EPD SOFTWARE GUIDE FOR:

SIEMENS DRIVEMONITOR
WOODWARD WATCHWINDOWS

Document Number:140-IM-0002
Revision Level: B
Date Released: 06/13/2013
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 Contents
2.1. Computer Requirements .........................................................................................................8
2.2. Operating System Compatibility ..............................................................................................8
2.3. Windows XP Mode..................................................................................................................8
2.3.1. Prerequisites ............................................................................................................................. 8
2.3.2. Downloading ............................................................................................................................. 9
2.3.3. Locating and Launching XP Mode ........................................................................................... 13
2.3.4. Software Installation ............................................................................................................... 15
3.1. Windows Device Manager ..................................................................................................... 16
3.2. DB9 RS232 Serial Port ........................................................................................................... 16
3.3. USB to Serial Convertor ......................................................................................................... 16
3.3.1. Driver Installation.................................................................................................................... 17
3.3.2. XP Mode – Attaching the USB to Serial Convertor ................................................................. 17
3.3.3. Changing the Com Port Address ............................................................................................. 18
4.1. Software: DriveMonitor ........................................................................................................ 21
4.2. Establishing a Link ................................................................................................................. 21
4.2.1. Using the Software .................................................................................................................. 27
4.2.2. Uploading Programs................................................................................................................ 30
4.2.3. Downloading Programs ........................................................................................................... 32
5.1. Serial Port ............................................................................................................................. 35
5.2. Software WatchWindows / Servlink ...................................................................................... 36
5.2.1. Establishing a Link ................................................................................................................... 36
5.2.2. Using WatchWindows ............................................................................................................. 44
5.2.2.1. Tool Bar ........................................................................................................................... 44
5.2.2.2. Explorer Window ............................................................................................................ 45
5.2.2.3. Inspector ......................................................................................................................... 46
5.2.2.4. Changing Values .............................................................................................................. 49
5.2.2.5. Saving Values .................................................................................................................. 51
5.2.2.6. Locking the I/O ................................................................................................................ 52
5.2.2.7. Resetting the I/O Lock ..................................................................................................... 54
5.2.2.8. Saving the Program ......................................................................................................... 56
5.2.2.9. Downloading A File ......................................................................................................... 58

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5.3. TrendTool ............................................................................................................................. 62
5.3.1. Opening Trend Tool ................................................................................................................ 63
5.3.2. Setting Up A New Trend .......................................................................................................... 63
5.3.3. Trending .................................................................................................................................. 69
5.3.4. Actuator Linage Adjustment ................................................................................................... 72
5.3.5. Actuator Tuning Responses .................................................................................................... 73

Illustrations
Illustration 1 - Windoows Home Page .......................................................................................................... 9
Illustration 2 - XP Mode Search................................................................................................................... 10
Illustration 3 - Step 1 Download XP Mode .................................................................................................. 10
Illustration 4 - Step 2 Select Operating System .......................................................................................... 11
Illustration 5 - Step 3 Select Language ........................................................................................................ 11
Illustration 6 - Step 4 Software Installation ................................................................................................ 12
Illustration 7 - Launching XP Mode Step 1 .................................................................................................. 13
Illustration 8 - Launching XP Mode Step 2 .................................................................................................. 13
Illustration 9 - Launching XP Mode Step 3 .................................................................................................. 14
Illustration 10 - Launching XP Mode Open ................................................................................................. 14
Illustration 11 – Windows Explorer File Selection ...................................................................................... 15
Illustration 12 - Start Menu / Run ............................................................................................................... 15
Illustration 13 - IO Gear Model GU232 USB to Serial Convertor ................................................................ 17
Illustration 14 - Attaching USB Device XP Mode ......................................................................................... 18
Illustration 15 - Control Panel / Device Manager ....................................................................................... 18
Illustration 16 - Port Settings / Advanced ................................................................................................... 19
Illustration 17 - Com Port Advanced Setting Window ................................................................................ 20
Illustration 18 DriveMonitor Desk Top Icon................................................................................................ 22
Illustration 19 DriveMonitor Start Menu Location ..................................................................................... 22
Illustration 20 DriveMonitor Opening Screen ............................................................................................. 23
Illustration 21 DriveMonitor Online Settings Step 1 ................................................................................... 23
Illustration 22 DriveMonitor Online Settings Step 2 ................................................................................... 24
Illustration 23 DriveMonitor Online Settings Step 3 ................................................................................... 24
Illustration 24 DriveMonitor Com Port / Baud Rate ................................................................................... 25
Illustration 25 DriveMonitor USS Online Connection ................................................................................. 25
Illustration 26 DriveMonitor Find Online Address ...................................................................................... 26
Illustration 27 DriveMonitor Address Scan ................................................................................................. 26
Illustration 28 DriveMonitor Address Identified ......................................................................................... 27
Illustration 29 DriveMonitor Online Connection ........................................................................................ 28
Illustration 30 DriveMonitor Side Bar ......................................................................................................... 28
Illustration 31 DriveMonitor Parameter List Complete .............................................................................. 29

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Illustration 32 DriveMonitor Free Parameterization .................................................................................. 29
Illustration 33 DriveMonitor Uploading / Basic Device Complete .............................................................. 30
Illustration 34 DriveMonitor Toolbar “Save” Function ............................................................................... 30
Illustration 35 DriveMonitor Save Window ................................................................................................ 31
Illustration 36 DriveMonitor Transfer to Computer ................................................................................... 31
Illustration 37 DriveMonitor Save Complete .............................................................................................. 32
Illustration 38 DriveMonitor Downloading / Save to EEProm .................................................................... 32
Illustration 39 DriveMonitor Tool Bar “Download” Function ..................................................................... 33
Illustration 40 DriveMonitor Screenshot 23 ............................................................................................... 33
Illustration 41 DriveMonitor Screenshot 24 ............................................................................................... 34
Illustration 42 EGCP3 Front View ................................................................................................................ 35
Illustration 43 WatchWindows / ServLink Desk Top Icons ......................................................................... 36
Illustration 44 WatchWindows / ServLink Start Menu ............................................................................... 37
Illustration 45 Starting ServLink .................................................................................................................. 37
Illustration 46 ServLink New .Net File ......................................................................................................... 38
Illustration 47 ServLink Screenshot Com Port Settings ............................................................................... 38
Illustration 48 ServLink Select Com Port ..................................................................................................... 39
Illustration 49 ServLink Selecting Baud Rate............................................................................................... 39
Illustration 50 ServLink: Building the .Net File ............................................................................................ 40
Illustration 51 ServLink No Comunication .................................................................................................. 40
Illustration 52 ServLink Opened Multiple Times ......................................................................................... 41
Illustration 53 ServLink .Net File Complete................................................................................................. 41
Illustration 54 Saving .Net File .................................................................................................................... 42
Illustration 55 ServLink Saving .Net File Location ....................................................................................... 42
Illustration 56 ServLink Naming .Net File .................................................................................................... 43
Illustration 57 WatchWindows Program Layout ......................................................................................... 44
Illustration 58 WatchWindows Tool Bar ..................................................................................................... 44
Illustration 59 WatchWindows Explorer ..................................................................................................... 45
Illustration 60 WatchWindows Inspector Empty ........................................................................................ 46
Illustration 61 WatchWindows Inspector Synchronizing Menu ................................................................. 47
Illustration 62 WatchWindows Renaming Sheet Step 1 ............................................................................. 47
Illustration 63 WatchWindows Renaming Sheet Step 2 ............................................................................. 48
Illustration 64 WatchWindows Renaming Sheet Step 3 ............................................................................. 48
Illustration 65 WatchWindows Adding A Sheet .......................................................................................... 49
Illustration 66 WatchWindows Setting Icons .............................................................................................. 49
Illustration 67 WatchWindows Setting Adjustment ................................................................................... 50
Illustration 68 WatchWindows Saving Values Step 1 ................................................................................. 51
Illustration 69 WatchWindows Save Values Step 2 .................................................................................... 51
Illustration 70 WatchWindows Save Values Step 3 .................................................................................... 52
Illustration 71 WatchWindows Lock I/O Step 1 .......................................................................................... 52
Illustration 72 WatchWindows Lock I/O Step 2 .......................................................................................... 53
Illustration 73 WatchWindows Lock I/O Step 3 .......................................................................................... 53

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Illustration 74 WatchWindows Resetting I/O Lock Step 1 .......................................................................... 54
Illustration 75 WatchWindows Resetting I/O Lock Step 2 .......................................................................... 54
Illustration 76 WatchWindows Resetting I/O Lock Step 3 .......................................................................... 55
Illustration 77 WatchWindows Save Application Step 1............................................................................. 56
Illustration 78 WatchWindows Save Application Step 2............................................................................. 56
Illustration 79 WatchWindows Save Application Step 3............................................................................. 57
Illustration 80 WatchWindows Save Application Step 4............................................................................. 57
Illustration 81 WatchWindows Save Application Step 4............................................................................. 58
Illustration 82 WatchWindows Load Application Settings Step 1 .............................................................. 58
Illustration 83 WatchWindows Load Application Settings Step 2 .............................................................. 59
Illustration 84 WatchWindows Load Application Settings Step 3 .............................................................. 59
Illustration 85 WatchWindows Load Application Settings Step 4 .............................................................. 60
Illustration 86 WatchWindows Load Application Settings Step 5 .............................................................. 60
Illustration 87 WatchWindows Load Application Settings Step 6 .............................................................. 61
Illustration 88 - Lauching TrendTool ........................................................................................................... 63
Illustration 89 - TrendTool Setup Step 1 ..................................................................................................... 63
Illustration 90 - TrendTool Setup Step 2 ..................................................................................................... 64
Illustration 91 - TrendTool Setup Step 3 ..................................................................................................... 64
Illustration 92 - TrendTool Setup Step 4 ..................................................................................................... 65
Illustration 93 - TrendTool Setup Step 5 ..................................................................................................... 65
Illustration 94 - TrendTool Setup Step 6 ..................................................................................................... 66
Illustration 95 - TrendTool Setup Step 7 ..................................................................................................... 66
Illustration 96 - TrendTool Setup Step 8 ..................................................................................................... 67
Illustration 97 - TrendTool Setup Step 9 ..................................................................................................... 67
Illustration 98 - TrendTool Setup Step 10 ................................................................................................... 68
Illustration 99 - TrendTool Setup Step 11 ................................................................................................... 68
Illustration 100 - TrendTool Setup Step 12 ................................................................................................. 69
Illustration 101 - Trending Step 1 ............................................................................................................... 69
Illustration 102 - Trending Step 2 ............................................................................................................... 70
Illustration 103 - Trending Step 3 ............................................................................................................... 70
Illustration 104 - Trending Step 4 ............................................................................................................... 71
Illustration 105 - Trending Step 5 ............................................................................................................... 71
Illustration 106 - Actuator Output Signal .................................................................................................... 72
Illustration 107 - Trending Responses......................................................................................................... 73
Illustration 108 - Idle Actuator Ideal Response........................................................................................... 73

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 1. Introduction
Electronic Power Design, Inc. (EPD) is an Electrical Systems Integrator with 20 years of extensive
experience in marine, drilling, propulsion, power/control systems, mining, petrochemical, steel, paper,
plastics, dredging, and solar & wind energy sectors. We provide value-added electrical equipment and
services to a variety of industries worldwide with emphasis on total power system integration and
automation.

We provide services for our customers including engineering, design, programming (Variable Speed
Drives and Programmable Logic Controllers), manufacturing, Commissioning, and field service of all
types of electronic and power electrical equipment and controls. Our main products are systems
consisting of AC and DC Variable Speed Drives (VSD's), AC and DC motors (new and re-manufactured),
motor control centers, distribution switchgear, generator controls, harmonic filters, power factor
correction equipment, transformers, automated systems utilizing Programmable Logic Controllers
(PLC's), and any other controls. Electronic Power Design provides these value-added electrical services
and equipment to a variety of industries worldwide with emphasis on total plant automation.

We have first class engineering, drawing and management systems in place and are able to provide
customers with competitively priced hardware, engineering, programming, project management,
Commissioning and training, spare parts and after-the-sale field service and support. Our personnel are
highly capable. We also provide outstanding training for customers on our equipment. We are capable
of fast delivery of custom equipment and can easily deal with the many customer requests for changes
with minimum impact on profitability.

EPD is a global company with offices located in the US, China, Singapore and Brazil.

Electronic Power Design, Inc. – Houston, TX U.S.A.

EPD China Manufacturing – Yangzhou, China

EPD Singapore Services – Singapore

EPD Do Brazil – Rio De Janerio, Brazil

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 2. SYSTEM REQUIREMENTS
The following will cover the requirements needed to use the Siemens and Woodward software on a
computer.

2.1. Computer Requirements

The Drivemonitor and WatchWindows software packages will run on most computers manufactured
within the last 5 years as they exceed the basic requirements. The basic system requirements are:

 Pentium 1 or better processor

 128M RAM min / 256M Ram recommended
 400M of available memory for installation (Siemens requirement / Woodward requires less)
 RS232 Serial Port

2.2. Operating System Compatibility

The Siemens software Drivemonitor and the Woodward software WatchWindows are both compatible
with Windows 2000, Windows ME and Windows XP. They are not compatible with Windows 7. EPD has
found that some computers running Windows 7 32Bit operating systems will run the software without
issues but to date only Dell computers have had success with this. Computers running Windows 7 64Bit
operating systems will not be able to establish dependable Communication with the devices.

For best results where possible it recommended that computers have Windows XP installed.

2.3. Windows XP Mode

A viable option for computers running Windows 7 is to install Windows XP Mode. This will install a
virtual Windows XP desktop on the Windows 7 computer. Using the Windows XP Mode allows older
software that is not compatible to work on a Windows 7 computer. The option has been found to be
reliable with both Drivemonitor and WatchWindows. It will function on Windows 7 32 and 64 Bit
computers.

2.3.1. Prerequisites
When using the Windows XP Mode it will be important to make sure that the Siemens and Woodward
software have been uninstalled from the Windows 7 operating system.

The software will later be reinstalled on the virtual XP desk top. Communication issues have occurred
when the software was installed on both operating systems.

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2.3.2. Downloading
The Windows XP Mode is a free download from Microsoft. The website address is:

http://www.microsoft.com/en-us/default.aspx

When you open the website you will be on the Microsoft homepage.

Illustration 1 - Windoows Home Page

To find locate and download XP Mode follow the steps listed:

1) Type “XP Mode” in the search bar.

This will bring up several options as shown in Illustration 2.

2) Choose “XP Mode for Windows 7”.

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 Illustration 2 - XP Mode Search

The search will bring up a screen where you can download and install XP Mode.

3) Click on “Download Windows XP Mode”.

Illustration 3 - Step 1 Download XP Mode

4) Select the operating system that is installed on the computer.

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 Illustration 4 - Step 2 Select Operating System

5) Select the language.

Note: When selecting the language there have been reported issues with the Woodward software when
used on computers using a language other than English. For best results choose English as the default
language.

Illustration 5 - Step 3 Select Language

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Once the language is chosen the screen will open up to provide the instructions and download options.

6) Follow the Steps on the Website for installing XP Mode.

When installing XP Mode there will be 3 files downloaded. This will include Windows Activation Update,
XP Mode and Virtual PC. The activation update will verify the operating system is legitimate and Virtual
PC is used to run the XP Mode desk top. All must be installed to allow XP mode to run on the computer.

Note: When XP Mode is downloaded an option to “Run” from the website or “Save to File” for each file.
The user can save these files and install XP Mode later on another computer as needed. The Software
Validation will be required for each installation.

Illustration 6 - Step 4 Software Installation

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2.3.3. Locating and Launching XP Mode
Once the software is installed it can be located in the Start Menu / All Programs.

Illustration 7 - Launching XP Mode Step 1

Scroll down to the Windows Virtual PC folder that has been created and locate XP Mode.

Illustration 8 - Launching XP Mode Step 2

When the program is launched a pop up window will appear showing “Starting the virtual machine”.

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 Illustration 9 - Launching XP Mode Step 3

Once completed the virtual desk top will open.

Illustration 10 - Launching XP Mode Open

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2.3.4. Software Installation
Once XP Mode is open the user can install the Siemens and Woodward software on the virtual desktop
by running the executable file from either the Installation CD or from a saved location if the files have
been copied to the computer.

Illustration 11 – Windows Explorer File Selection

The installation can also be done using the Windows Start Menu / Run option. Select the location the
installation files are located by clicking Browse when prompted.

Illustration 12 - Start Menu / Run

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 3. Communication Port
The following will explain how to set up the Communication port on the computer. This will
cover both the use of a built in serial port and using a USB to Serial Convertor.

3.1. Windows Device Manager

The Windows Device Manager will be used to identify the Com Port Address. It may be necessary to
change this address when using a USB to Serial Convertor.

A Common mistake is made when people try to make adjustments to the Communication port using
Windows Device Manager such as changing the baud rate. This can lead to Communication problems
that can be hard to troubleshoot later. Also in many cases to make these changes the person will need
to have administrative rights on the computer and this can go against a company’s own IT policies.

Typically the setting should never be changed in the Device Manager. The Communication setting should
be adjusted in the software. Siemens and Woodward both provide this functionality. To change the
settings in the software the user does not require administrative rights and allows the software to
control the port. This will allow Siemens DriveMonitor to have settings that will be different than the
Woodward EGCP3 and 2301D controllers. All of these have different baud rates that have to be set.

3.2. DB9 RS232 Serial Port

On computers with a build in DB9 serial port the port address will commonly default to Port 1. This
works well for both Drivemonitor and WatchWindows as both will default to Com 1 for the
Communication port address.

3.3. USB to Serial Convertor

Newer model computers now come with USB ports as standard and there may not be a DB9 Serial Port
installed. To use the Siemens and Woodward software to Communicate with a controller a USB to Serial
Convertor will be required. The following will detail installing and using a convertor.

Illustration 13 shows an IO Gear USB to Serial Convertor Model GU232 that is being used in the EPD
Training Center. This convertor is just one example as there are many different convertors available.

Note: Computers running XP or computers running Windows 7 and utilizing XP Mode will need to verify
the Com Port Address assigned if a USB to Serial Convertor is used.

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 Illustration 13 - IO Gear Model GU232 USB to Serial Convertor

3.3.1. Driver Installation

Computers running Windows XP but do not have a serial port also require a USB to Serial Convertor and
will need the driver to be installed. The device may be auto detected by Windows XP and a generic
driver used. For best results always use the manufacturer’s installation disk for the correct driver. Many
manufacturers will also provide updated drivers on their websites for free download.

Computers running Windows 7 and using Windows XP Mode will first need to have the driver installed
on the Windows 7 operating system then installed on the XP Virtual Desk Top. Windows 7 and XP Mode
will share peripheral devices and certain drivers such as the USB to Serial Convertor or mouse will need
to be installed on both the main operating system and the virtual operating system.

3.3.2. XP Mode – Attaching the USB to Serial Convertor

When XP Mode is launched it WILL NOT automatically detect and begin using the USB to Serial
Convertor. The convertor will need to be “Attached” to XP. This is done by clicking on the USB tab
located at the top of the screen. Click Attach to use the USB device in XP Mode.

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 Illustration 14 - Attaching USB Device XP Mode

When finished go to the USB tab to “Release” the USB device before shutting down XP Mode.

3.3.3. Changing the Com Port Address

Once the driver is installed the user will need to verify the Com Port Address. This will be done in
Control Panel / Device Manager.

Illustration 15 - Control Panel / Device Manager

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The address will typically be set to the next available address. Usually Com 1 and Com 2 are reserved
and the convertor maybe assigned to Com 3 or Com 4. It has to be noted that the Woodward software
WatchWindows will not recognize anything higher than Com 4. If the address is set higher than Com 4
the address will need to be changed to work with both the Siemens and Woodward programs.

Double click the Com Port in the Device Manager. This will bring up the Properties window.

Click the Advanced button.

Illustration 16 - Port Settings / Advanced

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 Illustration 17 - Com Port Advanced Setting Window

Reassign the Com Address to either 3 or 4. It is not recommended to assign it to Com 1 or Com 2 as
these are usually reserved. Problems have been experienced by the EPD Training Center by assigning the
convertor to either Com 1 or Com 2 but no issues have been experienced with Com 3 or Com 4.

Once the Com Port is set and the address is known then follow this will be the address used when
opening either Drivemonitor and WatchWindows and setting up a communication link between the
computer and the device.

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 4. Siemens DriveMonitor
4.1. Software: DriveMonitor
The software to program the drives is DriveMonitor. The following will detail the steps to establish
Communication, upload and download programs from a computer.

 NOTE: The Siemens software is not compatible with Windows 7. Communication issues are
known problems when using Windows 7. Computers using Windows 7 can use the Windows XP
Mode virtual desktop to run the software without problems or have Windows XP as the
operating system on the computer. This was covered in Section 3.

To set up a Comunication link the following steps are needed.

 Open DriveMonitor
 Verify Communication Baud rate
 In the drive the Communication rate for the drive is set in P783. By default it is set to 6
(9600baud). The maximum setting for the DriveMonitor is 8 (38400baud) and is the typical
setting in an EPD system.
 In DriveMonitor it is set under “Tools / ONLINE Settings”.
Refer to Illustration 21 DriveMonitor Online Settings Step 1
 A popup menu will appear and the settings are under the “Interface” tab. When changes are
made in DriveMonitor for the Communication settings you will need to close the program and
re-open for them to take effect.
 Both the drive and the computer must be set to the same setting
 Laptops being manufactured today do not typically have a serial port. On laptops that use a
USB to Serial convertor it may be necessary to change the com port that is being used. Check
the com port assigned to the serial convertor under Control Panel / System / Device Manager
 The cable and dongle must be plugged in.

NOTE: The EPD system may have been equipped with a serial port on the door of the SCR
cabinet. Systems like this will usually have the cross connections already done in the cabling
between the door and the Control Module (CM1). If the system is set up in this manner then the
Dongle will not be required connecting to the DB9 connector on the cabinet door but will be
needed if a direct connect to the Control Module is made.

Problems in establishing a connection generally are a result of the baud rate not being set the same
between the drive and the computer. If the settings are correct the cable or dongle may be the issue.
Check the connections.

4.2. Establishing a Link

When the software is installed it will place an Icon on the desk top of the computer.

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 Illustration 18 DriveMonitor Desk Top Icon

Access can also be done using the Programs tab of the Start menu under Siemens.

Illustration 19 DriveMonitor Start Menu Location

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When the software is launched it will bring up a blank screen. Communication will have to be
established with the SCR drive.

Illustration 20 DriveMonitor Opening Screen

To verify the Communication settings go to Tools / Online Settings.

Illustration 21 DriveMonitor Online Settings Step 1

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The system will prompt you that if any changes are made the software must be shut down for the
changes to take effect. Just close the program and re-launch.

Illustration 22 DriveMonitor Online Settings Step 2

Click OK to bring up the settings menus.

Illustration 23 DriveMonitor Online Settings Step 3

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In the settings menu only the settings in the interface tab need to be changed from default. Here the
Com Port and Baud rate are set. If the computer has an RS232 port (DB9 or serial port) installed then
this will be default to Com 1. Newer computers only have USB ports. If a USB to Serial Convertor is used
then the correct Com port will need to be selected. The Baud rate set in the computer and the drive has
to be set to the same rate. In the drive the P783 set the baud rate for G-SST1.

Illustration 24 DriveMonitor Com Port / Baud Rate

Once the Communications settings have been verified a connection to the SCR drive can be established.
Under the File tab select “Set up an USS Online Connection”.

Illustration 25 DriveMonitor USS Online Connection

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This will bring up a search screen. Press the START button. Siemens allows up to 31 drives to be linked
through the RS232 port. EPD does not link the drives so by default all the SCR’s are address 0.

Illustration 26 DriveMonitor Find Online Address

This will begin a search of drives the computer is linked to. If the software scans through the 31
addresses check the Communication settings, check the dongle (if connected directly to the drive / not
needed if using the connections on the doors of E01) and the cable.

Illustration 27 DriveMonitor Address Scan

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When the software connects to the drive it will show “Device Identification Please Wait” briefly.

Illustration 28 DriveMonitor Address Identified

4.2.1. Using the Software

The Siemens software allows the user to open programs without having to be connected to a drive. If
viewing programs offline it is important NOT to change values in the saved files as this can effect
operation of the system if the backup copy of the program needs to be downloaded back into the drive.

Under FILE there is an option to print the program. When printing you can choose between the
parameter list complete or changed parameters only. Printing the Changed Parameters will print only
the parameters that have been changed from the Siemens Factory settings. It is recommended to print
only the changed parameters.

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Once the connection is made the software will open up the Drive Navigator screen. It will show an OK
status at the bottom of the screen as well as “Communication with Device OK” when Communication is
working properly. It will show “Not Connected” if there is a problem with the Communication or if the
program has been open offline.

Illustration 29 DriveMonitor Online Connection

Siemens has grouped parameters together in an explorer menu to the left of the screen. Parameters
associated with Motor Definition, Inputs and Outputs, or Fault Diagnostics can be found quickly using
the explorer section.

Illustration 30 DriveMonitor Side Bar

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The tool bar at the top has short cut buttons for various functions. The Parameter List complete button
brings up the entire list of parameters.

Illustration 31 DriveMonitor Parameter List Complete

The Free Parameterization Button opens a window that allows the user to create a parameter list. This
function can be helpful in making quick changes without having to go through the entire list of
parameters.

Illustration 32 DriveMonitor Free Parameterization

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4.2.2. Uploading Programs
To save go to File / Upload / Basic device complete. When saving programs always save basic device
complete so that all the parameters are saved on the computer.

Illustration 33 DriveMonitor Uploading / Basic Device Complete

There is also a button on the tool bar for saving files. It will also bring up a window that gives the user a
choice of saving options. Again always choose Basic Device Complete.

Illustration 34 DriveMonitor Toolbar “Save” Function

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When saving the file user must chose the location the file is to be saved and to give the file a name. It is
reComended that a file be created under My Documents for the EPD programs. When naming the file
the following format is also reComended, Hull Number_SCR Number_Date. Press SAVE.

Illustration 35 DriveMonitor Save Window

The software will begin saving the parameters.

Illustration 36 DriveMonitor Transfer to Computer

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When the Upread is finished you will be prompted. Press OK.

Illustration 37 DriveMonitor Save Complete

4.2.3. Downloading Programs

When downloading a file to the Comand Module go to File / Download / Save (EEProm). Always
download to the EEProm. The RAM is temporary memory and will clear once power is removed.

Illustration 38 DriveMonitor Downloading / Save to EEProm

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There is also a shortcut button on the tool bar. This defaults to the EEProm.

Illustration 39 DriveMonitor Tool Bar “Download” Function

A popup will come up. Choose the file to be downloaded. Press OPEN.

Illustration 40 DriveMonitor Screenshot 23

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The parameters will begin transferring. When finished there will be a prompt same as when uploading
stating the download was successful. Press OK.

Illustration 41 DriveMonitor Screenshot 24

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 5. Woodward WatchWindows
The EPD system utilizes the Woodward EGCP3 (Engine Generator Control Package) for local (Main
Switchboard) control, synchronizing and protection of the generators.

Illustration 42 EGCP3 Front View

5.1. Serial Port

Located on the back of the EGCP3 at the bottom of the unit is a DB9 connecter. This is where a cable will
connect the EGCP3 to a computer. This allows for changes to be made using the WatchWindows
software, uploading and downloading of programs. For the Communication to be made the computer
must build a .net file that will store the Communication settings for the EGCP3.

The EGCP3 requires a Null and a male to female DB9 serial cable to Comunicate.

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5.2. Software WatchWindows / Servlink
The software used by Woodward is WatchWindows. When this is installed on the computer it installs (2)
programs, ServLink, which is used to establish a Communication link between the computer and the
EGCP3 and WatchWindows, where actual changes are made in the settings.

A Male to Female DB9 cable and a Null Modem are needed to connect to the computer to the EGCP3.

The following will provide instructions for establishing Communication, navigating the menus, saving
and downloading the programs.

 NOTE: The Woodward software is not compatible with Windows 7. Communication issues are
known problems. Computers with Windows 7 installed can use the Windows XP Mode virtual
desktop to run the software without problems or have Windows XP as the operating system on
the computer.

5.2.1. Establishing a Link

When WatchWindows is installed it will place a shortcut on the desktop for both ServLink and
WatchWindows.

Illustration 43 WatchWindows / ServLink Desk Top Icons

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The programs can also be started from the Windows Start Menu.

Illustration 44 WatchWindows / ServLink Start Menu

Launch the ServLink program. It will bring up a blank screen.

Illustration 45 Starting ServLink

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The first time the computer is connected to the EGCP3 it will need to build a .net file. This file will save
the Comunication setting. Go to File and select New.

Illustration 46 ServLink New .Net File

This will open a Network Options widow.

Illustration 47 ServLink Screenshot Com Port Settings

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If the computer being used has a serial (DB9) port then typically the port will be assigned to Com1. If the
computer only has USB connections and a USB to Serial convertor is used, then check what Com Port the
convertor has been assigned to in the Control Panel / System / Device Manager of Windows XP.

Illustration 48 ServLink Select Com Port

The Baud rate will also need to be set. For the EGCP3 the Baud rate is 115200.

Illustration 49 ServLink Selecting Baud Rate

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Pres the OK button when the settings are correct. If there are no problems the software will begin
building the .net file. The screen will display 1’s and 0’s passing. In the bottom left hand corner it will
show “Building Network Definition File”. This will take several minutes for the file to complete.

Illustration 50 ServLink: Building the .Net File

If there is a problem a problem the screen will show broken connections indicating the computer does
not detect an EGCP3. Check the setting, the cable and the Null modem. This can also occur if using
Windows 7 or the message “Failed to respond to last request” can show while building the file.

Illustration 51 ServLink No Comunication

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Another Common problem in establishing Communication is opening ServLink twice on the computer.
The software will allow multiple windows to be opened and each will try and control the Com Port.

Illustration 52 ServLink Opened Multiple Times

When the file is finished build a new window will open showing a “DFT Control IDO” symbol. This
indicates the computer is now Communicating with the EGCP3.

Illustration 53 ServLink .Net File Complete

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At this time save the .net file under a Woodward folder in “My Documents”. Go to File / Save As.

Illustration 54 Saving .Net File

It is recommended that a folder for EPD files be created under My Documents. Save the .net file to this
location.

Illustration 55 ServLink Saving .Net File Location

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Name the file “EGCP3”. This file will be used to Communicate will any EGCP3 installed on the vessel.

 NOTE: This procedure is only needed the first time the computer is used to Communicate to the
EGCP3. After the file is saved the next time the computer is used open the saved file to establish
Communication.

Illustration 56 ServLink Naming .Net File

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5.2.2. Using WatchWindows
Minimize the ServLink program. It must remain opened to establish the link but all changes made will be
done through WatchWindows.

Open WatchWindows. The program will open with (3) windows, the Toolbar, the Explorer and the
Inspector. These windows can be resized.

Illustration 57 WatchWindows Program Layout

5.2.2.1. Tool Bar

The Tool Bar has keys on it that will be used in navigating the menus, saving and downloading the
programs, and in transferring the RAM memory to the EEProm. The keys to the right concern only the
Inspector window.

Illustration 58 WatchWindows Tool Bar

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  Add Sheet – This function will add sheets to the Inspector allowing more menus to be accessed
 Remove Sheet – This function removes sheets from the Inspector
 Load Settings – This function transfers a save file from the computer to the EGCP3
 Save Settings – This functions saves the EGCP3 settings to a file on the computer
 Reset – This function initiates a reset of the EGCP3. The Power will cycle off then on. This
function also unlocks the I/O.
 I/O Lock – Some settings cannot be changed unless the EGCP3 is in I/O Lock. The program is
frozen and no data is being processed.

 WARNING: NEVER lock the I/O on an engine that is running. The engine WILL shut down.

 Save Values – When making changes using the WatchWindows software, all changes are stored
in the RAM memory (working memory). To transfer the new setting to the EEProm memory
(permanent memory) the Save Values function is used.

 NOTE: If changes are made and NOT saved to the EEProm the changes will be lost on the next
power down of the unit.

5.2.2.2. Explorer Window

The Woodward software is based on a Menu system. All the settings are stored in these menus. In the
Explorer window there will be (2) folders, the Service Folder and the Configure Folder. The Configure
folder has Menus that will provide access to settings for the Inputs, Outputs and the First Time
Configuration Menu. It is under the First Time Configuration Menu the setting for the generators are
entered such as KW, KVAR, rated Amps and voltage. In the Service Folder there are display menus
designated by numbers such as menu “01 STATUS SYSTEM” and setting menus designated by letters
such as menu “A ENGINE PROTECTION”.

Illustration 59 WatchWindows Explorer

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5.2.2.3. Inspector
The inspector is where the changes are actually made. The software is set up for “Drag and Drop”. The
user can drag individual setting from the menus in the Explorer Window and drop into the Inspector or
drag the entire menu and drop into the Inspector.

Click and hold the mouse on the menu to drag it over to the Inspector window.

Illustration 60 WatchWindows Inspector Empty

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Drop the menu into the Inspector. Spread the columns out so they can be read easily.

Illustration 61 WatchWindows Inspector Synchronizing Menu

Right click on the Sheet tab and there will be an option to rename the sheet.

Illustration 62 WatchWindows Renaming Sheet Step 1

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Click “Rename Sheet” and a menu will open.

Illustration 63 WatchWindows Renaming Sheet Step 2

Enter in the new name. It is recommended when opening up multiple menus to rename the sheets
with the menu name. Click OK.

Illustration 64 WatchWindows Renaming Sheet Step 3

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Multiple sheets can be added. To add a sheet, click the Add Sheet key on the Tool Bar.

Illustration 65 WatchWindows Adding A Sheet

5.2.2.4. Changing Values

There are (2) icons used in the WatchWindows menus for the different setting types.

Illustration 66 WatchWindows Setting Icons

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 The Pencil Icon represents a setting or value that can be changed.

The Glasses Icon represents a Reading on value.

In the illustration 66 there are (2) items labeled “Sync Mode”. The first one, 01 Sync Mode, has a value
of 4 and shows it is a changeable setting. The second one, 02 Sync Mode, is a display that shows what
the value in the first one represents. In this case the Sync Mode is set to Run/Sync so the EGCP3 when
starting the engine will automatically synchronized the generator to the bus before closing the breaker.

In the Sync Menu there are settings that tune the process control for the synchronizing. There is the
Sync Gain and the Integral Gain. These values can be changed while the engine is running. The software
will only allow small changes to be entered at a time and cannot exceed 10% of the current value. The
values can be changed by typing in the new value. If the changed value is over 10% of the current value
it will not accept the change. There are also (2) arrows next to the value. The right hand arrow will make
10% increases or decreases in the value and the left arrow makes 1% changes.

Illustration 67 WatchWindows Setting Adjustment

The tuning settings for the load sharing can be found in the “Real Load Control” menu. The tuning for
VAR control is found in the “Reactive Load Control” menu.

 NOTE: In the EPD system the EGCP3 will load share with the other engines when operating the
system locally. In Normal operation the VMS system is responsible for load sharing. Neither the
EPD system nor the VMS will regulate VARs. That function is the responsibility of the engine /
generator supplier.

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5.2.2.5. Saving Values
Changes made in the WatchWindows software are stored in the RAM memory of the EGCP3. After
changes are made they will need to be transferred to the EEProm. This is done by “Save Values”.

Illustration 68 WatchWindows Saving Values Step 1

When the Save Values key is clicked there will be a prompt asking if you want to Save Values. Click YES.

Illustration 69 WatchWindows Save Values Step 2

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When Save Values is complete there will be a prompt stating finished. Click OK and the changes have
been transferred from RAM to EEProm.

Illustration 70 WatchWindows Save Values Step 3

5.2.2.6. Locking the I/O

There are settings that require the I/O to be locked before they can be changed. This will cause the
EGCP3 to stop processing data and the engine will shut down if the I/O is locked while running.

Illustration 71 WatchWindows Lock I/O Step 1

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A prompt will appear to verify that the user wants to lock the I/O. Click OK.

Illustration 72 WatchWindows Lock I/O Step 2

A message will appear stating the I/O is locked. The Systems Menu on the EGCP3 will also show I/O
Locked. Click OK. The system is now locked and changes can be made.

Illustration 73 WatchWindows Lock I/O Step 3

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5.2.2.7. Resetting the I/O Lock
To reset the I/O Lock click on the Reset key.

Illustration 74 WatchWindows Resetting I/O Lock Step 1

When the Reset key is used a prompt will appear asking if the user wants to Save Values before
resetting. It is recommended to click Yes unless changes were made that you do not want to keep.

Illustration 75 WatchWindows Resetting I/O Lock Step 2

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The reset will reboot the EGCP3. The power is cycled and the system will reinitialize. If the computer is
ever disconnected while the I/O is locked the system can be reset by removing power from the EGCP3.
This is done by opening FU300 in the generator control panel.

Illustration 76 WatchWindows Resetting I/O Lock Step 3

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5.2.2.8. Saving the Program
To save the settings in the EGCP3 to a file on the computer click the “Save Application” button.

Illustration 77 WatchWindows Save Application Step 1

A window will open up. The default folder WatchWindows is located in the folder for the software under
Program Files.

Illustration 78 WatchWindows Save Application Step 2

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It is recommended that a folder under My Documents be created and the programs stored there. This
will allow them to be easily located in the future.

Illustration 79 WatchWindows Save Application Step 3

A name will need to be given. It is recommended that the file name include the following:

Hull Number_Generator Number_Date.

In the illustration below the file is named BL301_Gen1_120115.

Illustration 80 WatchWindows Save Application Step 4

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Once the storage location is selected and file is named, click OK. The setting will begin transferring from
the EGCP3 to the computer. When the transfer is finished a prompt will appear stating “Saving
Completed”, click OK.

Illustration 81 WatchWindows Save Application Step 4

5.2.2.9. Downloading A File

To transfer a save program from the computer to the EGCP3, click the Load Application key.

Illustration 82 WatchWindows Load Application Settings Step 1

Loading a program requires the I/O be locked. A prompt will appear asking if you are sure. Verify the
engine is NOT running and click “Yes”.

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 Illustration 83 WatchWindows Load Application Settings Step 2

A window will open to choose the file to be loaded. Verify that the correct file is being loaded. Click
Open.

 NOTE: Each EGCP3 has a unique address for Comunication and tuning setting. Loading the
incorrect program will result in loss of Comunication to the VMS and possible system problems.

Illustration 84 WatchWindows Load Application Settings Step 3

The file will begin transferring from the computer to the EGCP3.

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 Illustration 85 WatchWindows Load Application Settings Step 4

When the transfer is completed a prompt will appear asking if you want to Reset the system. Click OK.

Illustration 86 WatchWindows Load Application Settings Step 5

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The Reset will reboot the EGCP3 and the system will be unlocked. A prompt will appear show Reset
complete, click OK.

Illustration 87 WatchWindows Load Application Settings Step 6

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5.3. TrendTool
TrendTool is a trending program that can be used to monitor the response of the 2301D to changing
loads. It is used to assist in the tuning of the 2301D. The dynamic response can been seen in TrendTool
allowing the user to adjust the settings based on what the fuel system is actually doing when load is
applied to the bus and when load is removed.

TrendTool will share the Servlink connection with the 2301D. The graft can be set up to chart several
items but the (2) critical items that should be looked at for tuning are the following.

 Note: All scaled numbers are Real numbers based on their units of measure.

1) Engine Speed: This signal will be used twice for the following:
 Idle Speed
 Scaled for 700 – 900rpm
 This will be used to stabilize the engine at idle speed (800rpm)
 Rated Speed
 Scaled for 1600 – 2000rpm
 This signal will be used to stabilize the engine at rated speed (1800rpm)
 This will be used to tune the engine response as load is applied and removed
2) Actuator Output – this signal will be used for the following:
 Scaled for 0 – 200mA
 This will be used to verify the actuator linkage is properly adjusted
 This will be used to tune the actuator response as load is applied and removed
from the engine

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5.3.1. Opening Trend Tool
With a connection already established with ServLink to the 2301D and WatchWindows running, open
TrendTool. A pop up window will ask to select control and by default it should come up with the 2301D
as it is what is connected through ServLink. Click OK.

Illustration 88 - Lauching TrendTool

5.3.2. Setting Up A New Trend

To set up a new trend go to Setup / Trends.

Illustration 89 - TrendTool Setup Step 1

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A window will open to set up the new trend. Click on the Pin numbers to activate the pin. A Pin that is
Grey is not activated. A name can be assigned to the trend and multiple trends can be configured and
saved. The “Save As” functions allows the user to save multiple trends.

Illustration 90 - TrendTool Setup Step 2

“Item Names” is where the value being trended will be added. This is done by clicking on “View Tree”
located at the bottom of the window.

Illustration 91 - TrendTool Setup Step 3

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After clicking on “View Tree” a new window will open. This is a link between TrendTool and
WatchWindows using the ServLink connection. It will show the Service and Configuration menus from
WatchWindows.

Illustration 92 - TrendTool Setup Step 4

Click on the (+) next to “Service”. All the available menus will open up. Menu A is “Display Menu”. This is
where the RPM of the engine can be found.

Illustration 93 - TrendTool Setup Step 5

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Click on item 01 Engine Speed. This will be added to the trend once clicked. It is recommended to slide
the Menu window over slightly so it is easier to see what is being added to the trend.

Illustration 94 - TrendTool Setup Step 6

Once the value has been added to the trend the user can assign a “Description” to the value that will be
displayed. The user can select the color of the Pin by clicking on the colored square. In the “Min” and
“Max” boxes a scaling value can be put in. The values will be in REAL numbers. In the example in
Illustration 95 the “Engine Speed” has been labeled Idle Speed and the range has been set up for
700rpm to 900rpm. This will be used to stabilize the engine at idle speed.

Illustration 95 - TrendTool Setup Step 7

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Add Menu A “01 Engine Speed” to Pin 2.

Illustration 96 - TrendTool Setup Step 8

Label the Description of Pin 2 as Rated Speed. Set the Min Scaling to 1600rpm and the Max Scaling to
2000rpm. This will be used later to tune the response of the 2301D to changing loads at rated speed.

Illustration 97 - TrendTool Setup Step 9

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Pin 3 will be set up to monitor the mA signal from the 2301D to the EG3P Actuator. This signal is found
under Menu F Item 09.

Illustration 98 - TrendTool Setup Step 10

Set the scaling to Min 0 Max 200. This will be equal now to the 0 – 200mA signal of the 2301D. Click OK
when finished.

Illustration 99 - TrendTool Setup Step 11

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The trend is now set up. The scales for the signals selected will be shown on the left hand side, the time
elapsed will be shown on the bottom and actual values will be shown on the right hand side of the
trend. Using these 3 signals the fuel system can be properly tuned to respond to changing loads.

Illustration 100 - TrendTool Setup Step 12

5.3.3. Trending
When the trend open and the engine started the signals will be displayed when they are within the
scales set up.

Illustration 101 - Trending Step 1

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The trend will be used to monitor the signals while adjustments are made in WatchWindows. If the
engine is unstable and “hunting” adjustments can be made to the Idle Gain, Reset and Actuator
Compensation to smooth the engine out while at Idle Speed (800rpm).

Illustration 102 - Trending Step 2

Bring the engine to Rated Speed (1800rpm).

Illustration 103 - Trending Step 3

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Illustration 104 shows the response when 500KW is added to the engine. When load is applied the
response looks good but when load is taken off the response is slightly unstable and “ringing” or
oscillation is present in the actuator. Adjustments will need to be made to smooth the response.

Illustration 104 - Trending Step 4

Illustration 105 shows a properly tuned fuel system when 500KW is applied to the engine.

Illustration 105 - Trending Step 5

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5.3.4. Actuator Linage Adjustment
Monitoring the actuator output signal will be a good indication when the actuator linkage is
misadjusted. The 2301D has a 0 – 200mA output. The EG3P Actuator range is 0 – 180mA. At 180mA the
actuator is at maximum fuel output and cannot give any more fuel to the engine.

When the engine is running at 1800rpm with no load on the engine, the actuator output of the 2301D
can indicate if the linkage between the actuator and fuel pump is properly adjusted. If the linkage is
adjusted to long the actuator will not be able to give maximum fuel and at higher loads the engine will
begin to slow down. If the actuator is adjusted to short then the fuel will never stop flowing to the
engine at 0 fuel.

The actuator signal should be between 30 – 80mA when the engine is at rated speed and there is no
load applied.

Illustration 106 - Actuator Output Signal

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5.3.5. Actuator Tuning Responses
The Woodward 2301D Manual provides a guide to the tuning of the 2301D. The following was taken
from the 2301D Manual to demonstrate some of the response and corrections to adjust the fuel control
system.

Illustration 107 - Trending Responses

Illustration 120 shows what Woodward considers to be the Ideal Response.

Illustration 108 - Idle Actuator Ideal Response

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