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    MTM3111 Supplementary PDF

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    ONNDWELA RAMALAMULA
    This document provides instructions and questions for a 3-hour materials testing examination. It includes 5 questions assessing understanding of topics like: 1) Why metals are tested, forms of materials testing, and assumptions of strength of materials. 2) Fatigue failure mechanisms, stress cycles, stress corrosion, and fatigue testing parameters. 3) Creep behavior, factors influencing creep, creep curves, and deformation processes at high temperatures. 4) Applications and testing methods of non-destructive testing like magnetic particles, dye penetrant, ultrasonic, and radiography tests. 5) Drawing a tensile test graph from load-extension data and calculating Young's modulus from an

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    MTM3111 Supplementary PDF

    Uploaded by

    ONNDWELA RAMALAMULA
    43 views3 pages
    This document provides instructions and questions for a 3-hour materials testing examination. It includes 5 questions assessing understanding of topics like: 1) Why metals are tested, forms of materials testing, and assumptions of strength of materials. 2) Fatigue failure mechanisms, stress cycles, stress corrosion, and fatigue testing parameters. 3) Creep behavior, factors influencing creep, creep curves, and deformation processes at high temperatures. 4) Applications and testing methods of non-destructive testing like magnetic particles, dye penetrant, ultrasonic, and radiography tests. 5) Drawing a tensile test graph from load-extension data and calculating Young's modulus from an

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    This document provides instructions and questions for a 3-hour materials testing examination. It includes 5 questions assessing understanding of topics like: 1) Why metals are tested, forms of materials testing, and assumptions of strength of materials. 2) Fatigue failure mechanisms, stress cycles, stress corrosion, and fatigue testing parameters. 3) Creep behavior, factors influencing creep, creep curves, and deformation processes at high temperatures. 4) Applications and testing methods of non-destructive testing like magnetic particles, dye penetrant, ultrasonic, and radiography tests. 5) Drawing a tensile test graph from load-extension data and calculating Young's modulus from an

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    43 views3 pages

    MTM3111 Supplementary PDF

    Uploaded by

    ONNDWELA RAMALAMULA
    This document provides instructions and questions for a 3-hour materials testing examination. It includes 5 questions assessing understanding of topics like: 1) Why metals are tested, forms of materials testing, and assumptions of strength of materials. 2) Fatigue failure mechanisms, stress cycles, stress corrosion, and fatigue testing parameters. 3) Creep behavior, factors influencing creep, creep curves, and deformation processes at high temperatures. 4) Applications and testing methods of non-destructive testing like magnetic particles, dye penetrant, ultrasonic, and radiography tests. 5) Drawing a tensile test graph from load-extension data and calculating Young's modulus from an

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    PROGRAM: NATIONAL DIPLOMA

    ENGINEERING METALLURGY / EXTRACTIVE


    METALLURGY
    SUBJECT: MATERAL TESTING: METALLURGY
    CODE: MTM 3111
    DATE: SUPPLEMENTARY EXAMINATION
    JUNE 2019
    DURATION: 3 hours
    WEIGHT: 40: 60
    TOTAL MARKS: 100
    FULL MARKS: 100

    EXAMINERS: DR. OE FALODUN/MISS TS TSHEPHE


    MODERATOR: MR ELVIS GONYA
    NUMBER OF PAGES: 3 PAGES IN TOTAL

    INSTRUCTIONS: ALL THE ANSWERS MUST BE COMPLETED IN


    THE EXAM SCRIPTS AND HANDED IN

    REQUIREMENTS: 1 POCKET CALCULATOR


    NO CORRECTION FLUID SHALL BE USED
    ALL WORK SHALL BE HANDED IN.
    INSTRUCTIONS TO CANDIDATES:
    PLEASE ANSWER ALL THE QUESTIONS
    QUESTION 1
    1.1. Why are metals tested? (2)
    1.2. Mention and explain two forms of materials testing (2)
    1.3. List and discuss the three basic assumptions of strength of material (4)
    1.4. What are the three general ways that cause failure in structural members and machine
    elements (3)
    1.5. Define the following
    (a) Engineering stress (2)
    (b) Engineering strain (2)
    (c) Modulus of elasticity (2)

    QUESTION 2
    2.1. What is Fatigue (2)
    (a) State and discuss the stages of fatigue failure (3)
    (b) Briefly explain the stress cycles of the diagram below (3)

    (c) Explain the causes of stress corrosion failure with two examples (5)

    2.2. Explain the word fatigue limit (3)

    2.3. Mention three types of stresses for fatigue test (3)


    2.4. Generated the following, mean stress, stress amplitude, stress range, stress ratio (2)

    QUESTION 3
    3.1. Discuss the word “creep” (2)
    3.2. As a material scientist, how can you determine the temperature at which creep will
    occur in materials? (6)
    3.3. List the five problems that occur in materials at high temperatures (5)
    3.4. Draw a typical creep curve showing the three stages of creep and briefly explain the
    stages (8)
    3.5. State and explain the principal deformation processes at elevated temperatures (6)
    3.6. What does creep and rupture test measures? (2)

    QUESTION 4
    4.1. Mention four major usage of Non-destructive testing (4)
    4.2. Discuss the following Non-destructive testing:
    (a) Magnetic particle test (4)
    (b) Dye penetrant test (4)
    (c) Ultrasonic test (4)
    (d) Radiography (X-ray) test (4)

    QUESTION 5

    5.1. The following data was obtained from a tensile test on a specimen of 10 mm diameter
    and gauge length of 60 mm. Draw the graph for this tensile test? (5)

    Load (kN) 16 32 56 72 95 110 132 142 140 135


    Extension (mm) 0.2 0.4 0.7 0.9 1.5 2.5 5.0 8.5 10 12

    Assume that the select point on elastic region of the diagram is (32 kN, and 0.4 mm).
    Calculate the young modulus of the material (5)

    5.2. What are the three factors that contribute to a brittle cleavage fracture? (3)

    TOTAL [100]

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