132kv by 33kv SS Design
132kv by 33kv SS Design
132kv by 33kv SS Design
ISSN: 0975-833X
REVIEW ARTICLE
DESIGN ANALYSIS OF 132/33 KV GRID SUBSTATION FAZILPUR,
FAZILPUR DIST.. SONEPAT, HARYANA
*Krishan Kumar
Department of Electrical Engineering, GJU Hissar, India
Article History: The project work assigned to us was to design a 132/33 KV EHV sub sub-station. We considered
th
Received 24 December, 2015
incoming power at 132 KV and the power was transferred to main bus through isolator isolator-circuit
Received in revised form breaker isolator combination. The power from main bus was fed into a 20MVA transformer which
breaker-isolator
27th January, 2016 stepped the voltage down to 33KV. The power is then fed into a 33KV bus from which different loads
Accepted 29th February, 2016 were tapped. In the process, the surge impedance loading of 132 KV and 33 KV lines were calculated
Published online 31st March, 2016 and they were used to estimate the maximum
maximum power that can be transferred by one transmission line.
The design of the entire substation was made keeping in mind the most basic requirements of a proper
Key words: substation including the civil and domestic requirements. The design is then submitted to our m
mentor
for verification
1) Bus bar, 2) Control Cable, 3) Earthing,
4) Insulation-Coordination, 5) Insulator,
6) Isolator, 7) Lightning Arrester,
8) Power Transformer, 9) Sub-Station,
10) Switchgear.
Copyright © 2016, Krishan Kumar. This is an open access article distributed under the Creative Commons Attribution
Attribution License, which permits unrestricted use,
distribution, and reproduction in any medium, provided the original work is properly cited.
Or, LT = (3000x16+250x20) + (120x3) In our substation, we have chosen ONE MAIN BUS AND
= 10160 m ONE TRANSFER BUS system. The buses are coupled using a
bus-coupler which facilitates load transfer while maintenance
Total area of earth-mat (A) = 75,000 m2 and fault conditions. Load catered = 200 MW
For the safe earthing design, attainable step and touch voltage Rated current is taken to be I ampere, we get
should be less tolerable values respectively.
P = √3 VI cos φ
Volt Attainable Tolerable
Touch Voltage 12.5 416.59 We take power factor as 0.9
Step Voltage 36.72 1318.34
= 971.97 ampere
The attainable touch as well as step voltage is well below
tolerable limit. Hence the design is safe Going by the rated current that is required to be catered and
keeping in mind the future provision of load we chose twin
Earthing moose conductor for the purpose of main bus and normal single
moose and normal moose for transfer bus.
Earthing means that, making a connection to the general mass
of the earth. The use earthing is so widespread in an electrical Insulators
system that at particular every point in the system, from the The insulators serve two purposes. They support the
generators to the consumer equipment, earth connections are conductors (or bus-bars) and confine the current to the
made.
28406 Krishan Kumar. Design Analysis of 132/33 kV Grid Substation Fazilpur, Dist. Sonepat, Haryana
conductors. The most commonly used material for the [3] Distance or Impedance relay
manufacture of insulator is porcelain. There are several type of [4] Differential relay
insulators, and their use in the sub-station will depend upon the [5] Translay scheme
service requirement. The main four types of insulators are as
follows: Buchholz Relay
8.1 Pin Type Insulators It is a gas actuated relay installed in a oil immersed
8.2 Suspension Type Insulators transformers for protection against all kinds of faults. This
8.3 Strain Insulators relay is used to give an alarm in case of incipient (slow
8.4 Shackle Insulators developing) faults in transformer and to disconnect the
transformer from the supply in the event of severe internal
Circuit breaker faults. It is usually connected in the pipe connecting the
conservator to the Main Tank.
Circuit breakers are a piece of electrical device that
1.5.1Oil circuit-breaker.
1.5.2 Air-blast circuit breaker.
1.5.3 Sulphur hexafluoride circuit breakers.
1.5.4 Vacuum circuit breakers.
Relays
Classification of Relay These transformers are extremely accurate ratio step down
transformer s and are used in conjunction with standard low
a. Electromagnetic attraction type- which operates on the range voltmeter (100-120V) whose deflection when divided by
principle where the relay armature is attracted by an transformation ratio, gives the true voltage on primary side. In
electromagnet. general they are shell type. Their rating is extremely small for
b. Electromagnetic induction type- which operates due to safety operation secondary is completely insulated from high
mutual interaction of two different fluxes which are voltage primary. Its primary current is determined by the load
differing at a certain phase angles, having same or different on secondary.
amplitude and nearly equal frequencies. The net torque that
operates to rotate the induction disc is proportional to the Lightning Arrester
product of the amplitudes and sine of the phase diff
An electric discharge between clouds and earth, between
Functional Relay Types
clouds or between the charge centers of the same cloud is
[1] Induction type over-current relay known as lightning. It is a huge spark and takes place when the
[2] Induction type reverse power relay clouds are charged to such high potential with respect to earth
28407 International Journal of Current Research, Vol. 08, Issue, 03, pp. 28403-28410, March, 2016
Switchgear
Power Transformer
Types of Lightning Arresters This is the most important component of a sub-station. The
main work of a sub-station is to distribute power at a low
The lightning arrester mainly differs in their constructional voltage, by stepping down the voltage that it receives in its
features. However they work with the same operating principle, incoming lines. Power is generally transmitted over long
i.e. providing low resistance path for the surges. They are distances at very high voltages, generally in the range of 400
mainly classified as: KV, 200 KV or 132 KV to the sub-stations.
[1] Rod gap arrester However consumer requires power at rather low voltages, 11
[2] Horn gap arrester KV for industries and 440 V or 220 V for domestic consumers.
[3] Multi gap arrester The sub-stations use step-down transformers to attain this
[4] Expulsion type lightning arrester voltage and then distribute this power. All the other equipment
[5] Valve type lightning arrester in a sub-station works only to facilitate the smooth working of
the power transformer.
28408 Krishan Kumar. Design Analysis of 132/33 kV Grid Substation Fazilpur, Dist. Sonepat, Haryana
DC Circuit
Design of Control and Relay Panel Complete with C.B. remote and local closing through HRC fuse and link.
Protection for 132/33 KV Sub station C.B. remote and protection trip to trip coil 1 with trip circuit
supervision relay through a separate HRC fuse and link.
The scope of this section covers design, engineering, C.B. remote and protection trip to trip coil 2 with trip circuit
manufacture, installation, testing and commissioning of control supervision relay through a separate HRC fuse and link.
and relay panels (Complete with protective relays, measuring Protective relay and PT selection circuit with DC
and indicating equipments along with visual and audible alarm, supervision relay.
interlocking schemes) inclusive of internal wiring and external Indication circuit through 6A HRC fuse and link.
connection to various switchyard equipments. In a 132/33 KV Isolator control circuit through 10A HRC fuse and link.
substation the control panels are corridor type (also called
duplex type). In this type the front and rear walls are erected Bus bar protection and LBB protection DC shall be teed off
independent with a common cover. The sides are open except from the 132KV C&R board.
the end panels, which are provided with doors and door switch
for internal illumination. In between front and rear there is AC Circuit
adequate space to move for inspection and wiring. In this type,
the protective relays are mounted on rear board and the control A 132KV single phase AC supply to the entire C&R board will
and indication equipments on the front panels. The standard be fed from AC distribution board through a 32A switch-fuse
size of individual panel is Depth – 1983mm, width- limited to unit. The supply shall be provided in bus coupler/ bus transfer
1000mm, height – 2312 mm. the corridor is 762mm wide and panel.AC circuit for incoming DC and annunciation DC fail
access doors on end panels are 1900mm high. Panels are dust, alarm scheme is provided in bus coupler panel. The above bus
moisture and vermin proof. These are free standing, floor is teed off to each panel through separate switch-fuse unit. One
mounting type but grounded with foundation bolts. Cable supervision relay for incoming AC fail with test push button
entries to panel are from bottom. The bottom plates of the panel and reverse flag indication shall be provided for monitoring of
are fitted with removable gland plates and fixed with cable AC supply healthiness through DC operated fascia
glands. The cable glands are screwed type made of brass and annunciation of bus coupler panel.
suitable for PVC armored cable.
PT Secondary Supply Distributions
Mimic Diagram
Colored mimic diagram and symbols showing exact The bus coupler panel shall receive PT secondary volt through
representation of the system are provided in the front panel. fuses and link provided in PT kiosk in the switchyard. Selected
28409 International Journal of Current Research, Vol. 08, Issue, 03, pp. 28403-28410, March, 2016
PT secondary supply to protective relays of each panel shall be directional over-current relay Back up directional earth fault
fed through individual fuses and links. Necessary arrangement relay.
for supervision of PT secondary supply is provided. Selected
PT secondary supply to metering and indicating instrument of 132/33KV Autotransformer Protection
each panel shall be fed through fuses and links.
Percentage biased differential protection (3winding) Backup
Annunciation Scheme directional voltage potential 3element IDMT over current with
high set instantaneous element Backup directional voltage
Other trip and non trip alarm scheme. Fascia annunciation polarized earth fault relay with high set instantaneous element.
system has to be provided in each control panel by means of Local break up back up protection at HV side only. Over flux
visual and audible alarm to draw attention of operator. The protection and overload alarm at HV side. Flag relays for
annunciation can be divided into the following categories internal protection of transformer like buchholz relay, winding
Trip annunciation Warning annunciation. Incoming DC fail temperature, oil temperature and pressure relief Valve
and annunciation bus DC fail alarm scheme. Bus coupler
panel shall have an “incoming DC fail and annunciation 132 KV Bus Coupler Protections
bus DC fail alarm scheme” common to the entire C&R
board and operate from 230V AC supply for audible and Bus differential protection scheme.
visual alarm through lamp and bell arrangement. The Local breaker back up protection.
scheme comprises of DC supervision relay with push AC supervision relay.
buttons for incoming DC supply and annunciation bus DC DC supervision relay.
system, one AC operated alarm accept relays, one DC fail relay 3phase trip relay
indication lamp, one AC operated hooter and one push
button for cancellation of audible alarm. Alarm inscriptions 132KV Transfer Bus Bay Protections
are engraved in facial window and the same should be
prominently visible when fascia light is ON. Accept reset The breaker is used for transfer of any circuit through transfer
and lamp test push buttons for acknowledgement of alarm, bus in case of necessity. During the period of transfer the line
reset of visual indicator and checking correctness of lamps side CT operated protection of transferred circuit will trip the
are provided below each fascia. The annunciation scheme transfer bus breaker in place of respective bay circuit breaker
should be such that momentary closing of any fault contacts through trip transfer switch. Normally the protection scheme
shall cause operation of annunciation. provided in transfer bus bay excepting the LBB protection
shall be kept in operating with the help of protection IN/OUT
Trip Annunciation selector switch. However, its own protection shall be used
when there is trouble in the protection system of transferred
Trip annunciation shall draw attention of operation when a circuit.
C.B. is tripped automatically thorough relay. The audible
common alarm should buzz and the visual annunciation is The protection scheme of this bay will be as follows
provided by flickering of window fascia.
Numerical distance protection scheme for transferred feeder
Warning Annunciation protection with protection IN/OUT switch but without carrier
intertripping, auto reclose relay, in-built fault locater,
Warning annunciation is used to draw attention of operator to disturbance recorder.
abnormal operating conditions of equipment for immediate
action to avoid tripping of C.B. audible alarm is provided by a Local breaker backup protection.
separate common bell with different tone and visual
annunciation of flickering of fascia window. Backup directional IDMT over current relay with protection
IN/OUT switch. Backup directional earth fault relay.
Protection Philosophy
Clamps and Connectors
The philosophy of protection is to design the protection
scheme for lines, transformers, bus couplers, bus transfer bay The role of clamps and connectors can be felt during operation
depending upon the substation layout arrangement. The of substation. Connectors of bad quality often result in outage
scheme shall be generally based on the requirement listed of system and can even lead to total bus fault. The cause of
below. failure of connector is mainly due to heating and excessive
electromechanical stress. That is why, choice of materials and
Line Protections design of connectors are given due consideration while
designing the substation.
Numerical distance relay with built-in auto enclosure or in
standalone mode. Separate fault locator or included in distance Isolators
relay (available in ABB make RES SII type relay). Disturbance
Recorder (may be built in with Distance Relay). Back up When carrying out inspection or repair in a substation
installation, it is essential to disconnect reliably the unit or
28410 Krishan Kumar. Design Analysis of 132/33 kV Grid Substation Fazilpur, Dist. Sonepat, Haryana
section on which the work is to be done, from all other live In the event of emergency manual operation safety contact
parts on the installation in order to ensure complete safety of interrupts the motor circuit so that simultaneous actuation from
the working staff. To guard against mistakes it is desirable that control room is not possible. To prevent mal operation, the
this is done by an apparatus which makes a visible break in the operating mechanism of isolators and earthing switches can be
circuit. Such an apparatus is the isolating switch or interlocked relative to each other, motorized systems
ISOLATOR. Isolators used in power systems are generally electrically, compressed air systems electro-pneumatically and
three pole isolator. The three pole isolators have three identical manual systems mechanically.
poles. Each pole consists of two or three isolator posts mounted
on fabricated supports. The conducting parts are supported on Conclusion
insulator posts. The conducting part consists of conducting
copper or aluminum rod, fixed and moving contacts. During In conclusion to all the mentioned design aspects of the
the opening operation the conducting rod swings apart and 132/33KV sub-station there are several other factors that are
isolation is obtained. needed to be considered. This includes socio-economic factor
of the surrounding locality, political developments, union of
The simultaneous operation of 3 poles is obtained by workers and contractors. Economic factors become chief aspect
mechanical interlocking of 3 poles. For all 3 poles there is a in any project which can take a prolonged period to complete.
common operating mechanism. The operating mechanism is An assumption of price hike of all the materials to a higher
manual plus one of the following precision is needed to be made in order to estimate the budget
of this project. The mechanical and civil designs are also an
• Pneumatic mechanism essential part of any electrical substation design. Thus a lot of
• Electric motor mechanism other engineering brains in those fields are also employed for
the construction. Experts in the field of commerce and law are
Pneumatic mechanism is the primitive mechanism of isolator also employed to meet the various challenges that may rise up.
operation. It operates on compressed air at 8 kg/cm2, example It’s an overall build up that ensures huge employment of people
of this type of isolator is a TMG make isolator. But the biggest from different fields.
disadvantage of pneumatic operation is that the whole process
is dependent on compressor plant station. In case of breakdown REFERENCES
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Conductors and insulators by Angela Royston
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