 3, and LBA
al-1 (loop break alarm) outputs.

Auxiliary Output 1 Assignment

sub1
Enables the Controller to have alarm 1, alarm 2, alarm 3, LBA (loop break alarm), error 1, and error 2
al-2 outputs.

alt1 Available only when the Controller has an alarm

Alarm 1 Type output (see the table on the next page).
2

al1n
Alarm 1 Open in Alarm
n-o

alt2
Alarm 2 Type
2

al2n
Alarm 2 Open in Alarm
n-o

oreU Direct/Reverse Operation

or -r

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Switch Alarm operation Alarm output

setting
When X is positive When X is negative

1 Upper- and lower-limit alarm (deviation) X X Always ON

ON
OFF SP

2 Upper-limit alarm (deviation) ON

X X
ON
OFF OFF
SP SP

3 Lower-limit alarm (deviation) ON

X X
ON
OFF OFF
SP SP

4 Upper- and lower-limit range alarm (deviation) X X Always OFF

ON
OFF
SP

5 Upper- and lower-limit alarm with standby se- ON

X X Always OFF
quence (deviation) OFF
SP

6 Upper-limit alarm with standby sequence ON

X X
ON
(deviation)
OFF OFF
SP SP

7 Lower-limit alarm with standby sequence X X

ON ON
(deviation)
OFF OFF
SP SP

8 Absolute-value upper-limit alarm ON

X X
ON
OFF OFF
0 0
9 Absolute-value lower-limit alarm ON
X X
X
ON
OFF OFF
0 0
10 Absolute-value upper-limit alarm with standby ON
X X
X
ON
sequence
OFF OFF
0 0
11 Absolute-value lower-limit alarm with standby ON
X X
X
ON
sequence OFF OFF
0 0

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Expansion Mode

SP Setting Upper Limit

sl-h
1300

SP Setting Lower Limit

sl-l
-200

PID/ ON/OFF
cntl
pid

ST
st
Available if the Controller in standard control or advanced PID control has a temperature input.
of f

ST Stable Range
st-b Available if the Controller in standard control or advanced PID control with the ST set to ON has a tem-
15.0 perature input.

alfa a
0.65 Available if the Controller is in advanced PID control with the ST set to OFF.

AT Calculated Gain
at-g
Available if the Controller is in advanced PID control with the ST set to OFF.
1.0

Standby Sequence Reset Method

rset
0

ret Automatic Return of Display Mode

at-h AT Hysteresis

0.2 Available if the Controller is in advanced PID control with the ST set to OFF.

LBA Detection Width

lbab
Available only when the LBA (loop break alarm) function of the Controller is selected.
0.2

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Option Mode

Multi-SP Function
eU -m
Available for the event input function.
0

Event Input Assignment 1

eU -1
Available for the event input function.
stop

sbit Communication Stop Bit

2 Used when the communications function is being used.

Communication Data Length

len
Used when the communications function is being used.
7

Communication Parity
prty
eUe
Used when the communications function is being used.
n

bps Communication Baud Rate

96 Used when the communications function is being used.

Communication Unit No.

u-no
Used when the communications function is being used.
0

Transfer Output Type

tr-t
Set when the transfer output function is being used.
sp

Transfer Output Upper Limit

tr-h
Set when the transfer output function is being used.
1300

Transfer Output Lower Limit

tr-l Set when the transfer output function is being used.
-200

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How to Use the Error Display

When an error has occurred, the No.1 display alternately indicates error codes together with the current display item.
This section describes how to check error codes on the display, and the actions that must be taken to remedy the problem.

Input Error

Meaning Input is in error.

Action Check the wiring of inputs, disconnections, and shorts, and check the input type and the input type
jumper connector.

Operation at Error For control output functions, output the manipulated variable matched to the setting of the “MV at PV
error” parameter (level 2 mode). Alarm output functions are activated when the upper limit is
exceeded.

Memory Error

Meaning Internal memory operation is in error

Action First, turn the power OFF then back ON again. If the display remains the same, the E5CK Controller
must be repaired. If the display is restored to normal, the probable cause may be external noise
affecting the control system. Check for external noise.

Operation at Error Control output functions turn OFF (2 mA max. at 4 to 20 mA output, and output equivalent to 0% in
case of other outputs). Alarm output functions turn OFF.

A/D Converter Error

Meaning Internal circuits are in error.

Action First, turn the power OFF then back ON again. If the display remains the same, the E5CK Controller
must be repaired. If the display is restored to normal, the probable cause may be external noise
affecting the control system. Check for external noise.

Operation at Error Control output functions turn OFF (2 mA max. at 4 to 20 mA output, and output equivalent to 0% in
case of other outputs). Alarm output functions turn OFF.

Calibration Data Error

This error is output only during temperature input and is displayed for two seconds when the power is
turned ON.

Meaning Calibration data is in error.

Action Must repair.

Operation at Error Both control output functions and alarm output functions are active. However, note that the readout
accuracy is not assured.

Display Range Over

Meaning Though not an error, this is displayed when the process value exceeds the display range when the
control range (setting range ±10%) is larger than the display range ( 1999 to 9999).
· When less than “ 1999”
· When greater than “9999”

Operation Control continues, allowing normal operation.

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Fuzzy Self-tuning
Fuzzy self-tuning is a function that enables the E5CK to calculate PID Constant Refreshing Conditions
the most suitable PID constants for the controlled object. If the step control amount is applied before the maximum tempera-
Features ture slope (R) is obtained, SRT will not renew any PID constant. If
the proportional band obtained from the R and L values that were
· The E5CK determines by itself when to perform fuzzy measured before the imposition had been completed is larger than
self-tuning. the present proportional band, the PID constants will be renewed
Fuzzy Self-tuning Function because the measured value is in the direction towards the suitable
proportional band value, and the set point at that time will be the
The fuzzy self-tuning function has three modes.
SRT-executed set point.
In SRT (step response tuning) mode, the PID constants are tuned
using a step response method at the time the set point is changed. Slope (R)
Temperature
In DT (disturbance tuning) mode, the PID constants are amended Stable range
so that the controlled temperature will be within the target range SP
set in advance when there is external disturbance.
In HT (hunting tuning) mode, when hunting occurs, the PID
constants are amended to suppress the hunting.
Note: Be sure to turn on the power supply to the load either before
or simultaneously with the start of Temperature Controller
operation.
Dead time will be measured from the time the Temperature
Controller starts operating. If a load such as a heater is
turned on after the Temperature Controller is turned on, Time
dead time longer than the actual value will be measured
and inappropriate PID constants will be obtained. If an ex- Stable Temperature Status
tremely large amount of dead time is measured, the control
amount will be set to 0% for a short period of time before If the temperature is within the stable range for a certain time, it is
being returned to 100%, and the constants will then be re- deemed that the temperature is stable. This time is called stability
tuned. Retuning is performed only for large amounts of judgement time. Like PID constants, stability judgement time is ad-
dead time, so be sure to follow the precaution given above justed with fuzzy self-tuning according to the characteristics of the
when starting operation. object to be controlled. Fuzzy self-tuning will not be activated if the
temperature is stable because the Temperature Controller deems
Startup Conditions of SRT that temperature control is smooth.
SRT will start if the following conditions are satisfied simultaneously
when the E5CK is turned on or the set point is changed. Shorter than the stability judgement time

At the time the E5CK starts At the time set point is Stable
operating changed Set range
point Stable
1. The set point at the time the 1. The new set point is differ- range

E5CK starts operating is ent from the set point used (Set to
different from the set point at the time SRT was last Stability judgement time
15.0_C
before
used at the time SRT was executed (see note). shipping)
last executed (see note). 2. The process value is in Stable Stable
2. The process value at the stable condition before the
time the E5CK starts oper- set point is changed.
ating is smaller than the set 3. A larger set point value is Balanced Status
point in reverse operation set in reverse operation and If the process value is within the stable range for 60 s when there is
and larger than the set point a smaller set point is set in no output, it is deemed that the the temperature is balanced.
in normal operation. normal operation.
Startup Conditions of DT
Note: The last SRT-executed set point is set to 0 before shipping 1. DT will start if the temperature that has been stable varies due
and when changing from advanced PID control to ad- to external disturbance and the deflection of the temperature
vanced PID control with fuzzy self-tuning. exceeds the stable range, and then the temperature
becomes stable, provided that the number of maximum
temperature values is less than four.
2. DT will start if the set point is changed under the condition that
SRT does not start and the temperature becomes stable,
provided that the number of maximum temperature values is
less than four.
If there are four or more maximum temperature values, HT
will start.

Set point change

Extreme value 2
Temperature

SP

Extreme value 1

Time

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E5CK E5CK

Startup Conditions of HT Note: In specific applications where temperature varies periodi-

HT will be ON when there is hunting with four or more maximum cally due to disturbance, internal parameters need to be ad-
temperature values (extreme values) while SRT is not being justed. For details, refer to the E5CK User ’s Manual.
executed.

Extreme value 2 Extreme value 4

Temperature

SP

Extreme Extreme
value 1 value 3

Time

Dimensions
Note: All units are in millimeters unless otherwise indicated.

E5CK
58
53 x 53 13 100

44.8 x 44.8
48
Panel Cutouts
65 min.

60 min. +0.6
45 0
Note: 1. Recommended panel thickness is 1 to 5 mm.
+0.6
2. Maintain the specified vertical and horizontal mount-
45 0 ing space between each Unit. Units must not be
closely mounted vertically or horizontally.

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E5CK E5CK

Installation
Installation
Main Parts Setting Up the Output Unit
1. Two rectangular holes are provided on the power board (right
Terminals side of Controller). Fit the two protrusions of the Output Unit
into these two holes.
Output Unit
2. With the Output Unit fitted into the power board, fit the Output
Unit into the connector on the control board (left side of
Rear case Controller).

Input type jump-

er connector

Option Unit

Front panel

Draw-out
First, draw out the internal mechanism from the housing.
Pull out the internal mechanism while pressing the hooks on the left Setting Up the Option Unit
and right sides of the front panel.
1. Place the Controller with its bottom facing up, and fit the board
horizontally into the Connector on the power board (right side
of controller).
2. With the power board connected, fit the board vertically into
the Connector on the control board (left side of controller).

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E5CK E5CK

Mounting
1. Insert the E5CK Controller into the panel’s mounting hole at
the position shown in the figure below.
2. Push the adapter along the Controller body from the terminals
up to the panel, and fasten temporarily.
3. Tighten the two fixing screws on the adapter. When tightening
screws, tighten the two screws alternately keeping the torque
to approximately 0.29 to 0.39 N S m, or 3 to 4 kgf S cm.

Adapter
Pa
Panel
W
p Watertight
packing

Terminal Cover
The E5CK-AA1-500 Controller is provided with a Terminal Cover
(E53-COV07). Fasten the Terminal Cover as follows by using the
snap pin.

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E5CK E5CK

Wiring
Terminal Arrangement Solderless terminals are recommended when wiring the Controller.
Tighten the terminal screws using a torque no greater than
OUT1
0.78 N S m, or 8 kgf S cm max. Take care not to tighten the terminal
screws too tightly.
AC100 240V~
(AC/DC24V~ )
Power Blocks

5 11 12 10 The E5CK has independent power supplies for each of the terminal
SOURCE OUT2 blocks shown below. However, note that the power supplies for
4 9 blocks C (exclude relay output) and D are shared for the following
option unit.
3 8
SUB1
IN
· Option unit: E53-CKB or E53-CKF
2 7
13 14
1 6 A C
5 11 12 10
4 9
OPTION
3 8
C
2 7
1 13 14 6
Precautions
D B
Use ducts to separate input leads and power lines in order to protect
the Controller and its lines from external noise.

Wiring
Power Supply
Input 100 to 240 VAC or AC/DC 24 V to terminal numbers 4 and 5 according to the specification.
5 11 12 10

4 9

3 8

2 7

1 13 14 6

Input
Connect the input to terminal numbers 6 to 8 as follows according to the input type.

5 11 12 10 8 8 8 8

9
- - -
4 7 7 7 7
V mA
8
3 6 6 6 6
2 7
+ + +
Thermocouple Platinum resistance Voltage input Current input
13 14 thermometer
1 6

TC × PT V I

Match the inputs with the internal jumper settings for each input type. For thermocouple or platinum resistance thermometer inputs, set the
inputs to a common position (TC/PT) as the temperature input.
Control Output
Terminal numbers 11 and 12 are for control output 1 (OUT1). The five output types and internal equalizing circuits are available according to the
Output Unit.

+ + + +
5 11 12 10 11 +v 11 +v 11 11 11

4 9 L L V L mA L

3 8 12 GND 12 GND 12 12 12
- - - -
2 7 Relay NPN PNP 0 to 10 V 4 to 20mA

13 14 E53-R4R4 E53-Q4R4 E53-Q4HR4 E53-V44R4 E53-C4R4

1 6
E53-Q4Q4 E53-Q4HQ4H E53-C4DR4

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E5CK E5CK

Terminal numbers 9 and 10 are for control output 2 (OUT2). The three output types and internal equalizing circuits are available according to the
Output Unit.

+ +
10 +V 10 +V 10

L L

9 GND 9 GND 9
- -
Relay NPN PNP

E53-R4R4 /E53-V44R4 E53-Q4Q4 E53-Q4HQ4H

E53-Q4R4 /E53-C4R4
E53-Q4HR4/E53-C4DR4

The following table shows the specifications for each output type.
Output type Specifications
Relay 3 A at 250 VAC
Voltage (NPN) 20 mA at 12 VDC (with short-circuit protection)
Voltage (PNP) 20 mA at 12 VDC (with short-circuit protection)
0 to 10 V 0 to 10 VDC, permissible load impedance: 1 kW min., resolution: approx. 2,600
4 to 20 mA 4 to 20 mA, permissible load impedance: 500 W max., resolution: approx. 2,600

Auxiliary Output 1
Terminal numbers 2 and 3 are for auxiliary output 1 (SUB1).
The internal equalizing circuit for auxiliary output 1 is as follows:

5 11 12 10 3

4 9

3 8 2

2 7

1 13 14
6

Relay specifications are as follows:

SPST-NO, 250 VAC, 1 A
Option
Terminal numbers 1, 13, and 14 are valid only when the Option Unit is set in the Controller.
The following four connections are possible depending on the model of the Option Unit.

5 10 SD A +
11 12 13 13 13 13
4 9 RD B 4 to 20mA
14 14 14 14
3 8 SG
1 1 1 1
2 7
RS-232C RS-485 Event input Transfer output
1 13 14 6
E53-CK01 E53-CK03 E53-CKB E53-CKF

Use event inputs under the following conditions:

Contact input ON: 1 kW max., OFF: 100 kW min.

No-contact input ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.

The polarity for no-contact input is as follows:

+
13

14

Transfer output specifications are as follows:

4 to 20 mA, load: 500 W max., resolution approx. 2600

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E5CK E5CK

Precautions
Period and Scope of Guarantee
Unit with Standard Specifications Should the Unit malfunction during the guarantee period, OMRON
shall repair the Unit or replace any parts of the Unit at the expense of
Scope of Guarantee
OMRON.
Should the Unit malfunction during the guarantee period, OMRON The above does not apply in the following cases.
shall repair the Unit or replace any parts of the Unit at the expense of 1. Any malfunction of the Unit due to the incorrect use or
OMRON. improper handling of the Unit.
The above does not apply in the following cases.
2. Any malfunction of the Unit not originating from the Unit.
1. Any malfunction of the Unit due to the incorrect use or
improper handling of the Unit. 3. Any malfunction of the Unit due to a modification of the Unit or
repairs to the Unit carried out by any person not authorized by
2. Any malfunction of the Unit not originating from the Unit. OMRON.
3. Any malfunction of the Unit due to a modification of the Unit or 4. Any malfunction of the Unit due to any natural disaster.
repairs to the Unit carried out by any person not authorized by
OMRON. OMRON shall not be responsible for any damage or loss induced by
any malfunction of the Unit.
4. Any malfunction of the Unit due to any natural disaster.
OMRON shall not be responsible for any damage or loss induced by
any malfunction of the Unit.
Three-year Guarantee
Period of Guarantee
The guarantee period of the Unit is three years starting from the date
the Unit is shipped from the factory.
Scope of Guarantee
The Unit is guaranteed under the following operating conditions.
1. Average Operating Temperature (see note): 10°°C to 50°°C
2. Mounting Method: Standard mounting

Top

Bottom

Note: A verage Operating Temperature

Refer to the process temperature of the Unit mounted to a
control panel and connected to peripheral devices on
condition that the Unit is in stable operation, sensor input
type K is selected for the Unit, the positive and negative
thermocouple input terminals of the Unit are short-cir-
cuited, and the ambient temperature is stable.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. H79-E1-4 In the interest of product improvement, specifications are subject to change without notice.

OMRON Corporation
Systems Components Division
28th Fl., Crystal Tower Bldg.
1-2-27, Shiromi, Chuo-ku,
Osaka 540 Japan Printed in Japan
Phone: 06-949-6012 Fax: 06-949-6021 0297-2M (0995) a

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 E5CKAA1500

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