BRO-0004.4 Weld Hardfacing-Cladding MaterialGuide en

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Weld Hardface and

Cladding Materials Guide


Issue: August 2016
The Oerlikon Metco Difference

Every successful surface solution Our quality commitment is evidenced Our weld hardface and cladding portfo-
starts with the right material by our ISO 9001 and AS 9000 quality lio is just one of our many material spe-
choice. standards and our Nadcap-approved cialities. Should your needs be better
laboratories. Our strong commitment suited to thermal spray, brazing, elec-
Oerlikon Metco is a world-class manufac- to the environment and the safety of tronic fillers, pack diffusion or additive
turer and supplier of cladding and weld our coworkers and customers is vali- manufacturing, Oerlikon Metco is a
surfacing materials for a wide range of in- dated by our ISO 14001 and OHSAS leading supplier of these materials.
dustrial applications, for which many must 18001 certifications. We verify our prod- Please refer to the appropriate material
withstand the harshest of service environ- ucts through stringent in-process test- catalogs for more information about our
ments. Our portfolio includes products for ing programs. This compliance assures products and solutions for these
laser cladding, PTA, oxy-acetylene weld- that our products perform to your de- processes.
ing and arc welding processes. manding requirements.

Contents

The Oerlikon Metco Difference. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Spray and Fuse Powder Welding Hard Face Powders.10
Key Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fusible Alloys with Carbide Hardphase . . . . . . . . . . . . . . . . 10
Product Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Powder Particle Size Distributions . . . . . . . . . . . . . . . . . . . . . . 3 Oxy-Acetylene Welding Rod / Wire. . . . . . . . . . . . . . . . . . . . . . 12
Tungsten Carbide Characteristics . . . . . . . . . . . . . . . . . . . . . . . 3 Iron-Core, Coated Rod and Wire . . . . . . . . . . . . . . . . . . . . . . . . 12
Spray and Fuse Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nickel-Core, Coated Rod and Wire . . . . . . . . . . . . . . . . . . . . . 12
Trademarks and Brands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Filled Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sintered Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
How to Use This Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Blend Materials for Oxy-Acetylene and Arc Welding. . 14
Laser Cladding Powders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cobalt Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Arc Welding Rod, Wire, Electrodes . . . . . . . . . . . . . . . . . . . . . 16
Iron Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Iron Base Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Nickel Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Nickel Base Wire and Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pre-Blended Carbide Hard Face Products . . . . . . . . . . . . . . 6 Dip-Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sintered, Dip-Coated Electrodes. . . . . . . . . . . . . . . . . . . . . . . . 17
PTA Powders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fusible PTA Hardfacing Materials. . . . . . . . . . . . . . . . . . . . . . . . 8
Carbide Blend Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 2
Key Information

Product Availability
The majority of the products listed in contact your Oerlikon Metco account warehouses may have supplies on hand
this guide are available worldwide; how- representative or in sufficient quantities, whereupon we
ever, some products are only available will make every effort to accommodate
on a regional basis. Regional products In our data sheets, those items desig- your needs as quickly as possible. Lead
may be obtainable outside of the speci- nated as Stock are warehoused and time to shipment for items marked Spe-
fied region as a special order. For fur- generally available for immediate ship- cial Order will be provided at the time of
ther information, please refer to the ap- ment or for shipment within a few days. order placement. Minimum order quan-
propriate material product data sheet or Please note that not all Oerlikon Metco tities may apply.

Powder Particle Size Distributions


With few exceptions for OEM specifica- product, with only a small amount being further information. Customer specifica-
tions, the powder materials in this guide coarser or finer. In general, particle sizes tions for that material product may re-
and the associated Oerlikon Metco ma- that are greater than or equal to 45 µm flect significantly different nominal size
terial data sheets reflect nominal pow- are measured by sieve analysis (ASTM distributions, depending on the criteria
der particle size distributions such that B214) and particle sizes less than 45 µm used by the customer and the measure-
the majority of the powder by weight are measured by laser diffraction (Micro- ment methods chosen.
is within the stated size range for that trac). Please refer to the data sheet for

Tungsten Carbide Characteristics


Carbide blend materials, as well as manufactured using a unique pro- a cobalt or nickel matrix and having
many products in this guide that incor- cess, high density and hardness, a spheroidal shape, 1400 to 1600
porate blends of tungsten carbide addi- 2700 to 3100 HV0.1. Alternate des- HV0.1.
tives, have been manufactured using ignations for CTC-S are FTC-S or nn SCTC: Sintered and crushed tung-
different methods to achieve specialized WSC-S. sten carbide of angular to blocky
results in various applications: nn MTC: Macrocrystalline tungsten shape, 1400 to 2300 HV0.1, depen-
nn CTC: Cast and crushed tungsten carbide having a blocky shape with dent on particle size.
carbide having a blocky shape, low decarburization during process- nn Tetrahedral Cemented Carbide:
(W2C-WC), 2000 to 2300 HV0.1. Al- ing, results in higher wear resistance, Very large and sharp-edged carbides
ternate designations for CTC are 1700 to 2000 HV0.1. for cutting applications, 1300 to
FTC or WSC. nn CTCP: Cemented tungsten carbide 1600 HV0.1.
nn CTC-S: Spherical cast tungsten pellets are agglomerated and sin-
carbide, dense, spheroidal particles tered carbide with small amounts of

Spray and Fuse Materials


Please refer to Oerlikon Metco’s Ther- section titled “Self-Fluxing Alloys” within For customers interested in using
mal Spray Materials Guide for informa- that document. The associated product these materials for puddle welding hard
tion about materials that are appropri- data sheets provide information for ap- face applications, please contact your
ate for use as spray and fuse materials. plication of these materials via thermal Oerlikon Metco Sales Representative
These products can be found in the spray and subsequent post-coat fusion. for support.

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 3
Key Information

Trademarks and Brands


The following brands in this publication are trademarks or reg- The following product brands used in this guide or other me-
istered trademarks of their respective owners: dia are Oerlikon Metco trademarks or registered trademarks:
Hastelloy Haynes International, Inc.  Amdry  MetcoAdd  Sprabronze
Inconel Huntington Alloys Corporation  ChamPro  MetcoClad  Sprasteel
Stellite Kennametal Inc.  Diamalloy  Metcolite  Thermospray
Ultimet Haynes International, Inc.  Durabrade  Metcoloy  WOKA
 E-Fill  Metcoseal  WokaDur
 HOSP  PlasmaDur
 Metco  Sprababbitt

Symbols
The following Chemical Symbols are used in this guide:
Al Aluminum Co Cobalt Mn Manganese Ta Tantalum
B Boron Cu Copper Nb Niobium Ti Titanium
C Carbon or Carbide Fe Iron Ni Nickel W Tungsten
Cr Chromium Mo Molybdenum Si Silicon Zn Zinc

How to Use This Guide


Similar products in this guide are and ordering information. Product data within the guide and index entries are
grouped together. The data sheet index sheets are available from our web site at linked to material product descriptions.
number is provided for each of these www.oerlikon.com/metco. To navigate, simply click on any entry
product groups. The data sheet pro- within the contents or indexes. Page
vides detailed information about each This guide is designed for on-screen numbers are included for printed
product, including customer specifica- use. To facilitate navigation, Table of versions.
tions the product is approved to meet Contents entries are linked to sections

Example: Click the link for


MetcoClad 21 in the Product
Index ① to navigate directly to the
description of MetcoClad 21 in
the body ② of the guide.

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 4
Laser Cladding Powders

Cobalt Base
Chemistry Particle Size Product Manufacture Applications
Cobalt-Based Superalloys Data Sheet DSMW-0003

Resists seizing, galling, cavitation erosion,


ƒƒ
-106 +45 µm MetcoClad 6
thermal oxidation and oxidizing acids, low fric-
Co 28Cr 4W 3Ni 3Fe
tional coefficient
1.5Si 1C 1Mo
For self-mating surfaces such as valve seats
ƒƒ
similar to stellite 6
and components subject to cavitation
-53 +20 µm MetcoClad 6F
Service temperature up to 1000 °C (1830 °F)
ƒƒ

Gas Atomized
Resists heat, cavitation, galling and corrosion
ƒƒ
Co 27Cr 5.5Mo 3Ni
For compressor blades, piston rings, compo-
ƒƒ
0.25C -125 +45 µm MetcoClad 21
nents with metal-to-metal sliding wear
similar to stellite 21
Service temperature up to 1000 °C (1830 °F)
ƒƒ
Resists high-stress abrasion, wear and
ƒƒ
Co 25Cr 5Mo 2.5W 2Ni corrosion
-125 +53 µm MetcoClad 23
similar to ultimet Recommended for hydraulic piston rods
ƒƒ
Service up to 600 °C (1112 °F)
ƒƒ

Iron Base
Chemistry Particle Size Product Manufacture Applications
Austenitic Stainless Steel Data Sheet DSMW-0017
Resists pitting and crevice corrosion, chlorine
ƒƒ
environments; good impact resistance
Fe 12Ni 17Cr 2.5Mo For use on heavy equipment, food equip-
ƒƒ
2.3Si 1Mn 0.03C -106 +44 µm MetcoClad 316L-Si Gas Atomized ment, medical implants, hydraulic pumps and
similar to aisi 316L /
uns s31603
turbines, printing machinery, shafts in marine
environments, and repair of steel parts
Service up to 900 °C (1650 °F)
ƒƒ

Nickel Base
Chemistry Particle Size Product Manufacture Applications
Nickel-Based Superalloys Data Sheet DSMW-0002
Resists acidic, chlorinated and seawater media
ƒƒ
For digesters, flue gas desulfurization equip-
ƒƒ
Ni 15Cr 16Mo 5Fe 4W
-106 +45 µm MetcoClad C-276 ment, evaporators, heat exchangers, filters,
similar to hastelloy c-276
mixers and other processing equipment ex-
posed to corrosive media

Resists seawater, oxidation, hydrogen sul-


ƒƒ
fide and elevated sulfur environments; stable
-90 +45 µm MetcoClad 625 against intercrystalline, pitting and crevice
corrosion
Ni 21.5Cr 8.5Mo 3.5Nb
High strength deposits can be used in high
ƒƒ
3Fe Gas Atomized
stress environments
similar to hastelloy 625
For flue gas and desulfurization equipment,
ƒƒ
-53 +20 µm MetcoClad 625F offshore platform flare stacks, tar-sand and oil-
shale recovery equipment
Service up to 1000 °C (1830 °F)
ƒƒ

Resists oxidation, creep and stress rupture at


ƒƒ
Ni 19Cr 18Fe 3Mo 0.5Al elevated temperatures
5Nb 1Ti 0.05C -90 +44 µm MetcoClad 718 For repair of superalloy components including
ƒƒ
similar to inconel 718 gas turbine and high speed air frame parts
Service up to 700 °C (1290. °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 5
Laser Cladding Powders

Pre-Blended Carbide Hard Face Products


Chemistry Particle Size Product Manufacture Applications
Spherical Cast Tungsten Carbide / Self-Fluxing Blend Data Sheet DSMW-0014
Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
Matrix macrohardness:
ƒƒ
WC 40(NiCrBSi) -106 +45 µm MetcoClad 52052 MetcoClad 52052: 37 – 44 HRC
ƒƒ
MetcoClad 53003: 50 – 55 HRC
ƒƒ
High hardness with good impact resistance
ƒƒ
MetcoClad 52052: Resists slurry erosion
Gas Atomized Blend ƒƒ
MetcoClad 53003: High abrasion resistance
ƒƒ
For downhole tools, slurry pump impellers,
ƒƒ
WC 40(Ni 3.15B 3Si) -106 +45 µm MetcoClad 53003 conveyors screws for plastic and ceramic
manufacture, agricultural shearing blades
Service up to 500 °C (930 °F)
ƒƒ
Cast Tungsten Carbide / Self-Fluxing Blend Data Sheet DSMW-0025
Carbide hardness: 2000 – 2300 (CTC)
ƒƒ
Matrix hardness: 50 – 55 HRC
ƒƒ
Good abrasive wear resistance in combination
ƒƒ
with corrosion and impact resistance
WC 40(Ni 12Cr 2.8Fe
-125 +45 µm WOKA 56006 Blended For tailing pipeline elbows, chippers, agri-
ƒƒ
2.4B 4Si 0.65C)
cultural equiment, mining equipment, petro-
chemical equipment, bulk material processing
equipment
Service up to 500 °C (930 °F)
ƒƒ

Carbide Blend Materials


Chemistry Particle Size Product Manufacture Applications
Spherical Cast Tungsten Carbide (CTC-S) Data Sheet DSMW-0015
Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
Spherical cast tungsten carbide for blending
ƒƒ
with self-fluxing matrix material
WC -106 +45 µm MetcoClad 52001 Gas Atomized Resists slurry erosion; high hardness
ƒƒ
For downhole tools, slurry pump impellers,
ƒƒ
conveyors screws for plastic manufacture
Service up to 500 °C (930 °F)
ƒƒ
Spherical Cast Two-Phase Tungsten Carbide (CTC-S) Data Sheet DSMW-0028

-150 +63 µm WOKA 50057 Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
Spherical tungsten carbide for blending with
ƒƒ
self-fluxing matrix material
-125 +45 µm WOKA 50059
High hardness, excellent abrasion resistance
ƒƒ
Fused, Crushed & with good impact resistance
WC-W2C -106 +45 µm WOKA 50054
Plasma Densified For a wide range of applications for construc-
ƒƒ
tion, earth moving, tunneling, heavy equip-
-90 +45 µm WOKA 50055
ment, agricultural, oil and gas drilling, recycling
and mining equipment
-53 +20 µm WOKA 50051 Service up to 500 °C (930 °F)
ƒƒ
Fused and Crushed Two-Phase Tungsten Carbide (CTC) Data Sheet DSMW-0029
Carbide hardness: 2000 – 2300 HV0.1 (CTC)
ƒƒ
-150 +63 µm WOKA 50007 Irregular tungsten carbide for blending with
ƒƒ
self-fluxing matrix material
-125 +45 µm WOKA 50009 High hardness, excellent abrasion resistance
ƒƒ
with fair impact resistance
WC-W2C Fused & Crushed
For a wide range of applications for construc-
ƒƒ
-90 +45 µm WOKA 50005 tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-53 +20 µm WOKA 50001 recycling and mining equipment
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 6
Laser Cladding Powders

Carbide Blend Materials continued

Chemistry Particle Size Product Manufacture Applications


Monocrystalline Tungsten Carbide (MTC) Data Sheet DSMW-0030
Carbide hardness: 1700 – 2000 HV0.1 (MTC)
ƒƒ
-180 +75 µm WOKA 50120 Blocky tungsten carbide for blending with self-
ƒƒ
fluxing matrix material
-180 +63 µm WOKA 50115 Hard and abrasion-resistant with moderate im-
ƒƒ
Carburized & pact resistance
WC
Crushed For a wide range of applications for construc-
ƒƒ
-150 +63 µm WOKA 50107 tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-90 +45 µm WOKA 50105 and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Tungsten Carbide Cemented Sinter Pellets (CTCP) Data Sheet DSMW-0026
Carbide hardness: 1400 – 1600 HV0.1 (CTCP)
ƒƒ
Spherical tungsten carbide-cobalt for blending
ƒƒ
-150 +63 µm WOKA 50207 with self-fluxing matrix material
Excellent combination impact and abrasion
ƒƒ
Agglomerated,
WC 6Co resistance
Sintered & Densified
For plowshares, cultivator blades, wood pro-
ƒƒ
-125 +75 µm WOKA 50505 cessing knives, drillstring stabilizers and tool
joints, heavy equipment chains and bearings
Service up to 500 °C (930 °F)
ƒƒ
Cemented Tungsten Carbide Cobalt Hard Metal Grit (SCTC) Data Sheet DSMW-0031
Carbide hardness: 2000 – 2300 HV0.1 (SCTC)
ƒƒ
-212 +150 µm WOKA 50174 Sintered and crushedl tungsten carbide-cobalt
ƒƒ
for blending with self-fluxing matrix material
Excellent abrasion resistance; very good im-
ƒƒ
pact resistance
WC 6Co -90 +53 µm WOKA 50168 Sintered & Crushed
For construction equipment and agricultural
ƒƒ
wear plates, tunnelling machinery, harvest-
er blades, mining classification screens and
-90 +45 µm WOKA 50155 crushers, heavy equipment mixer blades
Service up to 600 °C (1100 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 7
PTA Powders

Fusible PTA Hardfacing Materials


Chemistry Particle Size Product Manufacture Applications
Spherical Cast and Cast Tungsten Carbide / Self-Fluxing Blend Data Sheet DSMW-0013
Carbide hardness: 2000 – 3100 HV0.1 (CTC /
ƒƒ
CTC-S)
Matrix macrohardness: 58 – 62 HRC
ƒƒ
WC 40(Ni 3.15B 3Si) -106 +45 µm PlasmaDur 51937 Blended Excellent abrasion resistance; fair impact
ƒƒ
resistance
For oil exploration and downhole equipment
ƒƒ
Service up to 500 °C (930 °F)
ƒƒ
Cast Tungsten Carbide / Nickel-Based Self-Fluxing Blend Data Sheet DSMW-0019

Carbide hardness: 2000 – 2300 HV0.1 (CTC)


ƒƒ
-180 +63 µm PlasmaDur 51022 Matrix macrohardness :
ƒƒ
ƒƒPlasmaDur 51021, PlasmaDur 51022,
PlasmaDur 51027, PlasmaDur 51202:
WC 40(Ni 3.15B 3Si) -150 +63 µm PlasmaDur 51027 48 – 54 HRC
ƒƒPlasmaDur 51222: 57 – 63 HRC
Very good abrasion resistance; good impact
ƒƒ
resistance; avoid impact for PlasmaDur 51222
-150 +53 µm PlasmaDur 51021 Blended PlasmaDur 51021, PlasmaDur 51202,
ƒƒ
PlasmaDur 51207: Chromium-free
PlasmaDur 51202, PlasmaDur 51222: Beter
ƒƒ
WC 40(Ni 11Cr 2.25B corosion resistane
-180 +63 µm PlasmaDur 51202 For oil sand and lignite mining equipment,
ƒƒ
3.4Si 2.8Fe 0.45C )
downhole oil exploration tooling, excava-
tor buckets, extruder screws for plastic
WC 40(Ni 15Cr 3.25B manufacturing
-180 +63 µm PlasmaDur 51222
4.4Si 3.5Fe 0.65C) Service up to 500 °C (930 °F)
ƒƒ

Cast Tungsten Carbide / Nickel-Chromium Self-Fluxing Blend Data Sheet DSMW-0025


Carbide hardness: 2000 – 2300 HV0.1 CTC)
ƒƒ
Matrix hardness: 50 – 55 HRC
ƒƒ
Good abrasive wear resistance in combination
ƒƒ
with corrosion and impact resistance
WC 40(Ni 12Cr 2.8Fe
-125 +45 µm WOKA 56006 Blended For tailing pipeline elbows, chippers, agri-
ƒƒ
2.4B 4Si 0.65C)
cultural equiment, mining equipment, petro-
chemical equipment, bulk material processing
equipment
Service up to 500 °C (930 °F)
ƒƒ
Monocrystalline Tungsten Carbide / Self-Fluxing Blend Data Sheet DSMW-0001

Carbide hardness: 1700 – 2000 HV0.1 (MTC)


ƒƒ
WC 35(Ni 7Cr 1.3B 4Si) PlasmaDur 51302 Matrix macrohardness:
ƒƒ
ƒƒPlasmaDur 51122: 48 – 54 HRC
ƒƒPlasmaDur 51132: 57 – 63 HRC
WC 40(Ni 11Cr 2.25B ƒƒPlasmaDur 51142: 37 – 44 HRC
PlasmaDur 51122 ƒƒPlasmaDur 51302: 29 – 35 HRC
3.75Si)
ƒƒPlasmaDur 51322: 28 – 34 HRC
PlasmaDur 51302 / PlasmaDur 51322: Higher
ƒƒ
impact, lower abrasion resistance
WC 40(Ni 15Cr 2.25B
-180 +63 µm PlasmaDur 51132 Blended PlasmaDur 51122: good abrasion resistance;
ƒƒ
4.5Si)
fair impact resistance
PlasmaDur 51132: high hardness and abrasion
ƒƒ
resistance; avoid impact
WC 40(Ni 7.5Cr 1.65B PlasmaDur 51142: good abrasion and impact
ƒƒ
PlasmaDur 51142
3.5Si) resistance
For mining, petrochemical and earth-moving
ƒƒ
equipment, food and chemical processing de-
WC 40(Ni 5.75Cr 1B 4Si) PlasmaDur 51322 canter screws
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 8
PTA Powders

Carbide Blend Materials


Chemistry Particle Size Product Manufacture Applications
Spherical Cast Two-Phase Tungsten Carbide (CTC-S) Data Sheet DSMW-0028
Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
-150 +63 µm WOKA 50057 Spherical tungsten carbide-cobalt for blending
ƒƒ
with self-fluxing matrix material
High hardness, excellent abrasion resistance
ƒƒ
Fused, Crushed, with good impact resistance
WC-W2C -125 +45 µm WOKA 50059
Plasma Densified For a wide range of applications for construc-
ƒƒ
tion, earth moving, tunneling, heavy equip-
ment, agricultural, oil and gas drilling, recycling
-106 +45 µm WOKA 50054 and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Fused and Crushed Two-Phase Tungsten Carbide (CTC) Data Sheet DSMW-0029
Carbide hardness: 2000 – 2300 HV0.1 (CTC)
ƒƒ
-212 +150 µm WOKA 50024 Irregular tungsten carbide for blending with
ƒƒ
self-fluxing matrix material
-150 +63 µm WOKA 50007 High hardness, excellent abrasion resistance
ƒƒ
with fair impact resistance
WC-W2C Fused & Crushed
For a wide range of applications for construc-
ƒƒ
-125 +45 µm WOKA 50009 tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-90 +45 µm WOKA 50005 recycling and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Monocrystalline Tungsten Carbide (MTC) Data Sheet DSMW-0030
Carbide hardness: 1700 – 2000 HV0.1 (MTC)
ƒƒ
-180 +75 µm WOKA 50120 Blocky tungsten carbide for blending with self-
ƒƒ
fluxing matrix material
Minimal dissolution during processing
ƒƒ
Hard and abrasion-resistant with moderate im-
ƒƒ
Carburized &
WC -180 +63 µm WOKA 50115 pact resistance
Crushed
For a wide range of applications for construc-
ƒƒ
tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-150 +63 µm WOKA 50107 and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Tungsten Carbide Cemented Sinter Pellets (CTCP) Data Sheet DSMW-0026
-125 +75 µm WOKA 50505 Carbide hardness: 1400 – 1600 HV0.1 (CTCP)
ƒƒ
Spherical tungsten carbide-cobalt for blending
ƒƒ
-150 +63 µm WOKA 50207 with self-fluxing matrix material
WC 6Co Excellent combination impact and abrasion
ƒƒ
-180 +75 µm WOKA 50504 resistance
Agglomerated,
WC 6Co: best impact resistance
ƒƒ
Sintered & Densified
-250 +125 µm WOKA 50512 WC 6Ni: better corrosion resistance
ƒƒ
For plowshares, cultivator blades, wood pro-
ƒƒ
-250 +125 µm WOKA 50532 cessing knives, drillstring stabilizers and tool
WC 6Ni joints, heavy equipment chains and bearings
-180 +106 µm WOKA 50538 Service up to 500 °C (930 °F)
ƒƒ
Cemented Tungsten Carbide Cobalt Hard Metal Grit (SCTC) Data Sheet DSMW-0031
Carbide hardness: 2000 – 2300 HV0.1 (SCTC)
ƒƒ
-212 +150 µm WOKA 50174 Sintered and crushedl tungsten carbide-cobalt
ƒƒ
for blending with self-fluxing matrix material
Excellent abrasion resistance; very good im-
ƒƒ
pact resistance
WC 6Co -90 +53 µm WOKA 50168 Sintered & Crushed
For construction equipment and agricultural
ƒƒ
wear plates, tunnelling machinery, harvest-
er blades, mining classification screens and
-90 +45 µm WOKA 50155 crushers, heavy equipment mixer blades
Service up to 600 °C (1100 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 9
Spray and Fuse Powder Welding Hard Face Powders

Fusible Alloys with Carbide Hardphase


Chemistry Particle Size Product Manufacture Applications
Tungsten Carbide / Self-Fluxing Blend Data Sheet DSMW-0025

WC 45(Ni 7.6Cr 2.5Fe Carbide hardness: 2000 – 2300 HV0.1 (CTC)


ƒƒ
-150 +45 µm WOKA 53025 Matrix macrohardness:
ƒƒ
1.7B 3.3Si 0.3C)
ƒƒWOKA 53025: 37 – 44 HRC
WC 45(Ni 11Cr 2.8Fe ƒƒWOKA 53045, WOKA 56006: 50 – 55 HRC
-150 +45 µm WOKA 53045 ƒƒWOKA 53114; WOKA 53134: 57 – 63 HRC
2.5B 3.9Si 0.25C)
ƒƒWOKA 53164: 45 – 50 HRC
Resists abrasion
ƒƒ
WC 40(Ni 12Cr 2.8Fe
-125 +45 µm WOKA 56006 Choose higher matrix ratio and chromium con-
ƒƒ
2.4B 4Si 0.65C)
tent for better corrosion resistance
Gas Atomized Blend
Choose higher matrix ratio for better impact
ƒƒ
WC 50(Ni 15Cr 3.5Fe
-106 +20 µm WOKA 53114 resistance
3.2B 4.4Si 0.65C)
WOKA 53025: High impact resistance
ƒƒ
Choose higher carbide hard phase for better
ƒƒ
WC 40(Ni 15Cr 3.5Fe erosion resistance
-106 +20 µm WOKA 53134
3.2B 4.4Si 0.65C) For tailing pipelines, decanter screws, mining
ƒƒ
equipment, agricultural equipment, chipper
WC 40(Ni 7Cr 3Fe 3B knives, petrochemical equipment
-106 +20 µm WOKA 53164
4.5Si 0.5C) Service up to 500 °C (930 °F)
ƒƒ

Carbide Blend Materials


Chemistry Particle Size Product Manufacture Applications
Spherical Cast Two-Phase Tungsten Carbide (CTC-S) Data Sheet DSMW-0028
Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
Spherical tungsten carbide-cobalt for use as a
ƒƒ
hard phase blend component
High hardness, excellent abrasion resistance
ƒƒ
Fused, Crushed, with good impact resistance
WC-W2C -90 +45 µm WOKA 50055
Plasma Densified For a wide range of applications for construc-
ƒƒ
tion, earth moving, tunneling, heavy equip-
ment, agricultural, oil and gas drilling, recycling
and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Fused and Crushed Two-Phase Tungsten Carbide (CTC) Data Sheet DSMW-0029

Carbide hardness: 2000 – 2300 HV0.1 (CTC)


ƒƒ
-125 +45 µm WOKA 50009 Irregular tungsten carbide for blending with
ƒƒ
self-fluxing matrix material
High hardness, excellent abrasion resistance
ƒƒ
with fair impact resistance
WC-W2C -90 +45 µm WOKA 50005 Fused & Crushed
For a wide range of applications for construc-
ƒƒ
tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-53 +20 µm WOKA 50001 recycling and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Monocrystalline Tungsten Carbide (MTC) Data Sheet DSMW-0030
Carbide hardness: 1700 – 2000 HV0.1 (MTC)
ƒƒ
Blocky tungsten carbide for use as a blend,
ƒƒ
filler or “drop-in” material
Hard and abrasion-resistant with moderate im-
ƒƒ
pact resistance
Carburized &
WC -90 +45 µm WOKA 50105 Minimal dissolution during processing
ƒƒ
Crushed
For a wide range of applications for construc-
ƒƒ
tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
and mining equipment
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 10
Spray and Fuse Powder Welding Hard Face Powders

Carbide Blend Materials continued

Chemistry Particle Size Product Manufacture Applications


Tungsten Carbide Cemented Sinter Pellets (CTCP) Data Sheet DSMW-0026
Carbide hardness: 1400 – 1600 HV0.1 (CTCP)
ƒƒ
Spherical tungsten carbide-cobalt for blending
ƒƒ
with self-fluxing matrix material
Excellent combination impact and abrasion
ƒƒ
Agglomerated,
WC 6Co -125 +75 µm WOKA 50505 resistanceFor plowshares, cultivator blades,
Sintered & Densified
wood processing knives, drillstring stabilizers
and tool joints, heavy equipment chains and
bearings
Service up to 500 °C (930 °F)
ƒƒ
Cemented Tungsten Carbide Cobalt Hard Metal Grit (SCTC) Data Sheet DSMW-0031
Carbide hardness: 2000 – 2300 HV0.1 (SCTC)
ƒƒ
Sintered and crushedl tungsten carbide-cobalt
ƒƒ
-90 +53 µm WOKA 50168 for blending with self-fluxing matrix material
Excellent abrasion resistance; very good im-
ƒƒ
pact resistance
WC 6Co Sintered & Crushed
For construction equipment and agricultural
ƒƒ
wear plates, tunnelling machinery, harvest-
-90 +45 µm WOKA 50155 er blades, mining classification screens and
crushers, heavy equipment mixer blades
Service up to 600 °C (1100 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 11
Oxy-Acetylene Welding Rod / Wire

Iron-Core, Coated Rod and Wire


Chemistry Diameters Product Manufacture Applications
Iron-Core with Chromium Carbide and Iron-Based Matrix Coating Data Sheet DSMW-0005
Carbide hardness: 1600 – 1800 HV0.1
ƒƒ
Deposit hardness: 60 – 65 HRC
ƒƒ
Produces extremely hard deposits on mild and
ƒƒ
Rod: 5 or 6 mm Extruded and low alloy steels
Fe 38Cr 4.9C 2.5Mn 1Si WokaDur FeCr
Wire: 5 or 6 mm Coated, Flexible For mining, oil and deep drilling, clay and con-
ƒƒ
crete processing, agricultural and earth-mov-
ing equipment
Service up to 650 °C (1200 °F)
ƒƒ

Nickel-Core, Coated Rod and Wire


Chemistry Diameters Product Manufacture Applications
Nickel-Core with Tungsten Carbide and Nickel-Based Matrix Coating Data Sheet DSMW-0006
Carbide hardness:
ƒƒ
WokaDur NiA: 2000 – 2300 HV0.1 (CTC)
ƒƒ
WokaDur NiA-Plus: 2000 – 3100 HV0.1
ƒƒ
Rod: 4, 5, 6 or 8 mm (CTC / CTC-S)
WokaDur NiA
Wire: 4, 5 or 6 mm Deposit hardness:
ƒƒ
WokaDur NiA: 52 – 58 HRC
ƒƒ
WokaDur NiA-Plus: 58 – 65 HRC)
ƒƒ
Extruded and Excellent wear and corrosion protection on
ƒƒ
W 30Ni 2.5Cr 2.7C
Coated, Flexible most steel substrates
Use WokaDur NiA-Plus when additional hard-
ƒƒ
ness and wear resistance is required
Rod: 4, 5, 6 or 8 mm For stabilizers and other downhole drilling
ƒƒ
WokaDur NiA-Plus equipment, augers, impellers, mixer plates for
Wire: 4, 5 or 6 mm
brick and clay manufacturing, chemical pro-
cessing decanter screws
Service up to 500 °C (930 °F)
ƒƒ

Filled Rod
Chemistry Diameters Product Manufacture Applications
Tubular Steel Rod, Tungsten Carbide Filled Data Sheet DSMW-0004
Carbide hardness:
ƒƒ
ƒƒWokaDur A: 2000 – 2300 HV0.1 (CTC)
3.2, 3.5, 4, 5, or ƒƒWokaDur A-Plus: 2700 – 3100 HV0.1 (CTC-S)
WokaDur A
6 mm ƒƒWokaDur AM: 1700 – 2000 HV0.1 (MTC)
Deposit hardness:
ƒƒ
ƒƒWokaDur A: 55 – 60 HRC
W 40 Fe 2.4C
ƒƒWokaDur A-Plus: 60 – 65 HRC
ƒƒWokaDur AM: 50 – 55 HRC
Filled Tubular Excellent wear protection on mild and low-
ƒƒ
3.5, 4, 5 or 6 mm WokaDur A-Plus
Rod alloys steel substrates
Use WokaDur A-Plus when additional hard-
ƒƒ
ness and wear resistance is required
Use WokaDur AM for additional wear
ƒƒ
resistance
For road construction, mining, oil field and
ƒƒ
W 30 Fe 4.6C 1.2Mn 3.2, 4 or 4.7 mm WokaDur AM drilling equipment, agitators in chemical and
food processing
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 12
Oxy-Acetylene Welding Rod / Wire

Sintered Rod
Chemistry Carbide Size Product Manufacture Applications
Coarse Grained Tungsten Carbide with Copper Alloy (“Nickel-Silver”) Matrix Data Sheet DSMW-0008
Carbide hardness: 1300 – 1600 HV0.1
ƒƒ
2.4, 4, 5.6, 7.1,
W 20Cu 16Zn 4Ni 3Co WokaDur SA 100 (coarse carbide): for extreme
ƒƒ
8.75 or 10.25 mm WokaDur SA 100
3C sliding wear resistance on drill bits used in
(nominal)
earth or stone, gimlet bits, rotating drill crests
Sintered
WokaDur SA 100-T (coarse, sharp-edged
ƒƒ
tetrahedral carbides): for fishing tools on deep
10 x 9.5 x 8.4 mm WokaDur SA 100-T
drilling tooling, stabilizers and tap drills
Service up to 500 °C (930 °F)
ƒƒ
Coarse Grained Tungsten Carbide with Nickel Alloy Matrix Data Sheet DSMW-0009
Carbide hardness: 1300 – 1600 HV0.1
ƒƒ
Excellent abrasion resistance and cutting
ƒƒ
2.4, 4, 5.6, 7.1, or properties
WokaDur SA 100-Ni
8.75 mm (nominal) WokaDur SA-100-Ni (coarse carbide): for
ƒƒ
downhole drills and core bits, slant drilling
W 38Ni 5Cr 3Co 3C
Sintered tools, stabilizers, mining and roundry tooling
1.5Fe 1.5Si
WokaDur SA 100-Ni-T (coarse, sharp-edged
ƒƒ
tetrahedral carbides): for fishing tools, stabiliz-
10 x 9.5 x 8.4 mm WokaDur SA 100-Ni-T ers, drills used in oil and gas, tunnelling, con-
crete and mining, foundry tooling
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 13
Blend Materials for Oxy-Acetylene and Arc Welding

Carbide Blend Materials


Chemistry Particle Size Product Manufacture Applications
Spherical Cast Two-Phase Tungsten Carbide (CTC-S) Data Sheet DSMW-0028
Carbide hardness: 2700 – 3100 HV0.1 (CTC-S)
ƒƒ
Spherical tungsten carbide-cobalt for use as a
ƒƒ
hard phase blend component
-600 +300 µm WOKA 50072
Use WOKA 50057 for MIG or TIG
ƒƒ
Use WOKA 50072 for oxy-acetylene or SMAW
ƒƒ
Fused, Crushed, High hardness, excellent abrasion resistance
ƒƒ
WC-W2C
Plasma Densified with good impact resistance
For a wide range of applications for construc-
ƒƒ
tion, earth moving, tunneling, heavy equip-
-150 +63 µm WOKA 50057
ment, agricultural, oil and gas drilling, recycling
and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Fused and Crushed Two-Phase Tungsten Carbide (CTC) Data Sheet DSMW-0029
Carbide hardness: 2000 – 2300 HV0.1 (CTC)
ƒƒ
-1.6 +1 mm WOKA 50816 Irregular tungsten carbide for use as a hard
ƒƒ
phase blend material, filler material or ‘drop-in’
constituent
Use WOKA 50024, WOKA 50028 or WOKA
ƒƒ
50816 for oxy-acetylene
-700 +300 µm WOKA 50028
Use WOKA 50028 for SMAW
ƒƒ
Use WOKA 50007 or WOKA 50024 for
ƒƒ
WC-W2C Fused & Crushed
GMAW or GTAW
High hardness, excellent abrasion resistance
ƒƒ
-212 +150 µm WOKA 50024
with fair impact resistance
For a wide range of applications for construc-
ƒƒ
tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-150 +63 µm WOKA 50007 recycling and mining equipment
Service up to 500 °C (930 °F)
ƒƒ
Monocrystalline Tungsten Carbide (MTC) Data Sheet DSMW-0030
Carbide hardness: 1700 – 2000 HV0.1 (MTC)
ƒƒ
-425 +250 µm WOKA 50131 Blocky tungsten carbide for use as a blend,
ƒƒ
filler or “drop-in” material
Hard and abrasion-resistant with moderate im-
ƒƒ
pact resistance
Minimal dissolution during processing
ƒƒ
-180 +75 µm WOKA 50120
Use Woka 50107, Woka 50115, WOKA 50120
ƒƒ
Carburized & or Woka 50131 for oxy-acetelyene welding,
WC
Crushed SMAW, or GMAW
Use Woka 50107, Woka 50115 or Woka
ƒƒ
-180 +63 µm WOKA 50115
50120 for GTAW
For a wide range of applications for construc-
ƒƒ
tion, tunneling, heavy equipment, agricultural,
oil and gas drilling, biomass, wood processing,
-150 +63 µm WOKA 50107 and mining equipment
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 14
Blend Materials for Oxy-Acetylene and Arc Welding

Carbide Blend Materials continued

Chemistry Particle Size Product Manufacture Applications


Tungsten Carbide Cemented Sinter Pellets (CTCP) Data Sheet DSMW-0026
-1.4 +0.6 mm WOKA 50236
Carbide hardness: 1400 – 1600 HV0.1 (CTCP)
ƒƒ
-1.18 +0.85 mm WOKA 50502 Spherical tungsten carbide-cobalt for blending
ƒƒ
with self-fluxing matrix material
-600 +425 µm WOKA 50610 Excellent combination impact and abrasion
ƒƒ
WC 6Co -250 +125 µm WOKA 50512 resistance
Agglomerated &
WC 6Co: best impact resistance
ƒƒ
-180 +75 µm WOKA 50504 Sintered
WC 6Ni: better corrosion resistance
ƒƒ
-125 +75 µm WOKA 50505 For plowshares, cultivator blades, wood pro-
ƒƒ
cessing knives, drillstring stabilizers and tool
-425 +250 µm WOKA 50503 joints, heavy equipment chains and bearings
Service up to 500 °C (930 °F)
ƒƒ
WC 6Ni -250 +125 µm WOKA 50530
Cemented Tungsten Carbide Cobalt Hard Metal Grit (SCTC) Data Sheet DSMW-0031
-9.5 +8.0 mm WOKA 50973 Carbide hardness: 1400 – 1800 HV0.1 (SCTC)
ƒƒ
Sintered and crushedl tungsten carbide-cobalt
ƒƒ
-8.0 +6.35 mm WOKA 50972 for blending with self-fluxing matrix material
Excellent abrasion resistance; very good im-
ƒƒ
-6.4 +4.8 mm WOKA 50976 pact resistance
Larger particle size distributions may be used
ƒƒ
WC 6Co -4.8 +3.2 mm WOKA 50975 Sintered & Crushed
for cutting applications
-3.2 +1.6 mm WOKA 50974 For construction equipment and agricultural
ƒƒ
wear plates, tunnelling machinery, harvest-
-1.1 +0.8 mm WOKA 50966 er blades, mining classification screens and
crushers, heavy equipment mixer blades
-700 +300 µm WOKA 50178 Service up to 600 °C (1100 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 15
Arc Welding Rod, Wire, Electrodes

Iron Base Wire


Chemistry Diameter Product Manufacture Applications
Iron Based Cored Wire, Tungsten Carbide Filled Data Sheet DSMW-0010
Carbide hardness: 1700 – 2000 HV0.1 (MTC)
ƒƒ
Deposit hardness: 60 – 67 HRC
ƒƒ
Resists harsh, abrasive environments and
ƒƒ
mineral-induced sliding wear
1.6, 2.4 or 2.8 mm
Not appropriate for impact resistance
ƒƒ
Fe 43W 2.9C 1.6Mn (0.063, 0.095 or WokaDur OAM Cored Wire
For concrete, ceramic, brick and clay pro-
ƒƒ
0.110 in)
cessing, conveyor screws, mixer and scrap-
er blades and augers in mineral-bearing
environments
Service up to 500 °C (930 °F)
ƒƒ

Nickel Base Wire and Rod


Chemistry Diameter Product Manufacture Applications
Nickel Based Cored Wire, Tungsten Carbide Filled Data Sheet DSMW-0021
Carbide hardness:
ƒƒ
1.6, 2.4 or 2.8 mm WokaDur NiE-Tube: 2000 – 2300 HV0.1 (CTC)
ƒƒ
(0.063, 0.095 or WokaDur NiE-Tube WokaDur NiE-Tube-Plus: 2700 – 3100 HV0.1
ƒƒ
0.110 in) (CTC-S)
WokaDur NiE-TM: 1700 – 2000 HV0.1 (MTC)
ƒƒ
Deposit hardness:
ƒƒ
WokaDur NiE-Tube: 52 – 58 HRC
ƒƒ
1.6, 2.4 or 2.8 mm WokaDur NiE-Tube-Plus: > 58 HRC
ƒƒ
WokaDur NiE-Tube-
W 45Ni 2.4C 1.8B (0.063, 0.095 or Cored Wire WokaDur NiE-TM: 47 – 55 HRC
ƒƒ
Plus
0.110 in) WokaDur NiE-Tube-Plus for better hardness
ƒƒ
WokaDur NiE-TM for better wear resistance
ƒƒ
and resistance to carbide dissolution
Extremely abrasion and erosion resistant
ƒƒ
1.4, 1.6, 2.4 or 2.8 For oil and gas drill strings, mining, lumbering,
ƒƒ
mm (0.055, 0.063, WokaDur NiE-TM wood mill, chemical processing and food pro-
0.095 or 0.110 in) cessing applications
Service up to 500 °C (930 °F)
ƒƒ
Tubular Nickel Rod, Tungsten Carbide Filled Data Sheet DSMW-0022
Carbide hardness: 2000 – 2300 HV0.1 (CTC)
ƒƒ
Deposit hardness: 55 – 65 HRC
ƒƒ
Extremely abrasion resistant; good corrosion
ƒƒ
W 37Ni 5.2Cr 2.0C 1.5Si Filled Tubular
2.8, 4, or 5 mm WokaDur NiA-Tube resistance
1.2B Rod
For oil and gas, agricultural, chemical process-
ƒƒ
ing and food processing applications
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 16
Arc Welding Rod, Wire, Electrodes

Dip-Coated Electrodes
Chemistry Diameter Product Manufacture Applications
Dip Coated Tubular Nickel Electrode, Tungsten Carbide Filled Data Sheet DSMW-0012
Carbide hardness:
ƒƒ
ƒƒWokaDur NiE: 2000 – 2300 HV0.1 (CTC)
4, 5 or 6 mm WokaDur NiE ƒƒWokaDur NiE-Plus: 2700 – 3100 HV0.1
(CTC-S)
ƒƒWokaDur NiE-M: 1700 – 2000 HV0.1 (MTC)
Deposit hardness: 50 – 65 HRC
ƒƒ
Dip Coated,
WokaDur NiE-Plus for better hardness
ƒƒ
W 35Ni 3.5C 1.1B 4 or 5 mm WokaDur NiE-Plus Filled Tubular
WokaDur NiE-M for better wear resistance and
ƒƒ
Rod
resistance to carbide dissolution
Extremely resistant to abrasive and corrosive
ƒƒ
stress with good impact resistance
5 or 6 mm WokaDur NiE-M For mining, agriculture, chemical processing
ƒƒ
and food processing applications
Service up to 500 °C (930 °F)
ƒƒ
Dip Coated Tubular Steel Electrode, Tungsten Carbide Filled Data Sheet DSMW-0011
Carbide hardness:
ƒƒ
ƒƒWokaDur E: 2000 – 2300 HV0.1 (CTC)
4, 5 or 6 mm WokaDur E ƒƒWokaDur E-Plus: 2700 – 3100 HV0.1 (CTC-S)
Deposit hardness: 50 – 65 HRC
ƒƒ
Dip Coated, WokaDur E-Plus for better hardness
ƒƒ
W 40Fe 3.7C Filled Tubular Maximum abrasion resistance with fair impact
ƒƒ
Rod resistance
For oil drilling and mining applications, pro-
ƒƒ
5 or 6 mm WokaDur E-Plus cessing of abrasive media, earth moving and
construction equipment
Service up to 500 °C (930 °F)
ƒƒ

Sintered, Dip-Coated Electrodes


Chemistry Diameter Product Manufacture Applications
Dip Coated, Sintered Tungsten Carbide Electrode with Nickel and Iron Data Sheet DSMW-0024
Deposit hardness: 60 HRC minimum
ƒƒ
Appropriate for TIG processing
ƒƒ
Produces hard surfaces resistant to sliding
ƒƒ
and abrasive mineral wear; impact should be
avoided
Dip Coated,
W 7.7Fe 10Ni 7.3C 3, 4 or 5 mm WokaDur S80-Ni-TIG Use on almost any type of steel substrate; can
ƒƒ
Sintered Rod
be used on thin walls and edges
For draw knives, roll mandrels, extrusion dies,
ƒƒ
deburring knives, pressure rolls, baffle plates,
wire guides and capstans
Service up to 500 °C (930 °F)
ƒƒ
Dip Coated, Sintered Tungsten Carbide Electrode with Iron, Chromium Carbide and Niobium Data Sheet DSMW-0023
Deposit hardness: 63 – 70 HRC
ƒƒ
Produces hard surfaces that resist wear, abra-
ƒƒ
sion and erosion from hard minerals; impact
should be avoided
Dip Coated,
W 16.5Fe 6Cr 7.5C 4Nb 4 or 5 mm WokaDur S70 Use on almost any type of steel substrate; can
ƒƒ
Sintered Rod
be used on thin walls and edges
For concrete, brick and clay applications such
ƒƒ
as conveyor screws and mixer blades
Service up to 500 °C (930 °F)
ƒƒ

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 17
Product Index

ProductPage ProductPage ProductPage

MetcoClad 6. . . . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50055. . . . . . . . . . . . . . . . . . . . . . 10 WOKA 50532. . . . . . . . . . . . . . . . . . . . . . . 9


MetcoClad 6F. . . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50057. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50538. . . . . . . . . . . . . . . . . . . . . . . 9
MetcoClad 21. . . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50057. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50610. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 23. . . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50057. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 50816. . . . . . . . . . . . . . . . . . . . . . 14
MetcoClad 316L-Si . . . . . . . . . . . . . . . . . . 5 WOKA 50059. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50966. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 625. . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50059. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50972. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 625F. . . . . . . . . . . . . . . . . . . . . 5 WOKA 50072. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 50973. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 718. . . . . . . . . . . . . . . . . . . . . . 5 WOKA 50105. . . . . . . . . . . . . . . . . . . . . . . 7 WOKA 50974. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 52001. . . . . . . . . . . . . . . . . . . . 6 WOKA 50105. . . . . . . . . . . . . . . . . . . . . . 10 WOKA 50975. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 52052. . . . . . . . . . . . . . . . . . . . 6 WOKA 50107. . . . . . . . . . . . . . . . . . . . . . . 7 WOKA 50976. . . . . . . . . . . . . . . . . . . . . . 15
MetcoClad 53003. . . . . . . . . . . . . . . . . . . . 6 WOKA 50107. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 53025. . . . . . . . . . . . . . . . . . . . . . 10
MetcoClad C-276. . . . . . . . . . . . . . . . . . . . 5 WOKA 50107. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 53045. . . . . . . . . . . . . . . . . . . . . . 10
PlasmaDur 51021. . . . . . . . . . . . . . . . . . . . 8 WOKA 50115. . . . . . . . . . . . . . . . . . . . . . . 7 WOKA 53114. . . . . . . . . . . . . . . . . . . . . . 10
PlasmaDur 51022. . . . . . . . . . . . . . . . . . . . 8 WOKA 50115. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 53134. . . . . . . . . . . . . . . . . . . . . . 10
PlasmaDur 51027. . . . . . . . . . . . . . . . . . . . 8 WOKA 50115. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 53164. . . . . . . . . . . . . . . . . . . . . . 10
PlasmaDur 51122. . . . . . . . . . . . . . . . . . . . 8 WOKA 50120. . . . . . . . . . . . . . . . . . . . . . . 7 WOKA 56006. . . . . . . . . . . . . . . . . . . . . . . 6
PlasmaDur 51132. . . . . . . . . . . . . . . . . . . . 8 WOKA 50120. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 56006. . . . . . . . . . . . . . . . . . . . . . . 8
PlasmaDur 51142. . . . . . . . . . . . . . . . . . . . 8 WOKA 50120. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 56006. . . . . . . . . . . . . . . . . . . . . . 10
PlasmaDur 51202. . . . . . . . . . . . . . . . . . . . 8 WOKA 50131. . . . . . . . . . . . . . . . . . . . . . 14 WokaDur A. . . . . . . . . . . . . . . . . . . . . . . . 12
PlasmaDur 51222. . . . . . . . . . . . . . . . . . . . 8 WOKA 50155. . . . . . . . . . . . . . . . . . . . . . . 7 WokaDur A-Plus. . . . . . . . . . . . . . . . . . . . 12
PlasmaDur 51302. . . . . . . . . . . . . . . . . . . . 8 WOKA 50155. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur AM. . . . . . . . . . . . . . . . . . . . . . 12
PlasmaDur 51322. . . . . . . . . . . . . . . . . . . . 8 WOKA 50155. . . . . . . . . . . . . . . . . . . . . . 11 WokaDur E. . . . . . . . . . . . . . . . . . . . . . . . 17
PlasmaDur 51937. . . . . . . . . . . . . . . . . . . . 8 WOKA 50168. . . . . . . . . . . . . . . . . . . . . . . 7 WokaDur E-Plus. . . . . . . . . . . . . . . . . . . . 17
WOKA 50001. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50168. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur FeCr. . . . . . . . . . . . . . . . . . . . . 12
WOKA 50001. . . . . . . . . . . . . . . . . . . . . . 10 WOKA 50168. . . . . . . . . . . . . . . . . . . . . . 11 WokaDur NiA. . . . . . . . . . . . . . . . . . . . . . 12
WOKA 50005. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50174. . . . . . . . . . . . . . . . . . . . . . . 7 WokaDur NiA-Plus. . . . . . . . . . . . . . . . . . 12
WOKA 50005. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50174. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur NiA-Tube. . . . . . . . . . . . . . . . . . 16
WOKA 50005. . . . . . . . . . . . . . . . . . . . . . 10 WOKA 50178. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur NiE. . . . . . . . . . . . . . . . . . . . . . 17
WOKA 50007. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50236. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur NiE-M. . . . . . . . . . . . . . . . . . . . 17
WOKA 50007. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50207. . . . . . . . . . . . . . . . . . . . . . . 7 WokaDur NiE-Plus. . . . . . . . . . . . . . . . . . 17
WOKA 50007. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 50207. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur NiE-TM. . . . . . . . . . . . . . . . . . . 16
WOKA 50009. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50502. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur NiE-Tube. . . . . . . . . . . . . . . . . . 16
WOKA 50009. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50503. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur NiE-Tube-Plus. . . . . . . . . . . . . . 16
WOKA 50009. . . . . . . . . . . . . . . . . . . . . . 10 WOKA 50504. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur OAM. . . . . . . . . . . . . . . . . . . . . 16
WOKA 50024. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50504. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur S70. . . . . . . . . . . . . . . . . . . . . . 17
WOKA 50024. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 50505. . . . . . . . . . . . . . . . . . . . . . . 7 WokaDur S80-Ni-TIG. . . . . . . . . . . . . . . . 17
WOKA 50028. . . . . . . . . . . . . . . . . . . . . . 14 WOKA 50505. . . . . . . . . . . . . . . . . . . . . . 11 WokaDur SA 100. . . . . . . . . . . . . . . . . . . 13
WOKA 50051. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50505. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur SA 100-Ni. . . . . . . . . . . . . . . . . 13
WOKA 50054. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50512. . . . . . . . . . . . . . . . . . . . . . . 9 WokaDur SA 100-Ni-T. . . . . . . . . . . . . . . 13
WOKA 50054. . . . . . . . . . . . . . . . . . . . . . . 9 WOKA 50512. . . . . . . . . . . . . . . . . . . . . . 15 WokaDur SA 100-T . . . . . . . . . . . . . . . . . 13
WOKA 50055. . . . . . . . . . . . . . . . . . . . . . . 6 WOKA 50530. . . . . . . . . . . . . . . . . . . . . . 15

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 18
Notes

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016


© 2018 Oerlikon Metco 19
Weld Hardface and Cladding Materials
Advanced Technology Solutions and Services

Perfect solutions through


optimum materials and innovative
technologies
Oerlikon Metco is a global leader in Oerlikon Metco provides a comprehensive
surface engineering solutions and manufacturing, distribution and service
services offering: network, catering to aviation, power
nn A broad range of thermal spray, generation, automotive and other strategic
laser cladding and other advanced growth industries.
surface technology equipment and
materials To take control of your surface engineering
nn Integrated systems challenges, contact your Oerlikon Metco
nn Specialized coating and surface sales office, visit our web site at
enhancement services www.oerlikon.com/metco or e-mail us at
nn Manufactured components for the [email protected].
turbine, automotive and other
industries
nn Customer support services

Weld
Hard Face

About Oerlikon Metco


Oerlikon Metco enhances surfaces that bring benefits to customers through a
uniquely broad range of surface technologies, equipment, materials, services,
specialized machining services and components. The surface technologies such
as Thermal Spray, and Laser Cladding improve the performance and increase
efficiency and reliability. Oerlikon Metco serves industries such as aviation, power
generation, automotive, oil & gas, industrial and other specialized markets and
operates a dynamically growing network of more than 50 sites in EMEA, Americas
and Asia Pacific. Oerlikon Metco, together with Oerlikon Balzers, belongs to the
Surface Solutions Segment of the Switzerland-based Oerlikon Group.

Information is subject to change without prior notice.

BRO-0004.4 – Weld Hardface and Cladding Materials Guide – August 2016 www.oerlikon.com/metco
© 2018 Oerlikon Metco [email protected]
20

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