Reservoir Simulation of Cyclic Steam Stimulation in The Cold Lake Oil Sands
Reservoir Simulation of Cyclic Steam Stimulation in The Cold Lake Oil Sands
Reservoir Simulation of Cyclic Steam Stimulation in The Cold Lake Oil Sands
Summary. Steam injectivity during cyclic steam stimulation (CSS) at Cold Lake can be achieved only by injecting at pressures high
enough to fail the formation mechanically. The reservoir also exhibits water/oil relative permeability hysteresis. This paper describes
enhancements made to a thermal reservoir simulator to incorporate these Cold Lake physics. The geomechanical model allows both
localized fracturing and global reservoir deformation (dilation and history-dependent recompaction). This representation allows the simulator
to match injection and production pressures that are otherwise difficult to reproduce. The history-dependent relative permeability hyste-
resis model calculates gridblock relative permeabilities that always lie on or between input imbibition and drainage bounding curves.
The model makes it possible to use laboratory-derived relative permeabilities in a simulation and still match field WOR's.
Introduction
The Cold Lake oil-sand deposit in northern Alberta contains over Dilation. Two observations lead to the conclusion that significant
40x 10 9 m 3 of bitumen in place. The extremely high oil viscosity dilation of the reservoir occurs during steam injection at Cold Lake.
and low native water mobility in this reservoir result in negligible First, surface benchmark arrays at Cold Lake have been used to
initial injectivity or productivity. Steam injection at commercial rates measure surface uplifts as great as 45 cm during injection, far larger
requires injection pressures high enough to cause both localized than can be attributed to thermal expansion or tensile fracturing
fracturing and widespread PV increases in the formation. The re- of the formation. Second, steam injectivity at Cold Lake is greater
sulting complex geomechanical behavior determines the initial steam than might be expected from native reservoir properties. A com-
flow paths and provides significant drive energy during CSS oper- mon problem when simulating steam injection into tar sands is
ations. 1 The reservoir also exhibits relative permeability hystere- matching relatively high observed injectivities when reasonable frac-
sis. These phenomena must be represented adequately in a reservoir
ture lengths and rock compressibilities are used. To match observed
simulator to properly model Cold Lake reservoir performance dur-
injectivities, most published simulations of Cold Lake CSS7-9 have
ing CSS.
This paper describes the deformation, fracturing, and relative per- used a rock compressibility one or two orders of magnitude larger
meability hysteresis behavior in the Cold Lake Clearwater reser- than the actual value of about 1. 0 GPa -I at reservoir condi-
voir and the methods used by Esso Resources Canada Ltd. (ERCL) tions.lO,ll Coats et al. ,12 who used this high-compressibility
to include these phenomena in our simulators. The physics and method for a California heavy-oil reservoir, called it the "spongy-
modeling aspects of each of these phenomena are described, and rock" approach. The only published Cold Lake simulation that did
methods to determine values for the additional input data required not use an enhanced-compressibility approach required extremely
by the simulator are discussed. Examples illustrate how the model long fractures to match the observed injectivity. 13
enhancements improve the simulator matches of field observations. The major problem with the spongy-rock approach is that it pre-
The enhancements described have been incorporated into a com- dicts a steady increase in injection pressure with time, whereas the
mercially available thermal simulator 2 and a thermal version of field pressures increase rapidly initially and then level off for most
Exxon Production Research Co. 's MARS simulator. 3 Although ofthe cycle. This is illustrated in Fig. 1, which shows typical field
different in formulation, both are fully implicit models and give and simulation results for first-cycle injection. The spongy-rock
virtually identical results when used to simulate the same problem. simulation used a rock compressibility of 35 GPa - 1 .
Surface heave and the high observed injectivity can be explained
Reservoir and Operations Description by two mechanisms that increase porosity. First, oil sands demon-
ERCL's Cold Lake operations target the Clearwater formation, a strate nonlinear compressibility behavior. Fig. 2 shows how the
near-shore deltaic sand of Cretaceous Age at a depth of about 450 compressibility increases dramatically as the effective stress nears
m. The sands are thick, often >40 m, with a high net/gross thick- zero. 14 In addition, shear failure can be induced in the formation
ness ratio. Porosity ranges from 30 to 35 %, with oil saturations at sufficiently low effective stresses in the presence of anisotropic
that average 70% PV. At the initial reservoir temperature of 13°C, stresses. 14,15 Shear failure caused by increasing pore pressure re-
the oil viscosity is about 100 Pa' s; oil viscosity decreases to 0.002
sults in dilation of the pore system.
Pa's at 250°C.
ERCL uses CSS at Cold Lake. Steam is injected at 225 m 3 /d As steam is injected into a relatively incompressible reservoir,
for 30 to 60 days, followed by a production period of 120 to 400 pore pressure increases and the effective stress decreases. At pore
days, depending on cycle number. Average producing day oil rates pressures corresponding to low effective stresses, the formation
decline from> 20 m 3 /d in the first cycle to about 7 m 3 /d in the compressibility increases by about two orders of magnitude, and
eighth cycle; WOR's increase from 1 to 2 to more than 4 during shear failure may also occur. Both these phenomena result in dila-
the same period. Total daily production from almost 1,800 pilot tion, with rapid increases in porosity and permeability. This great-
and commercial wells averaged 14000 m 3 /d in 1989. More de- ly increases the steam injectivity, and injection pressures increase
tailed descriptions of pilot 4 and commercial 5,6 operations are slowly thereafter. The dilation is reflected by uplift of the ground
available. • surface above the injection location.
We model this phenomenon by specifying a dilation pressure,
Deformation Modeling PD, below which behavior is elastic and a low original compressi-
High-pressure injection into a tar-sand reservoir causes fracturing bility value is used. Above the dilation pressure, a higher dilation
(which is discussed later) and widespread PV changes (deforma- compressibility is used, enabling the porosity to increase rapidly
tion) in the formation. Deformation involves both dilation and sub- with pressure, as shown by the line labeled "dilation" in Fig. 3.
sequent recompaction. Details of thc modeling of these phenomena A maximum porosity is also specified, above which further dila-
are discussed below. tion is not permitted and the compressibility reverts to a low value.
Fig. 1 shows the improved match of injection pressure that results
Copyright 1991 Society of Petroleum Engineers from use of this dilation model.
1.2
11
... .. ...
----..
1.0
'0
0..
3 0.8
VI
VI
w
'"
I-
VI 0.6
SPONGY ROCK w
DILATION >
;::: 0.4
FIELD DATA u
w
u..
u..
w
0.2
0.0
10 20 30 40 0.1 10 100 1000
INJECTION TIME (DAYS)
COMPRESSIBILITY (GPa ")
The functional form used for all the porosity/pressure relation- Recompaction. Although the recompaction behavior of an oil sand
ships in our deformation model is that has undergone dilation is not well understood, the general be-
havior can be inferred. Surface heave at Cold Lake is cyclical, in-
cf>=cf>r exp[c(p-Pr)]' .............................. (1)
creasing during injection and decreasing during production.
where cf>r occurs at reference pressure Pn cf> is a porosity at some However, some of the surface uplift is permanent. The oldest area
pressure P, and c is compressibility. The linearized approximation of our Leming pilot, for example, has a permanent residual uplift
to Eq. 1 often used in reservoir simulators is not valid for the large of 15 cm that has remained unchanged for several years, although
compressibilities typical of dilation. injection and production have continued during that time. Hence,
Use of the dilation model requires estimates of the dilation pres- while partial reversal of the dilation occurred, recompaction to the
sure, PD, the dilation compressibility, and the maximum allowa- original porosity is not occurring.
ble porosity. The dilation pressure is close to or slightly lower than Field observations also suggest that recompaction does not be-
the fracture pressure. 14,15 The dilation compressibility can be es- gin immediately when the pressure begins to decline following di-
timated from Fig. 2 to be 100 to 1000 GPa -I. Experience shows lation. When a Cold Lake CSS well is initially placed on production
that results are relatively insensitive to variations within this range. following steaming, the bottomhole pressure (BHP) is sufficiently
We generally use a large value for the maximum allowable porosi- high that the well flows without pumping. After flowback ends at
ty and find that other regions of the reservoir become the a BHP of about 4 MPa, the pump is seated to continue production.
predominant failure zone before the most highly pressured grid- In a first-cycle well, flowback normally lasts for less than 2 weeks.
blocks reach their maximum porosity. Using this approach, we have During this time, the pressure declines from more than 10 to 4 MPa.
observed porosity increasing to a maximum of 110 to 120 % of the A thermal simulator cannot compute a pressure change of this mag-
original value, which compares favorably to a published predic- nitude with a relatively small fluid withdrawal unless an initial period
tion of 123 %. 15 of elastic behavior with little recompaction to support the pressure
A similar treatment of porosity increases with pressure during is assumed.
injection was proposed by Ito 16 as part of his "sand deformation Recompaction, therefore, has two phases: an initial elastic peri-
concept. " Ito limited the maximum porosity to 104% of the origi- od when no recovery of dilation occurs and porosity is changing
nal value, however, and did not assume the existence of a fracture only as a result of the original compressibility, and a recompaction
in his simulation. In our approach, both fracturing and deforma- period with an enhanced compressibility that allows recovery of
tion are assumed to occur because this best fits available field ob- some of the dilation that occurred during injection. We model this
servations and published theory. 14 Ito also assumed that dilation behavior as shown schematically in Fig. 3. After the pressure be-
was reversible. As the next section shows, we found that this is gins to decline but before it reaches the recompaction pressure, PR,
not a good assumption. the slope of the porosity/pressure function is determined by the low
jr--------- • INITIAL
°MAX " SAND
/ DEPOSITION
: CONSOLIDATION ,,'
ELASTIC :
1
CURVE,)""
~
0
'"0
,,-- ---------------------- §~ A
0..
END OF
PRODUCTION .
J INITIAL
RESERVOIR
CONDITIONS
...______...!E;:LA""S:o,T:..:.IC=--__- . J
Q
1 °0 POINT OF
MAXIMUM
COMPACTION
~
VIRGIN
RESERVOIR
CONDITIONS
10
PR = 3.0 MPa ~
'"E
PR = 4.1 MPa
PR = 6.5 MPa ...
~7000
PR = 9.0 MPa o
'"3
fiELD DATA ;; 6500
...
CJ
~
C
o
g: 6000
5500~----~------~----~------~----~
original compressibility, as illustrated by the upper line labeled The pressure at which recompaction begins, PR, andfR must be
"elastic. " The simulator tracks the maximum pressure and porosity obtained from history matching because no published estimates of
reached by each gridblock during dilation, and these values are used their values exist. Fortunately, each parameter has a unique effect
as the reference values in Eq. 1 during the initial elastic period. on the simulated results, and it is therefore relatively straightfor-
Below PR, the reservoir begins to recompact. We assume that ward to determine their values.
blocks that undergo large dilations will recompact more than blocks It has been estimated with our model that recompaction provides
with small dilations, and we defme the residual dilation fraction, about 60% of the drive energy in early cycles of Cold Lake CSS.!
fR, to be the fraction of the total dilation in a gridblock that is per- The value used for PR determines the pressure range over which
manent and unrecoverable. When pressure declines to PR, the this drive is obtained and hence controls the simulated production
minimum allowable porosity for each block is calculated from its pressures. Fig. 5 shows the simulated BHP during the first pro-
historical maximum dilation porosity andfR. The minimum porosi- duction cycle for different values of PRo Also shown are represen-
ty applies atp=O. With the coordinates of both ends of the recom- tative field data. A relatively low PR must be used to reproduce
paction function thus specified, Eq. 1 can be used to calculate the the observed pressure decline, which supports the need to model
recompaction compressibility for each block. Because a single fR
an elastic period before recompaction begins following dilation.
value is used for all blocks, the method allows more recompaction
Failure to match the production pressure decline will result in the
in blocks that dilated more, while guaranteeing that the porosity
simulator incorrectly predicting interwell communication events dur-
will never fall below the original value. The dashed lines in Fig.
ing multiwell simulations because the pressure difference between
3 show recompaction behavior for two gridblocks where less dila-
injecting and producing wells significantly affects this communi-
tion occurred than in the case represented by the solid lines. The
cation. Interwell communication can have a significant impact on
different recompaction compressibilities are readily apparent. (All
recompaction cases shown in Fig. 3 usedfR=0.50.) production performance 13 .!8 and must therefore be modeled ac-
The quadrilateral shape of the deformation model illustrated in curately. In addition, the pressure determines the amount of steam
Fig. 3 is consistent with the experimental observations of Roscoe flashing and solution-gas drivc< that occurs in the reservoir, and poor
et al. 17 Fig. 4 is schematically similar to the behavior their model pressure matches will therefore correspond to poor representations
would describe for a constant total stress condition in the Cold Lake of these important drive mechanisms.
Clearwater formation. The high initial porosity at deposition de- The residual dilation fraction,jR' largely controls the amount of
creased continually with burial until the point of maximum com- fluid the reservoir can produce. Fig. 6 shows how total fluid pro-
paction was reached during the last Ice Age, when an ice sheet 1800 duction varies with fR during a first-cycle simulation. Although
m thick covered the area. The current virgin reservoir conditions other parameters affect the total fluid production, fR has the larg-
were reached after melting of the ice reduced the effective stress est impact without substantially changing the produced WOR. The
acting on the sands. The path that is then followed during injection value used for fR is therefore chosen to provide a match of the ob-
and subsequent production is shown in Fig. 4. The similarity to served total fluid volume. We have found that anfR value in the
our model (Fig. 3) is apparent. range of 0.4 to 0.5 usually provides the best match for Cold Lake.
0.12~----------------------------------,
END Of
CYCLE 2 , ________________________ , 0.10 IMBIBITION ,,1
BOUNDING CURVE .. "
\ ,it
i" ........... ' .. /,'
mil
END Of ... ~-.- ...-.--.-.-.-. 0.08
,,
~ CYCLE ~\~// •
• 0.06
~l>.
,,
,,
~ ggf. -- m-____ -_m: m----;-= """ 0.04
/ DRAINAGE
0.02 START , .. BOUNDING CURVE
INITIAL RESERVOIR
CONDITIONS
CYCLE 2
CYCLE 3
0.1 0.2
" 0.3 0.4 0.5 0.6
"
0.00 ~--...-"--__,_-='--=rc=..::..--__--_,__---.---_,_--__I
0.7 0.8 0.9
PRESSURE WATER SATURATION
10. Scott, J.D. and Kosar, K.M.: "Geotechnical Properties of Athabasca ...
0
N (k ~w ) ••••••••• •••••••••••••••••.
i POINT, P
i DRAINAGE
Oil Sands," paper 2-3 presented at the 1984 WestemResearchInst.IU.S.
:J
e(
P i BOUNDING CURVE
::::E :
DOE Tar Sand Symposium, Vail, Colorado, June 26-29. :
'"0z : ···········(k· d)
11. Agar, J.G.: "Behavior of Oil Sands at Elevated Temperatures," PhD i rw p
dissertation, U. of Alberta, Edmonton (1984). 0
12. Coats, K.H., Ramesh, A.B., and Winestock, A.G.: "Numerical Model- 0 (S~ )p
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Soil Behavior To Model Injection Into Unconsolidated Oil Sands, .. paper
Appendix-Derivation of Equations for
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Technical Meeting, Calgary, June 12-16. Scanning Curve
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bility Enhancement in Oil Sands," paper 32 presented at the 1988 UNI-
bounding curves, one for increasing water saturation (imbibition)
TARIUNDP Inti. Conference on Heavy Crude and Tar Sands,
Edmonton, Aug. 7-12. and one for decreasing water saturation (drainage). These curves
16. Ito, Y.: "The Introduction of the Microchanneling Phenomenon to Cy- are assumed to depend only on water saturation. Point P refers to
clic Steam Stimulation and Its Application to the Numerical Simulator conditions in a block when a saturation reversal occurs. The nor-
(Sand Deformation Concept)," SPE/ (Aug. 1984) 417-30. malized water relative permeabilities and water saturations in Fig.
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Soils," Geotechnique (1958) 8, 22-53.
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third edition, U. of Toronto Press, Toronto (1974) 103-04.
As the water saturation increases, the block's water relative per-
20. Farouq Ali, S.M. and Blunschi, J.: "Cyclic Steam Stimulation with
Formation Parting," paper CIM 83-34-45 presented at the 1983 Pe- meability will move toward the imbibition bounding curve (Fig.
troleum Soc. of CIM Annual Technical Meeting, Banff, May 10-13. A-I). We define a ratio, K, that compares the distance between
21. Settari, A. and Cleary, M.P.: "Three-Dimensional Simulation ofHy- the block's permeability and this bounding curve to the total dis-
draulic Fracturing," JPT (July 1984) 1177-90. tance between the bounding curves, all at the same water saturation:
22. Nghiem, L.X.: "Modeling Infinite-Conductivity Vertical Fractures
Using Source and Sink Terms," SPE/ (Aug. 1983) 633-44. K=[(k:'w; -k~)]/[(k~i -k!d)]' .................... (A-3)
23. Geshelin, B.M., Grabowski, J.W., and Pease, E.C.: "Numerical Study
Now, k~ can be calculated from Eq. A-3 if the bounding curves
of Transport of Injected and Reservoir Water in Fractured Reservoirs
During Steam Stimulation," paper SPE 10322 presented at the 1981 SPE and K are known. Assume a form for K [over the range 1 ~S;~
Annual Technical Conference and Exhibition, San Antonio, Oct. 5-7. (S;)p] of
24. Lin, C.Y.: "A New Approach for Simulation of Cyclic Steam Stimu-
lation Above Fracture Pressure by Modifying a Thermal Simulator," K =A +B(1-s;)n, .............................. (A-4)
paper SPE 18077 presented at the 1988 SPE Annual Technical Con- where A, B, and n are constants.
ference and Exhibition, Houston, Oct. 2-5.
There are three boundary conditions. First,
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Fractured Formations, " paper presented at the 1983 Boeing Computer ing curve. Thus, A=O and n>O.
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through the initial Point P:
Its Relationship to the Minimum In-Situ Stress," Hydraulic Fractur-
ing Stress Measurements, M.D. ZobackandB.C. Hainson (eds.), NatI. K=Kp at S;=(S;)p ............................. (A-6)
Academy Press, Washington, DC (1983) 55-60.
28. Vittoratos, E.S.: "Interpretation of Temperature ProfJIes From the Therefore, K=Kp{(I-S;)/[l-(S;)p]}n . ............. (A-7)
Steam-Stimulated Cold Lake Reservoir," paper SPE 15050 presented
at the 1986 SPE California Regional Meeting, Oakland, April 2-4. The third boundary condition requires that the derivative of K
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of Heavy-Oil Reservoirs," JPT (Oct. 1981) 1987-89. this derivative is infinite when n < I. Therefore, n ~ 1.
30. Bang, H.W.: "Simulation Study Shows Hysteresis Effect on Oil Recov- So, by combining Eqs. A-3 and A-7 and defining Kp with Eq.
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83-86.
31. Bennion, D.W., Moore, R.G., and Thomas, F.B.: "Effect of Rela-
tive Permeability on the Numerical Simulation of the Steam Stimula- k* =k* .- (k*) (k*) ][ 1 - S*
rwi p- rw P w
]n (k* .-k* )
tion Process, " paper CIM 83-34-46 presented at the 1983 Petroleum rw rwz [ * * * rwz rwd,
(krwi)P-(krwd)P 1-(Sw)p
Soc. of CIM Annual Technical Meeting, Banff, May 10-13.
32. Killough, J.E.: "Reservoir Simulation With History-Dependent Satu- n~ 1. ......................................... (A-8)
ration Functions," SPE/ (Feb. 1976) 37-48; Trans., AIME, 261.
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Permeability," JPT(Feb. 1970) 214-18; Trans., AIME, 249. tions are presented.
k* =k * + [ (k~)p
-(kr'::.vt)p][ S! ]n(k*. -k * )
rw rwd * *
(krwi)P-(krwd)P *
(Sw)p TWI rwd.