Quick Start Guide v1-0
Quick Start Guide v1-0
Quick Start Guide v1-0
ICP-OES Spectrometer
Quick Start
Guide
Using your iCAP
Maintenance
Parts and Consumables
© February 2013 Thermo Fisher Scientific Inc.
www.thermoscientific.com/iCAP7000
8499 400 90051
Contents
1 Introduction ................................................................................. 5
1.1 Safety ...................................................................................... 5
1.2 Further information ................................................................. 6
1.3 Online...................................................................................... 6
4 Maintenance .............................................................................. 17
4.1 Instrument Cleaning .............................................................. 17
4.1.1 Sample Introduction System Cleaning and Decontamination17
4.1.2 Torch Cleaning .................................................................. 17
4.1.3 Spray Chamber Cleaning .................................................. 18
4.1.4 Nebulizer Cleaning ........................................................... 18
4.1.5 Purged Optical Path Window Cleaning ............................ 18
4.2 Preventive Maintenance ........................................................ 19
4.2.1 Water Chiller ..................................................................... 19
4.2.2 Water Filter ...................................................................... 19
4.2.3 Gas Filters ........................................................................ 19
4.3 Sprint Valve .......................................................................... 19
4.3.1 Regular Inspection of Components ................................... 20
4.3.2 Cleaning the System ......................................................... 20
4.3.3 Daily External Cleaning ................................................... 20
4.3.4 Cleaning the 6-Port Valve ................................................ 20
4.3.5 Checking for Leaks .......................................................... 24
4.3.6 Replacing the Tubing ....................................................... 24
4.3.7 Replacing or Reorienting the 6-Port Valve ...................... 24
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1 Introduction
1.1 Safety Warning: Before operating your iCAP ensure you read and
understand all the safety information in the iCAP 7000
Reference Guide. ▲
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1.2 Further Detailed information on laboratory requirements for your iCAP 7000
series ICP-OES spectrometer can be found in the Pre-Installation
information
section of your iCAP 7000 Reference Guide. The Reference Guide
also includes an instrument overview and detailed safety information.
Additional help with running your instrument, including comprehensive
software user guides can be found in the Qtegra Help topics (see
screenshot below).
1.3 Online For information about Thermo Scientific and your iCAP 7000 Series
ICP-OES Spectrometer, including application notes and other material
visit the Thermo Scientific website:
www.thermoscientific.com/ICP7000
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2 Instrument set-up
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2.2 Assembling To ensure good performance from your instrument you will need to
set-up and regularly maintain your sample introduction glassware and
the sample
tubing. The diagram below shows how a standard aqueous system is
introduction configured.
system
Details on cleaning glassware can be found below in the Maintenance
section of this Quick Start.
Note: The sample input tubing to the nebulizer and the drain output
from the drain use similar fittings. The sample input has a red ring and
the drain has a black ring. These must be fitted correctly as the
diameters of the tubing are different, as indicated in the diagram above.
Similarly, the pump tubing has different internal diameters for sample
and drain – indicated by an orange tab on the sample input
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3 Sample Analysis
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3.2 Performance Click on Qtegra to open the program.
checks On the Dashboard Page click on the Get Ready icon to open the
window.
Select Run Performance Checks. Define wash and uptake times.
Click ok.
3.3 Torch If the torch has been replaced or removed a torch alignment procedure
should be carried out.
alignment
Click on Qtegra to open the program.
On the Dashboard Page, click Torch Alignment.
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spirate a “Loaded Blank” (2ppm zinc solution) until the test is
finished.
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Opening a Template procedure
Click to open the new template. The template opens in a new tab of
the Qtegra.
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LabBook page - Manual Sample Control
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LabBook page – Autosampler settings
3.7 Shutting Place the sample tube in Deionized water and let it pump through the
system for 3 to 5 minutes. When organic solvent based samples are
Down the
being analyzed the final rinse should be the pure solvent. Air should be
System aspirated for one minute to remove organic solvent from the sample
lines and to remove organic vapors.
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Release the tension on the sample pump platens.
After switching off the plasma, allow two minutes before switching off
the water chiller. Follow manufacturer’s instructions for switching off
the chiller.
If switching off power to the instrument, allow five minutes after the
plasma has been switched off.
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4 Maintenance
The iCAP 7000 has been designed for minimum maintenance.
However, it is critical that the sample introduction components be
checked regularly for contamination and wear. Failure to do so could
result in loss of instrument performance.
Therefore, routine user maintenance of the iCAP 7000 is mainly
concerned with keeping the instrument clean.
Before using any cleaning or decontamination methods except those
specified by the manufacturer, the user should check with the
manufacturer that the proposed method will not damage the
equipment.
4.1 Instrument Note: The iCAP 7000 instrument covers are made of ABS plastic
Cleaning which can be damaged by solvents and concentrated acids. ▲
4.1.1 Sample Introduction Failure to maintain the sample introduction system can result in
System Cleaning and erroneous results, poor precision, poor detection limits and blockages.
Decontamination After use, the instrument shut down procedures from earlier in this
manual should be followed. Components contaminated with sample
residues should be cleaned.
It is recommended that several spares for each part are available in case
blockages, sample contamination and breakages happen during analysis.
Suitable protective clothing, glasses and gloves should be worn.
4.1.2 Torch Cleaning The O-rings in the metal torch mount (3 internal & 2 external) should
be inspected and replaced if any wear or damage is visible.
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To remove salt deposits soak the torch in a dilute analytical-grade
surfactant for five minutes.
To remove metallic deposits from the tip, separate the torch quartz
section, immerse the tip of the torch in a 10 % acid solution for several
hours or until clean (a mixture of nitric and hydrochloric is normally
suitable).
After cleaning, rinse the torch with de-ionized water and place in a
drying oven at 95°C until it is dry. Rinsing with a volatile zero residue
organic solvent (propanol is suitable) will aid drying.
To clean the torch of carbon deposits, place the torch in a muffle
furnace and heat to 450°C. Open the door for a few seconds to allow
air to enter, close and allow the oven to reach 450°C again. Repeat this
several times to remove all the carbon. Allow the furnace to cool over
several hours, as this will prevent stress building up in the quartz.
4.1.3 Spray Chamber If the spray chamber becomes greasy and droplets form on the inside
Cleaning soak the spray chamber in a dilute analytical-grade surfactant for five
minutes.
If the spray chamber becomes dirty or deposits form inside it, soak the
spray chamber in a 10 % acid solution for two hours (a mixture of nitric
and hydrochloric is normally suitable). After cleaning rinse the spray
chamber in deionized water.
4.1.4 Nebulizer Rinse with deionized water, dilute acid or organic solvent at the end of
Cleaning each day, or aspirate a cleaning solution through it.
4.1.5 Purged Optical Before attempting to clean the Purged Optical Path (POP) window
Path Window (note: there is also one below the torch on a Duo configuration
Cleaning instrument) turn off the plasma and allow thirty minutes for any hot
areas to cool down.
Open the small access door next to the sample compartment door and
withdraw the POP window assembly. Clean the POP window using a
lint free cloth and clean water. Repeat the cleaning process using
methanol then, when dry, re-insert the POP window into the fore optic
assembly.
Warning: Do not open this access door when the plasma is running,
there is a potential UV radiation hazard. All mirrors in the optical
system are coated so be sure not to touch the mirror below the radial
view POP window in the Duo configuration. ▲
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If further cleaning is necessary, remove the quartz window from the
POP window holder and soak in a 10 % acid solution for two hours (a
mixture of nitric and hydrochloric is normally suitable). After acid
soaking rinse in de-ionized water, then with a volatile zero residue
organic solvent (propanol is suitable) to aid drying.
The window below the torch on a Duo instrument can be treated in the
same way.
4.2.1 Water Chiller It is important that the cooling fluid used for your iCAP is made up
correctly as specified in the Pre Installation Guide.
Warning: Failure to maintain your chiller with the appropriate cooling
fluid may cause internal damage to your instrument.
An effective maintenance plan would include replacing the cooling fluid
with new fluid at least once every six months depending on the usage of
your instrument, and also to ensure that any air filters and water filters a
kept clean. Refer to your chiller documentation for more
information.
4.2.2 Water Filter The water filter fitted between the chiller and the iCAP inlet must be
checked for cleanliness to prevent loss of instrument performance. If
the filter appears dirty, flush out your chiller and clean the filter.
4.2.3 Gas Filters Gas filters fitted to your purge and plasma gas inlets must be checked
for cleanliness to prevent loss of instrument performance. If the filters
appear dirty, replace them and check the quality of your gas supplies.
4.3 Sprint Valve Routine maintenance of the Sprint Valve rapid sample introduction
system consists of daily and weekly cleaning of specific components.
Routine maintenance also includes checking sprint valve components
for leaks or other damage. Additional periodic maintenance tasks may
be required, including replacement of the following components:
peristaltic pump tubing, rinse tubing, and sample probe.
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This document explains how to clean the sprint valve rapid sample
introduction system, inspect it for leaks, and replace damaged
components.
4.3.1 Regular Inspection It is important to verify that all system components are in good
of Components working order and are undamaged prior to operation.
Visually inspect these components:
Valve/pump module:
6-port valve
Vacuum pump ports
Peristaltic pump on the autosampler
Tubing— pay special attention to all tubing to ensure that no kinks
exist, as this condition will impair proper performance of the Sprint
Valve system by reducing flow rates. Check that tubing is not
rubbing against moving parts.
Cables
If you detect a leak or other damage to any Sprint Valve Rapid Sample
Introduction System component, you must replace it.
4.3.2 Cleaning the Cleaning the Sprint Valve Rapid Sample Introduction System is the
System primary maintenance task you perform. Failure to do so regularly
causes increased wear and reduces the system’s life.
You must clean the Sprint Valve Rapid Sample Introduction System
both daily and weekly to protect the instrument, prevent damage and
extend its life. It is especially important to clean up spills which may
infiltrate the instrument case/cabinet whereby damage to components
may result. It may also be necessary to chemically neutralize spills. The
following sections explain daily and weekly cleaning procedures.
The Sprint Valve Rapid Sample Introduction System is often operated
4.3.3 Daily External in environments where spills and exposure to vapors is common. Good
Cleaning maintenance requires that you clean the system daily.
It will be necessary to periodically disassemble the 6-port valve and
4.3.4 Cleaning the 6- clean the inside to prolong the life of the valve. Cleaning must be done
Port Valve in a clean area to prevent contamination of the valve.
NOTE
It is recommended to clean the 6-port valve every 20,000 cycles, or
approximately every 1-2 weeks. However, the frequency of cleaning
interval will vary depending on application.
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Use the 7/64 hexagonal key provided to remove the three screws in the
front of the valve:
NOTE
Do not remove the valve body from the instrument as it will lose its
position and will need retraining using the home valve function in
the sprint valve Configurator software.
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Carefully remove the rotor, from the valve:
Using a clean cloth, gently clean the channels, ports and surfaces of the
stator and rotor. If necessary use low-pressure, canned air to blow the
channels and ports free of any remaining debris.
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Carefully replace the rotor into the valve, the rotor will only fit in the
correct orientation, forcing it will cause damage.
Place one of the screws through the stator and separator and reattach it
to the valve, in the orientation noted during removal:
Using the hexagonal key, tighten all three screws, to firmly set the parts
in place:
NOTE
The screws should be finger tight with the separator unable to move
independently, over tightening can cause damage to the rotor.
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Reattach the tubing connectors and use the ‘manual cycle’ function in
the sprint valve Configurator software to check for leaks:
4.3.5 Checking for Leaks The tubing has a finite lifespan, and will wear out under normal use.
Standard maintenance procedures require that you periodically check
for leaks. To do so, complete the following steps:
• Visually inspect all tubing and valves for leaks or signs of
deterioration.
• Visually inspect the surfaces below all tubing for signs of liquid.
If you detect a leak or other damage to any component, you must
replace it. For more information, see the appropriate section in this
chapter.
4.3.6 Replacing the Tubing To replace the tubing, complete the following steps:
• Remove and replace all tubing as necessary, using care to
remove/replace tubing at barb fittings and at compression type
fittings without damaging those fittings to which they connect.
For more information on how to install the rinse tubing, see the
“installation guide”
4.3.7 Replacing or Reorienting The 6-Port valve assembly has a finite lifespan that is dependent upon
the 6-Port Valve the conditions and sample media to which it is exposed. Exposure to
higher sample solids levels reduces the valve lifespan.
To determine whether the 6-port valve requires replacement, inspect
the unit for these conditions:
• Valve dripping or leaking from the overflow hole behind port #4 at
bottom of the valve body.
• With no other apparent problems, air is present in the lines
(indicating a leak or poor seal).
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The valve can also be reoriented so that the nebulizer port is as close as
possible to the nebulizer.
Note that any time the 6-port valve body is removed from its actuator;
the valve will require retraining (reinitialization).
Using the provided hex key (9/64), loosen the hex screw on the locking
collar which secures the base of the valve to the instrument:
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nebulizer port will be as close as possible to the nebulizer. Pushing in
the valve to make sure that it is completely seated, there should be no
gap between the valve and the collar:
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Check for any leaks using the manual cycle function:
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5 Parts & Consumables
A range of consumables for your iCAP 7000 instrument are available
from your local Thermo Scientific representative.
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5.1 Consumables
Solutions kits
Preventative maintenance kit 8423 155 50021
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5.2 Sample Sample introduction kits – Duo instruments
introduction kits for aqueous samples 8423 120 52221
for organic samples 8423 120 52361
for volatile organic samples 8423 120 52251
for HF samples 8423 120 52241
for high solids samples 8423 120 52231
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Sample introduction configuration (EMT torch)
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Notes
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