2510 Prepreg System: Industry Material Specification Industry Database

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2510 PREPREG SYSTEM

The 2510 prepreg system is specifically formulated for


out-of-autoclave (OOA) processing of aerospace primary
structures. This prepreg system has excellent all-around struc-
tural properties with a high wet and dry Tg while offering
low-energy curing (250-270°F, 121-132°C).

Industry Material Specification Industry Database


Product can be purchased to Aero- FAA approved design allowable values
space Material Specifications 3960, (AGATE methodology), results in a low
3914, and 3915. cost one-batch equivalency.

Easy Layup
High Heat Tolerance Product allows complex part layup
High Tg is suitable for structures with minimal cuts or ridge lines. It
exposed to elevated service tem- maintains a comparable class A finish
peratures. through post-cure, minimizing sand-
ing and finishing times.

Flexible Cure Methods


Readily Available Curing methods include autoclave or
Product is in stock and ready to ship. oven cure. Product can be cured with
or without using a dwell.

www.toraycma.com
2510 253-846-1777
2510

AVAILABLE PRODUCT FORMATS

PART NUMBER FIBER FORMAT FIBER TYPE/STYLE FAW (GSM) RC % WEIGHT ROLL WIDTH
P707AG-15 (AMS 3960) Unidirectional T700G 150 35 39,36,24,12,6
F6273C-07M (AMS 3914) Plain Weave T700S-12K 190 42 38
FGF7781-07I (AMS 3915) Glass Fabric 7781 294 38 38

NEAT RESIN PHYSICAL PROPERTIES RESIN VISCOSITY CURVE

PROPERTY METHOD UNITS VALUE


100000
Density ASTM D792 g/cc 1.267
Tg (Dry) DMA °F (°C) 294 (146)
10000
Tg (Wet) DMA °F (°C) 267 (131)
Gel Time ASTM 3532 Minutes @ 250F (121C) 8-13

Viscosity (P)
1000
KIC ASTM D5045 ksi*in 0.5
0.72

100

STORAGE LIFE
10
Out Life* 28 days @ 72 °F (22 °C)
Freezer Life 24 months @ <10 °F (-12 °C)
1
*Tack and drape is optimum at 72F and 65% RH 100 120 140 160 180 200 220 240 260 280
Temperature (°F)

Notes:
CTA: -65°F (-54°C), Ambient
RTA: 72°F (22°C), Ambient
ETW: 180°F (82°C), conditioned at 160°F/85% RH until equilibrium
Tension and compression values are normalized to the indicated CPT values

For more information or purchasing inquiries:


sales@toraycma.com | www.toraycma.com | 253-846-1777

The data listed herein are lot averages and for reference purposes only. The results are not intended for specification purposes. These commodities, technology or software were exported from
the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
Updated July 30, 2020
2510
LAMINA/LAMINATE MECHANICAL PROPERTIES: P707AG-15 (OVEN CURE)
PROPERTY SYMBOL METHOD UNITS CTA RTA ETW
0° Tensile Strength F1t ASTM D3039 Ksi (MPa) 244 (1682) 315 (2172) 328 (2261)
90° Tensile Strength F2t ASTM D3039 Ksi (MPa) 7.68 (52.9) 6.42 (44.3) 3.76 (25.9)
0° Tensile Modulus E1t ASTM D3039 Msi (GPa) 18.5 (128) 18.2 (125) 17.7 (122)
90° Tensile Modulus E2t ASTM D3039 Msi (GPa) 1.31 (9.03) 1.22 (8.41) 0.92 (6.34)
0° Compressive Strength F1c SACMA SRM1R-94 Ksi (MPa) 203 (1400) 210 (1448) 174 (1200)
90° Compressive Strength F2c SACMA SRM1R-94 Ksi (MPa) 41.0 (283) 28.8 (199) 16.9 (117)
0° Compressive Modulus E1c SACMA SRM1R-94 Msi (GPa) 16.5 (114) 16.3 (112) 16.9 (117)
90° Compressive Modulus E2c SACMA SRM1R-94 Msi (GPa) 2.04 (14.1) 1.23 (8.48) 1.15 (7.93)
In-Plane Shear Strength @ 5% or Ultimate F12 ASTM D5379 Ksi (MPa) 23.1 (159) 22.4 (154) 13.8 (95.1)
In-Plane Shear Modulus G12 ASTM D5379 Msi (GPa) 0.76 (5.22) 0.61 (4.23) 0.45 (3.12)
Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) - 12.5 (86.2) -
Poisson’s Ratio ν12 ASTM D3039 - 0.35 0.31 0.32
Open Hole Tension Strength (25/50/25) OHT ASTM D5766 Ksi (MPa) - 50.5 (348) 64.1 (442)
Open Hole Compression Strength (25/50/25) OHC ASTM D6484 Ksi (MPa) - 40.1 (276) 35.8 (247)
Compression After Impact (25/50/25) CAI - Ksi (MPa) - 19.8 (137) -
Laminate Density ρ ASTM D792 g/cc 1.517
Fiber Volume Fraction Vf ASTM D3171 % 54.4
Cured Ply Thickness CPT - Inches (mm) 0.0060 (0.152)

LAMINA/LAMINATE MECHANICAL PROPERTIES: F6273C-07M (OVEN CURE)


PROPERTY SYMBOL METHOD UNITS CTA RTA ETW
0° Tensile Strength F1t ASTM D3039 Ksi (MPa) 116 (803) 132 (912) 152 (1049)
90° Tensile Strength F2t ASTM D3039 Ksi (MPa) 105 (722) 112 (772) 129 (892)
0° Tensile Modulus E1t ASTM D3039 Msi (GPa) 8.29 (57.1) 8.09 (55.8) 8.40 (57.9)
90° Tensile Modulus E2t ASTM D3039 Msi (GPa) 8.17 (56.4) 8.12 (56.0) 7.87 (54.2)
0° Compressive Strength F1c SACMA SRM1R-94 Ksi (MPa) 109 (750) 103 (709) 68.7 (474)
90° Compressive Strength F2c SACMA SRM1R-94 Ksi (MPa) 108 (742) 101 (698) 69.4 (479)
0° Compressive Modulus E1c SACMA SRM1R-94 Msi (GPa) 7.94 (54.8) 7.97 (54.9) 7.94 (54.7)
90° Compressive Modulus E2c SACMA SRM1R-94 Msi (GPa) 7.07 (48.7) 7.74 (53.4) 7.93 (54.7)
In-Plane Shear Strength @ 5% or Ultimate F12 ASTM D5379 Ksi (MPa) 22.5 (155) 19.2 (133) 10.8 (74.6)
In-Plane Shear Modulus G12 ASTM D5379 Msi (GPa) 0.62 (4.30) 0.61 (4.21) 0.46 (3.17)
Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) 8.7 (60)
Poisson’s Ratio ν12 ASTM D3039 - 0.09 0.04 0.03
Open Hole Tension Strength (25/50/25) OHT ASTM D5766 Ksi (MPa) - 49.3 (340) 57.5 (396)
Open Hole Compression Strength (25/50/25) OHC ASTM D6484 Ksi (MPa) - 38.7 (267) 32.9 (227)
Compression After Impact (25/50/25) CAI - Ksi (MPa) - 26.9 (185) -
Laminate Density ρ ASTM D792 g/cc 1.502
Fiber Volume Fraction Vf ASTM D3171 % 49.6
Cured Ply Thickness CPT - Inches (mm) 0.0086 (0.218)

For more information or purchasing inquiries:


sales@toraycma.com | www.toraycma.com | 253-846-1777

The data listed herein are lot averages and for reference purposes only. The results are not intended for specification purposes. These commodities, technology or software were exported from
the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
Updated July 30, 2020
2510

LAMINA/LAMINATE MECHANICAL PROPERTIES: FGF7781-07I

PROPERTY SYMBOL METHOD UNITS CTA RTA ETW


0° Tensile Strength F1t ASTM D3039 Ksi (MPa) 81.1 (559) 64.1 (442) 49.3 (340)
90° Tensile Strength F2t ASTM D3039 Ksi (MPa) 62.8 (433) 50.4 (347) 42.4 (292)
0° Tensile Modulus E1t ASTM D3039 Msi (GPa) 3.696 (25.5) 3.424 (23.6) 3.149 (21.7)
90° Tensile Modulus E2t ASTM D3039 Msi (GPa) 3.52 (24.2) 3.30 (22.7) 2.93 (20.2)
0° Compressive Strength F1c SACMA SRM1R-94 Ksi (MPa) 88.4 (609) 76.2 (526) 50.9 (351)
90° Compressive Strength F2c SACMA SRM1R-94 Ksi (MPa) 78.8 (543) 65.4 (451) 43.1 (297)
0° Compressive Modulus E1c SACMA SRM1R-94 Msi (GPa) 3.87 (26.7) 3.82 (26.4) 3.52 (24.3)
90° Compressive Modulus E2c SACMA SRM1R-94 Msi (GPa) 3.69 (25.4) 3.61 (24.9) 3.37 (23.2)
In-Plane Shear Strength @ 5% or Ultimate F12 ASTM D5379 Ksi (MPa) 23.7 (164) 18.4 (127) 11.6 (80.3)
In-Plane Shear Modulus G12 ASTM D5379 Msi (GPa) 0.72 (4.96) 0.63 (4.37) 0.46 (3.15)
Short Beam Shear Strength SBS ASTM D2344 Ksi (MPa) - 8.7 (60) -
Poisson’s Ratio ν12 ASTM D3039 - 0.16 0.14 0.12
Open Hole Tension Strength (25/50/25) OHT ASTM D5766 Ksi (MPa) - 24.8 (171) 20.7 (143)
Open Hole Compression Strength (25/50/25) OHC ASTM D6484 Ksi (MPa) - 36.3 (250) 27.9 (192)
Laminate Density ρ ASTM D792 g/cc 1.805
Fiber Volume Fraction Vf ASTM D3171 % 44.9
Cured Ply Thickness CPT - Inches (mm) 0.0104 (0.264)

For more information or purchasing inquiries:


sales@toraycma.com | www.toraycma.com | 253-846-1777

The data listed herein are lot averages and for reference purposes only. The results are not intended for specification purposes. These commodities, technology or software were exported from
the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
Updated July 30, 2020
2510

BAGGING PROCEDURE Notes:


1. Debulk every four plies, or as needed, when laying up material
2. It is recommended that panels have a pre-cure vacuum hold de-
pending on size: for small panels 1 hour, for medium sized panels
(>1ft2) for 3 hours, and for complex layups (ply drops, >2ft2) for 16+
hours.
3. The vacuum should be checked for leaks before beginning the cure
cycle. The leak rate shall be less than 2.0 inches of Hg (7 kPa) over 5
minutes.

Please refer to the SDS for handling and disposal.

RECOMMENDED OVEN CURE CYCLE ALTERNATIVE OVEN CURE CYCLE


1. Apply full vacuum* to the part. Higher vacuum levels will yield Recommended for thick laminates, to reduce the risk of interlaminar voids
better results. and exothermic reactions during cure.
2. Maintaining vacuum for at least three hours prior to beginning cure 1. Apply full vacuum*. For optimum results, keep the part under vacu-
cycle is recommended for optimal part quality. This promotes the um for 16+ hours before the oven cure.
extraction of trapped air and gases, producing a lower void content. 2. Ramp to 200 ± 10°F at 1-5°F/min (88 ± 5°C at 0.6-2.8°C/min) and hold
3. Ramp to 270 ± 10°F at 1-5°F/min (132 ± 5°C at 0.6-2.8°C/min) and for 90 minutes.
hold for 120 minutes. 3. Ramp to 270 ± 10°F at 1-5°F/min (132 ± 5°C at 0.6-2.8°C/min) and
4. Cool temperature down to 130°F at max rate of 5°F/min (54°C at hold for 120 minutes.
2.8°C/min). 4. Cool temperature down to 130°F at max rate of 5°F/min (54°C at
2.8°C/min).
* Required vacuum level varies depending on elevation. 28” Hg (95 kPa) is the recommended minimum at sea level under average conditions.

For more information or purchasing inquiries:


sales@toraycma.com | www.toraycma.com | 253-846-1777

The data listed herein are lot averages and for reference purposes only. The results are not intended for specification purposes. These commodities, technology or software were exported from
the United States in accordance with the Export Administration Regulations. Diversion contrary to U.S. law is prohibited.
Updated July 30, 2020

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