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    Dar 1120 001

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    stkm
    This document is a damage assessment report for a rod boom cylinder from PT. Tabah Berlian Jaya. The inspection found roughness and scratches on the rod surface, reducing seal life. It also found issues with the clevis on the rod eye that could prevent proper bushing seating. Measurements showed the bushing was oval, oversized, and had deep scratches and rust, causing misalignment. The recommendations were to chrome the rod surface, repair the clevis, and replace the damaged bushing.

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    Dar 1120 001

    Uploaded by

    stkm
    28 views2 pages
    This document is a damage assessment report for a rod boom cylinder from PT. Tabah Berlian Jaya. The inspection found roughness and scratches on the rod surface, reducing seal life. It also found issues with the clevis on the rod eye that could prevent proper bushing seating. Measurements showed the bushing was oval, oversized, and had deep scratches and rust, causing misalignment. The recommendations were to chrome the rod surface, repair the clevis, and replace the damaged bushing.

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    DAR.1120.001

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    This document is a damage assessment report for a rod boom cylinder from PT. Tabah Berlian Jaya. The inspection found roughness and scratches on the rod surface, reducing seal life. It also found issues with the clevis on the rod eye that could prevent proper bushing seating. Measurements showed the bushing was oval, oversized, and had deep scratches and rust, causing misalignment. The recommendations were to chrome the rod surface, repair the clevis, and replace the damaged bushing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    28 views2 pages

    Dar 1120 001

    Uploaded by

    stkm
    This document is a damage assessment report for a rod boom cylinder from PT. Tabah Berlian Jaya. The inspection found roughness and scratches on the rod surface, reducing seal life. It also found issues with the clevis on the rod eye that could prevent proper bushing seating. Measurements showed the bushing was oval, oversized, and had deep scratches and rust, causing misalignment. The recommendations were to chrome the rod surface, repair the clevis, and replace the damaged bushing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Document No.

    : F-SLM-004
    Prepared by : Account Manager
    Revision : 0

    UHT United Hydraulic Technology


    Your Hydraulic Solution

    DAMAGE ASSESSMENT REPORT


    GENERAL INFORMATION
    Customer PT. Tabah Berlian Jaya
    UHT W/O No TBJBRU/1120/001 Report Date 30/Nov/20
    Customer W/O No NA Arrival Date 30/Nov/20
    Delivery Note No OSR No. 0167 ETD Date TBA

    COMPONENT INFORMATION
    Component Name Rod Boom Cylinder Machine Type NA
    Component Part No NA Serial No NA
    Rod (cm) 8.50 OD Length (cm) 143.00

    INCOMING CYLINDER

    INSPECTION & RECOMMENDATION

    ROD OD SURFACE

    CONDITION Roughness
    Score & Long Deep Scratches Value
    Profile
    EFFECT µm
    Reduce life time of seal Ra 0.12
    RECOMMENDATION Rz 1.03
    Chrome OD Rt 1.23
    Straightness (mm. / 1 m.)
    A B C D Standard Upper 0.5
    Point Straightness
    A 0.06
    B 0.02
    C 0.05
    D 0.05
    Chrome Thickness (μm)
    1 2 3 4 5 6 7 8 Tolerance Min : 50 Max : 250
    Average 38.05
    Overall Sizing : mm inch Min 32.70
    Standard Size 84.95 +/-0.02 Max 44.90
    Measurement Points x axis y axis N 10
    1 84.93 84.91
    2 84.93 84.94 inch
    3 84.93 84.93
    4 84.93 84.93
    5 84.93 84.92
    6 84.93 84.93
    7 84.93 84.93
    8 84.93 84.92
    9 84.93 84.92
    10 84.93 84.92
    11 84.93 84.93
    12 84.93 84.93
    13 84.93 84.93
    14 84.93 84.93
    15 84.93 84.93
    16 84.93 84.93

    1
    ROD EYE

    CONDITION
    Clevis Worse
    EFFECT
    Bushing can't seat properly
    RECOMMENDATION
    Repair Clevis on Rod Eye

    BUSHING ON ROD EYE

    CONDITION
    Oval, Oversize, Deep Scratch & Rusty
    EFFECT
    Missalignment
    RECOMMENDATION
    Replace Bearing 1 Ea
    Overall Sizing :
    Standard Size 80.00
    Measurement Points x axis y axis
    1 80.48 80.65
    2 80.48 80.65
    3 80.48 80.60
    4 80.48 80.65
    Width 85

    UHT Recommendation
    1. Chrome OD
    2. Repair Clevis on Rod Eye

    To be Provided by PT. TBJ


    1. Bushing 1 Ea Oval, Oversize & Deep Scratch

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