ID CHECK REQUEST

Our Ref. No Date 23 Jan 2020

Work No. Originator Discipline PROCESS IKPT
Prepared by SYA/NP Signature LAE
Requested to Concerned Please Mark by (x)
Disciplines ☐ PRS ☐ LAB ☐ HSE ☐ STA ☐ FNC ☐ HEX ☐ ROT ☐ APP ☐ MHE
☐ PKG ☐ PIP ☐ CVL ☐ ELE ☐ TLC ☐ INC ☐ HVA ☐ CST ☐ OPE
☐ LOG ☐ ISP ☐ PJM ☐ APO ☐ MTS ☒ PT. PP ☐ ☐

Source Document ☐ IKPT Eng. Deliverable ☐ Vendor Print

(Please mark by x) ☐ Others (Name Document : )

No Document Number Document Title Revision Number

1 Utility Balance (Water & Air) 0A

Originator selects the required check points from Appendix-1 Applicable Engineering deliverables/Vendor Prints Check Point, indicates the check
points in this ID Check Request and sends together with the applicable document and drawings to be checked by the concerned discipline(s).
If any special check points, please clearly indicate them in the check point list additionally

Sr. No DWG/Doc No. Rev No Drawing/Doc Title Check Result to be Indicated by Concerned
Discipline marked by x
1 0A Utility Balance (Water & Air) ☐ No Comment
☐ Comments are marked in red as attached

2 ☐ No Comment
☐ Comments are marked in red as attached

3 ☐ No Comment
☐ Comments are marked in red as
attached
4 ☐ No Comment
☐ Comments are marked in red as
attached
5 ☐ No Comment
☐ Comments are marked in red as
attached
6 ☐ No Comment
☐ Comments are marked in red as
attached

Please return this letter and comments on hard copy of the drawing/document duly signed to Originator’s LAE NOT LATER THAN
30 JAN 2020 (DUE DATE for RETURN ).

Notes for ID Check: DESIGN CHANGE REQUEST COULD BE INCLUDED IN ID CHECK RESULTS. BUT, THE REVISED DEIGN INFORMATION (DESIGN
INPUT) SHALL BE ISSUED OFFICIALLY.

AE Sign LAE Sign Date

 ID CHECK REQUEST

ID Check Point List

Concerned Disciplines:
Sr. No DWG/Doc No. Rev No Drawing/Doc Title Required Check Point
1 0A Utility Balance (Water & Air)  Please confirm Water Balance
Diagram with Yellow Highlight.
 Please Instrument Air Consumption
for WTP (Yellow Highlighted)
 Please review Water Consumption.

AE Sign LAE Sign Date

 REVISION SHEET

REV. DATE DESCRIPTION OF CHANGE

0 27-Jan-20 First Issuance

 OUTFALL BLOWDOWN WATER
21243.5 t/h CW 15.68 t/h
11110 (proposal) 31.4 t/h
1033.6 37 degC 40 degC
SEA WATER INTAKE CONDENSER 4.178713 kJ/kgC 4.178784 kJ/kgC
21338.0 t/h 10493.3 t/h 10076.4 t/h
294,791 MJ/h
CW Pump 30.0 degC
20986.58 tph 4.180 kJ/kgC
42.2 degC
ACCW 4.179 kJ/kgC 12195.766 MJ/h
490 (proposal)
Raw Water Pump 73.1
ACCW Cooler
30.0 degC 416.9 t/h 37.0 degC 405.3 tph
4.180 kJ/kgC 12196308.87 kJ/h 4.178713 kJ/kgC
35.0 degC
4.1789 kJ/kgC

SIEMENS 209.0782 t/h deltaT 5 degC Q 4368.24457 MJ/h

As per Desain proposal menyebutkan untuk

backwash pump travelling bandscreen Turbine Lube Oil Cooler Generator Air Cooler Mech. Vacuum Pump Coolers
31.7 t/h 77.3 t/h 100 t/h
diambil dari discharge CW pump (terlampir
t/h t/h t/h
Section 3.2 Description of Plant Equipment 5 degC 5 degC 5 degC
and System, Sub Section 1.9 Sea Water
Intake & Circulating Water System)Desain
proposal menyebutkan untuk backwash SHI 100.0 t/h deltaT 5 degC Q 5745.54072 MJ/h
pump travelling bandscreen diambil dari
discharge CW pump (terlampir Section 3.2
3656.253 MJ/h
Description of Plant Equipment and System,
Prim. Air Fan Lube Oil Cooler S.A. Fan Cooler I.D. Fan Cooler Bottom Ash Cooler HP Fluidizing Blower (bottom ash cooler)
Sub Section 1.9 Sea Water Intake & 25 t/h 25 t/h 25 t/h 25 t/h 25 t/h
Circulating Water System) connection from t/h t/h t/h t/h t/h
raw water pump discharge to Travelling 5 degC 5 degC 5 degC 35 degC 5 degC
band screen backwash at rate 24 m3/h/ per
bandscreen and will provide booster pump
(if required) @ 3,5 bar pressure. Expected 71.2 t/h deltaT 7 degC Q 2081.98071 MJ/h
bandscreen quantity is 4.
Estimated total flow for backwash 96 tph.
BFP Motor Air Cooler A/B/C BFP Lube Oil Cooler A/B/C CEP A/B Bearing Cooling Station Air Comp. Cooler Sample Rack
Please indicate, service water tapping as
7.9 t/h 7.9 t/h 10.5 t/h 15 t/h 30 t/h
other consumer:
t/h t/h t/h t/h t/h
7 degC 7 degC 7 degC 7 degC 7 degC 1.WTP Treatment Plant
2. WWTP Treatment Plant
3. Fire station (Fire truck filling)
4. Guard house
5. Administration building
225.5 t/h
6. Mosque
7. Canteen
Reject Reject reject water flowrate should Neutralization 8. Landscape area (washing, plant watering)
(17.6) t/h (200.3) t/h be from PP's Vendor (7.66) t/h 9. Workshop
reject flowrate should be regeneration flowrate
from PP's Vendor should be from PP's Vendor 10. Warehouse
11. Laboratory
95% output of 40% output of
Pretreatment Plant Desal Plant RAW WATER DEMIN SYSTEM MAKE UP WATER BLOWDOWN
401.4 t/h (351.4) t/h (333.8) t/h (133.5) t/h (15.32) t/h 2.23 t/h @ 1 train COAL BOILER & STG 2.23 t/h @ 1 train
4.46 t/h 4.46 t/h
1. See detail in "Demin Water Consumption Calculation". 223.1 t/h 100 degC
2. See detail in "Service Water Consumption Calculation". POTABLE WATER 4.216793 kJ/kgC
3. () : HOLD indication (0.025) t/h
CHLORINATION PLANT DM WATER FOR CHEMICAL DILUTION
Sea rqrd (50.0) t/h SERVICE WATER (1.2) t/h
as per bid doc clause 4.6.12.2:
the sea water supply to the system (118.2) t/h
(chlorination) shall be taken from both the Dust compression in coal yard consumption is higher than the preliminary data which is TO CCW MAKE UP
main CW pump discharge header. 2.00 t/h
only 8 t/h. please confirm whether this is from vendor data or still an assumption.
Changing the flow will affect to huge amount of another calculation (raw pump, tank,
TO BOILER INITIAL FILLING
WTP requirement, general arrangement, electrical consumption, potensial L/D. PP
0.00 t/h (note 1)
suggest IKPT to tap dust suppresion system directly to CW Pump

30 degC
FIRE FIGHTING MAKE UP EYEWASH &SAFETY SHOWER TO DUST SUPPRESSION JETTY TO DUST SUPPRESSION COAL YARD TO PLANT SERVICE WATER NETWORK TO BLOWDOWN SPRAY 4.180284 kJ/kgC
0.00 t/h (note 2) 0.00 t/h (note 2) t/h (83.3) t/h 8.00 t/h (13.4) t/h @ 1 train
(26.9) t/h

Job No.:
WATER BALANCE DIAGRAM
Doc. No.:

add note 2. see comment

in service water
calculation
 Job No.
WATER TREATMENT PLANT SUMMARY
Doc. No.

Consumption Pressure
No. Description
t/h kg/cm2(G)
1. Demin Water 7.7 0.00 - 4.72
2. Potable Water 0.0 0.00
3. Service Water 118.2 0.00 - 8.44

Please confirm if this table is water

pressure and flow requirement at tapping
point. In term of high pressure needed, PP
suggest IKPT to provide booster pump at
high pressure point. For operational
reason having 8.44 bar in service common
line may harm equipment and person.
 Job No.
DEMIN WATER CONSUMPTION CALCULATION
Doc. No.

A. PROCESS FLOW DIAGRAM

For further information about PFD Water Distribution and Treatment System, please refer to
Doc. No. T1-IK-220-PRS-PFD-00001.

B. BASIS
Condition of demi water:

3
Density = 991.62 kg/m

C. CALCULATION
1. Demin Water
Distribution of Demin Water
Mass Flow Pressure
2
t/h kg/cm (G)
Continuous Intermittent
DW to CHST (Make-Up) 2.23 (note 1, 2) x2 0
DW to Chemical Dilution 1.20 (note 3) x1 0
DW to CCW Make Up 2.00 x1 5 (note 5)
DW to Boiler Initial Filling * (note 4) x1 0

7.66

NOTES :
1. Refer to T1-SH-100-PER-DAT-00001.
2. For 1 train.
3. Refer to PD015_U'ty consumption.
4. Initial Filling for Start-up.
5. Assumed CCW Rated Discharge Pressure.
6. *= HOLD indication
 Job No.
POTABLE WATER CONSUMPTION CALCULATION
Doc. No.

A. PROCESS FLOW DIAGRAM

For further information about PFD Water Distribution and Treatment System, please refer to
Doc. No. T1-IK-220-PRS-PFD-00001.

B. BASIS
Condition of potable water:

Pressure = 0.00 kg/cm2.(G) (note 1)

3
Density = 991.62 kg/m

C. CALCULATION
1. Potable Water (PW)
Data :
(i) Number of occupants = 200 persons (note 2)
(ii) Water consumption = 3 L/person/day (note 2)

A. Drinking water
Consumption per day = 600 L/Day
Consumption per hour = 0.03 m3/h

Total consumption = 0.02 t/hr

Please also confirm to O&M team, As per
200 person for 2x50 MW may be too low
or too high. As per Medco informal
information estimated manpower only 120.

NOTES :
1. at Potable Water Storage Tank
2. Assumption for number of 3 shifts plant personnel and daily consumption.
 Job No.
SERVICE WATER CONSUMPTION CALCULATION
Doc. No.

A. PROCESS FLOW DIAGRAM

For further information about PFD Water Distribution and Treatment System, please refer to
Doc. No. T1-IK-220-PRS-PFD-00001.

B. BASIS
Condition of service water:
Please confirm if this table is water
pressure and flow requirement at tapping
3
Density = 991.62 kg/m point. In term of high pressure needed, PP
suggest IKPT to provide booster pump at
C. CALCULATION high pressure point. For operational
reason having 8.44 bar in service common
1. Service Water
line may harm equipment and person.
Distribution of Service Water
Mass Flow Pressure
2
t/h kg/cm (G)
Continuous Intermittent
SW to Plant Service Water Network 8.00 (note 1) x1 5*
SW to Dust Suppression
Coal Yard* 83.30 (note 4, 5) x1 8
Jetty Unloader* 83 (note 4, 5) x1 8
SW to Fire Water Storage Tank (note 1, 6) x1 0
SW to Eyewash & Safety Shower 6 (note 5, 7) x1 1 - 5
SW to Blowdown Spray* 13.44 (note 2, 3) x2 4*

118.19
Please refer to EPA Facilities Manual, Vol 3 (SHE
Manual : Safety and Health Req). It is stated that
NOTES : eyewash & safety shower shall use potable water.
1. Refer to Proposal.
2. Based on Heat Balance Calculation from Blowdown Information on T1-SH-100-PER-DAT-00001
o
to get Effluent 40 C even though Attachment-2_Clarification Form with SHI_20200103 stated 252 t/h.
3. For 1 train.
4. Dust suppression to Coal Yard and Jetty Unloader should not be run simultaneously.
5. Intermittent Maximum Flow.
Please indicate mass flow as intermittent,
6. For initial filling & make-up
service water tapping for other consumer:
7. Assumed 2 units of eyewash & safety shower running. 1.WTP Treatment Plant: 8m3/hr
8. *= HOLD indication 2. WWTP Treatment Plant: 8m3/hr
3. Fire station (Fire truck filling)
4. Guard house
5. Administration building
6. Mosque
7. Canteen
8. Landscape area (washing, plant watering)
9. Workshop
10. Warehouse
11. Laboratory: 1m3/hr
 IA Demand Calculation
INSTRUMENT AIR
1. Control Valve
3 3
Consumption (Nm /h) Number Flowrate (Nm /h)
Consumers Remarks
Steady State Transient Normal Maximum
1 Control Valve 0.5 6.5 55 48.4 139.2 BQ Comparison CFSPP
Normal = (95% Steady State + 5% Transient)*110%
Maximum = (70% Steady State + 30% Transient)*110%

2. Analyzer (Silica meter, Hydrazine meter, Head Analysis)

3 3
Consumption (Nm /h) Number Flowrate (Nm /h)
Consumers Remarks
Steady State Transient Normal Maximum
1 Analyzer 1.6 5 8.0 8.0 IST info (assume 5)
TOTAL 8.0 8.0

3. Steam Turbine Generator (1 Unit)

Consumption Number Flowrate (Nm3/h)
Consumers 3 Remarks
(Nm /h) Steady State Transient Normal Maximum

1 Gland Steam Control 1.0 1 3

1.0 3.0

Drain Valve 2.5 1 7

2 2.5 17.5
000_Technical_detailed_bud
3 Control Valve 0.2 1 0.2 get_offer_Timor1_rebid_rev1
4 Non-Return Valve 0.2 2 0.4
5 Motive Oil Gate Valve 0.1 1 0.1
6 Condensate Level Control 1.5 1 1.5
7 Leakage 1.5 1 1.5
TOTAL 7.2 20.5

4. Boiler Package (1 Unit)

Consumption (Nm3/h) Number Flowrate (Nm3/h)
Consumers Remarks
Steady State Transient Normal Maximum
1 Terminal Point 420 480.0 1 420.0 480.0 PTI-07-13-PD015 R1

5. Water Treatment Plant

Consumption (Nm3/h) Number Flowrate (Nm3/h)
Consumers Remarks
Steady State Transient Normal Maximum
1 Terminal Point 300 300.0 1 300.0 300.0 Confirm to PP

6. Summary
Normal (Nm3/h) Maximum (Nm3/h) Remarks
1 Control Valve 48.4 139.2
2 Analyzer 8.0 8.0
3 Steam Turbine Generator 14.4 41.0
4 Boiler Package (2 Unit) 840.0 960.0
5 Water Treatment Plant 300.0 300.0
Total Nett (85%) 1210.8 1448.2 for Receiver
Total Gross (100%) 1424.5 1703.7 for Compressor
Margin L&L 12.0% 40.5%
Grand Total L&L 1596.0 2394.0
Margin SB 12.0% -6.3%
Grand Total SB 1596.0 1596.0

Design margin of 12% is adjusted as required to normal instrument air demand for Lead & Lag Philosophy.
Design margin of 41% is adjusted as required to maximum instrument air demand for Lead & Lag Philosophy.

Design margin of -6% is adjusted as required to maximum instrument air demand for Stand by Philosophy.

Please indicate mass flow as continous, Please indicate mass flow as

instrument air tapping for other intermittent, service air tapping for other
consumer: consumer:
1.WTP Treatment Plant: 30 Nm3/hr 1.WTP Treatment Plant: 80 Nm3/hr
2. WWTP Treatment Plant: 30 Nm3/hr 2. WWTP Treatment Plant: 80 Nm3/hr
3. Pump house: 30 Nm3/hr 3. Workshop: 40 Nm3/hr
4. Screening facility: 30 Nm3/hr