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    01 Case Study New Haven Blore

    Uploaded by

    shashank adiga
    The document provides information on the Tata Housing Development project which will construct 1892 apartments across 35 towers in 2 phases. Key project details include the use of precast concrete walls, slabs, stairs and beams, structural design standards, loading assumptions, construction planning and schedules, precast production details using a carousel system, transportation and erection plans, and quality control processes.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    01 Case Study New Haven Blore

    Uploaded by

    shashank adiga
    322 views68 pages
    The document provides information on the Tata Housing Development project which will construct 1892 apartments across 35 towers in 2 phases. Key project details include the use of precast concrete walls, slabs, stairs and beams, structural design standards, loading assumptions, construction planning and schedules, precast production details using a carousel system, transportation and erection plans, and quality control processes.

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    The document provides information on the Tata Housing Development project which will construct 1892 apartments across 35 towers in 2 phases. Key project details include the use of precast concrete walls, slabs, stairs and beams, structural design standards, loading assumptions, construction planning and schedules, precast production details using a carousel system, transportation and erection plans, and quality control processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    322 views68 pages

    01 Case Study New Haven Blore

    Uploaded by

    shashank adiga
    The document provides information on the Tata Housing Development project which will construct 1892 apartments across 35 towers in 2 phases. Key project details include the use of precast concrete walls, slabs, stairs and beams, structural design standards, loading assumptions, construction planning and schedules, precast production details using a carousel system, transportation and erection plans, and quality control processes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 68

    Project Information

    Tata Housing Development


    Developer
    Company Ltd.

    Kemhabhavi Architects
    Architect
    Foundation

    Shapoorji-Pallonji
    Contractor Engineering &
    Construction
    Structural Chetana Engineering
    Consultant Services Pvt. Ltd.

    Innovela Building Solutions


    Precast Consultant
    Pvt. Ltd.

    MEP Consultant Maple Service Consultants


    1892 apartments schemes in 2 phases.
    35 towers (2B + 12/14 stories), Phase-1(18 towers-
    1000 apartments) and Phase-2 (17 towers-892
    apartments)
    Load bearing precast walls of 160mm and 125mm thk.
    Non load bearing precast walls of 100mm thk.
    125mm thk. Notched precast solid slab (room size)
    Site based precast plant
    Carousel system used for precast plant.
    Phase-1

    Phase-1 Phase-2
    Structural Design
    Reinforced Concrete Members as per IS 456:2000

    Pre-stressed Hollow core slabs as class 2 members as per IS


    1343:1980

    Structural Steel members as per IS 800:1984

    Connections of Precast Elements as per IS 11447:1985

    Precast Building Design as per IS 15916 : 2010

    Erection of Precast Concrete Elements as per IS 15917: 2010


    The Dead Loads are calculated based on unit weights as per
    IS 875-1
    ◦ Floor finish = 1.0 kN/sqm
    ◦ Partition Wall = 0.5 kN/sqm
    ◦ Services = 0.25 kN/sqm

    ‣ The live loads are calculated as per IS 875-II


    ◦ Residential Rooms = 2.0 kN/sqm
    ◦ Stairs, Lobbies & Balcony = 3 kN/sqm

    The Wind Loads are calculated based on IS 875 part3 (For


    Bengaluru Region- Vb= 33 m/s, 50 Year return period,
    Terrain Category 2, Structure size class A)

    The Seismic Forces are calculated based on IS 1893 part


    1:2002 (For Bengaluru Region – Zone II, Z=0.10, R = 3,
    I = 1.0, Medium Strata, 5% damping)
    The Final Deflection due to full Service load shall not exceed
    L/250

    The Deflection before applying finishes shall not exceed


    L/350

    The Lateral sway due to wind loads shall not exceed H/500

    The storey drift at any floor shall not exceed 0.004 times the
    storey height under design seismic force (working)

    The secondary effects (P-Delta analysis) should be considered


    if Q as defined in E-2 of IS 456 exceeds 0.04
    Structure Type Structure Description
    Sub Structure (Framed) In Situ (Foundation, Column-
    Beams)
    Super Structure (Framed) Precast Load Bearing walls
    External and dividing Walls Precast Solid Walls
    (Load bearing) 160mm Thk.
    Internal Walls (Load bearing) Precast Solid Walls
    125mm Thk.
    Partition Walls (Non-Load Precast Solid Walls
    bearing) 100mm Thk.
    Floor Slab 125mm Thk. Precast Notched slab (room
    size)
    SLAB PANEL
    WITH NOTCH

    WALL PANEL
    WITH OPENINGS

    STAIR WITH
    MID-LANDING
    Project Planning
    M= Month
    Description Concrete in m3 Steel in Kg/m3 Total Steel in tons

    160 mm Wall 34606 70 2422

    125 mm Wall 11083 65 720


    100 mm Wall 826 55 45
    Precast Slab 15400 85 1309

    Precast Beams 448 120 54

    Precast Stairs 1062 60 64


    Precast Landings 730 130 95

    Screed 5450 0 0

    OHWT 315 150 47


    Columns at ground floor 205 200 41

    Walls at ground floor 240 80 19

    Beams at ground floor 200 150 30

    Total 70565 4847

    Ratio / sq.ft. 0.043 cum/sft


    cum/sft 2.92 kg/sft
    kg/sft
    Elements 1.5 BHK 1-BHK-
    BHK-SN 2-BHK-
    BHK-SN 2-BHK-
    BHK- 2-BHK-
    BHK- 2-BHK-
    BHK- 3-BHK
    SMALL MID LARGE
    Wall 103 90 110 106 109 106 138
    Panel/floor
    Precast 38 42 64 55 54 54 46
    Slab/floor

    Precast 2 2 2 2 2 2 2
    Stair
    case/floor
    Precast 3 2 2 3 3 2 2
    Beams/floo
    r

    No of 146 136 168 166 168 164 188


    elements
    per floor

    No. of 69 13 35 129 121 73 39


    typical
    floors

    Total No. 10074 1766 5880 21414 20328 11972 7332


    of
    elements
    Elements are produced every day considering 375 working days
    for Production for Phase-1

    Type of Block Wall Slab Beam Staircase Total

    1. 5 BHK 7107 2622 207 138 10074

    2 BHK-S 13674 7095 387 258 21414

    2 BHK-M 1635 810 45 30 2520

    2 BHK-L 1590 810 30 30 2460

    1 BHK-SN 1170 546 26 26 1768

    2 BHK-SN 1430 702 26 26 2184

    Total to 26606 12585 721 508 40420


    produced
    Elements to 71 34 2 2 109
    produced
    every day
    Elements are produced every day considering 375 working days
    for Production for Phase-2

    Type of Block Wall Slab Beam Staircase Total

    2 BHK-M 11554 5724 318 212 17808

    2 BHK-L 6148 3132 116 116 9512

    3 BHK 5382 1794 78 78 7332

    2 BHK-SN 2420 1188 44 78 3696

    Total to 25504 11838 656 450 38348


    produced
    Elements to 68 32 2 2 104
    produced
    every day
    Manufactured elements were stacked after de-molding /
    cured. The Stock yard was planned for 15 days stock.
    Precast Elements to be stacked at
    yard (15 days stock considered)
    1635 Nos.

    Wall Panels Slab Panels Beams Staircase


    1065 Nos. 510 Nos. 30 Nos 30 Nos
    Carousel System (30 Pallets 12.0 x 4.0m) with Curing Chamber (For
    manufacturing 960 sq.m. of walls + slabs each day in one shift,
    considering 67% efficiency of pallet).
    Bar bending Machines (1no.) (For 10 T per day of bar cutting &
    bending)
    Vertical Stair Mould – 1 no for 2 flights per day.
    Batching Plant (1 shaft mixer) with concrete transfer system by
    transit mixer (For 123 Cu.m. per day per shift)
    Cement Silo, Aggregate storage beans, Platform etc.
    PEB shed for Plant & Facilities. (4000 sqm)
    EOT cranes in shed (10T capacity 2 Nos. maximum weight of
    element 5 T.)
    Gantry in Stock Yard (10T capacity 4 Nos.)
    Diesel Generator
    Transformer(1000 KVA)
    Forklift (5 ton) & Misc. Machinery
    Central Testing Laboratory for testing of concrete & steel.
    On an average 84 elements are transported to the site. The
    same is facilitated by using 7 no. of trailers (25T) considering
    4 trips per day per trailer. (on an average basis 3 elements
    will be loaded for each trip)
    On an average 84 elements are erected on site. The same is
    facilitated by using 5 Nos. cranes for Phase-1 and 4 Nos. for
    Phase-2 Considering 20 minutes per element. (24 elements
    per day per crane)
    Project completed by using 5 Nos. 10T capacity cranes at tip
    for Phase-1 and 4 Nos. for Phase-2
    Project Execution
    Substructure works for All Sites were taken up in a phased
    manner as per construction schedule. Major sub structure
    works are excavation, Anti termite treatment, RCC foundation.
    Precast yard for casting of precast elements were set up at the
    40 Acres of Land provided by the Tata housing
    Precast Walls are cast on pallets of carousel system.
    Precast slabs are cast on pallets of carousel system
    Precast Elements are stored in the stockyard till their time of
    erection

    WALL PANELS SLAB PANELS


    STACKING STACKING
    Precast Elements are stored in the stockyard till their time of
    erection

    STAIRCASE BEAMS
    STACKING STACKING
    Precast Elements from Yard to Site shall be transported using
    trailers', which are loaded at yard by gantry.

    SLAB WALLS
    TRANSPORTATION TRANSPORATION
    For wall panel, it is recommended to lift the wall panel in vertical
    position for installation so that Handling Stresses are minimized.
    For slabs, it is recommended to lift the slabs in horizontal position
    for installation
    Electrical conduits and plumbing work are concealed.
    QA/ QC
    This finished precast concrete elements and works should be
    inspected to ensure they meet the design requirement and
    standards. There will be pre pour and post pour checklist during
    and after production, as well as stocking and transportation and
    also for erection including temporary supports.

    Quality assurance and control is achieved with good planning


    and management. Records are maintained for inspection and
    Test Plan, ITP which summarizes the projects inspection,
    acceptance criteria and frequency of inspection. Checklists for
    the in-process and final inspection of precast concrete elements
    are prepared to detail the checks required at critical stages.

    The produced & erected elements will be checked against


    tolerance parameters as per IS15916.
    Length :
    +/- 0.1 percent subject to maximum of +5 / -10mm
    Thickness / Cross sectional dimensions:
    dimensions
    +/- 2mm up to 300mm wide.
    +/- 3mm for greater than 300mm wide.
    Straightness / bow:
    bow
    +/- 5mm or1/750 of length, which ever is greater.
    Square-
    Square-ness:
    ness
    When considering the squareness of the corner, the longer of two
    adjacent sides being checked shall be taken as the base line
    The shorter side shall not be out of square line for more than +2 / -
    5mm.
    Twist:
    Twist
    Any corner shall not be more than the tolerance given below from
    the plane containing the other corners:
    +/- 1/1500 of dimensions or +/- 5mm which ever is less.
    Flatness:
    Flatness
    The maximum deviation from 1.5 m straight edge placed in any
    position on a nominal plane surface shall not exceed + / - 3mm.
    Walls :
    Length wise = + / - 10 mm.
    Height wise = + / - 10 mm at bottom, + / -2.5 mm at Top.
    Width wise = + / - 5 mm.

    Slabs / Stairs:
    Stairs
    Length / width wise = + / - 5 mm.
    Vertically = + / - 2.5 mm.
    Completed Phase-1, Structure.
    Tower-7

    Tower-1
    Tower-2
    Tower-5
    Tower-4
    Tower-3
    Tower-16

    Tower-15
    Tower-17

    Tower-14
    Tower-13
    Tower-12
    Thank you
    www.innovela.in
    www.facebook.com/innovela
    [email protected]
    +91 20 26150618

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