Part Overhaul Komponen

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No Part Number Description Qty Remarks

1 1069782 set screw 2 SPR


2 20523491 DIFFERENTIAL PINION SET 1 SPR
3 8171338 nut retainer 1 SPR
4 1524861 lock plate 1 SPR
5 1524857 roller bearing 1 SPR
6 184623 roller bearing 1 SPR
7 181396 pinion bearing 1 SPR
8 184633 roller bearing 1 SPR
9 8171334 nut 1 SPR
10 3192160 gasket 1 SPR
11 184622 roller bearing 1 SPR
12 181632 needle roller assembly 2 SPR
14 1524881 needle roller assembly 2 SPR
15 20545485 diaphragm 1 SPR
16 21793022 thrust washer kit 1 SPR
17 1524058 roller bearing 1 SPR
18 21448461 lip seal 1 SPR
19 1524887 THRUST WASHER 4 SPR
DESCRIPTION

1524964
1524982

1522293

1524061
No Part Number Description Qty Remarks
1 8171338 nut retainer 1 SPR
2 1069782 set screw 2 SPR
3 20523491 DIFFERENTIAL PINION SET 1 SPR
4 1524861 lock plate 1 SPR
5 1524857 roller bearing 1 SPR
6 184623 roller bearing 1 SPR
7 1524926 pinion bearing 1 SPR
8 1673537 roller bearing 1 SPR
9 21448461 lip seal 1 SPR
DESCRIPTION
No Part Number Description
Control Housing
1 20580053 gear position detent
2 183272 needle roller bushing
3 8171450 radial shaft seal
4 8171228 spring pin
5 8171226 spring pin
6 1521746 gasket
7 8171228 spring pin
8 20477570 gear position detent
9 1521745 gasket
10 11998 gasket
11 1521812 hollow screw
12 976974 o-ring
13 977931 gasket
14 183368 needle roller bushing
15 950542 pin
16 8171508 flange bearing
17 20365906 pivot pin
18 951946 spring pin
19 8171700 selector pin
20 3152527 radial shaft seal
21 8172628 INHIBITOR VALVE
Counter Shaft
22 21627792/1652563 Roller bearing
Gearbox Air Lines
23 1521974 lock brace
24 980431 banjo nipple
25 977931 gasket
26 981368 hollow screw
27 976444 nipple
28 976445 nipple
29 1521975 lock brace
30 1521812 hollow screw
31 976974 o-ring
32 980832 tube
33 980831 tube
34 20750770 nipple
35 991091 nipple
36 1581464 rubber washer
37 980830 tube
Gearbox Clutch Housing
49 20476025 Sealing ring
50 1521564 Gasket
Gearbox Housing Rear
51 1672231 inhibitor valve
52 1521757 gasket
53 949647 O-ring
Gearbox Housing Front (L.H)
54 1521363 Gasket
55 1594228 sensor
56 3192533 gear position detent
57 3197870 contact reverse light switch
58 1653194 Gasket
Gearbox Housing Front (R.H)
59 1653194 Gasket
60 969015 Hose
61 948211 Cable tie
62 977005 o-ring
Gearbox Input Shaft
63 1654088 Needle bearing
64 1656129 Roller bearing
65 20760515 Engaging ring
66 8171737 Synchronizing cone
67 21141850 repair kit
Gearbox Main Shaft
68 1652575 needle bearing
69 1521452 needle bearing
70 1652575 needle bearing
71 949656 o-ring
72 20537776 mounting kit
73 1521449 nut
74 1656116 roller bearing
75 1656129 Roller bearing
76 22328752 sealing ring
77 20944716 lock washer
78 1521453 needle bearing
79 20760515 engaging ring
80 8171737 synchronizing cone
81 1069254 synchronizing cone
82 3192951 synchronizing cone
83 1069255 synchronizing cone
84 20847116 repair kit
85 8172433 spring
86 1521870 control plunger
87 1069254 synchronizing cone
88 3192951 synchronizing cone
89 1069255 synchronizing cone
90 8172433 spring
91 1521870 control plunger
Gearbox Oil Pump
92 1521900 Oil pump
93 944364 O-ring
94 949657 O-ring
95 968617 O-ring
Gearbox Output Shaft
96 8171338 Lock nut
97 20785448 (80MM) Ball bearing
98 20791305 (80MM) Sealing ring
99 20791222 (80MM) Sealing ring
100 976055 (80MM) O-ring
101 1668452 Engaging ring
102 1668454 Synchronizing cone
103 1668459 spring ring
104 21235526 Engaging ring;kit
105 1668456 synchronizing ring
106 85107014 planetary gear
Gearbox Range Cylinder
107 21450362 Cover
108 949659 O-ring
109 3093230 Repair kit
Gearbox Reverse Shaft
110 183363 Needle bearing
111 1652581 Needle bearing
112 1652176 Thrust washer
113 1652841 Thrust washer
114 1652948 Lock ring
Gearbox Split Cylinder
115 3092575 Repair kit
Mechanical Clutch
116 1069204
Selector Unit
117 382565 dowel
Qty Remarks DESCRIPTION

1 SPR
2 SPR
1 SPR
3 SPR
3 SPR
1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
3 SPR
3 SPR
2 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

2 SPR

4 SPR
1 SPR
3 SPR
1 SPR
6 SPR
5 SPR
3 SPR
1 SPR
1 SPR
5 SPR
3 SPR
1 SPR
1 SPR
1 SPR
5 SPR

1 SPR
1 SPR

1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
3 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR

1 SPR
2 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR

2 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR

2 SPR

8 SPR
No Part Number Description
Control Housing
1 20580053 gear position detent
2 183272 needle roller bushing
3 8171450 radial shaft seal
4 8171228 spring pin
5 8171226 spring pin
6 1521746 gasket
7 8171228 spring pin
8 20477570 gear position detent
9 1521745 gasket
10 11998 gasket
11 1521812 hollow screw
12 976974 o-ring
13 977931 gasket
14 183368 needle roller bushing
15 950542 pin
16 8171508 flange bearing
17 20365906 pivot pin
18 951946 spring pin
19 8171700 selector pin
20 3152527 radial shaft seal
21 8172628 INHIBITOR VALVE
Counter Shaft
22 21627792/1652563 Roller bearing
Gearbox Air Lines
23 1521974 lock brace
24 980431 banjo nipple
25 977931 gasket
26 981368 hollow screw
27 976444 nipple
28 976445 nipple
29 1521975 lock brace
30 1521812 hollow screw
31 976974 o-ring
32 980832 tube
33 980831 tube
34 20750770 nipple
35 991091 nipple
36 1581464 rubber washer
37 980830 tube
Gearbox Clutch Housing
49 20476025 Sealing ring
50 1521564 Gasket
Gearbox Housing Rear
51 1672231 inhibitor valve
52 1521757 gasket
53 949647 O-ring
Gearbox Housing Front (L.H)
54 1521363 Gasket
55 1594228 sensor
56 3192533 gear position detent
57 3197870 contact reverse light switch
58 1653194 Gasket
Gearbox Housing Front (R.H)
59 1653194 Gasket
60 969015 Hose
61 948211 Cable tie
62 977005 o-ring
Gearbox Input Shaft
63 1654088 Needle bearing
64 1656129 Roller bearing
65 20760515 Engaging ring
66 8171737 Synchronizing cone
67 21141850 repair kit
Gearbox Main Shaft
68 1652575 needle bearing
69 1521452 needle bearing
70 1652575 needle bearing
71 949656 o-ring
72 8172640 mounting kit
73 1521449 nut
74 1656116 roller bearing
75 1656129 Roller bearing
76 22328752 sealing ring
77 20944716 lock washer
78 1521453 needle bearing
79 20760515 engaging ring
80 8171737 synchronizing cone
81 1069254 synchronizing cone
82 3192951 synchronizing cone
83 1069255 synchronizing cone
84 20847116 repair kit
85 8172433 spring
86 1521870 control plunger
87 1069254 synchronizing cone
88 3192951 synchronizing cone
89 1069255 synchronizing cone
90 8172433 spring
91 1521870 control plunger
Gearbox Oil Pump
92 1521900 Oil pump
93 944364 O-ring
94 949657 O-ring
95 968617 O-ring
Gearbox Output Shaft
96 8171338 Lock nut
97 20785448 (80MM) Ball bearing
98 20791305 (80MM) Sealing ring
99 20791222 (80MM) Sealing ring
100 976055 (80MM) O-ring
101 1668452 Engaging ring
102 1668454 Synchronizing cone
103 1668459 spring ring
104 21235526 Engaging ring;kit
105 1668456 synchronizing ring
106 85107014 planetary gear
Gearbox Range Cylinder
107 21450362 Cover
108 949659 O-ring
109 3093230 Repair kit
Gearbox Reverse Shaft
110 183363 Needle bearing
111 1652581 Needle bearing
112 1652176 Thrust washer
113 1652841 Thrust washer
114 1652948 Lock ring
Gearbox Split Cylinder
115 3092575 Repair kit
Mechanical Clutch
116 1069204
Selector Unit
117 382565 dowel
Qty Remarks DESCRIPTION

1 SPR
2 SPR
1 SPR
3 SPR
3 SPR
1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
3 SPR
3 SPR
2 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

2 SPR

4 SPR
1 SPR
3 SPR
1 SPR
6 SPR
5 SPR
3 SPR
1 SPR
1 SPR
5 SPR
3 SPR
1 SPR
1 SPR
1 SPR
5 SPR

1 SPR
1 SPR

1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
3 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
2 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR
2 SPR

1 SPR
2 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR
1 SPR
1 SPR

2 SPR
1 SPR
1 SPR
1 SPR
1 SPR

1 SPR

2 SPR

8 SPR
No. Part Number
*REPAIR KITS, MAIN & BIG-END BEARINGS
0 20942398/20889648
1 21948268
2 8131198
3 21575727
4 21539900
5 85107769
*CYLINDER HEAD ASSEMBLY
6 8170995
7 21098621/21351717
8 20739057
9 20513285
10 21067953/21632997
11 20709467
12 20527407
13 1546531
*CYLINDER BLOCK AND COVER
14 21024032
15 21302234
*CYLINDER BLOCK
16 994848
17 20562189
18 968610
19 968208
*FLYWHEEL HOUSING
20 1161231
21 976068
*VALVE MECHANISM
22 21054149
23 20501055
24 946911/60111964
25 20501057
26 1677396
27 20551362
*VALVE MECHANISM EBR
28 21596642
29 20412482
30 20533693/21344753
31 944364
32 983472
33 8131393
34 20775471
*TIMING GEARS
35 21185132
36 976068
37 20483919
38 8131850
39 21015266
40 994447
41 471586
42 995658
43 984865
44 943177
45 947760/984738
*CAMSHAFT
46 20950651/21006109
47 20950649/21006103
48 8192804
*CRANK MECHANISM
49 995658
50 946671/984736
51 947760/984738
52 21347087
53 20441481/85108352
54 21344746
*OIL PAN
55 20571854
56 22807993/23285701
57 20700754
*OIL PUMP
58 955982
59 966378/994445
60 20553753/21708142/22411770
61 20555696/21780376
*OIL FILTER AND HOUSING
62 20365079
63 21707133
64 21707132
65 1547255/21940615
66 21497512
*OIL FILTER HOUSING ASSEMBLY
67 18677
68 949659
69 3169689
70 11998
71 466653
72 3826265/22188378/22416685
73 471706
74 20464676
75 947629
76 20440779
77 471085
*OIL COOLER
78 983585
*FUEL FILTER, ENGINE
79 21380490
80 21879886
*FUEL PUMP ASSEMBLY
81 3169572
82 3169573
83 968559
84 85103703
85 977030
86 21634021/22899626
*INJECTOR
87 21344774
*FUEL LINES, ENGINE ASSEMBLY
88 20852762
89 20852765
90 20852764
91 21697338
92 20883435
93 949747
94 946834
95 948211
96 21458307
97 21697342
*ENGINE SENSOR
98 21531072
99 21634021/22899626
100 21426987
101 21634017
102 20524936
*INTAKE AND EXHAUST MANIFOLD
103 20938964
*TURBOCHARGER
104 21345127
105 20573472
106 1543499
*COOLANT PUMP AND THERMOSTAT
107 21412639/21613426
108 21468471/22197705/22902431/21103569
109 21415427
110 20799996
111 476279
112 1676622
113 975675
114 993975
115 993974/995680
116 975675
117 992081/984993
118 990536
119 943367
*ENGINE CONTROL SYSTEM
120 8131393
121 983472
122 21318042/22020192
Description Qty Remarks DESCRIPTION

Cylinder linner kit 6 SPR


Thrust washer kit (STD) 1 SPR
Screw (Connecting Rod) 24 SPR
Cylinder head Gasket 1 SPR
Gasket kit 1 SPR
Gasket kit 1 SPR

Valve cotter 48 SPR


Injector Sleeve 6 SPR
Inlet Valve 12 SPR
Exhaust Valve 12 SPR
Valve Guide 24 SPR
Valve Seat Inlet 12 SPR
Valve Seat Exhaust 12 SPR
lock brace 5 SPR

sealling ring 1 SPR


gasket (Cover Oil Cooler) 1 SPR

Washer (Oil Gallery) 1 SPR


Plug (Oil Gallery) 2 SPR
Plug (L8) 2 SPR
O Ring (L8) 2 SPR

Sealant agent (Black) 1 SPR


Oring 1 SPR

Ball seat 12 SPR


Adjusting screw (Inlet) 6 SPR
Nut (Inlet) 18 SPR
Adjusting screw (Injector) 6 SPR
Nut (Injector) 6 SPR
adjusting screw (Ex valve caliper) 12 SPR

Control Valve VEB 1 SPR


flange screw 1 SPR
flange screw 12 SPR
oring 6 SPR
Cable Ties 11 SPR
Cage 6 SPR
spacer sleeve (VEB) 1 SPR
Seal (Cover Upper) (OVERHAULE KIT)
O ring (Cover PTO C4) 1 SPR
Hex socket screw 6 SPR
Thrust washer 1 SPR
screw (Adjustable gear) 6 SPR
flange screw 25 SPR
screw 6 SPR
oring 1 SPR
flnge screw 1 SPR
O ring 6 SPR
flange screw (Crankshaft Gear) 6 SPR

Bearing shell kit 1 SPR


Bearing shell kit 6 SPR
Screw 8 SPR

O-ring 1 SPR
flange screw (COVER CRANK SHAFT) 6 SPR
flange screw (GEAR CRANK SHAFT) 1 SPR
Crankshaft Seal (Front) 1 SPR
Crankshaft Seal (Rear) 1 SPR
Screw (Flywheel) 14 SPR

Plug kit 1 SPR


Oil Level sensor 1 SPR
Clip 2 SPR

O ring 6 SPR
Screw 6 SPR
Oil Pump 1 SPR
Sealing Ring 2 SPR

rubber washer 1 SPR


Oil filter 2 SPR
Oil filter By pass 1 SPR
sealing ring 1 SPR
gasket 1 SPR

Gasket 2 SPR
O ring 3 SPR
Relief valve 1 SPR
Gasket 3 SPR
Compression spring 2 SPR
Reducing Valve (Rear) 1 SPR
Reducing Valve (Front) 1 SPR
spring 2 SPR
Gasket 2 SPR
Valve cone 1 SPR
Valve cone 2 SPR

Flange Screw 4 SPR

Primary filter 1 SPR


Fuel filter 1 SPR

seal 1 SPR
seal 1 SPR
o-ring sensor 1 SPR
Oring 1 SPR
Oring 1 SPR
pressure sensor fuel & oil 1 SPR

Flange screw 6 SPR

Sealing Ring Air Vent Valve 2 SPR


Sealing Ring Overflow valve 4 SPR
sealing ring 4 SPR
Hollow screw 1 SPR
sealing ring 2 SPR
Clamp 6 SPR
Clamp 1 SPR
Cable Ties 15 SPR
Overflow valve short 1 SPR
Hollow screw (Valve) short 1 SPR

temperature sensor 1 SPR


Pressure sensor;fuel & oil 1 SPR
Speed sensor 2 SPR
pressure sensor 1 SPR
pressure sensor;Boost pressure and temp. 1 SPR

Seal 1 SPR

Stud 4 SPR
Spacer sleeve 4 SPR
Nut 4 SPR

Thermostat 1 SPR
Pump Unit 1 SPR
Rubber moulding 1 SPR
Sealing ring 1 SPR
Protecting Plug 1 SPR
Nipple 1 SPR
o-ring 1 SPR
hose clamp 2 SPR
hose clamp 2 SPR
o-ring 1 SPR
hose clamp 6 SPR
Rubber hose 1 SPR
Rubber hose 1 SPR

retainer 5 SPR
cable tie High temperature 15 SPR
cable harness engine 1 SPR
DIFFERENTIAL PRE INSPECTION 0 1H 1 1
DIFFERENTIAL DISMANTLE 0 10 H 2 5
DIFFERENTIAL CLEANING 0 8H 2 4
DIFFERENTIAL INSPECTION AND REKOMENDASI PARTS 0 2H 1 2
DIFFERENTIAL ASSEMBLY 0 16 H 2 8
DIFFERENTIAL TESTING & FINAL CHECK 0 2H 1 2
DIFFERENTIAL PAINTING & PACKING 0 2H 1 2
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