Pip Pie001 Process Flow Diagram Documentation Guidelines: January 2018
Pip Pie001 Process Flow Diagram Documentation Guidelines: January 2018
Pip Pie001 Process Flow Diagram Documentation Guidelines: January 2018
P&ID
PIP PIE001
Process Flow Diagram
Documentation Guidelines
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has been prepared
from the technical requirements in the existing standards of major industrial users, contractors, or
standards organizations. By harmonizing these technical requirements into a single set of Practices,
administrative, application, and engineering costs to both the purchaser and the manufacturer should
be reduced. While this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take precedence over
this Practice. Determinations concerning fitness for purpose and particular matters or application of
the Practice to particular project or engineering situations should not be made solely on information
contained in these materials. The use of trade names from time to time should not be viewed as an
expression of preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All Practices or
guidelines are intended to be consistent with applicable laws and regulations including OSHA
requirements. To the extent these Practices or guidelines should conflict with OSHA or other
applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate
professional before applying or acting on any material contained in or suggested by the Practice.
© Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin,
3925 West Braker Lane (R4500), Austin, Texas 78759. PIP Member Companies and Subscribers may
copy this Practice for their internal use. Changes or modifications of any kind are not permitted within
any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda
or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices.
Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely
for Authorized Users’ purposes. These purposes include but are not limited to the procurement process
(e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and
preparation and issue of design engineering deliverables for use on a specific project by Authorized
User’s client. PIP’s copyright notices must be clearly indicated and unequivocally incorporated in
documents where an Authorized User desires to provide any third party with copies of the Practice.
PRINTING HISTORY
January 2018 Issued
P&ID
PIP PIE001
Process Flow Diagram
Documentation Guidelines
Table of Contents
9.1 Drawing Size ....................................... 9
1. Scope..................................................2 9.2 Text ..................................................... 9
9.3 Equipment ........................................... 9
2. References ..........................................2 9.4 Process, Utility and Instrument
Process Industry Practices .......................... 2 Lines .................................................. 10
9.5 Drawing Connectors .......................... 10
3. Definitions ..........................................2
Appendixes Summary ............................ 11
4. General Considerations .......................3 Appendix A – Legend Sheets .................... 12
Appendix B – Example PFDs .................... 15
Appendix C – Suggested Equipment
5. Uses for PFDs ......................................3 Data ................................................... 20
6. Document Control ..............................4
8. PFD Content........................................5
8.1 Legend Sheets .................................... 5
8.2 Title Block ............................................ 5
8.3 Nameplate Capacity Basis .................. 5
8.4 H&MB/Stream Table and Process
Conditions ............................................ 5
8.5 Heat Exchanger Duty .......................... 7
8.6 Utility Information ................................. 7
8.7 Process Equipment ............................. 7
8.8 Process Conditions.............................. 8
8.9 Process and Utility Lines ..................... 8
8.10 Instrumentation and Controls .............. 8
1. Scope
This Practice provides general guidelines for the format and content of Process Flow Diagrams
(PFDs) for process and utility systems.
This Practice covers the development of new PFDs and does not apply to existing PFDs
developed before the adoption of this Practice.
The Practice applies to all diagrams that fit the definition of a PFD in Section 3.
This Practice can be applied to any CAD system used for developing PFDs and is not vendor,
hardware, or software specific.
Although this Practice provides general guidelines for the development of PFDs, individual
applications may require differing approaches than those recommended in this Practice.
Determinations concerning fitness for purpose and matters of application of the Practice to a
particular project or engineering situation should not be made solely on the information contained
in this Practice.
Example PFDs in the Appendixes of this Practice are not intended to recommend specific design details
or requirements, but are included to provide illustrations of various options available to the user.
2. References
Applicable parts of the following PIP Practice should be considered an integral part of this
Practice. The edition in effect on the date of contract award should be used, except as otherwise
noted. Short titles are used herein where appropriate.
3. Definitions
anchor point: Operating conditions critical to the process performance which are required in
order to achieve the desired processing objective (e.g., distillation column overhead pressure and
temperature)
block flow diagram: Simplified PFD showing process steps (e.g., unit representation or batch
processes within one vessel or unit) but not necessarily using symbology for equipment
heat and material balance (H&MB): Tabulation of the composition, flow, temperature, pressure
and applicable physical properties (e.g., enthalpy, density, viscosity) of every major stream
shown on a PFD. H&MB may also be known as mass and energy balance
nameplate capacity: Nominal capacity of a production unit based on the stream factor over a
given period of time
process: Equipment configuration and operating conditions for manufacturing of one or more products
process flow diagram (PFD): Simplified schematic showing process information of a facility.
Process flow diagrams are pictorial representations of the equipment and flow streams that
correspond to the normal operating conditions and equipment configuration required to meet
nameplate capacity of the unit. PFDs may be as simple as a block flow diagram or may be a
complex set of drawings that includes equipment sizes and design criteria.
stream factor: Percentage of the year the unit has to operate at PFD feed rate to meet nameplate
capacity (e.g., If a unit operates at half feed rate for 96 hours after a catalyst change, only
48 hours are counted towards the stream factor). Also may be known as operating factor.
stream number: Number used to identify a process or utility stream on a PFD and associated
H&MB
4. General Considerations
4.1 A process flow diagram with associated H&MBs provides the following information:
a. Definition of the process equipment and the connectivity between unit operations
b. Illustration of the flow path of main process and utility streams
c. List of operating conditions and critical physical property data
d. Illustration of the basic control schemes for systems critical to plant operation
e. Provision of sufficient process data to initiate and validate engineering design
4.2 Consistent units of measure should be used throughout a PFD and associated H&MBs.
4.3 A H&MB can only document a single set of operating conditions; however, actual
operation typically occurs over a range of conditions. If a unit is designed to operate with
significantly different conditions in the same equipment configuration, a set of H&MBs
should be prepared for each design case.
4.4 A PFD should be prepared for each process. If a unit is designed to operate in multiple
configurations or make different products, a PFD may be required for each.
4.5 The intended use of a PFD determines the level of detail shown. (i.e., A PFD for project
evaluation can be different from a PFD for detailed project design.)
On new or existing documents, new and existing components should be differentiated
from each other by a cloud, a line weight or a line style.
Note: Reference PIP PIC001 for additional details
6. Document Control
6.1 PFDs may contain confidential and proprietary information. Distribution of PFDs should
be controlled to minimize the potential loss of sensitive information.
6.2 PFDs may be subject to US export controls. Legal counsel should be consulted before
distributing PFDs to foreign nationals both inside and outside of the USA. An example of
a typical export compliance statement for a PFD is as follows:
THIS DOCUMENT CONTAINS TECHNICAL INFORMATION THAT IS
SUBJECT TO U.S. EXPORT CONTROL REGULATIONS. IT MAY NOT BE
EXPORTED OR RE-EXPORTED EXCEPT AS AUTHORIZED UNDER
APPLICABLE U.S. EXPORT CONTROL REQUIREMENTS.
6.3 Distribution of PFDs to suppliers and contractors should only be made after appropriate
non-disclosure agreements have been executed. An example of a typical confidentiality
statement for a PFD is as follows:
THIS DOCUMENT CONTAINS INFORMATION WHICH IS PROPRIETARY TO
(company name). THIS INFORMATION IS TO BE HELD IN CONFIDENCE. NO
DISCLOSURE OR OTHER USE OF THIS DOCUMENT, EXCEPT AS
NECESSARY FOR OPERATION OF THE PLANT WITHIN OWNER’S
CONTRACTUAL OBLIGATIONS IS TO BE MADE WITHOUT PRIOR
WRITTEN CONSENT OF (company name).
7.4 If a stream table or H&MB is shown, it should be located at the bottom, starting from the
left margin.
7.5 If nameplate capacity information is shown, it should be located prominently, near or in
the title block.
7.6 Notes should be located at the bottom or right side.
7.7 If a heat exchanger duty table is shown, it should be located to the right of the stream table.
7.8 If a batch sequence table is shown, it should be located to the right of the stream table.
7.9 Process flow should be shown from left to right. Exceptions may be made if it makes the
PFD easier to understand (e.g., recycle lines). Lines should not be shown entering or
leaving from the top or bottom.
8. PFD Content
8.1 Legend Sheets
See Appendix A for symbology and nomenclature for use on PFDs. Additional symbols
may be included to address industry specific needs.
8.2 Title Block
A title block should contain the following minimum information:
a. The drawing title, “Process Flow Diagram”
b. Area or unit number or description
c. Descriptive title for the process or section shown
d. Drawing number and revision
8.3 Nameplate Capacity Basis
A PFD should document the nameplate capacity of the process. Each company will need to
determine what basis they will use for this calculation. Suggested calculation methods follow:
8.3.1 For continuous processes, the days of operation per year at PFD rate should be
shown. This may be expressed as a percent by dividing the days of operation per
year by 365 calendar days per year.
8.3.2 For batch processes, the number of batches per day should be shown with the
stream factor.
8.3.3 For operating units that can produce different products calculate the nameplate
capacity assuming the unit makes one product for the entire year with the highest
system demands or calculate the capacity based on the design product slate
considering required unit switches.
8.3.4 For operating units that can produce different products, the number of days of lost
production each time the unit switches from one product to another should be shown.
8.3.5 Design utilization or feedstock conversion efficiency should be shown.
8.4 H&MB/Stream Table and Process Conditions
8.4.1 H&MB(s) should be developed. It may be a companion document to a PFD or it
may be shown on a PFD.
8.4.2 All PFDs for a project should be consistent in presentation of operating conditions.
8.4.3 The process stream operating conditions may be tabulated separately from a
PFD. If the process stream design conditions are tabulated separately, a reference
to the associated H&MB may be included on the PFD.
8.4.4 Preferably, an H&MB should be developed using a spreadsheet or material
balance software that can be imported into the PFD. Typically, drafting and
simulation software can be linked to provide automatic updating.
8.4.5 Each stream should be identified by a unique number. The number should be placed
in a diamond on or in the process line and at the top of the stream information on the
H&MB/stream table. Utility lines may also be identified in this way.
8.4.6 Operating conditions critical to process performance may be shown as an anchor
point on the PFD. This designation should be used with discretion because it
affects detailed engineering significantly.
8.4.7 In the left-most column of the table, all the major stream components used in the
process should be listed, followed by physical/thermal properties. It is acceptable to list
minor components with one or more major components or in a pseudo-component
(e.g.: “low boilers” or “high boilers” or “C6+”). For examples, see Appendix B.
8.4.8 For a stream table, all the components need not be shown on every PFD sheet.
Components introduced in later PFD sheets need not be listed on the prior sheets.
Conversely, components that are removed from the process on a prior sheet need
not be listed on the later sheets.
8.4.9 As a minimum, for each stream the following values should be shown with the
appropriate units:
a. Mass, molar, or volumetric flow of each component
b. Total flow
c. State (i.e., gas: g, liquid: l, solid: s, mixed: g/l/s)
d. Temperature and pressure (required for gases; optional for liquids and solids)
8.4.10 Other pertinent information may be shown in the H&MB/stream table. The
information may include the components in weight percent, maximum flow for
certain streams, and other physical and thermal properties (e.g., density,
viscosity, stream enthalpy, particle size) needed to adequately define the material
and conditions of the process.
8.4.11 For a batch process, the components and total flows should be shown as mass per
batch and with the design feed rates. Batch information may be shown on the
H&MB/stream table or on an additional batch sequence table listing all the steps
and the requirements for each step. This information may be a separate document
that is referenced by a note on each PFD.
8.4.12 For a batch process within a continuous process, the streams included in the
batch part of the process should be shown twice: first as the average flow rate;
and second as the actual design batch flow rates.
9. Drafting Guidelines
Comment: The drafting guidelines presented in this section are recommended as optimal;
however, deviations may be required because of CAD system configuration or
standards. The guidelines are a simplified version of drafting guidelines provided in
PIP PIC001.
Appendixes Summary
The Appendixes of this Practice contain tables of commonly used symbols, abbreviations and other
identifiers; example PFDs; and suggested data for equipment types.
Appendix A contains symbols and text organized into legend sheets. Legend sheets are also commonly
referred to as lead sheets or cover sheets.
Appendix B contains example PFDs that illustrate the text and utilize the symbols and legends on the
legend sheets.
Appendix C contains suggested data that may be listed on PFD labels for the different equipment classes. This
list is taken from Section 4.3 of PIP PIC001 – Piping and Instrumentation Diagram Documentation Criteria.
Comment: The legend sheets and PFDs are drawn as standard, D-size (22 inches x 34 inches)
drawings, but reduced to standard 8-1/2 inch x 11-inch pages for electronic distribution
purposes. It is recommended that the legend sheets and PFDs be printed on 11-inch x
17-inch pages.
Stream Number 20 21 22 23 24 30 31 32 33 34 35 40 50 51
Stream Description Depropanizer Depropanizer Overhead Reflux Depropanizer Bottoms to Vapor Return Depropanizer Depropanizer Bottoms to Bottoms to Reactor 1R-2 Hot Oil Supply Hot Oil Return
Feed Overheads Condenser Overhead Reboiler Bottoms Bottoms Plant Storage Outlet
Outlet Product Product Product
Overall Properties
Pressure, psig 250.0 225.0 225.0 225.0 225.0 235.0 235.0 235.0 220.0 215.0 215.0 300.0 65.0 55.0
Temperature, °F 100.0 118.7 116.8 116.8 116.8 213.0 219.0 219.0 213.4 150.0 150.0 100.0 500.0 325.0
Mass Flow, lb/hr 77,346 121,378 121,378 64,643 56,735 184,308 163,698 20,610 20,610 0 20,610 10 16,350 16,350
Mole Flow, lbmole/hr 1,635 2,756 2,756 1,468 1,288 3,153 2,806 347 347 0 347 0 - -
Vapor Weight Fraction 0 1 0 0 0 0 1 0 0.041 0 0 1 0 0
Enthalpy Flow, MMBtu/hr -81.56 -119.53 -134.79 -71.79 -63.00 -144.05 -110.24 -16.15 -16.15 0.00 -17.15 -0.01 - -
• Insulation
4.3.3.5 Fired Equipment
• Equipment/Item Number
• Title/Service
• Duty
4.3.3.6 Filters
• Equipment/Item Number
• Title/Service
• Size, Capacity
• Design Pressure @ Temperature
• Materials of Construction
4.3.3.7 Material Handling Equipment
• Equipment/Item Number
• Title/Service
• Size, Capacity
• Materials of Construction
4.3.3.8 Pumps
• Equipment/Item Number
• Title/Service
• Capacity (Flow and TDH)
• Power Requirements
• Materials of Construction
• Insulation/Tracing
4.3.3.9 Vessels/Tanks
• Equipment/Item Number
• Title/Service
• Size, Capacity
• Design Pressure @ Temperature
• Materials of Construction
• Insulation/Tracing