BRO-0004.4 Weld Hardfacing-Cladding MaterialGuide en
BRO-0004.4 Weld Hardfacing-Cladding MaterialGuide en
BRO-0004.4 Weld Hardfacing-Cladding MaterialGuide en
Every successful surface solution Our quality commitment is evidenced Our weld hardface and cladding portfo-
starts with the right material by our ISO 9001 and AS 9000 quality lio is just one of our many material spe-
choice. standards and our Nadcap-approved cialities. Should your needs be better
laboratories. Our strong commitment suited to thermal spray, brazing, elec-
Oerlikon Metco is a world-class manufac- to the environment and the safety of tronic fillers, pack diffusion or additive
turer and supplier of cladding and weld our coworkers and customers is vali- manufacturing, Oerlikon Metco is a
surfacing materials for a wide range of in- dated by our ISO 14001 and OHSAS leading supplier of these materials.
dustrial applications, for which many must 18001 certifications. We verify our prod- Please refer to the appropriate material
withstand the harshest of service environ- ucts through stringent in-process test- catalogs for more information about our
ments. Our portfolio includes products for ing programs. This compliance assures products and solutions for these
laser cladding, PTA, oxy-acetylene weld- that our products perform to your de- processes.
ing and arc welding processes. manding requirements.
Contents
The Oerlikon Metco Difference. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Spray and Fuse Powder Welding Hard Face Powders.10
Key Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fusible Alloys with Carbide Hardphase . . . . . . . . . . . . . . . . 10
Product Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Powder Particle Size Distributions . . . . . . . . . . . . . . . . . . . . . . 3 Oxy-Acetylene Welding Rod / Wire. . . . . . . . . . . . . . . . . . . . . . 12
Tungsten Carbide Characteristics . . . . . . . . . . . . . . . . . . . . . . . 3 Iron-Core, Coated Rod and Wire . . . . . . . . . . . . . . . . . . . . . . . . 12
Spray and Fuse Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nickel-Core, Coated Rod and Wire . . . . . . . . . . . . . . . . . . . . . 12
Trademarks and Brands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Filled Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sintered Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Use This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Blend Materials for Oxy-Acetylene and Arc Welding. . 14
Laser Cladding Powders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cobalt Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Arc Welding Rod, Wire, Electrodes . . . . . . . . . . . . . . . . . . . . . 16
Iron Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Iron Base Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Nickel Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Nickel Base Wire and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pre-Blended Carbide Hard Face Products . . . . . . . . . . . . . . 6 Dip-Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sintered, Dip-Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . 17
PTA Powders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fusible PTA Hardfacing Materials. . . . . . . . . . . . . . . . . . . . . . . . 8
Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Availability
The majority of the products listed in contact your Oerlikon Metco account warehouses may have supplies on hand
this guide are available worldwide; how- representative or in sufficient quantities, whereupon we
ever, some products are only available will make every effort to accommodate
on a regional basis. Regional products In our data sheets, those items desig- your needs as quickly as possible. Lead
may be obtainable outside of the speci- nated as Stock are warehoused and time to shipment for items marked Spe-
fied region as a special order. For fur- generally available for immediate ship- cial Order will be provided at the time of
ther information, please refer to the ap- ment or for shipment within a few days. order placement. Minimum order quan-
propriate material product data sheet or Please note that not all Oerlikon Metco tities may apply.
Symbols
The following Chemical Symbols are used in this guide:
Al Aluminum Co Cobalt Mn Manganese Ta Tantalum
B Boron Cu Copper Nb Niobium Ti Titanium
C Carbon or Carbide Fe Iron Ni Nickel W Tungsten
Cr Chromium Mo Molybdenum Si Silicon Zn Zinc
Cobalt Base
Chemistry Particle Size Product Manufacture Applications
Cobalt-Based Superalloys Data Sheet DSMW-0003
Gas Atomized
Resists heat, cavitation, galling and corrosion
Co 27Cr 5.5Mo 3Ni
For compressor blades, piston rings, compo-
0.25C -125 +45 µm MetcoClad 21
nents with metal-to-metal sliding wear
similar to stellite 21
Service temperature up to 1000 °C (1830 °F)
Resists high-stress abrasion, wear and
Co 25Cr 5Mo 2.5W 2Ni corrosion
-125 +53 µm MetcoClad 23
similar to ultimet Recommended for hydraulic piston rods
Service up to 600 °C (1112 °F)
Iron Base
Chemistry Particle Size Product Manufacture Applications
Austenitic Stainless Steel Data Sheet DSMW-0017
Resists pitting and crevice corrosion, chlorine
environments; good impact resistance
Fe 12Ni 17Cr 2.5Mo For use on heavy equipment, food equip-
2.3Si 1Mn 0.03C -106 +44 µm MetcoClad 316L-Si Gas Atomized ment, medical implants, hydraulic pumps and
similar to aisi 316L /
uns s31603
turbines, printing machinery, shafts in marine
environments, and repair of steel parts
Service up to 900 °C (1650 °F)
Nickel Base
Chemistry Particle Size Product Manufacture Applications
Nickel-Based Superalloys Data Sheet DSMW-0002
Resists acidic, chlorinated and seawater media
For digesters, flue gas desulfurization equip-
Ni 15Cr 16Mo 5Fe 4W
-106 +45 µm MetcoClad C-276 ment, evaporators, heat exchangers, filters,
similar to hastelloy c-276
mixers and other processing equipment ex-
posed to corrosive media
-150 +63 µm WOKA 50057 Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
Spherical tungsten carbide for blending with
self-fluxing matrix material
-125 +45 µm WOKA 50059
High hardness, excellent abrasion resistance
Fused, Crushed & with good impact resistance
WC-W2C -106 +45 µm WOKA 50054
Plasma Densified For a wide range of applications for construc-
tion, earth moving, tunneling, heavy equip-
-90 +45 µm WOKA 50055
ment, agricultural, oil and gas drilling, recycling
and mining equipment
-53 +20 µm WOKA 50051 Service up to 500 °C (930 °F)
Fused and Crushed Two-Phase Tungsten Carbide (CTC) Data Sheet DSMW-0029
Carbide hardness: 2000 – 2300 HV0.1 (CTC)
-150 +63 µm WOKA 50007 Irregular tungsten carbide for blending with
self-fluxing matrix material
-125 +45 µm WOKA 50009 High hardness, excellent abrasion resistance
with fair impact resistance
WC-W2C Fused & Crushed
For a wide range of applications for construc-
-90 +45 µm WOKA 50005 tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-53 +20 µm WOKA 50001 recycling and mining equipment
Service up to 500 °C (930 °F)
Filled Rod
Chemistry Diameters Product Manufacture Applications
Tubular Steel Rod, Tungsten Carbide Filled Data Sheet DSMW-0004
Carbide hardness:
WokaDur A: 2000 – 2300 HV0.1 (CTC)
3.2, 3.5, 4, 5, or WokaDur A-Plus: 2700 – 3100 HV0.1 (CTC-S)
WokaDur A
6 mm WokaDur AM: 1700 – 2000 HV0.1 (MTC)
Deposit hardness:
WokaDur A: 55 – 60 HRC
W 40 Fe 2.4C
WokaDur A-Plus: 60 – 65 HRC
WokaDur AM: 50 – 55 HRC
Filled Tubular Excellent wear protection on mild and low-
3.5, 4, 5 or 6 mm WokaDur A-Plus
Rod alloys steel substrates
Use WokaDur A-Plus when additional hard-
ness and wear resistance is required
Use WokaDur AM for additional wear
resistance
For road construction, mining, oil field and
W 30 Fe 4.6C 1.2Mn 3.2, 4 or 4.7 mm WokaDur AM drilling equipment, agitators in chemical and
food processing
Service up to 500 °C (930 °F)
Sintered Rod
Chemistry Carbide Size Product Manufacture Applications
Coarse Grained Tungsten Carbide with Copper Alloy (“Nickel-Silver”) Matrix Data Sheet DSMW-0008
Carbide hardness: 1300 – 1600 HV0.1
2.4, 4, 5.6, 7.1,
W 20Cu 16Zn 4Ni 3Co WokaDur SA 100 (coarse carbide): for extreme
8.75 or 10.25 mm WokaDur SA 100
3C sliding wear resistance on drill bits used in
(nominal)
earth or stone, gimlet bits, rotating drill crests
Sintered
WokaDur SA 100-T (coarse, sharp-edged
tetrahedral carbides): for fishing tools on deep
10 x 9.5 x 8.4 mm WokaDur SA 100-T
drilling tooling, stabilizers and tap drills
Service up to 500 °C (930 °F)
Coarse Grained Tungsten Carbide with Nickel Alloy Matrix Data Sheet DSMW-0009
Carbide hardness: 1300 – 1600 HV0.1
Excellent abrasion resistance and cutting
2.4, 4, 5.6, 7.1, or properties
WokaDur SA 100-Ni
8.75 mm (nominal) WokaDur SA-100-Ni (coarse carbide): for
downhole drills and core bits, slant drilling
W 38Ni 5Cr 3Co 3C
Sintered tools, stabilizers, mining and roundry tooling
1.5Fe 1.5Si
WokaDur SA 100-Ni-T (coarse, sharp-edged
tetrahedral carbides): for fishing tools, stabiliz-
10 x 9.5 x 8.4 mm WokaDur SA 100-Ni-T ers, drills used in oil and gas, tunnelling, con-
crete and mining, foundry tooling
Service up to 500 °C (930 °F)
Dip-Coated Electrodes
Chemistry Diameter Product Manufacture Applications
Dip Coated Tubular Nickel Electrode, Tungsten Carbide Filled Data Sheet DSMW-0012
Carbide hardness:
WokaDur NiE: 2000 – 2300 HV0.1 (CTC)
4, 5 or 6 mm WokaDur NiE WokaDur NiE-Plus: 2700 – 3100 HV0.1
(CTC-S)
WokaDur NiE-M: 1700 – 2000 HV0.1 (MTC)
Deposit hardness: 50 – 65 HRC
Dip Coated,
WokaDur NiE-Plus for better hardness
W 35Ni 3.5C 1.1B 4 or 5 mm WokaDur NiE-Plus Filled Tubular
WokaDur NiE-M for better wear resistance and
Rod
resistance to carbide dissolution
Extremely resistant to abrasive and corrosive
stress with good impact resistance
5 or 6 mm WokaDur NiE-M For mining, agriculture, chemical processing
and food processing applications
Service up to 500 °C (930 °F)
Dip Coated Tubular Steel Electrode, Tungsten Carbide Filled Data Sheet DSMW-0011
Carbide hardness:
WokaDur E: 2000 – 2300 HV0.1 (CTC)
4, 5 or 6 mm WokaDur E WokaDur E-Plus: 2700 – 3100 HV0.1 (CTC-S)
Deposit hardness: 50 – 65 HRC
Dip Coated, WokaDur E-Plus for better hardness
W 40Fe 3.7C Filled Tubular Maximum abrasion resistance with fair impact
Rod resistance
For oil drilling and mining applications, pro-
5 or 6 mm WokaDur E-Plus cessing of abrasive media, earth moving and
construction equipment
Service up to 500 °C (930 °F)
Weld
Hard Face
BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016 www.oerlikon.com/metco
© 2018 Oerlikon Metco [email protected]
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