Eddy Currents Presentation
Eddy Currents Presentation
Eddy Currents Presentation
currents
(in accelerator magnets)
G. Moritz, GSI Darmstadt
CAS Magnets, Bruges, June 16‐25 2009
Introduction
• Definition
According to Faraday‘s law a voltage is induced in a conductor loop, if it is
subjected to a time-varying flux.As a result current flows in the conductor, if
there exist a closed path.
‚Eddy currents‘ appear, if extended conducting media are
subjected to time varying fields. They are now distributed in the conducting
media.
• Effects
• Field delay (Lenz ´s Law), field distortion
• Power loss
• Lorentz-forces
• Introduction
– Definition, Effects (desired, undesired)
• Basics
– Maxwell-equations
– Diffusion approach
• Analytical solutions: Examples
• Numerical solutions: Introduction of numerical codes
– Direct application of Maxwell-equations (small perturbation)
• Eddy currents in accelerator magnets
– Yoke, mechanical structure, resistive coil, beam pipe
• Design principles / Summary
• Appendix (references)
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Basics
Maxwell-equations •Quasistationary approach
•No excess charge
Ampere‘s Law H j H ds j dA
B
A
Faraday‘s Law
E E ds t A B dA
t
E 0 E dA 0
A
B 0 B dA 0
A
Lenz‘s Law: Reason for field delay slow diffusion process
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Field diffusion equation one way of eddy current calculation
vanish
j E
H j H j ( )
B
H
2 H E
t t
1
Magnetic diffusivity
2H z H z
x 2
t
Application of Boundary conditions:
external field: Hz(t) Hz(0,t)=0 t<0
Solution Hz(x,t) = ? Hz(0,t)= Hz(t) t≥0
Hz(x,0)= 0 0<x<∞
1. Step‐function field Hz(t) =H0=constant
2. Transient linear field Hz(t) = H0/t0*t
3. Transient sinusoidal field Hz(t) = H0*sin (ωt)
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Analytical solutions: Half-space conductor (1D-approach) (2)
1. Step‐function field Hz(t) =H0=constant
Hz(x,t)=H0*S(x,t) Diffusion time constant
d 1 S ( x, t ) dt
With response function S(x,t)
and S(x,0)=0 and S(x,t→∞)=1
0
1.0
9
= 110 , 0
0.8
0.6
H0 (A/m)
0.4
0.2 0.5 cm
1 cm
2 cm
0.0
x -0.02 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18
t (sec)
2 t Hz ( x , t ) H 0 (1 erf )
Similarity variable Special response function S(x,t)
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Analytical solutions: Half-space conductor (1D-approach) (3)
2. Transient linear field Hz(t) = H0/t0*t
0,007
excitation
0,006 0.1 cm
0.2 cm
H0 2
2
0,005
H z x, t
0.3 cm
t 1 2 erfc
2
e
Hz (A/m)
0,004
0,003
0,002
t0
H ( x, t ) H ( x, t )
0,001
s t
0,000
t0 t0
0, if t >>τd
Field lag
H ed (x)
Analytical solutions: Half space conductor (1D-approach) (4)
3. Transient sinusoidal field Hz(t) = H0*sin (ωt)
H z ( x, t ) H ( x, t ) H ( x, t )
s
z
t
z
stationary transient
x
x 2
H ( x, t ) H 0 e
s
sin(t )
z
Harmonic skin depth
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Skin depth as function of frequency and conductivity
Refer: Knoepfel, fig. 4.2‐5
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Analytical solutions: Slab conductor (lamination)
Boundary conditions:for step function field
Hz(±d,t)=0 t<0
Refer to Knoepfel 4.2, Table 4.2‐I
Hz(±d,t)= H0 t≥0
Hz(x,0)= 0 ‐d<x<+d
Step‐function field (1D)
nx
cos
2
t
4 d2
H z ( x, t ) H 0 1 4 d
n 1 e
n
n
n 1 n2 2
n (1) 2
n odd
nx my
cos cos t 2 n 2 m 2
H z ( x, y, t ) H 0 1 4 2a 2b
n,m 4 / 2 2 n,m odd
f (n.m)
2 e n ,m
a b
n 1 m 1
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Analytical solutions: Field in the gap of an iron-dominated C-
dipole
2H 2H l H
z
For this special 0
case: x 2 y 2 g l t
r
y
G. Brianti et al., CERN SI/Int. DL/71‐3 (1971)
g
Case1 : g=0 Standard diffusion equation
x Case 2: Special diffusion equation
l g
b r
l
a
2H 2H li H 1 H
0
x 2
y 2
g t 1 t
g 1
1
0 l
With this diffusivity κ1 we can use the slab solutions!
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Analytical vs. numerical methods
pros cons
Analytical Methods physical •simple geometry
understanding (mainly1D/ 2D)
•Homogeneous,
isotropic and linear
materials
•simple excitation
Numerical Methods •complex geometry long computing
(3D) times
•inhomogeneous,
anisotropic and
nonlinear materials
•complex excitation
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Vector Potential A - the most common way of numerical eddy
current calculation
B A
B A
E A
t t t
A
J E
t
Field calculation B A J
2
A
A
2
Find vector potential
t
Diffusion equation for Vector potential A
Sometimes the current vector potential T is used: j T
Refer: MULTIMAG ‐ program for calculating and optimizing magnetic 2D and
3D fields in accelerator magnets (Alexander Kalimov [[email protected]])
Widely used numerical codes for the calculation of eddy
current in magnets
• Opera (Vector Fields Software, Cobham Techn. Services, Oxford)
www.vectorfields.com
– FEM
– Opera 2d,AC and TR, Opera 3d, ELEKTRA , (TEMPO-thermal and
stress-analysis)
• ROXIE (Routine for the Optimization of Magnet X-Sections, Inverse Field
Calculation and Coil End Design) (S. Russenschuck, CERN)
https://espace.cern.ch/roxie/default.aspx
– BEM/FEM
– Optimization of cosnθ-magnets, coil coupling currents only
• ANSYS (ANSYS Inc.) www.ansys.com/
– Finite Element Method
– Direct and in-direct coupled analysis (Multiphysics)
• eddy current heat rising temperature change resistivity
change eddy current
– “This feature is important especially in the region of cryogenic
temperature. Because most of physical parameters depend highly on
temperature in that region” .
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Direct application of maxwell equations -another way of eddy current calculation
in an area A=hdx: A
d 2
lh d 3 2 1 d2 2
After integration P 2 dP Bz or P / volume Bz
0
12 12
8 8000 Same formula as for a thin
SST, = 5E-7 m slab!
Joule heat (watt/m)
CU, = 5E-10 m
0 1 2 3 4 5 0 1 2 3 4 5
2. Eddy loss in a long,thin cylinder (radius r, length l, (round thin beam pipe)
thickness d (r>>d))
r cos r3 2 r 2
j B P B dl or P B 2
V 2
3. Eddy loss of round plate/disk (radius r, thickness d , r>>d)
2
r
G.Moritz, 'Eddy Currents', CAS Bruges, P B 2
June 16 ‐ 25 2009 V 8
Resistivity ρ (Ohm*m) @300K/4K (typical)
300K 4K
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Eddy currents in magnets
Different Magnet types
WF
Coil dominated cos nθ‐ magnet
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Laminated yoke (no isotropy!!)
Recap: thin slab
Laminated magnets with insulated
P~d2*σ laminations and low conductivity!!
Packing factor fp = Wi / (Wi + Wa )
Wi ‐ thickness single lamination
Def.: Wa ‐ thickness of insulation
Conductivity: σz=0 σxy≠0
FLUX Rel. permeability of laminations μr
DIRECTION
Effective permeability: µz, µxy
z FLUX
DIRECTION
z LAMINATION
LAMINATION
• fp < 1: z = 1 / (1 - fp)
z = 15 – 50 Electrical Yoke steel 3414
μr ~ 20
z for fp = 0.95
μr ~ 15
μr ~ 10
μr → 1
(Courtesy of E. Fischer)
Laminated yoke : choice of iron
Low carbon silicon steel reduces
Eddy current losses due to higher resistivity Hysteresis losses due to lower coercivity
but
P. Shcherbakov et al., Design Report SIS
300 6T dipole (2004)
Practical limit
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Iron losses (steel supplier)
ν‐frequency (Hz)
2 22 2
d ‐lamination thickness (m)
PW 3
Eddy losses: Bpd ρ‐resistivity (Ohm*m)
m 6 Bp‐ Induction amplitude (T)
• 2D‐design (ideal) No Bz, only Bx, By
– Appropriate lamination thickness d (practical limit
0.3 mm)
– Low steel conductivity
– Low coercivity (to reduce the hysteresis
losses) z
• 3D‐design exist Bz eddy currents in
the lamination sheet surface
– Yoke end region
– Areas with low packing factor
z
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Yoke end region
Large Bz components
(up to 2.5T depending on
the magnet)
Source of eddy currents
near the magnet end
GSI: SIS18
dipole
Courtesy of F. Klos
Results 25
2
Superconductivity., vol.12, No.1 pp. 98‐101,
10
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2
z, m
Eddy current lines on the yoke backside . Current density distribution on the pole
surface. surface along the central line of the magnet
Yoke end
En d of ramp 0.05%
µr(X,Y) ↔ original B(H) curve
µr(Z) = 15
eddy current power in laminated yoke
(S. Koch, H. de Gersem, T. Weiland ( TU
Darmstadt))
Eddy current power in
the yoke along the yoke
Vectors of BZ in yoke vs time (µz=25)
R. Kurnyshov et al., Report
on FE‐R&D, Contract No. 5,
G.Moritz, 'Eddy Currents', CAS Bruges, GSI, October 2008
June 16 ‐ 25 2009
Vectors of eddy current density in yoke vs time (µz=25)
R. Kurnyshov et al.,
G.Moritz, 'Eddy Currents', CAS Bruges, Report on FE‐R&D,
June 16 ‐ 25 2009 Contract No. 5, GSI,
Field relaxation at different longitudinal positions
SIS100
SIS 100 dipole Yoke
-4
Z=0 1.2x10
0.689 m
(Center of the magnet) -4
1.0x10
3.0x10
-4
1.17 m
-5
8.0x10 -4
2.0x10
By (T)
-5
6.0x10 -4
1.0x10
By (T)
-5
4.0x10 Around 0,
>0, max. 1G 0.0
-5
2.0x10
-4
-1.0x10
0.0
0.00 0.05 0.10 0.15 0.20 0.25 -4
-2.0x10
time (sec)
SIS100 dipole 0.00 0.05 0.10 0.15 0.20 0.25
•1.9 T 1.4x10 -3
-1.0x10
-3 1.01 m
•All curves start at t=0 at the 1.2x10 -3
-2.0x10
-3 -3
1.0x10 -3.0x10
end of the ramp
By (T)
-4 -3
-4.0x10 1.319 m
8.0x10
By (T)
-4
6.0x10 >0, max. 14 G -3
-5.0x10
-3
-4 -6.0x10
4.0x10
-3
-7.0x10
<0, max.60 G
-4
2.0x10
0.00 0.05 0.10 0.15 0.20 0.25
0.0 time (sec)
0.00 0.05 0.10 0.15 0.20 0.25
S. Y. Shim, to be published
time (sec)
Transient field behaviour after a linear ramp
y Fitting function
x
Bt B 1 e t /
Z
CNAO Scanning Dipole Magnet
z= 0 magnet center,
z=22.0 cm: end of yoke
Field delay Diffusion time constant
Magnet center
Remark: In a medical accelerator like CNAO the beam energy is
varied in small time steps less then the diffusion time constant!
Courtesy of S. Y. Shim
SIS 300 Dipole- eddy currents(direction and current density
in the magnet ends
4.5 T, 1T/s
3.0 T, 1T/s
M. Sorbi, et al.,
“Electromagnetic Design of the
Coil‐Ends for the FAIR SIS300
Model Dipole,” in Proc. ASC’08,
Chicago, 2008
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Variation of the packing factor along
the magnet
(Synchrotron dipole of the HIT-facility Heidelberg)
Six block structure leads to
•Variation of the DC‐field
•Field reduction by eddy currents (induced by local Bz
components) in the AC‐case
Courtesy of F. Klos
Eddy currents in mechanical structure
– Brackets
– Endplates
– Collar pins, Collar keys, Rods
– Shield, shell,
Try to avoid closed flux loops ! (for example by
welding seams at the pole)
LHC dipole cold mass
Example: eddy curents in the copper shield of a sc dipole
R&D magnet GSI001
Bmod at 4T nominal field
Power density (W/m3) in the
copper shield (resistivity: 2.5
nm) at 4T nominal field and a
ramp rate of 4T/s.
Maximum power density:
270 kW/m3
Courtesy of H. Leibrock G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Eddy currents in Pins, Rods and Keys (SIS 300 dipole)
If possible: insulate them
to avoid closed flux looops! M. Sorbi et al.
Technical Design Report
SIS 300 4.5T model
dipole
Flux‐loop
minimized!! G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Eddy currents in resistive coil
SIS 18 dipole
Application of Biot‐Savart gives the eddy
A. Asner et al., SI/Int.DL/69-2 9.6.1969 current contribution ito the field n the
(Booster Bending Magnet) magnet gap
This case:
Eddy currents improve field quality!!
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
Elliptical beam pipe (SIS 100 dipole)
Cycle:0 ‐2T, 4 T/s
Average 4.9 pipe only
8.1 with tubes Current density (A/m2), end part
loss (W/m):
8.7 with tubes and ribs
Courtesy of S. Y. Shim
Summary: Pulsed magnet design principles
(to minimize eddy current effects)
• Insulated laminations
• Choice of iron
• Appropriate magnet design
– Avoid saturation (µr>>1)
– Rogowski‐profile of the magnet pole ends
– Slits in the end laminations
– Non‐conductive material at the magnet ends
– ‚long‘ magnets (also from the eddy current aspect!)
• Appropriate design of the mechanical structure
– Choice of materials (non‐conductive wherever possible)
– Avoid ‚bulky‘ components
– Avoid magnetic ‚flux loops‘
• Field Control (‚B‐Train‘)
G.Moritz, 'Eddy Currents', CAS Bruges,
June 16 ‐ 25 2009
References
•Books
•Heinz E. Knoepfel, ‘Magnetic Fields’, John Wiley and
Sons, INC. , New York…., 2000
•Jack T. Tanabe, Iron dominated electromagnets:
design, fabrication, assembly and measurements,
WORLD Scientific 2005
•Y. Iwasa, ‘Case studies in superconducting magnets’,
Plenum Press, New York and London, 1994
•Reviews
•K. Halbach, ‘Some eddy current effects in solid core
magnets’, Nuclear Instruments and Methods, 107
(1973), 529-540
•E.E. Kriezis et al., 'Eddy Currents: Theory and
Applications', Proceedings of the IEEE, Vol. 80, NO. 10.
October 1992, p.1599-1589
Acknowledgement:
I am greatly indebted to S.Y. Shim for his help
during the preparation of this talk.