METAL SEATED GATE VALVE

METAL SEATED GATE VALVE

 METAL SEATED GATE VALVE
SERIES 3100 / 3300 / 4300
Contents Page
• The GCF gate valve model is a ductile iron full bore double – flanged metal – seated gate
Introduction 3 valve designed to comply with ISO 5996 and BS 5163 for water, sewage and industrial
applications.
Design Features 3
• They can be long body oval type series 4300 or short flat type 3100 & 3300 series.
Gate Valve Selection 4 • The Gate valves are available with Non-RisingStem (NRS) or outside stem & yoke (OS&Y).
• They can be equipped for manual operation by tee cap or handwheel.
Gate Valve Material Selection 5
• They can also be supplied to order with gearbox or electrical actuator.
Gate Valve Dimensions Series 3100 6

Gate Valve Dimensions Series 3300 7 DESIGN FEATURES

Gate Valve Dimensions Series 4300 8 STEMDESIGN
Hydrostatic Test 9 Non-RisingStem (NRS)
• This design is used where insufficient space above the valve
restricts the stem from moving upwards.
• Because the stem does not move upward, it cannot be used to
determine whether the valve is opened or closed.
• The major disadvantage of NRS design is that the fluid flow
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through the valve wets the stem thread, making them subject to
corrosion and erosion and thus possible failure.
• NRS is not recommended for sewage applications.

Outside Stem and Yoke (OS&Y)

• This design can be used where there is sufficient space above
the valve in the pumping station.
• This design prevents thread wetting because the threaded portion
of the stem is outside the valve.
• The position of the gate within the valve is easily determined
from the position of the top of the stem.
• OS&Y is recommended for sewage and industrial applications.

WEDGE DESIGN
Flexible Wedge/Drop Tight Shut Off
Our special wedge design allows the seating surfaces of the wedge to move independently and
adopt to minor inaccuracies in seating surface angles and movement of the seats owing to
pipeline loads or thermal expansion of the piping system. Thereby ensuring drop tight shut off.
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 GATE VALVE SELECTION GATE VALVE MATERIAL SELECTION

GCF SERIES SERIES 3100 SERIES 3300 SERIES 4300

Available Sizes DN 100 & DN 150 From DN 80 to DN 900 From DN 400 to DN 1800
International ISO 5752 Series 14 ISO 5996 Short Series ISO 5996 Long Series
Standard
DN 3352 Series F4 ISO 5752 Series 3 ISO 5752 series 15

BS 5163
Commercial Name Flat Type Short Bed Type Long Bed or Oval Type
Application Water, Sewage and industrial Applications
Max. working pressure 10 bars for DN 80-150 10-16 bar for DN ≤ 600 10-16 bar

6 bars for DN 200 – 300 8 bar for DN 700-800 for all DN Sizes

4 bars for DN 350 – 500 6 bar for DN 900

2.5 bar for DN 600

Operation • Manual with hand wheel • Manual with hand wheel • Manual with hand wheel

• Manual with Gear Box • Manual with Gear Box • Manual with Gear Box

• Electrically Operated • Electrically Operated • Electrically Operated

• Pneumatically operated
Special requirements • Electric Actuator • Gearbox • Gearbox

• Pneumatic Actuator • Electric Actuator • Electric Actuator Part Name Material Standard Remark
• Extension Spindle • Extension Spindle • Extension Spindle Ductile Iron A ISO 1083 grade 500-7 Equivalent to DIN 1693 (GGG 50), EN GJS-500-7 and
ASTM A536-80 GRADE 70-50-05
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• T-Key • By-Bass valve (From DN400) • By-Bass valve Body, Bonnet,
Ductile Iron B ISO 1083 grade 400-15 Equivalent to GGG 40, EN GJS-400-15 and
Wedge,
BS2789:1985 GRADE 400/7
• Air vent • Drain plug • Drain plug Stuffing box
and Yoke Ductile Iron C BS2789:1985 ASTM536-80 GRADE60-40-18
• Air vent • Air vent GRADE 400/12
Gray Cast Iron GG25 BS1452:1990, ASTM48-76 GRADE40B
• Lifting eyes • Lifting eyes
Body and Leaded Gun Metal LG2 BS1400:1961, LG2-C, ASTM B143-1961G1A
Wedge Seat Hight Tensile Bronze BS2874CZ116
Rings
Commercial Brass
Austenitic S.S 304 or S.S 316 BS304S15, ASTM276-1967GRADE304
Stainless Steel
Martensitic X20CR13 BS420S37, ASTM276-1967GRADE420
Stainless Steel
Stem
Austenitic S.S 304 or S.S 316 BS304S15, ASTM276-1967GRADE304
Stainless Steel
Stem Nut Leaded Gun Metal LG2 BS1400:1961, LG2-C, ASTM B143-1961G1A
Hight Tensile Bronze BS2874CZ116
Body Bonnet Galvanized Steel Grade 4.6 and 8.8 BS970-1955EN3D
Bolts & Nuts Austenitic S.S 304 and S.S 316 BS304S15, ASTM276-1967GRADE304
Stainless Steel
Hand Wheel Ductile Iron A ISO 1083 grade 500-7 Equivalent to DIN 1693 (GGG 50),
EN GJS-500-7 and ASTM A536-80 GRADE 70-50-05
Gray Cast Iron GG25 BS1452:1990, ASTM48-76 GRADE40B
Fabricated Steel St 37 BS970-1955EN3D
Body Bonnet EPDM
Sealing
4 Packing PTFE 5
 GATE VALVE DIMENSIONS GATE VALVE DIMENSIONS
GCF METAL SEATED GATE VALVE SERIES 3100 GCF METAL SEATED GATE VALVE SERIES 3300
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Dimensions in mm Dimensions in mm
Maximum Maximum
Flanges & Drilling Details of PN10 Flanges & Drilling Details of PN16 Flanges & Drilling Details of PN10 Flanges & Drilling Details of PN16
Height Height
DN L A N ØW DN L A N M H Bolt hole details Bolt hole details
H Bolt hole details Bolt hole details H
H (Open) ØD Ød1 C ØD Ød1 C
(Open) ØD Ød1 C ØD Ød1 C (NRS)
(NRS) P.C.D Ø NO. P.C.D Ø NO. (OS&Y) P.C.D Ø NO. P.C.D Ø NO.
(OS&Y)
80 203 100 250 - 345 550 200 132 19 160 19 8 200 132 19 160 19 8
80 180 310 520 100 250 180 200 132 19 160 19 8 200 132 19 160 19 8
100 229 110 270 - 360 660 220 156 19 180 19 8 220 156 19 180 19 8
100 190 350 650 110 260 180 220 156 19 180 19 8 220 156 19 180 19 8
150 267 150 330 - 460 840 285 211 19 240 23 8 285 211 19 240 23 8
150 210 460 850 150 320 200 285 211 19 240 23 8 285 211 19 240 23 8
200 292 190 410 - 700 1200 340 266 20 295 23 8 340 266 20 295 23 12
200 230 510 1000 170 390 200 340 266 20 295 23 8 340 266 20 295 23 12
250 330 220 480 - 800 1320 400 319 22 350 23 12 400 319 22 355 28 12
250 250 650 960 200 450 350 400 319 22 350 23 12 400 319 22 355 28 12
300 356 230 520 - 850 1450 455 370 24.5 400 23 12 455 370 24.5 410 28 12
300 270 715 1115 230 500 350 455 370 24.5 400 23 12 455 370 24.5 410 28 12
350 381 300 620 250 1350 1900 520 429 26.5 460 23 16 520 429 26.5 470 28 16
350 290 1400 1950 260 570 500 520 429 26.5 460 23 16 520 429 26.5 470 28 16
400 406 350 680 300 1500 2000 580 480 28 515 28 16 580 480 28 525 31 16
400 310 1500 2100 290 630 500 580 480 28 515 28 16 580 480 28 525 31 16
450 432 400 820 300 1650 2300 640 527 30 565 28 20 640 544 30 585 31 20
450 330 1600 2500 320 690 600 640 527 30 565 28 20 640 544 30 585 31 20
500 457 400 900 300 1750 2400 715 582 31.5 620 28 20 715 609 31.5 650 34 20
500 350 1800 2600 360 765 600 715 582 31.5 620 28 20 715 609 31.5 650 34 20
600 508 500 1000 300 2000 3200 840 682 36 725 31 20 840 720 36 770 37 20
600 390 2000 3000 420 890 600 840 682 36 725 31 20 840 720 36 770 37 20
700 610 520 1100 350 2200 3500 910 794 39.5 840 31 24 910 794 39.5 840 37 24
800 660 540 1250 350 2500 4200 1025 901 43 950 34 24 1025 901 43 950 40 24
GCF Reserves the right to change the above dimensions without any prior notice 900 711 650 1500 450 3000 4500 1125 1001 46.5 1050 34 28 1125 1001 46.5 1050 40 28

GCF Reserves the right to change the above dimensions without any prior notice

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 GATE VALVE DIMENSIONS HYDROSTATIC TEST
GCF METAL SEATED GATE VALVE SERIES 4300 GCF valves go through hydraulic test according to ISO 5208 leakage rate A and EN 122661-.
A comparison in the following table shows the different leakage rates for different valve
classifications.

Leakage rates for different valve categories

Test Fluid Unit Leakage Rate Rate A Rate B Rate C Rate D

Liquid Mm3/sec No Leakage 0.01 X DN 0.03 x DN 0.1 X DN

Shell and Closure Test

• Shell test pressure shall be 1.5 x CWP (cold working pressure)
• Closure / Disc pressure shall be 1.1 x CWP
• Visually detectable leakage from any external surface of the shell not be permitted.
• Visually detectable leakage from the disc in the closed position during the duration of test
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shall not be permitted.
Dimensions in mm
Maximum
Test Duration Table
Flanges & Drilling Details of PN10 Flanges & Drilling Details of PN16
Height
DN L A N M

H Bolt hole details Bolt hole details
H
(Open) ØD Ød1 C ØD Ød1 C
(NRS) P.C.D Ø NO. P.C.D Ø NO. Valve Size Shell (sec) Closure (sec)
(OS&Y)
400 600 450 300 780 1500 2100 580 480 28 515 28 16 580 480 28 525 31 16
450 650 480 300 840 1600 2500 640 527 30 565 28 20 640 544 30 585 31 20
500 700 520 300 920 1800 2600 715 582 31.5 620 28 20 715 609 31.5 650 34 20 65 ≤ DN ≥ 150 60 60
600 800 580 300 1050 2000 3000 840 682 36 725 31 20 840 720 36 770 37 20
700 900 600 400 1110 2100 3500 910 794 39.5 840 31 24 910 794 39.5 840 37 24
800 1000 660 400 1300 2400 4100 1025 901 43 950 34 24 1025 901 43 950 40 24 200 ≤ DN ≥ 300 120 120
900 1100 720 400 1400 3000 4500 1125 1001 46.5 1050 34 28 1125 1001 46.5 1050 40 28
1000 1200 780 400 1500 3100 4600 1255 1112 50 1160 37 28 1255 1112 50 1170 43 28
DN ≥ 350 300 120
1100 1200 780 400 1500 3100 4600 1355 1215 53.5 1270 37 32 1355 1215 53.5 1270 43 32
1200 1400 890 500 1700 3500 5600 1485 1328 57 1380 40 32 1485 1328 57 1390 49 32
1400 1450 990 500 2000 4200 6650 1685 1530 60 1590 43 36 1685 1530 60 1590 49 36
1500 1500 1060 600 2000 4500 7000 1820 1640 62.5 1700 43 36 1820 1640 62.5 1710 56 36
1600 1500 2080 600 2300 4500 7000 1930 1750 65 1820 49 40 1930 1750 65 1820 56 40
1800 1600 1215 700 2600 5200 8500 2130 1950 70 2020 49 44 2130 1950 70 2020 56 44

GCF Reserves the right to change the above dimensions without any prior notice
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 10
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GCF Gate Valve DN 1500

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Sales Office
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Tel.: +202 22 68 3772 - +202 22 68 4392 - +202 22 67 2700
Fax: +202 22 68 3778 - +202 22 68 4392
e-mail: [email protected]
V. 2016

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Inshas Plant
Inshas Desert Road, Sharkia, Egypt
Tel.: +2 055-264 2030 / +2 0100 550 1550 / +2 0100 539 6591
Fax: +2 055-264 2031