SALAMANDER SUPER Crucibles

DESCRIPTION
SALAMANDER SUPER is a high quality ceramic bonded clay
graphite crucible range manufactured by plastic forming
techniques.

APPLICATIONS
SALAMANDER SUPER crucibles are used to provide consistent
performance in fuel-fired furnaces and medium / high
frequency induction furnaces. The smaller sizes are typically
used to melt precious metals, while larger sizes can be used for
some ferrous alloys such as grey iron as well as to melt non-
ferrous alloys.

TYPICAL METAL CASTING TEMPERATURE

850 - 1600°C (1562 - 2912°F)

A new crucible should initially be heated slowly and evenly to

PERFORMANCE CHARACTERISTICS 600ºC on low power, avoiding local impingement of flame.
• Clean melting Subsequently the full heat input rate should be utilised to
• Good thermal conductivity achieve a uniform bright red condition over the whole crucible
(circa 900ºC / 1650ºF) at which point the crucible should be
• Good resistance to chemical corrosion
charged immediately taking care to avoid packing metal tightly
• High refractoriness or bridging ingots across the crucible. The furnace controls can
then be set to achieve the desired metal operating
IDENTIFICATION temperature and heating should continue at the full rate until
the metal has reached the desired temperature.
SALAMANDER SUPER crucibles are coloured black except for
certain smaller sizes that are supplied unpainted. In the case of crucibles to be fed with molten metal, it is
important that the crucible body temperature is equivalent
to or slightly above that of the molten metal in order to
PATTERN RANGE minimise thermal stress.
SALAMANDER SUPER crucibles are available in a range of sizes INDUCTION FURNACES: Small Salamander Super crucibles are
as A-shapes, F-shapes (bilge), and E-shape cylinders to suit a sometimes used in medium to high frequency induction
wide spectrum of end user requirements. Ladle liners are also furnaces. The heat-up procedure is dependent on furnace
available in standard or bottom pour configuration. frequency, coil dimensions, and the resistivity of the metal
being melted. It is recommended where possible to preheat the
QUALITY crucible empty.
The furnace should initially be run at 20% of maximum power
SALAMANDER SUPER crucibles are manufactured from
until the crucible shows signs of red heat. After 30 minutes the
premium grade raw materials to ISO9000:2000 quality
power can be increased to 50% of the maximum. Loosely
standards.
charge the crucible with metal and maintain the power level at
50% until approximately half the crucible contains molten
PREHEATING / FIRST USE metal.
FUEL-FIRED FURNACES: A new crucible should be pre-heated The power should then be increased to maximum.
empty in order to minimise the temperature gradient across
the crucible wall. If the furnace refractories have been repaired CHARGING
or if there is a risk of the crucible having absorbed some
As soon as the crucible has reached the specified pre-heat
moisture, then the furnace should initially be heated slowly up
temperature, charge and melt immediately. Charge light scrap
to circa 200ºC and held at this temperature until all moisture
and returns first in order to form a cushion for heavier
has been driven off.
material. Use tongs to charge ingots and place large pieces and
ingots vertically allowing space for expansion. Only add flux
once the metal is molten.

FULL LINE OF CRUCIBLES AND ACCESSORIES TO MEET EVERY APPLICATION

EXCEL, HIMELT Crucibles EXCEL E Crucibles INDUX Crucibles ISO-ALUSTAR Crucibles ULTRAMELT Crucibles ACCESSORIES Crucibles
DESCRIPTION CRUCIBLE STANDS MUFFLE RINGS CRUCIBLE COVERS
DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION
EXCEL and HIMELT are high quality carbon-bonded silicon INDUX is a high quality ceramic bonded clay graphite crucible
carbide crucibles manufactured using the latest roller-forming Excel E is a high quality carbon-bonded silicon carbide crucible ISO-ALUSTAR is a premium quality crucible manufactured by ULTRAMELT is a premium quality carbon bonded silicon carbide
manufactured using the latest roller-forming techniques and range manufactured to provide controlled graphite alignment high pressure iso-static pressing and incorporating high levels crucible manufactured by high pressure iso-static pressing.
techniques and are designed to cater for a range of non-ferrous and optimised electrical properties to suit specific frequency
melting applications. incorporating a special multi-phase glaze protection system. of oxidation resistance and mechanical durability. ULTRAMELT incorporates Morganite’s advanced bonding
ranges for induction melting applications.
This product range is designed for aluminium melting and This product range is designed to provide superior resistance to technology and is the culmination of an intensive development
holding applications. attack by melt treatment agents typically used in aluminium alloy program aimed to provide a superior grade product for the most
APPLICATIONS APPLICATIONS applications. arduous service conditions.
EXCEL is intended for aluminium melting in oil-fired furnaces, INDUX crucibles are used to provide consistent performance in
melting copper-based alloys in gas and oil-fired furnaces, melting APPLICATIONS
medium frequency induction furnaces. INDUX L crucibles are APPLICATIONS APPLICATIONS
precious metals and non-ferrous allys in low to medium EXCEL E is used for melting, holding and melt/holding of
designed for furnaces operating at 1 – 2 kHz. INDUX H crucibles
frequency induction furnaces. aluminium alloys in electric resistance and gas-fired furnaces. ISO-ALUSTAR offers superior performance for aluminium holding ULTRAMELT offers superior performance for aggressive erosive
are suited to furnaces operating at frequencies from 3kHz and
HIMELT provides enhanced performance in those applications and melting in electric resistance and gas furnaces, as well as conditions with heavy flux usage in both copper based alloys and
upwards. INDUX crucibles are typically used to melt copper alloys SPOUT EXTENSIONS LAUNDERS HOTROD™ PYROMETER SHEATHS
melting and holding of zinc and zinc alloys. precious metal reclamation. The product is designed for use in
where more arduous service conditions exist. TYPICAL METAL CASTING TEMPERATURE and precious metals.
gas, oil, and low to medium frequency induction furnaces.
620 - 900°C (1148 - 1652°F)
TYPICAL METAL CASTING TEMPERATURE TYPICAL METAL CASTING TEMPERATURE TYPICAL METAL CASTING TEMPERATURE
Aluminium: 620 - 900°C (1148 - 1652°F) TYPICAL METAL CASTING TEMPERATURE
1000 - 1400°C (1830 - 2550°F) PERFORMANCE CHARACTERISTICS 850 - 1600°C (1562 - 2912°F)
1000 - 1400°C (1830 - 2550°F)
Zinc: 450 - 550°C (842 - 1022°F)
• Fast melting speed through high consistent thermal
PERFORMANCE CHARACTERISTICS conductivity PERFORMANCE CHARACTERISTICS
PERFORMANCE CHARACTERISTICS PERFORMANCE CHARACTERISTICS
• Fast melting speed through high consistent thermal conductivity • High resistance to oxidation • Controlled electrical resistivity
• Excellent resistance to attack by chemical treatment agents • Superior erosion resistance PREHEATING / FIRST USE
• Excellent thermal shock resistance PREHEATING / FIRST USE • Excellent Thermal Shock resistance • Good thermal conductivity
• High mechanical strength PREHEATING / FIRST USE • High resistance to chemical corrosion FUEL-FIRED: Crucibles should be pre-heated empty until they
• High resistance to oxidation FUEL-FIRED FURNACES: Crucibles should be pre-heated empty • Energy efficient • Good resistance to chemical corrosion
• Excellent resistance to oxidation ELECTRIC RESISTANCE AND GAS FIRED FURNACES: Crucibles • Excellent thermal shock resistance reach a uniform bright red colour (circa 900°C) in order to pre-
• Good erosion resistance until they reach a uniform bright red colour (circa 900°C) in order PREHEATING / FIRST USE
PREHEATING / FIRST USE • High refractoriness should be pre-heated empty. A new crucible should initially be • High mechanical strength condition the glaze. The pre-heating time will depend on the
• Good resistance to corrosive attack by chemical treatment
to pre-condition the glaze. The pre-heating time will depend on IDENTIFICATION PUSH-UP/DROP COIL FURNACES: The heat-up procedure is • High consistent density heated slowly to 200°C over a period of two hours to eliminate size of the crucible. In the case of large capacity crucibles and DESCRIPTION TYPICAL METAL CASTING TEMPERATURE
the size of the crucible. In the case of large capacity crucibles and ELECTRIC RESISTANCE FURNACES: Crucibles should be pre-heated • High consistent density
agents EXCEL E crucibles are coloured green and utilise the pattern empty on full power until they reach a uniform bright red colour IDENTIFICATION dependant on furnace frequency, coil dimensions, and the • Fast melting speed through high thermal conductivity any moisture that may be present. Subsequently the crucible furnaces with high output burners the rate of temperature rise Morganite manufactures a full line of accessories to complement Excel E Accessories: 650 - 1000°C (1202 - 1832°F)
furnaces with high output burners the rate of temperature rise • Faster melting speed its extensive crucible range.
should be controlled in the initial stages to minimise thermal coding X E. e.g. BX401E (circa 900°C) and held at this temperature for 30 minutes in order resistivity of the metal being melted. should be heated to 600°C on low power before the full heating should be controlled in the initial stages to minimise thermal Excel Accessories: 900 - 1400°C (1652 - 2552°F)
INDUX crucibles are coloured black and utilize the suffix INDL or stress. Avoid direct flame impingement on the crucible surface.
IDENTIFICATION stress. The typical time taken from ambient to red heat is up to to pre-condition the glaze. The crucible can then be charged and 3 kHz furnaces: It is recommended where possible to preheat the IDENTIFICATION rate is used to reach 950°C, or the desired working temperature Salamander Accessories: 1000 - 1600°C (1832 - 2912°F)
INDH to denote the specific type.
the controller adjusted to achieve the desired operating crucible empty. The furnace should initially be run at 20% of if higher. Iso-Alustar crucibles used for holding applications IDENTIFICATION INDUCTION: The heat-up procedure is dependant on furnace PRODUCT RANGE
EXCEL crucibles are coloured dark red and utilise the code 1 hour. Avoid direct flame impingement on the crucible surface. PATTERN RANGE ISO-ALUSTAR crucibles are finished green and utilise pattern should be held at 950°C for one hour in order to fully develop
temperature. maximum power until the crucible shows signs of red heat. After ULTRAMELT crucibles are coloured black and utilise pattern frequency, coil dimensions, and the resistivity of the metal being Crucible Accessories:
X. e.g. AX800. INDUCTION FURNACES: The heat-up procedure is dependant on Excel E crucibles are available in a comprehensive range of PATTERN RANGE coding with the suffix ALUS e.g. BN500ALUS the anti-oxidant glaze system. The time taken to reach PERFORMANCE CHARACTERISTICS
furnace frequency, coil dimensions, and the resistivity of the GAS FIRED FURNACES: Crucibles should be pre-heated empty 30 minutes the power can be increased to 50% of the maximum. coding with the suffix ULTR. melted. It is recommended where possible to preheat the crucible
HIMELT crucibles are coloured bright red and utilize the code shapes and sizes to suit most end user requirements. Custom sizes temperature will depend on the size of the crucible but will empty. The power input rate should initially be limited until the • Crucible Stands • Optimised glaze coatings tailored for specific temperature
metal being melted. It is recommended where possible to until they reach a uniform bright red colour (circa 900°C) and INDUX crucibles are available in a range of sizes as A-shapes, Loosely charge the crucible with metal and maintain the power
HM e.g. AHM800 can be supplied by special request. Pyrometer hole in the wall PATTERN RANGE typically be in the range two and a half to three hours. Avoid crucible becomes bright red over its entire surface. The time • Muffle Rings (rings increase the cold charge ranges
preheat the crucible empty. The power input rate should initially held at this temperature for 30 minutes in order to pre-condition F-shapes (bilge), and E-shape cylinders. level at 50% until approximately half the crucible contains
and pyrometer pocket configurations are available to facilitate direct flame impingement on the crucible surface. PATTERN RANGE taken to pre-heat will depend on the size of the crucible, but is capacity of the crucible and can improve melt times)
be limited until the crucible becomes bright red over its entire the glaze. The crucible can then be charged and the controller Contact Morganite for a specific recommendation based on your molten metal. The power should then be increased to maximum. ISO-ALUSTAR crucibles are available in a range of shapes and • Excellent thermal conductivity and shock resistance
accurate measurement of metal temperature. A selection of fixed usually in the range 20 – 40 minutes. Once one third of the
PATTERN RANGE surface. The time taken to pre-heat will depend on the size of adjusted to achieve the desired operating temperature. furnace specification 1 kHz furnaces: The power absorption of the empty crucible may sizes to suit most end user requirements. Certain sizes can be The same heat up procedure should be repeated prior to re-use ULTRAMELT crucibles are available in a wide range of • Crucible Covers
pouring spouts with optimised profiles is offered where required • High resistance to oxidation
the crucible, but is usually in the range 20 – 40 minutes. Once be too poor therefore it may be necessary to pre-heat with a made available with pyrometer pocket configuration to facilitate after a cool-down period. The two hour drying period can be optimised shapes and sizes to suit a broad spectrum of end user crucible is full of molten metal the power can be increased to a
EXCEL and HIMELT crucibles are available in a comprehensive for tilting furnace applications. The time taken to reach temperature will depend on the size of • Spouts and Spout Extensions • Good wear resistance
one third of the crucible is full of molten metal the power can charge loosely in place in order to provide supplementary accurate measurement of metal temperature. A selection of fixed omitted except where the crucible has not been used for a long requirements. Heavy wall (HW) versions can be supplied and a higher level. Silicon carbide crucibles absorb proportionally high
range of shapes and sizes to suit most end user requirements. Excel E crucibles can be supplied with Morganite’s unique PD the crucible. In the case of large capacity crucibles and furnaces QUALITY • Crucible Lifters
be increased to a higher level. Silicon carbide crucibles absorb heating by conduction from the metal charge. Run the furnace at pouring spouts with optimised profiles is offered where required period in which case moisture that has been absorbed by slag range of integral pouring spouts are offered where required. levels of power from the induction field. Care should be taken • Good resistance to corrosive attack by chemical treatment
Custom sizes can be supplied by special request. Heavy wall (HW) coating system, which can assist with metal cleanliness and with high output burners the rate of temperature rise should be
proportionally high levels of power from the induction field. INDUX crucibles are manufactured from premium grade raw 20% of maximum power until the crucible shows signs of red for tilting furnace applications. will need to be slowly removed. not to overheat the crucible. The actual maximum power setting agents
versions can be supplied for increased life in arduous applications prevention of dross adhesion. controlled in the initial stages to minimise thermal stress before
Care should be taken not to overheat the crucible. The actual materials to ISO9000:2000 quality standards. heat. If after ? hour the crucible shows no evidence of red heat, should be assessed from experience and will be dependant on
and a selection of fixed pouring spouts with optimised profiles is applying the full power of the burner. Avoid direct flame QUALITY the capacity of the crucible. The appearance of the inside wall of
Foundry Products*: • Consistent performance
offered where required for tilting furnaces. maximum power setting should be assessed from experience impingement on the crucible surface. increase the power to 50% of maximum. Hold at 50% until half QUALITY CHARGING • Hot Rod Pyrometer Sheaths • High refractoriness
QUALITY ULTRAMELT crucibles are manufactured from premium grade raw the crucible should be monitored for signs of over-heating and
and will be dependant on the capacity of the crucible. The CHARGING the crucible contains molten metal, then increase to maximum
EXCEL and HIMELT crucibles can be supplied with Morganite’s ISO-ALUSTAR crucibles are manufactured from premium grade As soon as the crucible has been pre-heated as specified, charge materials to ISO9000:2000 quality standards. the power reduced once the full charge is molten. • Launders and Tubes • Non-wetting properties
appearance of the inside wall of the crucible should be EXCEL E crucibles are manufactured from premium grade raw power.
unique PD coating system, which can assist with metal cleanliness CHARGING Follow the specified preheat procedure. Charge light scrap and raw materials to ISO9000:2000 quality standards. and melt immediately. Charge light scrap and returns first in
monitored for signs of over-heating and the power reduced materials to ISO9000:2000 quality standards. Tilting furnaces: INDUX crucibles will be prone to thermal shock • Ladle Bowls
and prevention of dross adhesion. returns first in order to form a cushion for heavier material. Use order to form a cushion for heavier material. Use tongs to charge
once the full charge is molten. As soon as the crucible has been pre-heated as specified, charge if the rate of temperature rise of the metal charge is too rapid. It CHARGING • Degassing Tubes QUALITY
tongs to charge ingots and place large pieces and ingots ingots and place large pieces and ingots vertically allowing space
and melt immediately. Charge light scrap and returns first in is therefore recommended that where possible the crucible is
vertically allowing space for expansion. Only add flux once the for expansion. Only add flux once the metal is molten and use As soon as the crucible has reached the specified pre-heat • Plunger Mixers and Plunging Bells Crucible accessories are manufactured from premium grade raw
QUALITY order to form a cushion for heavier material. Use tongs to charge pre-heated empty from cold using a maximum of 100Kw, or 50%
CHARGING ingots and place large pieces and ingots vertically allowing space metal is molten the minimum quantity required to obtain good metal quality. temperature, charge and melt immediately. Charge light scrap
• Cements and Castables materials to the same ISO9000:2000 quality standards as our
EXCEL and HIMELT crucibles are manufactured from premium of maximum power, whichever is smaller. Heat the crucible until and returns first in order to form a cushion for heavier material. crucibles.
grade raw materials to ISO9000:2000 quality standards. As soon as the crucible has been pre-heated as specified, charge for expansion. Only add flux once the metal is molten and use it becomes bright red. This should take between 20 and 40 • Plates and Tiles
and melt immediately. Charge light scrap and returns first in Use tongs to charge ingots and place large pieces and ingots
the minimum quantity required to obtain good metal quality. minutes. Once the metal charge is added the crucible itself will vertically allowing space for expansion. Only add flux once the • Needle Valves and Nozzles/Down Spouts
order to form a cushion for heavier material. Use tongs to charge absorb very little power and will remain at red heat until the metal is molten.
SAFETY
ingots and place large pieces and ingots vertically allowing space metal melts. On subsequent cycles the preheat procedure is
*Detailed information on these products is available by request Proper safety clothing must be worn at all times. Ensure that
for expansion. Only add flux once the metal is molten and use unnecessary when the crucible is still red hot. no moisture is introduced into the melt and that all refractories
the minimum quantity required to obtain good metal quality. APPLICATIONS and tools are dry before coming into contact with molten metal.
Provision should be made underneath the furnace to catch metal
Excel E stands and muffle rings are used in conjunction with that may be discharged.
Excel E and Iso-Alustar crucibles for aluminium alloy and zinc
applications in electric resistance and gas-fired furnaces.
EXCEL stands and muffle rings are used in conjunction with
Excel, Hi-Melt and Ultramelt crucibles intended for copper alloy
and precious metal applications in gas and oil-fired furnaces.
SALAMANDER crucible accessories are available as spout
extensions to increase pouring length and covers to exclude
impurities from the melt. In addition a comprehensive range
of graphitic Foundry products are offered in the form of both
shaped and packaged refractories. We also supply crucible
lifting devices.

EXCEL, HIMELT EXCEL E INDUX ISO-ALUSTAR ULTRAMELT ACCESSORIES

Roller-Formed SIC Roller-Formed SIC Clay Graphite ISO-Pressed Clay Graphite ISO-Pressed SIC

For additional information on Morgan MMS’ products & services or to find a location nearest to you, please visit:
www.morganmms.com
MORGAN MMS RESERVES THE RIGHT TO CHANGE SPECS AT ANY TIME. NOT RESPONSIBLE FOR ANY TYPOGRAPHIC ERRORS.
 Crucibles for Lift Out and Bale Out Furnaces
SUPER TOD HT BOD Brass Brimful
TOD
A-SHAPES Capacity Capacity
(A) (mm) (mm) (mm) (Kg) (Litres)
A5/0 32 35 24 0.09 0.01
A3/0 46 52 30 0.22 0.03
A1/0 60 67 41 0.56 0.07
A0.5 68 78 48 1.0 0.13
HT A1 79 97 55 1.5 0.20
A1.5 90 92 55 1.9 0.25
A2 95 109 61 2.5 0.33
A3 105 127 70 3.7 0.49
A4 114 141 76 5.6 0.75

BOD A5 124 152 86 6.8 0.90

A6 130 165 95 9.0 1.2
A7 140 175 105 11.0 1.5
A8 156 184 108 12.5 1.7
A10 160 200 110 18 2.4
A12 171 210 121 18 2.4
A16 184 232 130 23 3.1
SALAMANDER SUPER Crucibles

A20 197 260 145 30 4.0

A25 210 280 155 36 4.8
A30 232 290 160 43 5.7
A40 232 318 160 50 6.7
A50 248 324 180 60 8.0
A60 276 362 190 77 10
A70 292 375 200 93 12
A80 300 397 210 105 14
A90 310 397 220 115 15
A100 324 400 230 120 16
A120 333 435 240 138 18
A150 362 452 250 168 22
A200 400 491 285 239 32

TOD

SUPER TOD HT BOD Brass Brimful

C-SHAPES Capacity Capacity
(C) (mm) (mm) (mm) (Kg) (Litres)
C25 149 229 100 12 2.1
C30 165 245 110 17 2.3
HT
C80 225 353 160 45 6.0
C150 275 435 200 86 11
C200 292 470 210 109 15

BOD

TOD
Bottom Pour Crucibles
SUPER TOD HT BOD Brass Brimful
A-SHAPES Capacity Capacity
(AP) (mm) (mm) (mm) (Kg) (Litres)
AP30 232 290 160 43 5.7
HT AP40 232 318 160 50 6.7
AP50 248 324 178 60 8.0
AP51 248 324 178 60 8.0
AP60 276 362 190 77 10
AP61 276 362 190 77 10
AP70 292 375 200 93 12
BOD

MORGANITE CRUCIBLE LTD reserves the right to change specifications at any time. Not responsible for any typographic errors.
Crucibles for Bale Out Furnaces
TOD
SUPER TOD HT BOD Brass Brimful
BASINS Capacity Capacity
(B) (mm) (mm) (mm) (Kg) (Litres)
B173 397 343 215 126 22
B176 397 432 215 174 28
HT

BOD

SALAMANDER SUPER Crucibles

Cylindrical Crucibles for Induction Furnaces
SUPER TOD HT BOD Brass Brimful TOD
E-SHAPES Capacity Capacity
(E) (mm) (mm) (mm) (Kg) (Litres)
E3014 47 88 47 0.42 0.07
E3013 47 88 47 0.38 0.07
E1251 58 128 50 0.60 0.10
E115 59 155 54 1.10 0.19
HT
E3016 62 88 62 0.92 0.16
E1255 64 154 52 1.60 0.27
E125 65 124 65 0.80 0.14
E467 70 152 70 1.75 0.30
E250 80 250 80 4.1 0.70
E468 82.5 156 82.5 2.3 0.40 BOD
E406* 82.5 156 82.5 3.0 0.51
E303 110 200 110 6.4 1.1
E301 100 265 100 7.4 1.3
E300 110 265 110 8.6 1.5
E96 130 250 130 14 2.3
E93 135 200 135 11 1.8
E323 165 318 165 25 4.3
E375 205 270 195 26 4.4
E305 310 500 310 120 21

Brass capacity is calculated as follows:

A-Shapes and C-Shapes - 90% of brimful
Basins - With a freeboard of 75mm
Cylinders - 70% of brimful

Sizes A5/0 - A5 have no pouring lip

Sizes A6 - A200 normally have a pouring lip but are also available without lip, reference AN

All dimensions are subject to normal manufacturing tolerances

Morganite also supplies a complete range of accessories including stands to provide uniform heating and
appropriate mechanical support of the crucible base, and covers to exclude impurities and reduce atmospheric
oxidation.
MORGANITE CRUCIBLE LTD reserves the right to change specifications at any time. Not responsible for any typographic errors.
 SALAMANDER SUPER Crucibles
INSTALLATION INDUCTION FURNACES
Salamander Super crucibles are used free standing in lift out Small Salamander Super crucibles are sometimes used in medium
furnaces. In fuel fired furnaces the stand should be made from to high frequency induction furnaces. The heat-up procedure is
similar material to the crucible to ensure uniform heating of the dependant on furnace frequency, coil dimensions, and the
crucible base and provide sufficient mechanical support. The resistivity of the metal being melted. It is recommended where
diameter of the stand should be at least the same as the base of possible to preheat the crucible empty. The furnace should initially
the crucible and the height should be such that the base of the be run at 20% of maximum power until the crucible shows signs
crucible is level with the centre line of the burner. The stand and of red heat. After 30 minutes the power can be increased to 50%
crucible should be installed centrally in the furnace. In induction of the maximum. Loosely charge the crucible with metal and
furnaces the crucible stands on a refractory pedestal and must be maintain the power level at 50% until approximately half the
installed centrally within the coil. A thin layer of coke dust or crucible contains molten metal. The power should then be
other carbonaceous material should be sprinkled on to the stand increased to maximum.
or pedestal to prevent the crucible sticking to it.
CLEANING OUT
Crucibles should be cleaned out carefully between melts while
red hot in order to remove any build-up of corrosive slag.

SAFETY
Proper safety clothing must be worn at all times. Ensure that no
moisture is introduced into the melt. Provision should be made
underneath the furnace to catch metal that may be discharged.

CRUCIBLE CARE

Store crucibles off the floor Do not nest one inside another. Do not roll crucibles. Move Check thoroughly for cracks Use the correct crucible stand
in a dry, warm place. Separate layers with hardboard. using a sack truck with or damage before use. which must be central and
padding. support the whole base.

Allow space for expansion Use correctly positioned grip The flame path must be Ingots should be loaded First charge with light returns,
between crucible and furnace bricks in tilting furnaces, leav- tangential to the crucible. carefully into the crucible as a cushion, then add ingots
lining/cover. ing gaps for expansion. Do not using tongs. vertically.
hang crucible on spout.

Only add flux after the metal Avoid ingress of cold air Lift-out tongs should hold The crucible must be emptied The crucible should be cleaned
is molten. by ensuring that the drain crucible on it’s lower third and before switching off the out carefully every day while
hole is sealed. fit evenly on both sides. furnace. still red hot.

DISTRIBUTED BY

MORGANITE CRUCIBLE LTD

Woodbury Lane, Norton, Worcester, WR5 2PU, UK
Tel: +44 (0) 1905 728200 • Fax: +44 (0) 1905 767877 • www.morganmms.com
MORGAN MMS RESERVES THE RIGHT TO CHANGE SPECS AT ANY TIME. NOT RESPONSIBLE FOR ANY TYPOGRAPHIC ERRORS.