Hose Assembly Installation and Maintenance Tips: Stratoflex Products Division

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Stratoflex

Products Division

Pamphlet 107
March 2004

Hose Assembly
Installation and
Maintenance Tips
PARKER STRATOFLEX OVERVIEW
Products for aerospace and Applications:
military: • Air Data Systems
• Airframes
• Break-away Valves • Bleed Air Systems
• Hose/Tube Combination Assemblies • Coolant Systems
• Hydraulic Flow Regulators • Engines
• Fuel/Oil Systems
• Hydraulic Fuses • Hydraulic Systems
• Nacelles
• Metal Hose, Convoluted • Oxygen Systems
• Metal Tube Assemblies • Pitot Static Systems
• PTFE Hose, Convoluted • Potable Water Systems
• Pneumatic Systems
• PTFE Hose, Smooth Bore • Refrigerant Systems
• Rubber Hose

GENERAL GUIDELINES
RULE NO. 1: NEVER MIX different manufacturers hose and fittings or other
accessories. FAA (TSO) approvals are "as tested".

RULE NO. 2: There are FIVE (5) parts to every hose assembly; hose,
two (2) end fittings, proper assembly processing or
procedure(s), and proper tooling.

RULE NO. 3: Most hose assembly failures are a result of improper


installation/handling, abuse, or old age.

HOSE

HOSE FITTINGS

WHEN SELECTING A HOSE ASSEMBLY, BE


CERTAIN IT MEETS:
• Size requirements
• Pressure requirements, both operating and profile or application
• Temperature range
• Fluid compatibility
2
TYPE APPROVAL
Each aerospace hose assembly has a specific type of approval that allows it to
be installed in an aircraft. Positive verification is required for proper inspection.

• Type Certificate (TC)


• Supplemental Type Certificate (STC)
• Technical Standard Order (TSO)
• Part Manufacturing Authority (PMA)
• Industry Standard (AN-AS-MS-NAS)
• Direct Ship Authority (DSA)
• Repaired Assembly (8130-3)

INSTALLATION AND CARE OF HOSE AND


HOSE ASSEMBLIES
General:
All hose assemblies whether rubber or PTFE, should always be handled with
care to prevent excessive bending, twisting, and kinking. Dragging hose on
ground surfaces, using them as climbing handles and severe bending to fit
cramped storage areas must be avoided. Kinking of hose occurs more easily in
larger sizes and in very short assemblies. Care should be exercised in handling
and installing both rubber and PTFE hose assemblies.

NEVER STEP ON, STAND ON, OR PULL HOSE.

Proper Storage:
Prior to installation, hose assemblies should be capped with appropriate dust
caps or plugs, properly identified (tagged) by part number, and stored in an
area free from dust or other contamination. Do not use cramped or otherwise
confined storage areas. If long lengths of PTFE hose are coiled for storage, a
liberal coil diameter must be provided to ensure against kinking. Never coil hose
so that the minimum bend radius(ii) can be exceeded. See AS1933 for more
information.

Inspection:
1. Inspect internally for evidence of tube restriction due to collapse, kinking,
or other damage.
2. Inspect externally for wire damage. Assemblies with excessive wire
damage should be replaced.
3. Proof pressure test all aerospace hose assemblies to required
pressures. See applicable Drawing/Standard and Information
Bulletin 1107.
Continued on page 4

3
INSTALLATION AND CARE OF HOSE AND
HOSE ASSEMBLIES Continued from page 3

Chafe Protection:
Chafe guards of PTFE, vinyl, polyester, or other suitable material should be
used anytime there is a possibility of chafing. Chafing should be avoided by
routing of the hose assembly or by clamping.

Tips for Proper Installation:


1. Attach the hose to the most inaccessible end of its routing first. Finger
tighten only, so the hose is free to turn during initial installation. Hose
should not be twisted on final installation.
2. Attach the other end of the hose in the same manner.
3. Properly orient the hose along its routing and install the required line
support clamps.
4. Use proper torque and remember to always lubricate! Use established
installation torque values or consult ARP908 for limits. Also, the Flats
From Finger Tight (F.F.F.T) method is simple to use and more
consistent than measuring input force. Dissimilar materials or metals
require different values (e.g. aluminum to stainless steel).

Continued on page 5

4
INSTALLATION AND CARE OF HOSE AND
HOSE ASSEMBLIES Continued from page 4

When securing the line support clamps, exercise care in distributing hose slack
between the hose connections and the clamps. Do not bend or force the hose
to a sharp angle at any location. Be sure to use gradual curves for all routing.
Installation of clamps must never restrict travel or cause the hose line to be
subjected to tension, torsion, compression, or shear stress during flexing
cycles. Avoid installation of undersize hose support clamps. See AIR1569.

Position hose assemblies so the flexible portion of the hose extends at least
one times the hose diameter before starting a bend.

Always lubricate fitting threads prior to installation. Two wrenches may be used
to tighten end connections to prevent twisting of the hose or over-torquing of
fittings. Use one wrench to hold the nipple hex, if provided, while the other
wrench is used to tighten the swivel nut. On hose assemblies that do not
provide a hex for holding, use extra care to prevent twisting of hoses.

Small Bend Radius:


Many installations require a small bend radius. There are hose (assembly) types
specially designed and tested for these applications. Also, follow routing
guidelines presented here and in Wall Chart W-1 and AIR1569.

Conventional
Hose
Stratoflex 101
Lightweight
Flexible PTFE
Hose

Identifying Hose and Hose Assemblies:


Before replacing a hose assembly, be sure to correctly identify it so the right
replacement can be made. Some hoses have a lay line on the cover that gives
identifying information. Hoses with a stainless steel outer braid are identified
with a white tape. The assembly is normally tagged as well.
Continued on page 6

5
INSTALLATION AND CARE OF HOSE AND
HOSE ASSEMBLIES Continued from page 5

Typical lay lines are repeated every nine to ten inches along the length of the
hose and provides the following information:

• Manufacturer's Name and Manufacturer's Code.


• MIL-SPEC or Industry Spec Number.
• Part Number
• Dash Number (or code letter) for Size.
• Manufactured/Cure Date (if Rubber).

To prevent misapplication, do not use unmarked hose assemblies until


positively identified. Metal identification bands are often used to tag hose
assemblies with the part number(s), manufacturer, size, type, date of
manufacture and proof pressure tested. A log book entry is an acceptable
substitute as identification in lieu of a metal ID band for repaired hose
assemblies.

Which Hose to Use First:


To minimize aging effects of hose in storage, use the "first-in, first-out"
principle when selecting hose assemblies and bulk hose. Do not build rubber
hose assemblies for prolonged storage. Pressure test all assemblies before
installation. Do not install hose that has exceeded the established age limits
(four to eight years for rubber hose) or that show aging signs (separation of
plies, cracks, etc.) in aircraft. See Parker Stratoflex Information Bulletins 1050
and 1107.

6
HOW TO MEASURE AND SPECIFY DOUBLE
ELBOW FITTINGS ON A HOSE ASSEMBLY
Measuring:
When installations require hose assemblies with elbow fittings on both ends,
hold the assembly so the nearest fitting is pointed in the 6 o'clock position.
Measure the angle between the fittings counter-clockwise. When both fittings
point to 6 o'clock, this is specified as zero degrees.

Specifying Position:
Suffix the hose assembly part number with the number of degrees in the angle.
(Example: 111511E0185D180; 180 degree Twist Angle). See applicable
Catalog/Assembly Drawing for specific (hose) example.

7
TROUBLESHOOTING HOSE ASSEMBLIES
See ARP1658
• Inspect hoses frequently.
• Replace worn or damaged hoses.
• Proper clamping is critical.
• Consult Parker Stratoflex for current approved products.

Chafed Hose Kinked Hose


• Smooth-bore PTFE hose is
• Abrasion prone to kinking
• Improper clamping • Restricts fluid flow
• Damaged beyond repair

KINK UNDER
FIRESLEEVE

Broken Wires
• Inspect external wire braid
• Any broken wires is cause for
removal/scrap

Twisted Hose
• Hose is not designed to be twisted.
• Induces stress.
• Promotes premature wear.

BURN
Heat Damaged (Brittle) MARK
Hose
• Elastomeric, PTFE and Metal
hose have heat limitations
• Cracks during flexing

Leaking Hose
• Wetness around fitting
• Aged hose Rusted Hose
• Improper fitting attachment • Corroded wire braids
• Any corrosion makes hose assembly
suspect

8
KEY WORDS and TERMINOLOGY
Accountability - All part numbers, processes, procedures and tooling must
be verifiable.

Aerospace Crimp Data Form (ACDF) "SPECIFIC" (hose, fittings, tooling),


[124/1124/T08151]

Aerospace Fabrication Procedure (AFP) '"GENERAL", Examples:


• AFP 501 - Aerospace Fabrication Procedure (Field Attach. Hose ~ Ftgs)
• AFP 502 Aerospace Fabrication Procedure (Med/High Press. Smth Bore
PTFE Hose)
• AFP 504 Aerospace Fabrication Procedure (Convoluted PTFE Hose)

Aerospace Field Attachable Data (AFAD) "SPECIFIC" (for Tooling),


Examples:
• AFAD-111-XXX • AFAD-124-XXX • AFAD-193-XXX
• AFAD-112-XXX • AFAD-156-XXX

Assembly Date - Hose assembly fabrication date.

Audit - Periodic review of hose shops and assembly fabrication procedures.

Ball Gage - Inspection method for the inside diameter of a hose assembly.

Beam Seal - Fitting connection per MIL-F-85421, a.k.a. "Dynamic Beam Seal
and Lip Seal".

Bend Radius - The amount of arc (bending) a hose is capable of meeting.

Burst Pressure - Maximum limit a hose is designed to be pressurized.

CAGE Code (Stratoflex is 98441) - Commercial and Governmental Entity


code.

Catalog Part Number - Basic hose assembly numbering nomenclature.

Certification - Verification of conformity to a stated requirement.

Chafe Guard - Protection applied to the external surface of a hose assembly.

Coded Part Number - Serialized numbering sequence.

Configuration - Physical appearance of a hose assembly.

Cuff - Integral silicone sleeve used to slip over the end fitting sockets.

Cure Date - Manufacture date of bulk elastomeric (rubber) hose.

Crimp Diameter- Precise outside diameter of a compressed fitting socket.

9
KEY WORDS and TERMINOLOGY
Direct Ship Authority (DSA) - OEM authorized sale of spares direct to third-
party customers.

Distributor Quality Program Manual - Stratoflex Quality Manual for


distributors.

Electro-etch - Method of marking identification bands using a mild acid.

End-dip - Sealant used to coat/cover the ends of AS1072 (2650X) slip-over


firesleeve.

Equipment Manual - Illustrated parts list for equipment used to fabricate hose
assemblies.

Fabrication Date - The day the hose assembly was built.

Ferrule - Ring of metal (socket) covering the fitting nipple.

Field Attachable - Screw-together fittings able to install with wrenches and


mandrel.

Fire Proof – 2000°F for (15) minutes.

Fire Resistant – 2000°F for (5) minutes.

Firesleeve - Slip-over orange silicone and fiberglassimpregnated sleeve per


AS1072 and/or brown/orange integral silicone extruded directly over the wire
braid.

Flange - 3-4 bolt-holes, flat face seal with o-ring.

Flare - Female 37° degree flare end fitting per AS4395, also mates with
MS33656.

Flareless (a.k.a. "Globeseal'', obsolete tradename)- Female fitting per


AS4375, mates with MS33514, NAS1760.

Flats From Finger Tight (FFFT) - Method of measuring torque by counting


wrench flats.

Gage Point - Precise measuring location of the end fitting.

High Pressure - Typical pressures of 3,000 psi and above.

Hose Specification - The standard form used to define key characteristics of


bulk hose.

Identification Tag - The band (typically metal) nameplate for hose assembly
identification.
KEY WORDS and TERMINOLOGY
Industry Standard (AN-AS-MS-NAS) - "General" component performance
specifications.

Information Bulletin - Standardized format used to explain additional topic


information.

Inside Diameter - Internal cross-section measurement of a hose.

Internal Support Coil - Internal reinforcement to enhance the crush resistance


of a hose.

Jump Factor - Amount of movement a fitting travels during the crimp process.
®
Kevlar (Para-Aramid) - Synthetic, nonmetallic reinforcement used in the
manufacture of hose.

Liability - That for which one is liable.

Lip Seal - Fitting per MIL-F-85421, a.k.a. beam-seal.

Lot Code - Serialized number for traceability assigned to each manufacturing


"run" of hose.

Low Pressure - Typical pressures of up to 500 psi.

Manufacture Date - The date a product is produced, a k.a. Cure Date.

Medium Pressure - Typical pressures of between 500-3,000 psi.

MIL-SPEC (MIL-H-25579, Etc.) Government document used to define a


product.

MIL-STD (MS8005, MIL-STD-130, Etc.) Government document used to define


a product.

Nipple - Section of the end fitting that is inserted inside the hose.

Nut - Female threaded portion of the end fitting.

Outside Diameter - The outer-most cross-section dimension of a hose.

Part Manufacturing Authority (PMA) - FAA authorization to mark with OEM


number.

Polytetrafluoroethylene (PTFE) - Generic name of plastic compound used in


the manufacture of hose.

Pounds Per Square Inch (PSI) - Pressure measurement used to define hose
strength.

11
KEY WORDS and TERMINOLOGY
Process Specification - Step by Step Instructions, Example: 3146X Hose,
use P-104-212; 3147-X Hose, use P-104-213.

Repaired Assembly (8130-3 Tag) - Method used to identify, inspect and


verify aircraft hoses.

Reusable - Term to describe field attachable fittings. It implies a fitting may


be reused.

Society of Automotive Engineers (SAE) - Engineering Society.

Sealant - Compound used to coat/cover ends of AS1072 firesleeve, a.k.a.


end-dip.

Silicone Cover - Outer layer of integral firesleeved hose.

Skive - Method of removing the hose cover to expose the reinforcement for
fitting installation.

Socket - Ring of metal (ferrule) covering the fitting nipple.

Spiral - Method of applying hose reinforcement during the manufacturing


process.

Standard Drawing - Drawing that depicts the basic design details of an


assembly.

Supplemental Type Certificate (STC) - FAA production certificate for an


A/C modification.

Technical Standard Order - (TSO) FAA performance specification.

Test/Proof Pressure - Typically twice the rated working pressure of a hose


assembly.

Traceability - Ability to account for a complete history of a part.

Twist Angle - Angular rotation of one elbow end fitting relative to the one on
the opposite end.

Type Certificate (TC) - FAA production certificate for an airframe


manufacturer.

Wall Thickness - The dimension used to define the area compressed


between nipple and socket.

Working Pressure - System pressure the hose assembly will operate within.
REFERENCES:
1. SOCIETY OF AUTOMOTIVE ENGINEERS, INC. (SAE)
400 Commonwealth Drive
Warrendale, PA 15096-0001

2. SAE DOCUMENTS:

A. Aerospace Information Reports:


AIR797 Hose Characteristics and Selection Chart

AIR1569 Handling and Installation Practice for Aerospace Hose


Assemblies

AIR4918 Industry Practices and Guidelines for the Selection of Coiled


Tubes, Flexible Hoses, Swivels, and Extension Fittings for
Aircraft Fluid Systems

B. Aerospace Recommended Practice:


ARP908 Torque Requirements, Installation and Qualification Test,
Hose and Tube Fitting

ARP1658 Visual Inspection Guide for Installed Hose Assemblies

C. Aerospace Standard:
AS1933 Age Controls for Hose Containing Age-Sensitive
Elastomeric Material

3. U.S. DEPARTMENT OF TRANSPORTATION


FEDERAL AVIATION ADMINISTRATION (FAA) DOCUMENTS:

A. AC No. 207-N General Aviation Inspection Aids Summary, 1976


FLOW CAPACITIES
Flow Capacities of Parker Hose at Recommended Flow Velocities
The nomogram below is provided as an aid determining the correct hose size.

Problem:
At 16 gallons per minute (gpm), what is the proper hose size for pressure lines?

Solution:
Locate 16 gallons per minute in the left-hand column and 20 feet per second in the right-hand
column (the maximum recommended velocity range for pressure lines). Lay a straight edge across
these two points. The inside diameter required is shown in the center column at or above the straight
edge. In this case, we need a hose I.D. of 0.625 (5/8) inch or larger.

Flow
Gallons per Minute
The nomogram is based on the following formula:

D= Q X 0.4081 Where: Q = Flow in Gallons per minute (GPM


V V = Velocity in Feet per Second (ft/sec)
D = Hose Inside Diameter (inches)

Inside Diameter of Hose


Inch / Dash Size*

Velocity
2-3/8" (2.375) -40 Feet per Second

1-13/16" (1.813) -32

1-3/8" (1.375) -24

1-1/8" (1.125) -20


Maximum Recommended
7/8" (.875) -16 Velocity for Suction Lines

5/8" (.625) -12

1/2" (.500) -10


13/32" (.406) -8
Maximum Recommended
15/16" (.312) -6 Velocity for Return Lines

1/4" (.250) -5

3/16" (.187) -4
Maximum Recommended
Velocity for Pressure Lines

Simultanious operation at maximum pressure


and maximum temperature is not recommended.

* Based on "tube equivalent" dash size(s) typical of aerospace hose.

14
POUNDS and OUNCES to KILOGRAMS
0 pounds to 40 pounds (by ounces)
OUNCES
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
POUNDS KILOGRAMS

0 - 0.028 0.057 0.085 0.113 0.142 0.170 0.198 0.227 0.255 0.283 0.312 0.340 0.369 0.397 0.425
1 0.454 0.482 0.510 0.539 0.567 0.595 0.624 0.652 0.680 0.709 0.737 0.765 0.794 0.822 0.850 0.879
2 0.907 0.936 0.964 0.992 1.021 1.049 1.077 1.106 1.134 1.162 1.191 1.219 1.247 1.276 1.304 1.332
3 1.361 1.389 1.417 1.446 1.474 1.503 1.531 1.559 1.588 1.616 1.644 1.673 1.701 1.729 1.758 1.786
4 1.814 1.843 1.871 1.899 1.928 1.956 1.984 2.013 2.041 2.070 2.098 2.126 2.155 2.183 2.211 2.240
5 2.268 2.296 2.325 2.353 2.381 2.410 2.438 2.466 2.495 2.523 2.551 2.580 2.608 2.637 2.665 2.693
6 2.722 2.750 2.778 2.807 2.835 2.863 2.892 2.920 2.948 2.977 3.005 3.033 3.062 3.090 3.118 3.147
7 3.175 3.203 3.232 3.260 3.289 3.317 3.345 3.374 3.402 3.430 3.459 3.487 3.515 3.544 3.572 3.600
8 3.629 3.657 3.685 3.714 3.742 3.770 3.799 3.827 3.856 3.884 3.912 3.941 3.969 3.997 4.026 4.054
9 4.082 4.111 4.139 4.167 4.196 4.224 4.252 4.281 4.309 4.337 4.366 4.394 4.423 4.451 4.479 4.508
10 4.536 4.564 4.593 4.621 4.649 4.678 4.706 4.734 4.763 4.791 4.819 4.848 4.876 4.904 4.933 4.961
11 4.990 5.018 5.046 5.075 5.103 5.131 5.160 5.188 5.216 5.245 5.273 5.301 5.330 5.358 5.386 5.415
12 5.443 5.471 5.500 5.528 5.557 5.585 5.613 5.642 5.670 5.698 5.727 5.755 5.783 5.812 5.840 5.868
13 5.897 5.925 5.953 5.982 6.010 6.038 6.067 6.095 6.123 6.152 6.180 6.209 6.237 6.265 6.294 6.322
14 6.350 6.379 6.407 6.435 6.464 6.492 6.520 6.549 6.577 6.605 6.634 6.662 6.690 6.719 6.747 6.776
15 6.804 6.832 6.861 6.889 6.917 6.946 6.974 7.002 7.031 7.059 7.087 7.116 7.144 7.172 7.201 7.229
16 7.257 7.286 7.314 7.343 7.371 7.399 7.428 7.456 7.484 7.513 7.541 7.569 7.598 7.626 7.654 7.683
17 7.711 7.739 7.768 7.796 7.824 7.853 7.881 7.910 7.938 7.966 7.995 8.023 8.051 8.080 8.108 8.136
18 8.165 8.193 8.221 8.250 8.278 8.306 8.335 8.363 8.391 8.420 8.448 8.477 8.505 8.533 8.562 8.590
19 8.618 8.647 8.675 8.703 8.732 8.760 8.788 8.817 8.845 8.873 8.902 8.930 8.958 8.987 9.015 9.043
20 9.072 9.100 9.129 9.157 9.185 9.214 9.242 9.270 9.299 9.327 9.355 9.384 9.412 9.440 9.469 9.497
21 9.525 9.554 9.582 9.610 9.639 9.667 9.696 9.724 9.752 9.781 9.809 9.837 9.866 9.894 9.922 9.951
22 9.979 10.01 10.04 10.06 10.09 10.12 10.15 10.18 10.21 10.23 10.26 10.29 10.32 10.35 10.38 10.40
23 10.43 10.46 10.49 10.52 10.55 10.57 10.60 10.63 10.66 10.69 10.72 10.74 10.77 10.80 10.83 10.86
24 10.89 10.91 10.94 10.97 11.00 11.03 11.06 11.08 11.11 11.14 11.17 11.20 11.23 11.25 11.28 11.31
25 11.34 11.37 11.40 11.42 11.45 11.48 11.51 11.54 11.57 11.59 11.62 11.65 11.68 11.71 11.74 11.77
26 11.79 11.82 11.85 11.88 11.91 11.94 11.96 11.99 12.02 12.05 12.08 12.11 12.13 12.16 12.19 12.22
27 12.25 12.28 12.30 12.33 12.36 12.39 12.42 12.45 12.47 12.50 12.53 12.56 12.59 12.62 12.64 12.67
28 12.70 12.73 12.76 12.79 12.81 12.84 12.87 12.90 12.93 12.96 12.98 13.01 13.04 13.07 13.10 13.13
29 13.15 13.18 13.21 13.24 13.27 13.30 13.32 13.35 13.38 13.41 13.44 13.47 13.49 13.52 13.55 13.58
30 13.61 13.64 13.66 13.69 13.72 13.75 13.78 13.81 13.83 13.86 13.89 13.92 13.95 13.98 14.00 14.03
31 14.06 14.09 14.12 14.15 14.17 14.20 14.23 14.26 14.29 14.32 14.34 14.37 14.40 14.43 14.46 14.49
32 14.51 14.54 14.57 14.60 14.63 14.66 14.69 14.71 14.74 14.77 14.80 14.83 14.86 14.88 14.91 14.94
33 14.97 15.00 15.03 15.05 15.08 15.11 15.14 15.17 15.20 15.22 15.25 15.28 15.31 15.34 15.37 15.39
34 15.42 15.45 15.48 15.51 15.54 15.56 15.59 15.62 15.65 15.68 15.71 15.73 15.76 15.79 15.82 15.85
35 15.88 15.90 15.93 15.96 15.99 16.02 16.05 16.07 16.10 16.13 16.16 16.19 16.22 16.24 16.27 16.30
36 16.33 16.36 16.39 16.41 16.44 16.47 16.50 16.53 16.56 16.58 16.61 16.64 16.67 16.70 16.73 16.75
37 16.78 16.81 16.84 16.87 16.90 16.92 16.95 16.98 17.01 17.04 17.07 17.09 17.12 17.15 17.18 17.21
38 17.24 17.26 17.29 17.32 17.35 17.38 17.41 17.43 17.46 17.49 17.52 17.55 17.58 17.61 17.63 17.66
39 17.69 17.72 17.75 17.78 17.80 17.83 17.86 17.89 17.92 17.95 17.97 18.00 18.03 18.06 18.09 18.12
40 18.14 18.17 18.20 18.23 18.26 18.29 18.31 18.34 18.37 18.40 18.43 18.46 18.48 18.51 18.54 18.57

BASIS: 100 pounds 45.359 kilograms

15
TORQUE CONVERSIONS/METRIC CONVERSIONS
TORQUE CONVERSIONS METRIC TO ENGLISH

pound foot x 12 = pound inch inches x 25.4 = millimeters (mm)


inches x 2.54 = centimeters (cm)
pound foot x 1.356 = Newton meter feet x .3048 = meters (m)
yard x .9144 = meters (m)
Newton meter x 8.850 = pound inch
psi x .0689 = bar
Newton meter x .0.737 = pound foot psi x.0069 = Megapascals (MPa)
psi x .0703 = Kilogram force per square centimeter
pound inch x .083 = pound foot (Kgf/cm²)
pound inch x 0.113 = Newton Meter pound force x 4.448 = Newtons
pound · inch x . 113 = Newton · meters (N · m)
pound · foot x 1.356 = Newton · meters (N · m)
Recommended torque values for aerospace millimeter x .0394 = inch (in)
are best determined by the system centimeter x .3937 = inch (in)
manufacturer/user. High vibration or side meters x 3.281 = feet (ft)
load installations may require "special" meters x 1.0936 = yards (yd)
torque recommendation. bar x 14.5 = psi
Megapascals x 145.0 = psi
The basic torque range, by size and Kilogram force per square centimeter x 14.22 = psi
material combination, can be found in SAE Newtons x .2248 = pounds force (lb · f)
ARP908. Newton · meter x 8.850 = pound · inches (lb · in)
Newton · meter x .737 = pound feet (lb · ft)

MILLIMETERS to FRACTIONS to DECIMALS


MM INCHES MM INCHES MM INCHES MM INCHES
FRACTIONAL DECIMAL FRACTIONAL DECIMAL FRACTIONAL DECIMAL FRACTIONAL DECIMAL

0.3969 1/64 0.0156 6.7469 17/64 0.2656 13.0969 33/64 0.5156 19.4469 49/64 0.7656

0.7938 1/32 0.0312 7.1438 9/32 0.2812 13.4938 17/32 0.5312 19.8438 25/32 0.7812

1.1906 3/64 0.0468 7.5406 19/64 0.2968 13.8906 35/64 0.5468 20.2406 51/64 0.7968

1.5875 1/16 0.0625 7.9375 5/16 0.3125 14.2875 9/16 0.5625 20.2375 13/16 0.8125

1.9844 5/64 0.0781 8.3344 21/64 0.3281 14.6844 37/64 0.5781 21.0344 53/64 0.8281

2.3812 3/32 0.0937 8.7312 11/32 0.3437 15.0812 19/32 0.5937 21.4312 27/32 0.8437

2.7781 7/64 0.1093 9.1281 23/64 0.3593 15.4781 39/64 0.6093 21.8281 55/64 0 .8593

3.1750 1/8 0.1250 9.5250 3/8 0.3750 15.8750 5/8 0.6250 22.2250 7/8 0.8750

3.5719 9/64 0.1406 9.9219 25/64 0.3906 16.2719 41/64 0.6406 22.6219 57/64 0.8906

3.9688 5/32 0.1562 10.3188 13/32 0.4062 16.6688 21/32 0.6562 23.0188 29/32 0.9062

4.3656 11/64 0.1718 10.7156 27/64 0.4218 17.0656 43/64 0.6718 23.4156 59/64 0.9218

4.7625 3/16 0.1875 11.1125 7/16 0.4375 17.4625 11/16 0.6875 23.8125 15/16 0.9375

5.1594 13/64 0.2031 11.5094 29/64 0.4531 17.8594 45/64 0.7031 24.2094 61/64 0.9531

5.5562 7/32 0.2187 11.9062 15/32 0.4687 18.2562 23/32 0.7187 24.6062 31/32 0.9687

5.9531 15/64 0.2343 12.3031 31/64 0.4843 18.6531 47/64 0.7343 25.0031 63/64 0.9843

6.3500 ¼ 0.2500 12.7000 ½ 0.5000 19.0500 ¾ 0.7500 25.4000 1 1.0000

16
PRESSURE CONVERSIONS
MEGA- KILOGRAMS
KILO- KILOGRAMS POUNDS PER POUNDS PER KILO- MEGA- PER SQ.
PASCALS PASCALS BAR PER SQ. SQUARE INCH SQUARE INCH PASCALS PASCALS BAR
(bar) CENTIMETER
(KPa) (MPa) (bar) CENTIMETER (psi) (psi) (KPa) (MPa)

100 0.1 1 1.0 14.5 10 68.9 0.07 0.7 0.70

200 0.2 2 2.0 29.0 20 137.9 0.14 1.4 1.41

300 0.3 3 3.1 43.5 30 206.8 0.21 2.1 2.11

400 0.4 4 4.1 58.0 40 275.8 0.28 2.8 2.81

500 0.5 5 5.1 72.5 50 344.7 0.34 3.4 3.52

600 0.6 6 6.1 87.0 60 413.7 0.41 4.1 4.22

700 0.7 7 7.1 101.5 70 482.6 0.48 4.8 4.92

800 0.8 8 8.2 116.0 80 551.6 0.55 5.5 5.63

900 0.9 9 9.2 130.5 90 620.5 0.62 6.2 6.33

1,000 1.0 10 10.2 145.0 100 689 0.7 6.9 7.00

2,000 2.0 20 20.4 290.1 200 1,379 1.4 13.8 14.10

3,000 3.0 30 30.6 435.1 300 2,068 2.1 20.7 21.10

4,000 4.0 40 40.8 580.2 400 2,758 2.8 27.6 28.10

5,000 5.0 50 51.0 725.2 500 3,447 3.4 34.5 35.20

6,000 6.0 60 61.2 870.2 600 4,137 4.1 41.4 42.20

7,000 7.0 70 71.4 1,015.3 700 4,826 4.8 48.3 49.20

8,000 8.0 80 81.6 1,160.3 800 5,516 5.5 55.2 56.30

9,000 9.0 90 91.8 1,305.3 900 6,205 6.2 62.1 63.30

10,000 10 100 102.0 1,450 1,000 6,895 6.9 68.9 70.30

20,000 20 200 204.0 2,901 2,000 13,790 13.8 137.9 140.70

30,000 30 300 306.0 4,351 3,000 20,684 20.7 206.8 211.00

40,000 40 400 408.0 5,802 4,000 27,579 27.6 275.8 281.30

50,000 50 500 510.0 7,252 5,000 34,474 34.5 344.7 351.60

60,000 60 600 612.0 8,702 6,000 41,369 41.4 413.7 421.90

70,000 70 700 714.0 10,153 7,000 48,263 48.3 482.6 492.30

80,000 80 800 816.0 11,603 8,000 55,158 55.2 551.6 562.60

90,000 90 900 918.0 13,053 9,000 62,053 62.1 620.5 632.90

100,000 100 1000 1020.0 14,504 10,000 68,948 68.9 689 703.00

200,000 200 2000 2040.0 29,008 20,000 137,895 137.9 1,379 1406.00

300,000 300 3000 3060.0 43,511 30,000 206,843 206.8 2,068 2110.00

40,000 275,790 275.8 2,758 2813.00

17
TEMPERATURE CONVERSIONS
TO USE: Find the temperature to be converted (either Celsius or Fahrenheit) in the center column.
If known temperature is Celsius, read the Fahrenheit conversion in the left column. If known
temperature is Fahrenheit, read the Celsius conversion in the right column.
EXAMPLE: 50.0 10 -12.2 °C = 5/9 (°F-32)
10°C = 50°F 10°F = -12.2°C
°F = 9 x °C + 32
5
°F °C °F °C °F °C °F °C °F °C °F °C

-94.0 -70 -57 30.2 -1 -18.3 127.4 53 11.7 224.6 107 41.7 321.8 161 71.7 419.0 215 101.7
-89.0 -67 -55 32.0 0 -17.8 129.2 54 12.2 226.4 108 42.2 323.6 162 72.2 420.8 216 102.2
-85.0 -65 -54 33.8 1 -17.2 131.0 55 12.8 228.2 109 42.8 325.4 163 72.8 422.6 217 102.8
-76.0 -60 -51 35.6 2 -16.7 132.8 56 13.3 230.0 110 43.3 327.2 164 73.3 424.4 218 103.3
-67.0 -55 -48 37.4 3 -16.1 134.6 57 13.9 231.8 111 43.9 329.0 165 73.9 426.2 219 103.9
-58.0 -50 -45.6 39.2 4 -15.6 136.4 58 14.4 233.6 112 44.4 330.8 166 74.4 428.0 220 104.4
-56.2 -49 -45.0 41.0 5 -15.0 138.2 59 15.0 235.4 113 45.0 332.6 167 75.0 429.8 221 105.0
-54.4 -48 -44.4 42.8 6 -14.4 140.0 60 15.6 237.2 114 45.6 334.4 168 75.6 431.6 222 105.6
-52.6 -47 -43.9 44.6 7 -13.9 141.8 61 16.1 239.0 115 46.1 336.2 169 76.1 433.4 223 106.1
-50.8 -46 -43.3 46.4 8 -13.3 143.6 62 16.7 240.8 116 46.7 338.0 170 76.7 435.2 224 106.7
-49.0 -45 -42.8 48.2 9 -12.8 145.4 63 17.2 242.6 117 47.2 339.8 171 77.2 437.0 225 107.2
-47.2 -44 -42.2 50.0 10 -12.2 147.2 64 17.8 244.4 118 47.8 341.6 172 77.8 438.8 226 107.8
-45.4 -43 -41.7 51.8 11 -11.7 149.0 65 18.3 246.2 119 48.3 343.4 173 78.3 440.6 227 108.3
-43.6 -42 -41.1 53.6 12 -11.1 150.8 66 18.9 248.0 120 48.9 345.2 174 78.9 442.4 228 108.9
-41.8 -41 -40.6 55.4 13 -10.6 152.6 67 19.4 249.3 121 49.4 347.0 175 79.4 444.2 229 109.4
-40.0 -40 -40.0 57.2 14 -10.0 154.4 68 20.0 251.6 122 50.0 348.8 176 80.0 446.0 230 110.0
-38.2 -39 -39.4 59.0 15 -9.4 156.2 69 20.6 253.4 123 50.6 350.6 177 80.6 447.8 231 110.6
-36.4 -38 -38.9 60.8 16 -8.9 158.0 70 21.1 255.2 124 51.1 352.4 178 81.1 449.6 232 111.1
-34.6 -37 -38.3 62.6 17 -8.3 159.8 71 21.7 257.0 125 51.7 354.2 179 81.7 451.4 233 111.7
-32.8 -36 -37.8 64.4 18 -7.8 161.6 72 22.2 258.8 126 52.2 356.0 180 82.2 453.2 234 112.2
-31.0 -35 -37.2 66.2 19 -7.2 163.4 73 22.8 260.6 127 52.8 357.8 181 82.8 455.0 235 112.8
-29.2 -34 -36.7 68.0 20 -6.7 165.2 74 23.3 262.4 128 53.3 359.6 182 83.3 456.8 236 113.3
-27.4 -33 -36.1 69.8 21 -6.1 167.0 75 23.9 264.2 129 53.9 361.4 183 83.9 458.6 237 113.9
-25.6 -32 -35.6 71.6 22 -5.6 168.8 76 24.4 266.0 130 54.4 363.2 184 84.4 460.4 238 114.4
-23.8 -31 -35.0 73.4 23 -5.0 170.6 77 25.0 267.8 131 55.0 365.0 185 85.0 462.2 239 115.0
-22.0 -30 -34.4 75.2 24 -4.4 172.4 78 25.6 269.6 132 55.6 366.8 186 85.6 464.0 240 115.6
-20.2 -29 -33.9 77.0 25 -3.9 174.2 79 26.1 271.4 133 56.1 368.6 187 86.1 465.8 241 116.1
-18.4 -28 -33.3 78.8 26 -3.3 176.0 80 26.7 273.2 134 56.7 370.4 188 86.7 467.6 242 116.7
-16.6 -27 -32.8 80.6 27 -2.8 177.8 81 27.2 275.0 135 57.2 372.2 189 87.2 469.4 243 117.2
-14.8 -26 -32.2 82.4 28 -2.2 179.6 82 27.8 276.8 136 57.8 374.0 190 87.8 471.2 244 117.8
-13.0 -25 -31.7 84.2 29 -1.7 181.4 83 28.3 278.6 137 58.3 375.8 191 88.3 473.0 245 118.3
-11.2 -24 -31.1 86.0 30 -1.1 183.2 84 28.9 280.4 138 58.9 377.6 192 88.9 474.8 246 118.9
- 9.4 -23 -30.6 87.8 31 -0.6 185.0 85 29.4 282.2 139 59.4 379.4 193 89.4 476.6 247 119.4
- 7.6 -22 -30.0 89.6 32 0.0 186.8 86 30.0 284.0 140 60.0 381.2 194 90.0 478.4 248 120.0
- 5.8 -21 -29.4 91.4 33 0.6 188.6 87 30.6 285.8 141 60.6 383.0 195 90.6 480.2 249 120.6
- 4.0 -20 -28.9 93.2 34 1.1 190.4 88 31.1 287.6 142 61.1 384.8 196 91.1 482 250 121
- 2.2 -19 -28.3 95.0 35 1.7 192.2 89 31.7 289.4 143 61.7 386.6 197 91.7 500 260 127
- 0.4 -18 -27.8 96.8 36 2.2 194.0 90 32.2 291.2 144 62.2 388.4 198 92.2 518 270 132
1.4 -17 -27.2 98.6 37 2.8 195.8 91 32.8 293.0 145 62.8 390.2 199 92.8 536 280 138
3.2 -16 -26.7 100.4 38 3.3 197.6 92 33.3 294.8 146 63.3 392.0 200 93.3 554 290 143
5.0 -15 -26.1 102.2 39 3.9 199.4 93 33.9 296.6 147 63.9 393.8 201 93.9 572 300 149
6.8 -14 -25.6 104.0 40 4.4 201.2 94 34.4 298.4 148 64.4 395.6 202 94.4 590 310 154
8.6 -13 -25.0 105.8 41 5.0 203.0 95 35.0 300.2 149 65.0 397.4 203 95.0 608 320 160
10.4 -12 -24.4 107.6 42 5.6 204.8 96 35.6 302.0 150 65.6 399.2 204 95.6 626 330 166
12.2 -11 -23.9 109.4 43 6.1 206.6 97 36.1 303.8 151 66.1 401.0 205 96.1 644 340 171
14.0 -10 -23.3 111.2 44 6.7 208.4 98 36.7 305.6 152 66.7 402.8 206 96.7 662 350 177
15.8 -9 -22.8 113.0 45 7.2 210.2 99 37.2 307.4 153 67.2 404.6 207 97.2 680 360 182
17.6 -8 -22.2 114.8 46 7.8 212.0 100 37.8 309.2 154 67.8 406.4 208 97.8 698 370 188
19.4 -7 -21.7 116.6 47 8.3 213.8 101 38.3 311.0 155 68.3 408.2 209 98.3 716 380 193
21.2 -6 -21.1 118.4 48 8.9 215.6 102 38.9 312.8 156 68.9 410.0 210 98.9 734 390 199
23.0 -5 -20.6 120.2 49 9.4 217.4 103 39.4 314.6 157 69.4 411.8 211 99.4 752 400 204
24.8 -4 -20.0 122.0 50 10.0 219.2 104 40.0 316.4 158 70.0 413.6 212 100.0 842 450 232
26.6 -3 -19.4 123.8 51 10.6 221.0 105 40.6 318.2 159 70.6 415.4 213 100.6 932 500 260
28.4 -2 -18.9 125.6 52 11.1 222.8 106 41.1 320.0 160 71.1 417.2 214 101.1 1472 800 427

18
NOTES

19
Stratoflex Products
Division
Sales Offices

Stratoflex Products Division


Parker Hannifin Corporation
220 Roberts Cut-Off Road
Fort Worth, Texas 76114 U.S.A.
Phone: (817) 738-6543
Fax: (817) 738-9920

Stratoflex Products Division,


Couplings Business Unit
Parker Hannifin Corporation
3800 Calle Tecate
Camarillo, CA 93012 U.S.A.
Phone: (805) 484-8533
Fax: (805) 987-8958

Website: www.parker.com/stratoflex

Pamphlet 107, 5M
4/04

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