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    Cylinder Head Overhaul (Four Stroke)

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    غازي علي
    The document provides instructions for overhauling a cylinder head on a four-stroke engine. It outlines important precautions, such as informing stakeholders and preparing necessary tools and spare parts. The disassembly process is described, which involves removing manifolds, pipes, guards, and opening cylinder head bolts. The inspection process examines the cylinder head, valves, and cooling holes for damage like cracks or blockages.

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    © All Rights Reserved
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    Cylinder Head Overhaul (Four Stroke)

    Uploaded by

    غازي علي
    30 views16 pages
    The document provides instructions for overhauling a cylinder head on a four-stroke engine. It outlines important precautions, such as informing stakeholders and preparing necessary tools and spare parts. The disassembly process is described, which involves removing manifolds, pipes, guards, and opening cylinder head bolts. The inspection process examines the cylinder head, valves, and cooling holes for damage like cracks or blockages.

    Original Description:

    Diesel engine

    Original Title

    Cy.head 4stroke

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    The document provides instructions for overhauling a cylinder head on a four-stroke engine. It outlines important precautions, such as informing stakeholders and preparing necessary tools and spare parts. The disassembly process is described, which involves removing manifolds, pipes, guards, and opening cylinder head bolts. The inspection process examines the cylinder head, valves, and cooling holes for damage like cracks or blockages.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    30 views16 pages

    Cylinder Head Overhaul (Four Stroke)

    Uploaded by

    غازي علي
    The document provides instructions for overhauling a cylinder head on a four-stroke engine. It outlines important precautions, such as informing stakeholders and preparing necessary tools and spare parts. The disassembly process is described, which involves removing manifolds, pipes, guards, and opening cylinder head bolts. The inspection process examines the cylinder head, valves, and cooling holes for damage like cracks or blockages.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 16

    ‫‪CYLINDER HEAD OVERHAUL‬‬

    ‫( ‪) FOUR STROKE‬‬

    ‫أسم الطالب ‪ -:‬غازي علي فيصل الجبر ‪.‬‬


    ‫رقم التسجيل ‪. 17200489 :‬‬
    PRECAUTIONS AND PROCEDURES
    BEFORE REMOVING CYLINDER
    HEAD
    1_ Inform company & take permission and Prepare important
    tools and spares required for overhauling as given in the
    manual.
    2. Carry out a Risk Assessment & ISM and meeting with all
    involved personnel and explain to them about their
    responsibilities and the safety procedures followed during the
    overhaul.
    3. Discuss the major overhaul plan with 2nd engineer and chief
    engineer and inform deck department.
    4. Check with the Manufacturer manual for all required tools for
    disassembly an overhaul. Refer the manufacturer manual and explain all
    working hands about the special precautions and safety measures
    followed during overhaul.
    All consumable spares like O rings, packing and Piston rings,....etC. Must
    be checked and kept ready.
    6. All major parts specified torques/ pressures for tightening &
    Clearances,Calibration/measurements procedure and data must be
    checked. Keep last overhaul reports for trend analysis.
    7.Use the specified engine tools only to prevent the damage of
    the respective part of the engine. In advance of using
    exclusive tools, check the function of these tools.Carefully
    check for any damages to high pressure pipe and joints of
    hydraulic jacks.Use the specified lifting gear,
    hook, rope, etc., and pay attention to safety when handling
    Acritical or heavy engine parts particularly
    8. During overhaul works with electrical tools, buffing, welding and
    grinding, be careful of any spark generation. Since there is the possibility
    of catching fire, try not to leave combustibles such as fuel, lubricating oil
    and used waste cloth in a working area.
    DISASSEMBLY OF CYLINDER
    HEAD MOUNTINGS BEFORE
    REMOVING THE CYLINDER
    HEAD
    1.Detach the exhaust manifold cover and Remove the exhaust
    manifold& Air manifold.
    2.Disconnect all the cylinder head mountings.
    3.Return fuel oil pipe.
    4. Fuel injection pump pinion Lube oil pipe.
    5.Drain the jacket water of the concerned unit & Remove
    Cooling water connection pipe.
    6.Detach indicator cock.
    7 Fuel injection pipe joint.
    8. Fuel injection pipe cap nut and fuel
    injection pipe from the cylinder head.
    9.Detach the roCker arm chamber cover, and remove the
    rocker arm shaft pedestal, suction exhaust valve guard and
    pushrod.
    10.Remove the fuel valve tightening the nut, put the fuel valve
    drawing tool and jack itout
    11.Remove the prote ctive cap of a cylinder head bolt and
    clean the threaded area.
    12.Follow the maker's instruction for opening the Cylinder
    head bolts in the correct sequence. It can be erther of
    manual opening or by the use of the Hydraulic jack.
    ‫‪INSPECTION OF CYLINDER‬‬
    ‫‪HEAD‬‬
    ‫في البداية يتم تنظيف رأس االسطوانه بقطعة قماش ثم يتم الكشف عن وجود شروخ فيها والتي من‬
    ‫املمكن أن تحدث نتيجه رباط زيادة أو عيب صناعه أو نتيجة أرتفاع درجة الحرارة أو أنسداد جزء تبريد ‪.‬‬
    ‫بعدها يتم الكشف على صمامات الهواء والعادم والتي من املحتمل أن تكون فيها أضرار‬
    ‫نتيجة حرارة أو جزيئات صلبه أتيه مع الوقود مما يسبب نحرأو‪. damage‬‬
    TYPE OF INSPECTION
    ULTRASONIC TEST
    ‫‪COOLING HOLES INSPECTION‬‬

    ‫يتم الكشف والتأكد من حالة فتحات التبريد وعدم وجود أنسداد فيها عن طريق سد جميع‬
    ‫الفتحات وترك واحده حيث يتم أدخال ماء وهواء مضغوط اليها ومن خالل مقياس الضغط‬
    ‫يمكن التعرف على حاله فتحة التبريد اذا ما وجد فيها تسريب فأن مقياس الضغط‬
    ‫سوف يقل ‪.‬‬
    ‫‪VALVES INSPECTION‬‬

    ‫يتم رفع الياي (‪ )spring‬لصمامات الهواء والعادم والتأكد من حالتها وضمان عدم وجود كسر فيها‬
    ‫حيث يتم رفعها بواسطه أداة خاصة بعدها يتم أخراج الصمامات وتنظيفها جيدا والتأكد من عدم‬
    ‫وجود اي اضرارفيها والتي من املمكن أن تحصل فيها نتيحه أرتفاع درجة حرارة غرفة االحتراق أو نتيجة‬
    ‫وقود س يء و أيضا التأكد من أن الصمام يجلس بصوره صحيحة على ال‪ seat‬الخاصة به ‪.‬‬
    THANK YOU FOR READING

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