Body Control System: Section
Body Control System: Section
Body Control System: Section
SECTION
BODY CONTROL SYSTEM
BCS B
E
CONTENTS
BASIC INSPECTION .................................... 3 BCM ...........................................................................14 F
BCM : CONSULT-III Function (BCM - BCM) ...........14
INSPECTION AND ADJUSTMENT ..................... 3
DOOR LOCK ..............................................................15
ADDITIONAL SERVICE WHEN REPLACING G
DOOR LOCK : CONSULT-III Function (BCM -
CONTROL UNIT .......................................................... 3 DOOR LOCK) ..........................................................15
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description .................................. 3 BUZZER .....................................................................15 H
ADDITIONAL SERVICE WHEN REPLACING BUZZER : CONSULT-III Function (BCM - BUZZ-
CONTROL UNIT : Special Repair Requirement ...... 3 ER) ..........................................................................15
When replacing BCM, save or print current vehicle specification with CONSULT-III configuration before C
replacement.
Configuration has three functions as follows
• READ CONFIGURATION is the function to read (extract) vehicle configuration of current BCM. D
• WRITE CONFIGURATION - Manual selection is the function to select and write vehicle configuration on
BCM manually.
• WRITE CONFIGURATION - Config file is the function to write vehicle configuration with the data extracted
E
from current BCM.
CAUTION:
• When replacing BCM, you must perform WRITE CONFIGURATION with CONSULT-III.
• Complete the procedure of WRITE CONFIGURATION in order. F
• If you set incorrect WRITE CONFIGURATION, incidents will occur.
• Configuration is different for each vehicle model. Confirm configuration of each vehicle model.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re- G
quirement INFOID:0000000003292562
Perform “READ CONFIGURATION” with CONSULT-III to save or print current vehicle specification.
I
>> GO TO 2
2. REPLACE BCM
J
Replace BCM. Refer to BCS-49, "Removal and Installation".
>> GO TO 3 K
3. WRITING VEHICLE SPECIFICATION
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual selection” with
CONSULT-III to write vehicle specification. Refer to BCS-4, "CONFIGURATION : Special Repair Require- L
ment".
>> GO TO 4 BCS
4. INITIALIZE BCM (NATS)
Perform BCM initialization. Refer to CONSULT-III Operation Manual. N
Vehicle specification needs to be written with CONSULT-III because it is not written after replacing BCM. P
Configuration has three functions as follows
• READ CONFIGURATION is the function to read (extract) vehicle configuration of current BCM.
• WRITE CONFIGURATION - Manual selection is the function to select and write vehicle configuration on
BCM manually.
• WRITE CONFIGURATION - Config file is the function to write vehicle configuration with the data extracted
from current BCM.
CAUTION:
OUTLINE
• BCM (Body Control Module) controls the various electrical components. It inputs the information required to C
the control from CAN communication and the signal received from each switch and sensor.
• BCM has combination switch reading function for reading the operation status of combination switches (light,
turn signal, wiper and washer) in addition to a function for controlling the operation of various electrical com-
ponents. It also has the signal transmission function as the passed point of signal and the power consump- D
tion control function that reduces the power consumption with the ignition switch OFF.
• BCM is equipped with the diagnosis function that performs the diagnosis with CONSULT-III and various set-
tings. E
BCM control function list
System Refer to
F
LKIA0564E
LIIA1323E
OUTLINE
• BCM reads the status of the combination switch (light, turn signal, wiper and washer) and recognizes the
status of each switch.
• BCM is a combination of 5 output terminals (OUTPUT 1 - 5) and 5 input terminals (INPUT 1 - 5). It reads a
maximum of 20 switch status.
COMBINATION SWITCH MATRIX
H
LIIA1325E
JPMIA0067GB P
NOTE:
BCM reads the status of the combination switch at 20ms interval when BCM is controlled at low power con-
sumption control mode.
• BCM operates as follows and judges the status of the combination switch.
- INPUT 1 - 5 outputs the voltage waveforms of 5 systems simultaneously.
- It operates the transistor on OUTPUT side in the following order: OUTPUT 5 → 4 → 3 → 2 → 1.
JPMIA0068GB
Operation Example
In the following operation example, the combination of the status signals of the combination switch is replaced
as follows: INPUT 1 - 5 to “1 - 5” and OUTPUT 1 - 5 to “A - E”.
Example 1: When a switch (TURN RH switch) is turned ON
• The circuit between INPUT 1 and OUTPUT 5 is formed when the TURN RH switch is turned ON.
JPMIA0073GB
• BCM detects the combination switch status signal “1E” when the signal of OUTPUT 5 is input to INPUT 1.
• BCM judges that the TURN RH switch is ON when the signal “1E” is detected.
Example 2: When some switches (turn RH switch, front wiper LO switch) are turned ON
F
JPMIA0074GB
• BCM detects the combination switch status signal “1CE” when the signals of OUTPUT 3 and OUTPUT 5 are
input to INPUT 1.
• BCM judges that the TURN RH switch and FR WIPER LOW switch are ON when the signal “1CE” is G
detected.
WIPER INTERMITTENT DIAL POSITION SETTING (FRONT WIPER INTERMITTENT OPERATION) H
BCM judges the wiper intermittent dial 1 - 7 by the status of INT VOLUME 1, 2 and 3 switches.
BCS
ALMIA0416ZZ
1. BCM M18, M19, M20 (view with low- 2. Combination switch (lighting and 3. Combination switch (wiper and
er instrument panel LH removed) turn signal switch) M28 washer switch) M28
D
ALMIA0263GB
OUTLINE
BCM has the signal transmission function that outputs/transmits each input/received signal to each unit. F
Signal transmission function list
G
Signal name Input Output Description
Transmits the received oil pres-
Oil pressure switch signal IPDM E/R (CAN) Combination meter (CAN) sure switch signal via CAN
communication. H
BCS
ALMIA0300GB
OUTLINE
• BCM incorporates a power consumption control function that reduces the power consumption according to
the vehicle status.
• BCM switches the status (control mode) by itself with the power saving control function. It performs the sleep
request to each unit (IPDM E/R and combination meter) that operates with the ignition switch OFF.
Normal mode (wake-up)
- CAN communication is normally performed with other units
- Each control with BCM is operating properly
CAN communication sleep mode (CAN sleep)
- CAN transmission is stopped
- Control with BCM only is operating
Low power consumption mode (BCM sleep)
- Low power consumption control is active
- CAN transmission is stopped
LOW POWER CONSUMPTION CONTROL WITH BCM
BCM reduces the power consumption with the following operation in the low power consumption mode.
• The reading interval of the each switches changes from 10 ms interval to 20 ms interval.
Sleep mode activation
• BCM receives the sleep-ready signal (ready) from IPDM E/R and combination meter via CAN communica-
tion.
• BCM transmits the sleep wake up signal (sleep) to each unit when all of the CAN sleep conditions are ful-
filled.
• Each unit stops the transmission of CAN communication with the sleep wake up signal. BCM is in CAN com-
munication sleep mode.
• BCM is in the low power consumption mode and perform the low power consumption control when all of the
BCM sleep conditions are fulfilled with CAN sleep condition.
Wake-up operation
• BCM transmits sleep wake up signal (wake up) to each unit when any condition listed below is established, F
and then goes into normal mode from low power consumption mode.
• Each unit starts transmissions with CAN communication by receiving sleep wake up signals. Each unit trans-
mits wake up signals to BCM with CAN communication to convey the start of CAN communication. G
Wake-up condition
BCM wake-up condition
• Ignition switch: OFF → ACC or ON H
• Stop lamp switch: ON (Depress brake pedal)
• Any door switch: OFF → ON
• Lighting switch: OFF → 1ST or PASS
I
• Hazard switch: OFF → ON
• Remote keyless entry receiver: Receiving (with remote keyless entry)
BCS
O
ALMIA0408ZZ
1. BCM M18, M19, M20 (view with low- 2. Combination meter M24 3. IPDM E/R
er instrument panel LH removed) P
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
Diagnosis mode
System Sub system selection item
WORK SUPPORT DATA MONITOR ACTIVE TEST
BCM BCM ×
Door lock DOOR LOCK × × ×
Warning chime BUZZER × ×
Interior room lamp timer INT LAMP × × ×
Remote keyless entry system MULTI REMOTE ENT × × ×
Exterior lamp HEAD LAMP × × ×
Wiper and washer WIPER × × ×
Turn signal and hazard warning lamps FLASHER × ×
Air conditioner AIR CONDITONER ×
Combination switch COMB SW ×
Immobilizer IMMU × ×
Interior room lamp battery saver BATTERY SAVER × × ×
RAP (retained accessory power) RETAINED PWR × × ×
Signal buffer system SIGNAL BUFFER × ×
TPMS (tire pressure monitoring sys-
AIR PRESSURE MONITOR × × ×
tem)
Vehicle security system PANIC ALARM ×
BCM
BCM : CONSULT-III Function (BCM - BCM) INFOID:0000000003292576
WORK SUPPORT
Item Description
RESET SETTING VALUE Return a value set with WORK SUPPORT of each system to a default value in factory shipment.
WORK SUPPORT B
Monitor Item
E
Description
[Unit}
IGN ON SW [ON/OFF] Indicates condition of ignition switch in ON position
F
KEY ON SW [ON/OFF] Indicates condition of key switch
CDL LOCK SW [ON/OFF] Indicates condition of door lock and unlock switch
CDL UNLOCK SW [ON/OFF] Indicates condition of door lock and unlock switch G
DOOR SW-DR [ON/OFF] Indicates condition of front door switch (all) and rear door switch upper and lower (king cab) LH
DOOR SW-AS [ON/OFF] Indicates condition of front door switch (all) and rear door switch upper and lower (king cab) RH
DOOR SW-RR [ON/OFF] Indicates condition of rear door switch RH (crew cab)
H
DOOR SW-RL [ON/OFF] Indicates condition of rear door switch LH (crew cab)
KEY CYL LK-SW [ON/OFF] Indicates condition of lock signal from door key cylinder switch
I
KEY CYL UN-SW [ON/OFF] Indicates condition of unlock signal from door key cylinder switch
KEYLESS LOCK [ON/OFF] Indicates condition of lock signal from keyfob
KEYLESS UNLOCK [ON/OFF] Indicates condition of unlock signal from keyfob J
ACTIVE TEST
K
Test Item Description
This test is able to check door lock operation [ALL LOCK/ALL UNLOCK/DR UNLOCK/
DOOR LOCK
OTHER UNLOCK]. L
BUZZER
BUZZER : CONSULT-III Function (BCM - BUZZER) INFOID:0000000003292579 BCS
DATA MONITOR
N
Monitor Item
Description
[Unit]
IGN ON SW [ON/OFF] Ignition switch (ON) status judged by ignition power supply input O
KEY ON SW [ON/OFF] Key switch status
DOOR SW -DR [ON/OFF] Front door switch (driver side) status judged by BCM
Lighting switch status judged by the lighting switch signal read with combination switch reading func- P
LIGHT SW 1ST [ON/OFF]
tion
BUCKLE SW [ON/OFF] Seat belt buckle switch status
ACTIVE TEST
INT LAMP
INT LAMP : CONSULT-III Function (BCM - INT LAMP) INFOID:0000000003292580
WORK SUPPORT
JPLIA0093GB
DATA MONITOR
Monitor Item
Description
[Unit]
IGN ON SW [ON/OFF] Ignition switch (ON) status judges from IGN signal (ignition power supply)
KEY ON SW [ON/OFF] The switch status input from key switch
Indicates condition of front door switch (all) and rear door switch upper and lower
DOOR SW-DR [ON/OFF]
(king cab) LH
Indicates condition of front door switch (all) and rear door switch upper and lower
DOOR SW-AS [ON/OFF]
(king cab) RH
WORK SUPPORT J
DATA MONITOR L
Monitor Item
Condition
[Unit} BCS
IGN ON SW [ON/OFF] Indicates condition of ignition switch in ON position
KEY SW [ON/OFF] Indicates condition of key switch
KEYLESS LOCK [ON/OFF] Indicates condition of lock signal from keyfob N
KEYLESS UNLOCK [ON/OFF] Indicates condition of unlock signal from keyfob
DOOR SW-DR [ON/OFF] Indicates condition of front door switch (all) and rear door switch upper and lower (king cab) LH
O
DOOR SW-AS [ON/OFF] Indicates condition of front door switch (all) and rear door switch upper and lower (king cab) RH
DOOR SW-RR [ON/OFF] Indicates condition of rear door switch RH (crew cab)
DOOR SW-RL [ON/OFF] Indicates condition of rear door switch LH (crew cab) P
CDL LOCK SW [ON/OFF] Indicates condition of door lock and unlock switch
CDL UNLOCK SW [ON/OFF] Indicates condition of door lock and unlock switch
RKE LOCK AND UNLOCK This item is indicated, but not monitored
ACTIVE TEST
HEADLAMP
HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP) INFOID:0000000003292582
WORK SUPPORT
DATA MONITOR
Monitor Item
Description
[Unit]
IGN ON SW [ON/OFF] Ignition switch (ON) status judged from IGN signal (ignition power supply)
HI BEAM SW [ON/OFF]
H/L SW POS [ON/OFF]
LIGHT SW 1ST [ON/OFF] Each switch status that BCM judges from the combination switch reading function
PASSING SW [ON/OFF]
FR FOG SW [ON/OFF]
DOOR SW-DR [ON/OFF] The switch status input from front door switch LH
ACTIVE TEST
WIPER
WIPER : CONSULT-III Function (BCM - WIPER) INFOID:0000000003292583
WORK SUPPORT
Setting A
Work Item Description
Item
With vehicle speed
ON*
WIPER SPEED (Front wiper intermittent time linked with the vehicle speed and wiper intermittent dial position)
B
SETTING Without vehicle speed
OFF
(Front wiper intermittent time linked with the wiper intermittent dial position)
*: Factory setting C
DATA MONITOR
Monitor Item D
Description
[Unit]
IGN ON SW [ON/OFF] Ignition switch ON status judged from ignition power supply
FR WIPER HI [ON/OFF] E
FR WIPER LOW [ON/OFF]
Each switch status that BCM judges from the combination switch reading function
FR WIPER INT [ON/OFF]
F
FR WASHER SW [ON/OFF]
INT VOLUME [1 - 7] Each switch status that BCM judges from the combination switch reading function
Front wiper motor (stop position) status received from IPDM E/R with CAN communica- G
FR WIPER STOP [ON/OFF]
tion
The value of the vehicle speed signal received from combination meter with CAN com-
VEHICLE SPEED [km/h]
munication H
ACTIVE TEST
Transmits the front wiper request signal (HI) to IPDM E/R with CAN communication to op-
HI
erate the front wiper HI operation.
J
Transmits the front wiper request signal (LO) to IPDM E/R with CAN communication to
LO
FR WIPER operate the front wiper LO operation.
Transmits the front wiper request signal (INT) to IPDM E/R with CAN communication to
INT K
operate the front wiper INT operation.
OFF Stops transmitting the front wiper request signal to stop the front wiper operation.
FLASHER L
BCS
DATA MONITOR
Monitor Item
Description N
[Unit]
IGN ON SW [ON/OFF] Ignition switch (ON) status judged from IGN signal (ignition power supply)
HAZARD SW [ON/OFF] The switch status input from the hazard switch
O
TURN SIGNAL R [ON/OFF]
Each switch condition that BCM judges from the combination switch reading function
TURN SIGNAL L [ON/OFF]
BRAKE SW [ON/OFF] The switch status input from the brake switch P
ACTIVE TEST
AIR CONDITIONER
AIR CONDITIONER : CONSULT-III Function (BCM - AIR CONDITIONER) INFOID:0000000003292585
DATA MONITOR
Monitor Item
Contents
[Unit]
Display [ignition switch position (On)/(Off), ACC position (Off)] status as judged from ignition
IGN ON SW [ON/OFF]
switch signal
FAN ON SIG [ON/OFF] Display [FAN (On)/FAN (Off)] status as judged form blower fan motor switch signal
AIR COND SW [ON/OFF] Display [COMP (On)/COMP (Off)] status as judged form air conditioner switch signal
COMB SW
COMB SW : CONSULT-III Function (BCM - COMB SW) INFOID:0000000003292586
DATA MONITOR
Monitor Item
Description
[Unit]
TURN SIGNAL R Displays the status of the TURN RH switch in combination switch judged by BCM with the combination switch
[OFF/ON] reading function
TURN SIGNAL L Displays the status of the TURN LH switch in combination switch judged by BCM with the combination switch
[OFF/ON] reading function
HI BEAM SW Displays the status of the HI BEAM switch in combination switch judged by BCM with the combination switch
[OFF/ON] reading function
HEADLAMP SW1 Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
HEADLAMP SW2 Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
LIGHT SW 1ST Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
PASSING SW Displays the status of the PASSING switch in combination switch judged by BCM with the combination switch
[OFF/ON] reading function
FR FOG SW Displays the status of the FR FOG switch in combination switch judged by BCM with the combination switch
[OFF/ON] reading function
FR WIPER HI Displays the status of the FR WIPER HI switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
FR WIPER LOW Displays the status of the FR WIPER LOW switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
FR WIPER INT Displays the status of the FR WIPER INT switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
FR WASHER SW Displays the status of the FR WASHER switch in combination switch judged by BCM with the combination
[OFF/ON] switch reading function
INT VOLUME Displays the status of wiper intermittent dial position judged by BCM with the combination switch reading
[1 - 7] function
IMMU
A
DATA MONITOR
Monitor Item B
Description
[Unit]
IGN ON SW [ON/OFF] Indicates condition of ignition switch in ON position.
C
ACTIVE TEST
BATTERY SAVER
E
BATTERY SAVER : CONSULT-III Function (BCM - BATTERY SAVER) INFOID:0000000003292588
WORK SUPPORT F
*: Initial setting
H
DATA MONITOR
Monitor Item I
Description
[Unit]
IGN ON SW [ON/OFF] Ignition switch (ON) status judges from IGN signal (ignition power supply)
KEY ON SW [ON/OFF] The switch status input from key switch J
DOOR SW-DR [ON/OFF] The switch status input from front door switch (driver side)
DOOR SW-AS [ON/OFF] The switch status input from front door switch (passenger side)
K
DOOR SW-RR [ON/OFF] The switch status input from rear door switch RH
DOOR SW- RL [ON/OFF] The switch status input from rear door switch LH
KEY CYL LK-SW [ON/OFF] Lock switch status input from door key cylinder switch L
KEY CYL UN-SW [ON/OFF] Unlock switch status input from door key cylinder switch
CDL LOCK SW [ON/OFF] Lock switch status input from door lock and unlock switch
CDL UNLOCK SW [ON/OFF] Unlock switch status input from door lock and unlock switch BCS
Lock signal status received from remote keyless entry receiver (integrated in the
KEYLESS LOCK [ON/OFF]
BCM)
Unlock signal status received from remote keyless entry receiver (integrated in the
N
KEYLESS UNLOCK [ON/OFF]
BCM)
ACTIVE TEST O
Data monitor
Monitor Item
Description
[Unit]
DOOR SW-DR [ON/OFF] Indicates condition of front door switch LH.
DOOR SW-AS [ON/OFF] Indicates condition of front door switch RH.
SIGNAL BUFFER
SIGNAL BUFFER : CONSULT-III Function (BCM - SIGNAL BUFFER) INFOID:0000000003292591
DATA MONITOR
Monitor Item
Description
[Unit]
OIL PRESS SW [ON/OFF] Displays the status of oil pressure switch received from IPDM E/R via CAN communication.
ACTIVE TEST
DESCRIPTION
During driving, the TPMS receives the signal transmitted from the transmitter installed in each wheel, when
the tire pressure becomes low. The control unit (BCM) of this system has pressure judgment and trouble diag-
nosis functions.
When the TPMS detects low inflation pressure or another unusual symptom, the warning lamps in the combi-
nation meter comes on.
SELF DIAGNOSTIC PROCEDURE (WITH CONSULT-III)
With CONSULT-III
• Touch “SELF-DIAG RESULTS” display to show malfunction experienced since the last erasing operation.
Refer to BCS-46, "DTC Index".
SELF DIAGNOSTIC PROCEDURE (WITHOUT CONSULT-III)
Without CONSULT-III
To start the self-diagnostic results mode, ground terminal of the tire pressure warning check connector. The
malfunction location is indicated by the warning lamp flashing.
SEIA0745E
NOTE:
When the low tire warning lamp flashes 5 Hz and continues repeating it, the system is normal.
Flickering A
Items Diagnostic items detected when··· Check item
pattern
15 Tire pressure value (Front LH) Front LH tire pressure drops to 181 kPa (1.8 kg/cm, 25.25 psi) or less.
16 Tire pressure value (Front RH) Front RH tire pressure drops to 181 kPa (1.8 kg/cm, 25.25 psi) or less. B
–
17 Tire pressure value (Rear RH) Rear RH tire pressure drops to 181 kPa (1.8 kg/cm, 25.25 psi) or less.
18 Tire pressure value (Rear LH) Rear LH tire pressure drops to 181 kPa (1.8 kg/cm, 25.25 psi) or less.
C
21 Transmitter no data (Front LH) Data from front LH transmitter can not be received.
22 Transmitter no data (Front RH) Data from front RH transmitter can not be received.
WT-22
23 Transmitter no data (Rear RH) Data from Rear RH transmitter can not be received. D
24 Transmitter no data (Rear LH) Data from Rear LH transmitter can not be received.
Transmitter checksum error
31 Checksum data from front LH transmitter is malfunctioning.
(Front LH) E
Transmitter checksum error
32 Checksum data from front RH transmitter is malfunctioning.
(Front RH)
WT-22
Transmitter checksum error F
33 Checksum data from rear RH transmitter is malfunctioning.
(Rear RH)
Transmitter checksum error
34 Checksum data from rear RH transmitter is malfunctioning.
(Rear LH) G
Transmitter pressure data error
35 Air pressure data from front LH transmitter is malfunction.
(Front LH)
Transmitter pressure data error H
36 Air pressure data from front RH transmitter is malfunction.
(Front RH)
WT-22
Transmitter pressure data error
37 Air pressure data from rear RH transmitter is malfunction.
(Rear RH) I
Transmitter pressure data error
38 Air pressure data from rear LH transmitter is malfunction.
(Rear LH)
Transmitter function code error J
41 Function code data from front LH transmitter is malfunction.
(Front LH)
Transmitter function code error
42 Function code data from front RH transmitter is malfunction.
(Front RH)
WT-22 K
Transmitter function code error
43 Function code data from rear RH transmitter is malfunction.
(Rear RH)
Transmitter function code error L
44 Function code data from rear LH transmitter is malfunction.
(Rear LH)
Transmitter battery voltage low
45 Battery voltage of front LH transmitter drops.
(Front LH)
BCS
Transmitter battery voltage low
46 Battery voltage of front RH transmitter drops.
(Front RH)
WT-22
Transmitter battery voltage low
47 Battery voltage of rear RH transmitter drops. N
(Rear RH)
Transmitter battery voltage low
48 Battery voltage of rear LH transmitter drops.
(Rear LH)
O
52 Vehicle speed signal error Speed signal is not detected. WT-22
No flicker- Tire pressure warning check
Tire pressure warning switch circuit is open. –
ing switch
P
ERASE SELF-DIAGNOSIS
With CONSULT-III
1. Perform applicable inspection of malfunctioning item and then repair or replace.
2. Turn ignition switch “ON” and select “SELF-DIAG RESULTS” mode for “AIR PRESSURE MONITOR” with
CONSULTIII.
3. Touch “ERASE” on CONSULT-III screen to erase memory.
THEFT ALM
THEFT ALM : CONSULT-III Function (BCM - THEFT ALM) INFOID:0000000003292594
WORK SUPPORT
BCS
1. REPLACE BCM
When “DTC:U1010” is detected, replace BCM.
>> GO TO 2
2. REPLACE BCM
Replace BCM. Refer to BCS-49, "Removal and Installation".
>> GO TO 3
3. WRITING VEHICLE SPECIFICATION
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual selection” with
CONSULT-III to write vehicle specification. Refer to BCS-4, "CONFIGURATION : Special Repair Require-
ment".
>> GO TO 4
4. INITIALIZE BCM (NATS)
Perform BCM initialization. Refer to CONSULT-III Operation Manual.
57 18 (10A)
Battery power supply
70 G (50A) D
11 Ignition ACC or ON 4 (10A)
38 Ignition ON or START 1 (10A)
Is the fuse blown? E
YES >> Replace the blown fuse or fusible link after repairing the affected circuit.
NO >> GO TO 2
F
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM. G
3. Check voltage between BCM harness connector and ground.
Ignition
ACC
switch I
11 Ground power Battery voltage
ACC or
supply
M18 ON
LIIA2415E
Ignition Ignition
J
38 Ground power switch ON Battery voltage
supply or START
Battery Ignition
57 Ground power switch Battery voltage K
supply OFF
M20
Battery Ignition
70 Ground power switch Battery voltage L
supply OFF
Is the measurement value normal?
YES >> GO TO 3 BCS
NO >> Repair or replace harness.
3. CHECK GROUND CIRCUIT
N
Check continuity between BCM harness connector and ground.
BCM
Continuity O
Connector Terminal Ground
M20 67 Yes
Does continuity exist? P
YES >> Inspection End.
NO >> Repair or replace harness.
LIIA0915E
BCM
System Continuity
Connector Terminal
INPUT 1 6
INPUT 2 5 Ground
INPUT 3 M18 4 No
INPUT 4 3
INPUT 5 2 ALMIA0276ZZ
Terminals
(+) (−) Voltage
System
BCM (Approx.)
Connector Terminal
INPUT 1 6
ALMIA0277ZZ
Ground
INPUT 2 5
Refer to BCS-
INPUT 3 M18 4 34, "Refer-
ence Value".
INPUT 4 3
INPUT 5 2
Is the measurement value normal?
E
>> GO TO 2
2. REPLACE BCM
Replace BCM. Refer to BCS-49, "Removal and Installation". F
>> GO TO 3
G
3. WRITING VEHICLE SPECIFICATION
Perform “WRITE CONFIGURATION - Config file” or “WRITE CONFIGURATION - Manual selection” with
CONSULT-III to write vehicle specification. Refer to BCS-4, "CONFIGURATION : Special Repair Require- H
ment".
>> GO TO 4 I
4. INITIALIZE BCM (NATS)
Perform BCM initialization. Refer to CONSULT-III Operation Manual.
J
BCS
BCM
System Continuity
Connector Terminal
OUTPUT 1 36
OUTPUT 2 35 Ground
OUTPUT 3 M18 34 No
OUTPUT 4 33
OUTPUT 5 32 ALMIA0279ZZ
>> GO TO 2
2. REPLACE BCM
Replace BCM. Refer to BCS-49, "Removal and Installation".
>> GO TO 3
>> GO TO 4
4. INITIALIZE BCM (NATS) C
Perform BCM initialization. Refer to CONSULT-III Operation Manual.
D
>> WORK END
BCS
LIIA1325E
BCS
BCS
LIIA2443E
SKIA5291E
E
G
SKIA5292E
SKIA5291E
Combination switch J
5 L
input 2
SKIA5292E L
Front door lock as- ON (open, 2nd turn) Momentary 1.5V
7 GR sembly LH (key cylin- Input
der switch) unlock OFF (closed) 0V BCS
OFF
Front door lock as- On (open) Momentary 1.5V
8 SB sembly LH (key cylin- Input
der switch) lock OFF (closed) 0V
N
Rear window defogger switch
0V
Rear window defogger ON
9 Y Input ON
switch Rear window defogger switch
5V O
OFF
Ignition switch (ACC ACC or
11 G/B Input Ignition switch ACC or ON Battery voltage
or ON) ON
P
Front door switch RH
ON (open) 0V
(All)
Rear door switch up-
12 LG Input OFF
per RH (King Cab)
OFF (closed) Battery voltage
Rear door switch low-
er RH (King Cab)
LIIA1893E
LIIA1895E
SKIA5291E
D
F
SKIA5292E
G
Combination switch Lighting, turn, wiper OFF
34 G Output ON
output 3 Wiper dial position 4
H
SKIA5291E
Combination switch I
35 BR
output 2
SKIA5292E K
Key inserted Battery voltage
37 B Key switch Input OFF
Key removed 0V
L
38 W/R Ignition switch (ON) Input ON — Battery voltage
39 L CAN-H — — — —
40 P CAN-L — — — — BCS
ON (lock) 0V
45 V Lock switch Input OFF
OFF Battery voltage
ON (unlock) 0V N
46 LG Unlock switch Input OFF
OFF Battery voltage
Front door switch LH
(All)
ON (open) 0V O
SKIA3009J
SKIA3009J
SKIA3009J
SKIA3009J
BCS
AWMWA0178GB
BCS
AWMWA0179GB
AWMIA0382GB
BCS
AWMIA0383GB
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority DTC
• U1000: CAN COMM CIRCUIT
1
• U1010: CONTROL UNIT (CAN)
• B2190: NATS ANTENNA AMP
• B2191: DIFFERENCE OF KEY
2
• B2192: ID DISCORD BCM-ECM
• B2193: CHAIN OF BCM-ECM
3 • C1729: VHCL SPEED SIG ERR
• C1704: LOW PRESSURE FL
• C1705: LOW PRESSURE FR
• C1706: LOW PRESSURE RR
• C1707: LOW PRESSURE RL
• C1708: [NO DATA] FL
• C1709: [NO DATA] FR
• C1710: [NO DATA] RR
• C1711: [NO DATA] RL
• C1712: [CHECKSUM ERR] FL
• C1713: [CHECKSUM ERR] FR
• C1714: [CHECKSUM ERR] RR
• C1715: [CHECKSUM ERR] RL
4
• C1716: [PRESSDATA ERR] FL
• C1717: [PRESSDATA ERR] FR
• C1718: [PRESSDATA ERR] RR
• C1719: [PRESSDATA ERR] RL
• C1720: [CODE ERR] FL
• C1721: [CODE ERR] FR
• C1722: [CODE ERR] RR
• C1723: [CODE ERR] RL
• C1724: [BATT VOLT LOW] FL
• C1725: [BATT VOLT LOW] FR
• C1726: [BATT VOLT LOW] RR
• C1727: [BATT VOLT LOW] RL
NOTE:
Details of time display
• CRNT: Displays when there is a malfunction now or after returning to the normal condition until turning igni-
tion switch OFF → ON again.
• 1 - 39: Displayed if any previous malfunction is present when current condition is normal. It increases like 1
→ 2 → 3...38 → 39 after returning to the normal condition whenever ignition switch OFF → ON. The counter
remains at 39 even if the number of cycles exceeds it. It is counted from 1 again when turning ignition switch
OFF → ON after returning to the normal condition if the malfunction is detected again.
Tire pressure
Intelligent Key
CONSULT display Fail-safe monitor warning Reference page
warning lamp ON
lamp ON
No DTC is detected.
further testing — — — —
may be required.
U1000: CAN COMM CIRCUIT — — — BCS-25
U1010: CONTROL UNIT (CAN) — — — BCS-26
B2190: NATS ANTTENA AMP — — — SEC-17
B2191: DIFFERENCE OF KEY — — — SEC-20
B2192: ID DISCORD BCM-ECM — — — SEC-21
B2193: CHAIN OF BCM-ECM — — — SEC-23
C1708: [NO DATA] FL — — — WT-13
C1709: [NO DATA] FR — — — WT-13
BCS
1. Perform the data monitor of CONSULT-III to check for any malfunctioning item.
2. Check the malfunction combinations.
Malfunction item: ×
Data monitor item
HEADLAMP SW 1
HEADLAMP SW 2
FR WASHER SW
TURN SIGNAL R
TURN SIGNAL L
FR WIPER LOW
TAIL LAMP SW
FR WIPER INT
PASSING SW
FR WIPER HI
INT VOLUME
HI BEAM SW
FR FOG SW
Malfunction combi-
nation
× × × × A
× × × × B
× × × C
× × D
× × E
× × F
× × G
× × H
× × × × I
× × × × J
Combinations other than those above K
All Items L
If only one item is detected or the item is not applicable to the combinations A to L M
3. Identify the malfunctioning part from the agreed combination and repair or replace the part.
Malfunction
Malfunctioning part Repair or replace
combination
A Combination switch INPUT 1 circuit
B Combination switch INPUT 2 circuit
Inspect the combination switch input circuit applicable to the malfunctioning
C Combination switch INPUT 3 circuit
part. Refer to BCS-28, "Diagnosis Procedure".
D Combination switch INPUT 4 circuit
E Combination switch INPUT 5 circuit
F Combination switch OUTPUT 1 circuit
G Combination switch OUTPUT 2 circuit
Inspect the combination switch output circuit applicable to the malfunction-
H Combination switch OUTPUT 3 circuit
ing part. Refer to BCS-30, "Diagnosis Procedure".
I Combination switch OUTPUT 4 circuit
J Combination switch OUTPUT 5 circuit
Light and turn signal switch or front wip-
K Refer to BCS-32, "Description".
er and washer switch
L BCM Replace BCM. Refer to BCS-49, "Removal and Installation".
Light and turn signal switch or front wip-
M Replace the switch that cannot be operated.
er and washer switch
REMOVAL
NOTE: C
If possible, before removing BCM, retrieve current BCM configuration to use for reference when configuring
brand-new BCM after installation. Refer to BCS-4, "CONFIGURATION : Special Repair Requirement".
1. Disconnect the battery negative terminal.
D
2. Remove the lower instrument panel LH. Refer to IP-10, "Exploded View".
3. Remove the knee protector. Refer to IP-10, "Exploded View".
4. Remove the BCM screws and release the BCM. E
5. Disconnect the BCM connectors and then remove the BCM.
LKIA0564E H
INSTALLATION
Installation is in the reverse order of removal.
NOTE: I
• When replacing the BCM, it must be configured. Refer to BCS-4, "CONFIGURATION : Special Repair
Requirement".
• When replacing the BCM, perform initialization of NATS system and registration of all NATS ignition key IDs. J
Refer to BCS-4, "CONFIGURATION : Special Repair Requirement".
• When replacing the BCM, perform ID registration procedure of low tire pressure warning system. Refer to
WT-6, "ID Registration Procedure".
• When replacing the BCM, register the remote keyless entry system keyfob ID codes. Refer to BCS-3, K
"ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
• When replacing the BCM, perform adjustment procedure for the steering angle sensor. Refer to BRC-163,
"ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement". L
BCS