Cat® AD30 Underground Articulated Truck

Technical Sales Presentation

Mohammad Salameh
15/02/2017
 Overview
Cat® AD30 Underground Articulated Truck

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 AD30 Size Class Evolution (Metric)

AD30 CXR AD30 DXR

Gross machine
60 000 kg 60 000 kg
operating weight

Engine power
304 kW 304 kW
(gross)

Rated payload 30 000 kg 30 000 kg

Max dump height 5602 mm 5602 mm

Height Overall 2600 mm 2600 mm

Width Overall 2690 mm 2690 mm

11.3 m³ – 17.5 11.3 m³ – 17.5

Body Size
m³ m³

2000 2002 2004 2006

1999 2001 2003 2005

AD30 CXR AD30 DXR

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 Underground Mining Product Specifications
Cat® AD30 Underground Articulated Truck

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 Current Model Line: Underground Articulated Truck (Metric)

AD55
AD30 AD45B AD60
Flat Haul
Gross machine operating
60 000 kg 85 000 kg 102 000 kg 110 000 kg
weight

Rated payload 30 000 kg 45 000 kg 55 000 kg 60 000 kg

Engine model Cat C15 ACERT™ Cat C18 ACERT Cat C18 ACERT Cat C27 ACERT

304 kW @ 1800 439 kW @ 2000 439 kW @ 2000 579/600 kW @

Engine power (gross) SAE rpm rpm rpm 2000 rpm

21.3 m³ - 25.1 26.9 m³ - 36.6

Body capacities 11.3 m³ - 17.5 m³
m³ m³
26.9 m³ - 36.6 m³

Width overall 2690 mm 3000 mm 3250 mm 3346 mm

Height overall 2600 mm 3036 mm 3000 mm 3278 mm

Dump height 5602 mm 6357 mm 6969 mm 6969 mm

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 Current Model Line: Underground Mining Loaders (Metric)

R1300G R1600G R1700G R2900G R2900G XTRA

Gross machine
27 750 kg 40 000 kg 52 500 kg 67 409 kg 75 575 kg
operating weight

Engine power (gross) 123 kW 185/200 kW 241/263 kW 321/333 kW 321/333 kW

SAE @ 2200 rpm @ 2100 rpm @ 1800 rpm @ 1900/1800 rpm @ 1900/1800 rpm

Rated payload – truck

6800 kg 10 200 kg 12 500 kg 17 200 kg 17 200 kg
loading

Rated payload -
6800 kg 10 200 kg 14 000 kg 17 200 kg 20 000 kg
tramming

Max height dumped 3531 mm 4497 mm 4899 mm 5427 mm 5429 mm

Max dump clearance 1560 mm 2207 mm 2443 mm 2868 mm 2724 mm

2.4 m³ – 3.4
Bucket size 4.2 m³ – 5.9 m³ 4.6 m³ – 8.8 m³ 7.2 m³ – 8.9 m³ 8.3 m³ – 8.9 m³
m³
Breakout force 12 020 kg 19 280 kg 20 100 kg 27 346 kg 27 346 kg

Static tipping load full 17 870 kg 23 500 kg 26 306 kg 34 069 kg 40 472 kg

turn lift arms horizontal (42.5°) (42.5°) (44.0°) (42.5°) (42.5°)

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 Specifications
Cat® AD30 Underground Articulated Truck

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 AD30 Dimensions

8571 mm
28.1 ft

42.5 ° Articulation
10 ° Oscillation

5030 mm
16.5 ft 65 °

5602 mm
18.4 ft

2547 mm
8.4 ft

13 °

400 mm
1.3 ft 2690 mm
10153 mm 8.8 ft
33.3 ft

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 Machine Specifications

Metric English
Engine
Engine model Cat® C15 ACERT™ Cat® C15 ACERT™
Gross power – SAE J1995 304 kW 408 hp
Transmission
4 speed forward 40.8 km/h 25.4 mph
1 speed reverse 7.8 km/h 4.8 mph
Operating Specifications
Nominal payload capacity 30 000 kg 66,150 lb
Gross machine operating weight 60 000 kg 132,300 lb
Body Capacities
Dump body – standard 14.4 m³ 18.8 yd³
Turning Dimensions
Turning radius (outside) 8571 mm 337.4 in
Turning radius (inside) 5030 mm 198.0 in
Articulation angle 42.5° 42.5°
Oscillation 10° 10°

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 Machine Specifications

AD30 shown with 14.4 m3 (18.8 yd3) dump body

R1600G Loading AD30 R1600G shown with 4.8 m3 (6.3 yd3) bucket at full lift

5204 mm
17.1 ft

4497 mm
14.8 ft

3051 mm
10.0 ft

2385 mm
7.8 ft

2207 mm
7.2 ft

83 mm 0.3 ft

1408 mm
4.6 ft
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 Machine Specifications

AD30 shown with 17.5 m3 (19.1 yd3) dump body

R1300G Loading AD30 R1300G shown with 3.1 m 3 (4.1 yd3) bucket at full lift

Ejector Bucket Recommended

4302 mm
14.1 ft

3531 mm
11.6 ft

3259 mm
10.7 ft

2559 mm
8.4 ft

1560 mm
5.1 ft

461 mm 1.5 ft
1583 mm
5.2 ft

1786 mm
5.9 ft

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 Machine Specifications

AD30 shown with 17.5 m 3 (19.1 yd 3 ) dump body

R1300G Loading AD30 R1300G shown with 3.1 m 3 (4.1 yd 3 ) bucket at full lift

Ejector Bucket Recommended

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 Stability & Weight Distribution

Distribution Loaded
Front axle 44%

Rear axle 56%

Distribution Unloaded
Front axle 68%

Rear axle 32%

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 AD30 Body Specifications

Body Part
Body Type Metric English Target Payload
Number
266-1999 Dump Body (STD) 17.5 m3 22.9 yd3
266-1996 Dump Body 11.3 m3 14.8 yd3 30 metric tonne
266-2003 Dump Body 14.4 m3 18.8 yd3 33 US ton
379-9887 Wide Dump Body 16.8 m3 21.9 yd3
351-1325 Ejector Body 15.2 m3 19.8 yd3 27 metric tonne
380-0093 Ejector Body 16.8 m3 21.9 yd3 30 US ton

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 Engine and Power Train Component Locations

1. Engine 6. Output transfer gears

2. Torque converter 7. Rear drive shaft
3. Torque converter 8. Rear differential
updrive gears 9. Front drive shaft
4. Upper drive shaft 10. Front differential
5. Transmission

1 5
3 4 6
2
9 7
10 8

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 Safety and Health,
Cat® AD30 Underground Articulated Truck

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 Standard Safety Features
The AD30 offers the latest safety features for the protection of the operator and mine
employees

• ROPS/FOPS certified operator station

– ISO3449, SAEJ231, AS2294.3, EN13627
• 3-point cabin and machine access
• Ground level secondary engine
shutdown switch
• Push out safety glass, window exits,
and rear window guard
• Operator Present system to prevent
machine movement when operator input is
not present
• Automatic retarder control
• Excellent visibility
• Inertia reel retractable seat belt

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 Standard Maintenance Service Safety Features
The latest safety features allow maintenance personnel to safely service the AD30

• Body retaining pins

• Steering frame lock
• Positive lock-up supports on
access covers allow work on
compartments to be carried out
safely
• Anti-skid tread on all walking
surfaces
• Elimination of top deck trip
points

Note: Ejector trucks are equipped with

tailgate retaining pins

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 Dump Body Retaining Pins

Provide a safe working environment when the dump body is raised

Stored Installed

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 Ejector Body Tailgate Retaining Pins

Provide a safe working environment when the tailgate is in the raised position

Installed Stored

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 Steering Frame Lock

Provide safe environment during machine transportation or when working near

articulation hitch

Stored Installed

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 Fire and Heat Suppression
Integrated fire suppression system and firewall to contain fires to limited areas

• Integrated Fire Suppression System

(optional)
– Ground level fire system
activation
• Firewall Fitted
– Inhibits fire from spreading to
different compartments
• Exhaust Heat Shielding
– < 200 degrees C (392 ° F)
– Hot and cold sides of the engine

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 Power Train Component Life Estimates
Cat® AD30 Underground Articulated Truck

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 Power Train Component Life Estimates

Medium Range
Low Range Hours High Range Hours
Hours

Engine 10,000 11,000 12,000

Torque converter 8,000 9,000 10,000

Transmission 10,000 11,000 12,000

Differential front 8,000 9,000 10,000

Differential rear 8,000 9,000 10,000

Final drives front 8,000 9,000 10,000

Final drives rear 8,000 9,000 10,000

Brakes (service) 8,000 9,000 10,000

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 Serviceability
Cat® AD30 Underground Articulated Truck

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 Right Side Inspection
1. Frame and body – Inspect for cracks or 7. Air filter – Remove debris that may obstruct
damage the air filters
2. Front and rear tires – Check inflation; inspect 8. Precleaner – Check for debris
inside of tire for damage or wear; remove
large rocks from treads; check wheels for 9. Hydraulic tank – Check that filler cap is
bolts that are loose or missing properly installed; check oil level sight
3. Right hoist cylinder – Look for leaks, gauge; look for leaks or damage
cracking, or marks on chrome 10. Engine compartment – Look for leaks, check
4. Transmission oil level - Check belt condition, remove any debris, and check
engine oil level
5. Right steering cylinder – Look for leaks,
cracking, or marks on chrome 11. Coolant level – Check

6. Fuel tank – Look for leaks or damage

8
1
7 9 11
2 2
4
3 6 10

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 Front and Top Inspection

1. Front differential and front final

drives – Inspect for leaks
2. Ladders and platform – Make
sure that the ladders and
handrails are secure 4
3. Power train and hydraulic 7
2 3
system – Check for leaks at
torque converter and
5 5
transmission and check hoses 6
and lines for leaks or damage
4. ROPS – Inspect for cracks in 1
welds and castings, check
mounting bolts and mounting
pads
5. Front operating lights – Check
for damage or burned out bulbs
6. Radiator – Check for leaks;
remove any debris
7. Windows – Make sure that all
windows are clean; and that the
operator‘s vision is not impaired
by dust, mud, or other foreign
materials

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 Left Side Inspection

1. Ground level controls – Check for proper 5. Steering frame lock – Check link is not
operation installed, inspect link for damage and
missing pins
2. Front and rear tires – Check inflation; inspect
inside of tire for damage or wear; remove 6. Articulation hitch – Check hitch for wear,
large rocks from treads; check wheels for damage, and loose or missing bolts
bolts that are loose or missing 7. Left hoist cylinder – Look for leaks, cracking,
or marks on chrome
3. Automatic Lubrication System (if equipped) –
Check for leaks and fill tank 8. Frame and body – Inspect for cracks or
damage
4. Left steering cylinder – Look for leaks,
cracking, or marks on chrome

6 8
3

2 2
1
5
1 7
4

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 Rear Inspection

1. Rear differential and rear final drives –

Check for leaks
2. Body retaining pins – Inspect for presence of
pins and links and damage
3. Lights – Inspect for broken lenses or burned
out bulbs
4. Frame and body – Inspect for cracks or
damage

2 2
1
3

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 Ground Level Servicing and Fluid Level Checks

1. Transmission oil
2. Hydraulic oil and filters
3. Engine oil and filter 4
4. Coolant level 2
1
3
5. Air conditioner condenser and
radiator compartment
6. Engine shutdown switch
7. Fuel filters, priming pump, and window
washer reservoir
8. Battery disconnect switch
9. Battery compartment
7
5
6

8 9

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