A CFD Study On The Prediction of Cyclone Collection Efficiency
A CFD Study On The Prediction of Cyclone Collection Efficiency
A CFD Study On The Prediction of Cyclone Collection Efficiency
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Article in International Journal for Computational Methods in Engineering Science and Mechanics · May 2005
DOI: 10.1080/15502280590923649
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National Defence University of Malaysia
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162 J. GIMBUN ET AL.
TABLE 2
Comparison of the different turbulence models in FLUENT 6.0
1 1+n dr
Viscous rn exp K (1+n) r
where
and d pc is the 50% cut size given by Barth [15]
FIG. 3. Particle trajectories from CFD simulation of different particle size in the Bohnet cyclone at T = 1073 K.
210 G is a factor related to the configuration of the cyclone, n is The efficiency of collection of any size of particle is given by
related to the vortex and τ is the relaxation term.
1
ηi = [23]
4.4. Lapple Model 1 + (d pc /d¯ pi )2
Lapple [1] model was developed based on force balance with-
out considering the flow resistance. Lapple assumed that a par-
215 ticle entering the cyclone is evenly distributed across the inlet 5. RESULT AND DISCUSSION
opening. The particle that travels from inlet half width to the
wall in the cyclone is collected with 50% efficiency. The semi 5.1. Grade Efficiency Prediction under Ambient
empirical relationship developed by Lapple [1] to calculate a Temperature and Pressure
50% cut diameter, d pc , is An accurate prediction of cyclone efficiency under ambi- 225
ent temperature and pressure is important since there are a lot
12 of applications of cyclone under these conditions. Application
9 µb of the cyclone under room temperature includes the removal
d pc = [21]
2π Ne vi (ρ p − ρg ) of sawdust, grain dust and rock dust. Kim and Lee [16] and
Dirgo and Leith [17] presented experimental data obtained at 230
220 where Ne is the number of revolutions room temperature. The calculated trajectories of 1, 2, 2.5 and
6 µm particles in the Bohnet cyclone are shown in Fig. 3.
1 H −h While, the CFD flow field simulation on Bohnet cyclone is
Ne = h+ [22]
a 2 presented in Fig. 4. The comparisons between the presented
FIG. 4. CFD flow field simulation on Bohnet cyclone (vi = 8 m/s, T = 293 K).
166 J. GIMBUN ET AL.
FIG. 5. Calculated and measured collection efficiencies for Kim and Lee [16] FIG. 7. Calculated and measured collection efficiencies for Stairmand high
cyclone (P = 1 Bar, T = 293 K, vi = 4.25 m/s, D = 0.311 m). Data point efficiency cyclone (P = 1 Bar, T = 293 K, vi = 5 m/s, D = 0.305 m). Data
from Kim and Lee (1990). point from Dirgo and Leith [17].
experimental data, empirical models and CFD prediction are the grade efficiency for D = 0.0311 m, as shown in Fig. 5. The
235 shown in Figs. 5 to 7. reason for this disagreement may be caused by the generalized 260
The Li and Wang empirical model prediction is found to form of core length, z c in the Iozia and Leith model, which is de-
agree much better with the data from Kim and Lee, and Dirgo veloped based on the statistical analysis of experimental cyclone
and Leith, compared to the other models developed by Koch and data from cyclone of D = 0.25 m. Therefore, the prediction of
Licht, Iozia and Leith, and Lapple (Figs. 5 to 7). Lapple’s model the model is only satisfactory for cyclone diameter around this
240 yields less accurate fitting to the experimental data (curves are range. 265
flatter at higher particle size), as does the Koch and Licht model. The CFD simulations yielded very good predictions on cy-
Both models considerably underestimate efficiency for large par- clone collection efficiency under ambient temperature and pres-
ticles and overestimate efficiency for small particles. The Lapple sure operating condition, as shown in Figs. 5 to 7. The accu-
model is unable to fit well with any experimental data. This is racy of the CFD prediction on cyclone collection efficiency is
245 possibly because the Lapple model simply assumes that parti- comparable to the Li and Wang model in all types and size of 270
cles that enter the cyclone are evenly distributed across the inlet cyclones evaluated in this study. There is a slight discrepancy
opening and a particle that travels from the inlet half width to on the CFD prediction as shown in Fig. 5. However, the CFD
the cyclone wall is collected with 50% efficiency. Unjustified as- result still yielded an accurate prediction on cut size diameter,
sumptions of complete and uniform mixing of uncollected dust D pc , of each cyclone under ambient temperature and pressure
250 at any height in the cyclones may also contribute to the dis- condition (Table 4). 275
crepancy between the experimental data and the Koch and Licht
predictions. Mothes and Loffler [18] experimental findings fur-
ther support the fact that there is indeed a concentration gradient 5.2. Grade Efficiency Prediction under Different
in the radial direction of the cyclones. Operating Conditions
Iozia and Leith logistic model predicted the efficiency satis- Ray et al. [19] and Bohnet [20] have done an experiment
255
factory for cyclone of diameter 0.305 m as shown in Fig. 6 and under high temperature and pressure operating conditions. The
7. For smaller cyclone diameters, the prediction of the Iozia and comparison between the experimental data, CFD and the four 280
Leith model is not satisfactory. It considerably overestimates selected empirical model predictions is shown in Figs. 8 and 9.
The prediction of the Li and Wang model under high pressure
FIG. 6. Calculated and measured collection efficiencies for Stairmand high FIG. 8. Calculated and measured collection efficiencies for Stairmand high
efficiency cyclone (P = 1 Bar, T = 293 K, vi = 15 m/s, D = 0.305 m). Data efficiency cyclone (P = 1.7 Bar, T = 293 K, vi = 11 m/s, D = 0.4 m). Data
point from Dirgo and Leith [17]. point from Ray et al. [19].
A CFD STUDY ON THE PREDICTION OF CYCLONE 167
TABLE 4
Comparison of measured and predicted cut-off size of different cyclones
Models
Cyclone type and experiment value CFD Li and Wang Iozia and Leith Koch and Licht Lapple
Kim and Lee [16] 2.86 2.91 3.05 1.7 0.82 2.52
Dirgo and Leith [17] 5 m/s 6.24 6.14 5.91 6.73 4.72 8.22
Dirgo and Leith [17] 15 m/s 3.06 3.27 3.06 3.34 2.43 4.19
Ray et al. [19] 2.61 2.54 2.67 2.84 2.46 3.57
Bohnet [20] 873 K 2.52 2.75 3.38 1.85 1.54 2.48
Bohnet [20] 1073 K 3.12 3.12 3.83 1.96 1.91 2.48
Average deviation (%) 0 3.67 11.85 21.69 33.28 23.24
operating conditions is good compared to the experimental data 3.7% to the measured value. The Li and Wang, Lapple, Iozia and
as shown in Fig. 8. CFD results and the Iozia and Leith model Leith, and Koch and Licht models were found to be inconsistent
285 also yield a reasonably good prediction on cyclone efficiency in the cut-off size prediction with the deviation ranging from 310
under this operating condition. 11.9 to 33.3% from the measured value.
The data presented by Bohnet [20] concerns experiments at
temperatures above 1000 K. It appears that the CFD code shows 6. CONCLUSIONS
good prediction of cyclone efficiency under extremely high tem- The Li and Wang model and CFD code both predict very
well the cyclone efficiency and cut-off size for any operational
290 peratures, as shown in Fig. 9. The model of Dirgo is found to
overestimate the cyclone collection efficiency under the high conditions. The Li and Wang model and FLUENT CFD code
temperature operating condition (Fig. 9). The models of Koch produce a better fit to the Ray, Dirgo and Leith, and Kim and 315
and Licht, and Lapple still show a reasonably good prediction Lee experimental data respectively. In all operating conditions
under this extreme condition. Meanwhile, Li and Wang model is and cyclone types the FLUENT CFD and Li and Wang model
were found to be much closer to the experimental measurement.
295 found to underestimate the cyclone collection efficiency under
the extreme operating temperatures. However, only the FLUENT CFD code is consistently predicts
the cyclone cut-off size. Therefore, both the Li and Wang model 320
and FLUENT CFD code can be used to evaluate the collection
5.3. Cut-Off Size Prediction efficiency in the cyclone design except for the extreme operat-
Cyclones have been characterized by a cut size (d50 ), which ing temperatures, which is Li and Wang model is less accurate.
defines the particle size for which the cyclone collection effi- The Lapple and Koch and Lich models considerably underesti-
300 ciency is 50%. It is important to know the cyclone cut-off di- mate the efficiency for large particles and overestimate efficiency 325
ameter under certain operational conditions and geometry. The for small particles. Iozia and Leith logistic model show a good
comparison between the experimental data, CFD and the four agreement with an experimental data for the cyclone size range
selected empirical models prediction is shown in Table 4. of D = 0.25–0.4 m, but it is unable to predict correctly the ef-
The simulation results obtained from the computer modelling ficiency for small cyclone (D < 0.1 m). Iozia and Leith model
305 exercise have demonstrated that CFD code is the best method of is only suitable for efficiency prediction of cyclone diameter 330
modelling the cyclones cut-off size with the average deviation of around 0.25 m.
FIG. 9. Separation efficiency of Bohnet (1995) cyclone at high temperature (P = 1 Bar, vi = 8.61 m/s, D = 0.15 m). Data point from Bohnet [20].
168 J. GIMBUN ET AL.