Enterprise based Vocational Education

LOGBOOK EVE
DATE : 8 Febuary 2021
AREA : Classroom

WHAT :
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . Classroom Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW :
Maintenance is an activity related to maintaining a machine / equipment so that it is ready to operate,
and if a damage occurs, it is necessary to restore the machine / equipment to a good condition.

LOGBOOK EVE 24 Jun 2018 / rz

 Enterprise based Vocational Education

Principle of lubrication
Lubrication is the act of placing lubricant between sliding surfaces to reduce direct contact.
➢ The selection of bearing lubricants in general must consider operating conditions, especially
temperature, load and speed.
➢ The use of lubricants mainly to lubricate gears and bearings (rolling bearings and sliding bearings)
➢ The amount of grease required for lubrication of a rolling bearing depends on the type and size of
the bearing.
unction of Lubrication 1. Reducing Friction (friction). 2. Reduces the rate of wear (wear). 3. Controlling
Temperature (temperature). 4. Inhibits the rate of corrosion (corrosion). 5. Electrical Insulation
(insulate). 6. Vibration Damper (dash spot, gear). 7. Dirt cleaner (flushing action). 8. As a seal (seal /
grease).
selection of lubricants
1. Simple bearing design
2. The sealing effect is great
3. Long service life, maintenance-free
4. Simple lubricating equipment
oil characteristic
1. Viscosity (viscosity), is the amount of fluid resistance to flow (fluids internal friction).
2. Lubricants with a higher viscosity will have a higher internal resistance and load bearing capacity,
but their temperature will be higher.

Comment by Supervisor

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Satisfaction Score by Supervisor

1 2 3 4 5
Unable to Work Needs Improvement According to Exceed Target Excellent
Standard

Student Supervisor EVE Team

sign sign sign

( name )ikhwanul muttaqien ( name ) ( name )

LOGBOOK EVE 24 Jun 2018 / rz

Enterprise based Vocational Education

LOGBOOK EVE
DATE : 9 Febuary 2021
AREA : Classroom

WHAT :
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . Classroom Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
HOW :

Ball and Roller Bearings Load Rating and Life I. Bearing life Even in bearings operating under normal
conditions, the surfaces of the raceway and rolling elements are constantly being subjected to
repeated compressive stresses which causes flaking of these surfaces to occur. This flaking is due to
material fatigue and will eventually cause the bearings to fail. The effective life of a bearing is usually
defined in terms of the total number of revolutions a bearing can undergo before flaking of either the
raceway surface or the rolling element surfaces occurs. Other causes of bearing failure are often
attributed to problems such as seizing, abrasions, cracking, chipping, scuffing, rust, etc. However,
these so called "causes" of bearing failure are usually themselves caused by improper installation,
insufficient or improper lubrication, faulty sealing or inaccurate bearing selection. Since the above
mentioned "causes" of bearing failure can be avoided by taking the proper precautions, and are not
simply caused by material fatigue, they are considered separately from the flaking aspect.. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Basic rating life and basic dynamic load rating The relationship between the basic rating life, the basic
dynamic load rating and the bearing load is given in formula. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOGBOOK EVE 24 Jun 2018 / rz
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Enterprise based Vocational Education

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Lubrication is the process of providing lubrication to the surface of the parts that touch each other to
form a film layer so that there is no direct contact between metal surfaces, for example: lubrication on
rolling / journal bearings, gears on gear boxes etc.

Oil characteristic:
o Viscosity is the amount of fluid resistance to flow (fluids internal friction).
o Lubricants with a higher viscosity will have a higher internal resistance and load bearing capacity, but
their temperature will be higher.
o Absolute viscosity / dynamic viscosity, is the ratio between the Shear stress and the Shear rate which
is expressed in Poise or Centipoise.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . ..
Composition of Lubricating Oil • Lubricating Oil = Basic material + Additive. • Base Ingredients:
Petroleum oil, Synthetic oil, Vegetable oil. • Additive: Chemical ingredients added to improve the
performance of the base oil.

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . .by. Supervisor
Comment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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Satisfaction Score by Supervisor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
1 2 3 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Unable to Work Needs Improvement According to Exceed Target Excellent
. . . . . . . . . . . . . . . . . . . . . . . . . Standard
. . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Student Supervisor EVE Team
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
sign sign sign
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
( name ) ikhwanul muttaqien ( name ) ( name )
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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LOGBOOK EVE 24 Jun 2018 / rz
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Enterprise based Vocational Education

LOGBOOK EVE
DATE : 10 febuary 2021
AREA :Classroom

WHAT :
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. Classroom Preventive Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
HOW :

determine the Quantity based on type of bearing, liad and rotation. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . LOGBOOK
. . . . EVE
. . . . . . . . . . . . . . . . . . . . 24. Jun
. 2018
. . /. rz. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Enterprise based Vocational Education

.
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . .by. Supervisor
Comment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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Satisfaction Score by Supervisor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . Unable
1
. . . to
. Work
. . . . . . Needs
2
. . . Improvement
3
. . . . . . . . . .According
4
. . . . to. . . . . . Exceed
. . . .Target
5
. . . . . . . . Excellent
. . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . Standard
. . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Student Supervisor EVE Team
. sign
. . . . . . . . . . . . . . . . . . sign
. . . . . . . . . . . . . . . . . .sign
. . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
( name ) ikhwanul muttaqien ( name ) ( name )
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
LOGBOOK EVE
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. . . . . . . . . . . . . . . . . . . . . LOGBOOK
. . . . EVE
. . . . . . . . . . . . . . . . . . . . 24. Jun
. 2018
. . /. rz. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Enterprise based Vocational Education

DATE : 11 Febuary 2021

AREA :

WHAT :
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . Classroom Preventive Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
HOW :

Mounting. . . . . . . . . Proceed as follows:

1. Clean hub and carefully remove any chips and burrs.
2. Apply thin oil film to bearing seats. Press the two cups in place with a die. Make sure the die
contacts only the cup face. Take care that the cup faces fit well against the hub shoulders (Fig. 65).
3. Grease cone of inner bearing. Pack grease also in the spaces between cage, cone, and rollers
(Fig. 66). 4. Insert cone into hub.
5. Press shaft seal ring into hub with sealing lip pointing towards bear ing .
6. Mount protective cap and spacer on the shaft. Make sure spacer face has full support against shaft
shoulder (Fig. 67).
7. Mount hub on shaft; make sure seal is not damaged.. . . . . . . . . . . . . . . . . . . . . . . . .

.
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LOGBOOK EVE 24 Jun 2018 / rz
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Enterprise based Vocational Education

Apply grease well to cone of outside bearing and mount on shaft.

9. Mount safety plate.
10. Fit castle nut.
11. Tighten castle nut while the wheel is being rotated until drag is felt (use torque wrench, if
possible; follow repair instructions).
12. Back off castle nut approximately 1/12 turn, until alignment with the next cotter pin hole is obtained
and fit cotter pin (Fig. 68).
13. Check bearing for running smoothness and wobble. The wheel must not drag, but rotate freely. Be
sure the wheel does not wobble. If necessary, change safety plate or nut. If the illustrated dial gauge
(Fig. 69) is available, check axial clearance. 0 to 0.05 mm are optimum values.
14. Mount cover.
15. Perform test run to check for change of bearing clearance. Readjust, if necessary. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
.

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Comment by Supervisor
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Satisfaction
. . . . . . . .Score
. . . by
. . Supervisor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
1 2 3 4 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Unable to Work Needs Improvement According to Exceed Target Excellent
. . . . . . . . . . . . . . . . . . . . . . . . . Standard
. . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . Student
. . . . . . . . . . . . . . . . . Supervisor
. . . . . . . . . . . . . . . . . . EVE
. . .Team
. . . . . . . ..
sign sign sign
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. ( .name
. . .) ikhwanul
. . . . . muttaqien
. . . . . . . . . ( .name
. . .) . . . . . . . . . . . . . .( name
. . . ). . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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LOGBOOK EVE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . LOGBOOK
. . . . EVE
. . . . . . . . . . . . . . . . . . . . 24. Jun
. 2018
. . /. rz. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Enterprise based Vocational Education

DATE : 12 febuary 2021

AREA : Classroom

WHAT :
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. Classroom Preventive Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
HOW :

Rolling Bearing Dismounting . If the bearings are intended for re-use, dismounting must be per -
formed most carefully; it is imperative that the extracting tool be applied to the ring to be extracted to
prevent the rolling elements from brinelling the raceways (Fig. 78a). In addition, thin-walled outer rings
involve the risk of ring fracture (Fig. 78b). With non-seperable bearings, first withdraw the ring with
sliding fit from its seat and then dismount the tight-fitted ring. The force re - quired for dismounting is
generally higher than the mounting force, since, as time passes, the ring becomes embedded on its
seat. Even with loosefitted rings, fretting corrosion may make dismounting work difficult .. . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

.
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. . . . . . . . . . . . . . . . . . . . . LOGBOOK
. . . . EVE
. . . . . . . . . . . . . . . . . . . . 24. Jun
. 2018
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Enterprise based Vocational Education

Mechanical Methods Dismounting of Cylindrical Bore Bearings Small bearings are usually dismounted
with the aid of mechanical extracting devices (Figs. 81, 82) or hydraulic presses (Fig. 83). These are
applied either directly to the tight-fitted ring or to the mating parts, such as the labyrinth

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. . . . . .by. Supervisor
Comment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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Satisfaction Score by Supervisor
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1 2 3 4
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5
Unable to Work Needs Improvement According to Exceed Target Excellent
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Student Supervisor EVE Team
. sign
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( name ) ikhwanul muttaqien ( name ) ( name )
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LOGBOOK EVE 24 Jun 2018 / rz