Ce7960 H12-15-18SX Usa E01.06

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OPERATOR’S MANUAL

HS3388RT - HS4388RT - HS5388RT

242 032 7960 - E 01.06 USA


Distribué par / Distributed by/ Distribuito da

Haulotte France Centre Mondial Pièces de Rechange


Tél / Phone +33 (0)4 72 88 05 70 Spare Parts International Centre
Fax / Fax +33 (0)4 72 88 01 43 Tél / Phone +33 (0)4 77 29 24 51
Fax / Fax +33 (0)4 77 29 98 88

Haulotte Hubarbeitsbühnen Haulotte Portugal


Tél / Phone + 49 76 33 806 920 Tél / Phone + 351 21 955 98 10
Fax / Fax + 49 76 33 806 82 18 Fax / Fax + 351 21 995 98 19

Haulotte UK Haulotte U.S. Inc.


Tél / Phone + 44 (0) 1952 292753 Main tool free 1-877-HAULOTTE
Fax / Fax + 44 (0) 1952 292758 Service tool free 1-877-HAULOT-S

Haulotte Asia Haulotte Netherlands BV


Tél / Phone + 65 6536 3989 Tél / Phone + 31 162 670 707
Fax / Fax + 65 6536 3969 Fax / Fax + 31 162 670 710

Haulotte Australia PTY Ltd Haulotte Italia


Tél / Phone + 61 3 9706 6787 Tél / Phone + 39 05 17 80 813
Fax / Fax + 61 3 9706 6797 Fax / Fax + 39 05 16 05 33 28

Haulotte Do Brazil Haulotte Scandinavia AB u.b.


Tél / Phone + 55 11 3026 9177 Tél / Phone + 46 31 744 32 90
Fax / Fax + 55 3026 9178 Fax / Fax + 46 31 744 32 99

Haulotte Iberica - Madrid Haulotte Iberica - Sevilla


Tél / Phone + 34 91 656 97 77 Tél / Phone + 34 95 493 44 75
Fax / Fax + 34 91 656 97 81 Fax / Fax + 34 95 463 69 44
Why use only Haulotte original spare-parts ?

1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION

Components, substitutions, or modifications other than the ones recommended by


Haulotte may recall in question the initial security conditions of our Haulotte equipment.
The person who would have intervened for any operation of this kind will take responsibility
and recall in question the EEC marking validity granted by Haulotte. The EEC declaration
will become null and void and Haulotte will disclaim regulation responsibility.

2. END OF THE WARRANTY

The contractual warranty offered by Haulotte for its equipment will no longer be applied
after spare-parts other than original ones are used.

3. PUBLIC AND PENAL LIABILITY

The manufacture and unfair competition of fake spare-parts will be sentenced by public and
penal law. The usage of fake spare-parts will invoke the civil and penal liability of the
manufacturer, of the retailer, and, in some cases, of the person who used the fake spare-
parts.
Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavish
copy” which, taking unjustified advantage of this operation, distorts the normal rules of
competition and creates a “parasitism” act by diverting efforts of design, perfection,
research of best suitability, and the know-how of Haulotte.

FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS


4. QUALITY

Using Haulotte original spare-parts means guarantee of :


• High quality partsl
• The latest technological evolution
• Perfect security
• Peak performance
• The best service life of your Haulotte equipment
• The Haulotte warranty
• Haulotte technicians’ and repair agents’ technical support

5. AVAILABILITY

Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.

WHY NOT TAKE ADVANTAGE ?


Operator’s manual - HS3388RT, HS4388RT, HS5388RT

IMPORTANT

READ, UNDERSTAND, AND OBEY THESE SAFETY RULES AND OPERATING


INSTRUCTIONS BEFORE OPERATING THIS MACHINE.

ONLY TRAINED AND AUTHORIZED PERSONNEL SHALL BE PERMITTED TO OPERATE


THIS MACHINE.

THIS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF YOUR MACHINE AND


SHOULD REMAIN WITH THE MACHINE AT ALL TIMES.

IF YOU HAVE ANY QUESTIONS, CALL 1-877-HAULOTTE.

Haulotte US Inc, 504, McCormick Drive,


Suite G-L - Glen Burnie, MD 21061 - USA
Ph.: 1-877-HAULOTTE - Fax : 410-553-9693
EMail : [email protected] - Web : www.haulotte.com

or

La Péronnière - BP 9 - 42152 L’HORME - FRANCE


011 33 4 77 29 24 24 - Fax : 011 33 4 77 31 28 11
EMail : [email protected] - Http : \\www.haulotte.com

This machine complies with ANSI/SIA 92.6-1999 and CAN3-B354.3-M82.

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Operator’s manual - HS3388RT, HS4388RT, HS5388RT

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Operator’s manual - HS3388RT, HS4388RT, HS5388RT

CONTENTS

1- SAFETY RULES.............................................................................................................. 1
1.1 - ELECTROCUTION HAZARDS................................................................................ 2
1.2 - TIP-OVER HAZARDS ............................................................................................. 3
1.3 - FALL HAZARDS...................................................................................................... 5
1.4 - BEAUFORT SCALE ................................................................................................ 5
1.5 - COLLISION HAZARDS ........................................................................................... 6
1.6 - COMPONENT DAMAGE HAZARD......................................................................... 6
1.7 - EXPLOSION AND FIRE HAZARDS........................................................................ 6
1.8 - DAMAGED MACHINE HAZARDS........................................................................... 6
1.9 - CRUSHING HAZARDS ........................................................................................... 6
1.10 -BODILY INJURY HAZARD..................................................................................... 7
1.11 -DECAL LEGEND .................................................................................................... 7
1.12 -BATTERY SAFETY ................................................................................................ 7
1.12.1 -Burn hazards........................................................................................................... 7
1.12.2 -Explosion hazards................................................................................................... 7
1.12.3 -Component damage hazards.................................................................................. 8
1.12.4 -Electrocution hazards.............................................................................................. 8
2- LEGEND .......................................................................................................................... 9
3- CONTROLS................................................................................................................... 11
3.1 - PLATFORM CONTROL PANEL............................................................................ 11
3.2 - GROUND CONTROL PANEL ............................................................................... 12
4- PRE-OPERATION INSPECTION .................................................................................. 13
4.1 - FUNDAMENTALS ................................................................................................. 13
4.2 - PRE-OPERATION INSPECTION.......................................................................... 13
5- MACHINE OPERATION................................................................................................ 15
5.1 - FUNDAMENTALS ................................................................................................. 15
5.2 - AT THE GROUND CONTROLS............................................................................ 15
5.2.1 -Starting the engine .................................................................................................. 15
5.2.2 -Stopping the engine ................................................................................................ 15
5.2.3 -Emergency stop ...................................................................................................... 15
5.2.4 -Machine functions ................................................................................................... 16
5.2.5 -Tilt sensor................................................................................................................ 16
5.3 - AT THE PLATFORM CONTROL........................................................................... 16
5.3.1 -Starting the engine .................................................................................................. 16
5.3.2 -Stopping the engine ................................................................................................ 16
5.3.3 -Service horn ............................................................................................................ 16
5.3.4 -Speed selection....................................................................................................... 17
5.3.5 -Machine functions ................................................................................................... 17
5.3.6 -Differential locking
(after selecting low or medium speed travel) ........................................................... 17
5.3.7 -Fitting the guard rails............................................................................................... 18
5.3.8 -Stabilizing (Option).................................................................................................. 18
5.4 - MANUAL EXTENSIONS ....................................................................................... 19

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Operator’s manual - HS3388RT, HS4388RT, HS5388RT

5.5 - AFTER EACH USE................................................................................................20


5.6 - RESCUE LOWERING ...........................................................................................20
5.7 - EMERGENCY ASSISTENCE LOWERING ...........................................................20
5.8 - HEAD COMPUTER ...............................................................................................21
6- WORK PLACE INSPECTION ........................................................................................23
6.1 - FUNDAMENTALS..................................................................................................23
6.2 - WORK PLACE INSPECTION ................................................................................23
7- TRANSPORT INSTRUCTIONS .....................................................................................25
7.1 - TRANSPORT INSTRUCTION ...............................................................................25
7.2 - SECURING TO TRUCK OR TRAILER FOR TRANSIT .........................................25
7.2.1 -Unloading with ramps .............................................................................................. 25
7.2.2 -Loading.................................................................................................................... 25
7.3 - BRAKE DISENGAGEMENT ..................................................................................26
8 - DECALS.........................................................................................................................27
8.1 - LABEL POSITIONS ...............................................................................................28
9 - SPECIFICATIONS .........................................................................................................29
9.1 - HS3388RT MODELS .............................................................................................29
9.2 - HS3388RT - RANGE OF MOTION........................................................................30
9.3 - HS4388RT MODELS .............................................................................................31
9.4 - HS4388RT - RANGE OF MOTION........................................................................32
9.5 - HS5388RT MODELS .............................................................................................33
9.6 - HS5388RT - RANGE OF MOTION........................................................................34
10 - MAINTENANCE .............................................................................................................35
10.1 -GENERAL RECOMMENDATIONS.......................................................................35
10.2 -MAINTENANCE SYSTEM ....................................................................................35
10.3 -MAINTENANCE PLAN..........................................................................................36
10.3.1 -Consumables ........................................................................................................ 36
10.3.2 -Maintenance diagram ............................................................................................ 37
10.4 -OPERATIONS.......................................................................................................38
10.4.1 -Summary table .................................................................................................... 38
10.4.2 -Procedure.............................................................................................................. 39
10.4.3 -List of consumables............................................................................................... 40
11 - TROUBLE-SHOOTING..................................................................................................41
11.1 -PLATFORM LIFTING SYSTEM. ...........................................................................41
11.2 -TRAVEL SYSTEM ...............................................................................................41
11.3 -STEER SYSTEM...................................................................................................42
12 - SAFETY SYSTEM..........................................................................................................43
12.1 -CHASSIS BOX RELAY AND FUSE FUNCTION ..................................................43
12.2 -SAFETY CONTACT FUNCTION ..........................................................................43
13 - ELECTRICAL DIAGRAM...............................................................................................45
13.1 -HS3388RT - HS4388RT - HS5388RT FOLIO A-001 ............................................45
13.2 -HS3388RT - HS4388RT - HS5388RT FOLIO A-002 ............................................46
13.3 -HS3388RT - HS4388RT - HS5388RT FOLIO A-003 ............................................47
13.4 -HS3388RT - HS4388RT - HS5388RT FOLIO A-004 ............................................48
13.5 -HS3388RT - HS4388RT - HS5388RT FOLIO A-005 ............................................49

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Operator’s manual - HS3388RT, HS4388RT, HS5388RT

14 - HYDRAULIC DIAGRAMS ............................................................................................. 51


14.1 -HS3388RT - HS4388RT ....................................................................................... 51
14.2 -HS5388RT ............................................................................................................ 52

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Operator’s manual - HS3388RT, HS4388RT, HS5388RT

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

1 - SAFETY RULES

DANGER !
FAILURE TO OBEY THE DO NOT OPERATE UNLESS:
INSTRUCTIONS AND SAFETY
RULES IN THIS MANUAL WILL • You learn and practice the principles of safe machine operation contained in
RESULT IN DEATH OR SERIOUS this operator’s manual.
INJURY. - Avoid hazardous situations.
Know and understand the above principle before going on to the
next section.
- Always perform a pre-operation inspection.
- Always perform function tests prior to use.
- Inspect the work place.
- Only use the machine as it was intended.

• You read, understand and obey:


- Manufacturer's instructions and safety rules, safety and operator's
manuals, and machine decals,
- Employer's safety rules and worksite regulations,
- Applicable governmental regulations.

• You are properly trained to safely operate the machine.

DANGER !
DO NOT READ ANY FURTHER
UNTIL YOU HAVE VERIFIED
THAT THIS IS THE CORRECT
OPERATOR’S MANUAL FOR
THIS MACHINE. SEE FRONT
PAGE. CONTACT HAULOTTE IF
YOU HAVE ANY QUESTIONS.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

1.1 - ELECTROCUTION HAZARDS

• This machine is not electrically insulated and will not provide protection from
contact with or proximity to electrical current.

• Maintain safe distances from electrical power lines and apparatus in accor-
dance with applicable governmental regulations and the following chart.

Voltage Minimum safe approach distance

Phase to phase Feet Meters

0 to 300 V Avoid contact

300 V to 50 kV 10 3.05

50 kV to 200 kV 15 4.60

200 kV to 350 kV 20 6.10

350 kV to 500 kV 25 7.62

500 kV to 750 kV 35 10.67

750 kV to 1000 kV 45 13.72

• Allow for platform movement, electrical line sway or sag, and beware of
strong or gusty winds.
• Keep away from the machine if it touches energized power lines. Personnel
on the ground or in the platform must not touch or operate the machine until
the energized power lines are shut off.
• Do not operate the machine during lightning or storms.
• Do not use the machine as a ground for welding.

DANGER !
RISK OF UNCERTAIN
MOVEMENTS OF THE MACHINE
WHEN STANDING NEAR TO
HIGH-VOLTAGE LINES OR
MAGNETICS FIELDS.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

1.2 - TIP-OVER HAZARDS

Occupants and equipment shall not exceed the maximum capacity or the
maximum capacity of the platform extension.

HS3388RT HS4388RT HS5388RT

Maximum capacity
700 kg 1,540 lbs 500 kg 1,100 lbs 500 kg 1,100 lbs
Platform retracted

Maximum occupants 4 4 4

Maximum capacity
Platform extended 300 kg 660 lbs 100 kg 220 lbs 100 kg 220 lbs
Platform only

Maximum capacity
Platform extended 200 kg 440 lbs 200 kg 440 lbs 200 kg 440 lbs
Extension only

HS3388RT

HS4388RT

HS5388RT

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

• Do not alter or disable the limit switch(es).

• Do not raise or extend the platform unless the machine is on a firm level sur-
face.
• Do not use platform controls to free a platform that is caught, snagged or oth-
erwise prevented from normal motion by an adjacent structure. All personnel
must be removed from the platform before attempting to free the platform us-
ing the grounds controls.
• Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds
when the machine is on a severe slope.

If machine is on a slope:
• Lower the platform.
• Move the machine to a firm, level surface.
• If the tilt alarm sounds when the platform is raised, use extreme caution to
lower platform.
• Do not operate the machine in strong or gusty winds. Do not increase the
surface area of the platform or the load. Increasing the area exposed to the
wind will decrease machine stability.
• Do not drive the machine on or near uneven terrain, unstable surfaces, or
other hazardous conditions with the platform raised
• Use extreme care and slow speeds while driving the machine in lowered po-
sition across uneven terrain, debris, unstable or slippery surfaces and near
holes and drop-offs..
• Do not push off or pull toward any object outside the platform.

100 lbs
Maximum allowable side force - ANSI & CSA
445 N

90 lbs
Maximum allowable manual force - CE
400 N

Rules for machine use at all times :


• Do not alter or disable machine components that in any way affect safety
and stability.
• Do not replace items critical to machine stability with items of different weight
or specification.
• Do not modify or alter an aerial work platform. Mounting attachments for
holding tools or other materials onto the platform, toeboards or guard rail
system can increase the weight in the platform and the surface area of the
platform or the load.
• Do not place or attach overhanging loads to any part of this machine.
• Do not place ladders or scaffolds in platform or against any part of this ma-
chine.
• Do not use machine on a moving or mobile surface or vehicle.
• Be sure all tires are in good condition and nuts are properly tightened.
• Do not use the machine as a crane.
• Do not push the machine or other objects with the platform.
• Do not make contact with adjacent structures with the platform.
• Do not tie the platform to adjacent structures.
• Do not place loads outside the platform perimeter.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

1.3 - FALL HAZARDS

• Occupants must wear a safety belt or harness in accordance with govern-


mental regulations. Attach lanyard to anchor provided in platform.
• It is recommended that operators wear an approved hard hat when operat-
ing the machine.
• Do not sit, stand or climb on the platform guard rails. Maintain a firm footing
on the platform floor at all times.

• Do not climb down from the platform when it is raised. If a power failure
should occur, ground personnel should use the manual controls to lower
platform.
• Keep the platform floor clear of debris.
• Do not operate the machine unless the guard rails are properly installed and
the entry is secured for operation.

1.4 - BEAUFORT SCALE

The Beaufort Scale of wind force is accepted internationally and is used when
communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above ground
level in the open.

Description of Wind Specifications for use on land MPH m/s


0 Calm Calm; smoke rises vertically. 0-1 0-0.2
1 Light Air Direction of wind shown by smoke. 1-5 0.3-1.5
2 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by wind. 6-11 1.6-3.3
3 Gentle Breeze Leaves and small twigs in constant motion; wind extends light 12-19 3.4-5.4
flag.
4 Moderate Breeze Raises dust and loose paper; small Branches are moved. 20-28 5.5-7.9
5 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form on in- 29-38 8.0-10.7
land waterways.
6 Strong Breeze Large branches in motion; whistling heard in telephone wires; 39-49 10.8-13.8
umbrellas used with difficulty.
7 Near Gale Whole trees in motion; inconvenience felt when walking against 50-61 13.9-17.1
wind.
8 Gale Breaks twigs off trees; generally impedes progress. 62-74 17.2-20.7
9 Strong Gale Slight structural damage occurs (chimney pots and slates remo- 75-88 20.8-24.4
ved).

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

1.5 - COLLISION HAZARDS

• Be aware of limited sight distance and blind spots when driving.


• Be aware of extended platform position when moving the machine.
• Machine must be on a level surface or secured before releasing brakes.
• It is recommanded that operators wear an approved hard hat when operat-
ing the machine.
• Check work area for overhead obstructions or other possible hazards.

• Be aware of crushing hazard when grasping the platform guard rail.


• Observe and use color-coded direction arrows on the platform controls and
ground controls for drive and steer functions.
• Do not operate a machine in a path of any crane or moving overhead ma-
chinery unless the controls of the crane have been locked out and/or precau-
tions have been taken to prevent any potential collision.

• No stunt driving or horseplay while operating a machine.


• Do not lower the platform unless the area below is clear of personnel and
obstructions.
• Limit travel speed according to ground surface condition, congestion, slope,
location of personnel and any other factors which may cause collision.

1.6 - COMPONENT DAMAGE HAZARD


• Do not use any battery or charger greater than 12V to jump-start engine.
• Do not use machine as a ground for welding.
• Be sure hydraulic shut-off valves (located by hydraulic tank) are open before
starting engine.

1.7 - EXPLOSION AND FIRE HAZARDS


• Do not operate machine if you smell or detect liquid petroleum gas (LPG),
gasoline, diesel fuel or other explosive substances.
• Do not refuel machine with engine running.
• Refuel machine and charge batteries only in an open, well-ventilated area
away from sparks, flames and lighted tobacco.
• Do not operate machine in hazardous locations or locations where potential-
ly flammable or explosive gases or particles may be present.

1.8 - DAMAGED MACHINE HAZARDS


• Do not use a damaged or malfunctioning machine.
• Conduct a thorough pre-operation inspection of the machine and test all
functions before each work shift. Immediately tag and remove from service
a damaged or malfunctioning machine.
• Be sure all decals are in place and legible.
• Be sure safety, responsability and operator's manual are legible and in a
storage box located on the platform.

1.9 - CRUSHING HAZARDS


• Keep hands and limbs out of scissors structure.
• Use common sense and planning when operating the machine from the
ground with the controller.
• Maintain safe distances between the operator, the machine, and fixed ob-
jects.
• Maintain firm grasp on the platform rail when pulling the snap pin.
• Do not allow the platform guard rails to fall.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

1.10 - BODILY INJURY HAZARD


• Always operate machine in a well-ventilated area to avoid carbon monoxide
poisoning.
• Do not operate the machine with an hydraulic oil leak or an air leak. An air
or hydraulic leak can penetrate and/or burn skin.

1.11 - DECAL LEGEND


• HAULOTTE product decals use color coding and signal words to identify the
following.

Red - used to indicate the


presence of a hazard that will
cause death or serious injury.

Orange - used to indicate the


presence of a hazard that may
cause death or serious injury.

Yellow - used to indicate the


presence of a hazard that will or
may cause serious injury or
damage to the machine.

NOTICE
Green - used to indicate
operation or maintenance
information.

1.12 - BATTERY SAFETY

1.12.1 -Burn hazards

• Batteries contain acid. Always wear protective clothing and eyewear when
working with batteries.
• Avoid spilling or contacting battery acid. Neutralize battery acid spills with
baking soda or water.
• The battery pack must remain in upright position.
• Do not expose battery or charger to water and/or rain.

1.12.2 -Explosion hazards

• Keep sparks, flames and lighted tobacco away from batteries. Batteries emit
explosive gas.
• The battery pack cover must remain off during charging.
• Do not contact battery terminals or cable clamps with tools that may cause
sparks.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

1.12.3 -Component damage hazards

• Both battery packs must be charged together.


• Disconnect battery pack plug before removing battery pack.

1.12.4 -Electrocution hazards

• Inspect machine daily for damaged cord, cables and wires.


• Replace damaged items before operating.
• Avoid electrical shock from contact with battery terminals. Remove all rings,
watches and other jewelry.
• Remove any tools or any metal items that may fall from your pockets.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

2 - LEGEND

14

12

6
15
13
10

5
4

7
4

10
7
9 11 14 8 12

1- Platform entry gate 9- Fuel tank


2- Platform guard rails 10- Front steering wheels
3- Document case 11- Hydraulic tank
4- Lanyard anchorage point 12- Rear wheels
5- Platform extension lock handle 13- Tilt sensor
6- Platform control panel 14- Platform access ladder
7- Platform extension 15- Ground control panel
8- Engine side cover

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

3 - CONTROLS
3.1 - PLATFORM CONTROL PANEL
Fig. 1 - Platform control panel

9 8

11
10
7

1 5

2 3 4 6
11

1 - Speed selection control :


Rabbit: high speed
7 - Stabilizer retraction control
Turtle : middle speed
Snail: low speed
2 - Differential locking switch 8 - Centralized stabilizer control switch
3 - Engine start switch 9 - Power light on indicator control
4 - Buzzer control 10 - Light indicators for movement choice
5 - Up/dowm selector switch 11 - Light indicators for stabilizer state
6 - Stabilizer extension control

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

3.2 - GROUND CONTROL PANEL


Fig. 2 - Ground control panel

1 2 3

5 6 7

8 10 9

1- Oil pressure indicator light 6- Key switch for platform / off / ground selection
2- Battery charge indicator light 7- Engine start switch
3- Air filter clogging indicator light 8- Hour meter
4- Proportional control handle for platform exten-
9- Emergency stop button
sion / retraction function
5- Revolving light control 10- Dead man switch

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

4 - PRE-OPERATION INSPECTION
DO NOT OPERATE UNLESS:
• You learn and practice the principles of safe machine operation contained in
this operator’s manual.
- Avoid hazardous situations.
- Always perform a pre-operation inspection.
Know and understand the pre-operation inspection before going
on to the next section.
- Always perform function tests prior to use.
- Inspect the work place.
- Only use the machine as it was intended.

4.1 - FUNDAMENTALS
• It is the responsibility of the operator to perform a Pre-operation inspection.
• The pre-operation inspection is a visual inspection performed by the opera-
tor prior to each work shift.
• The inspection is designed to discover if anything is wrong with a machine
before the operator tests it.
• Refer to the list on § 4.2, page 13 and check each of the items and locations
for modifications, damage, loose...
• A damaged or modified machine must never be used. If damage or any vari-
ation from factory delivered condition is discovered, the machine must be
tagged and removed from service.
• Repairs to the machine may only be made by a qualified service technician,
according to the manufacturer’s specifications. After repairs are completed,
the operator must perform a pre-operation inspection again before going on
to the function tests.
• Scheduled maintenance inspections shall be performed by qualified service
technicians, according to the manufacturer’s specifications and the require-
ments listed in the responsibilities manuals.

4.2 - PRE-OPERATION INSPECTION


• Be sure that the operator’s, safety, and responsibilities manuals are legible
and in the storage container located on the platform.
• Be sure that all decals are legible and in place (see Chapter 8, page 27).
• Check the engine oil, hydraulic oil, coolant, and fuel levels.
• Check for leaks.
• Check the following components or areas for damage and improperly in-
stalled or missing parts:
- Electrical components, wiring, and electrical cables.
- Hydraulic power units, hoses, fittings, cylinders, and manifolds.
- Fuel and hydraulic tanks.
- Drive motors
- Wear pads.
- Tires and wheels.
- Engine and related components.
- Limit switches.
- Alarms, horn and beacon.
- Nuts, bolts and other fasteners.
- Platform entry mid-rail/gate.
- Platform extension.
- Safety arm.
- Scissor pins and retaining fasteners.
- Platform control joystick.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

• Check entire machine for:


- Cracks in welds or structural components.
- Dents or damage to machine.
• Be sure that all structural and other critical components are present and all
associated fasteners and pins are in place and properly tightened.
• Side rails are installed and snap pins and bolts are fastened.
• After you complete your inspection, be sure that all compartment covers are
in place and secured.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

5 - MACHINE OPERATION
DO NOT OPERATE UNLESS:
• You learn and practice the principles of safe machine operation contained in
this operator’s manual.
- Avoid hazardous situations.
- Always perform a pre-operation inspection.
- Always perform function tests prioir to use.
• You know and understand the above principles before going on to the next
section.
- Inspect the work place.
- Only use the machine as it was intended.

5.1 - FUNDAMENTALS
• The tests are designed to discover any malfunctions before the machine is
put into service. The operator must follow the step-by-step test instructions
to all machine functions.
• A malfunctioning machine must never be used. If malfunctions are discov-
ered, the machine must be tagged and removed from service. Repairs to the
machine may only be made by a qualified service technician, according to
the manufacturer’s specifications.
• After repairs are completed, the operator must perform a pre-operation in-
spection before putting the machine into service.

5.2 - AT THE GROUND CONTROLS


Select a test area that is firm, level, and free of obstruction.

5.2.1 - STARTING THE ENGINE


• Be sure both ground and platform red emergency stop buttons are pulled out
to the ON position.
• At ground controls, turn key switch (item 6, Fig 2, page 12) to desired posi-
tion.
• The battery charge and oil pressure indicator lights are ON.
• The air filter clogging indicator light is OFF.
• Press the engine start switch; when the engine has started, the indicator
lights turn OFF.
• If the engine does not start, switch off the ignition by pressing the emergency
stop button and after waiting a few seconds, start the operation again (see
Chapter 5.3.1, page 16).
• Allow the engine to warm up, and in the meantime check that the hour meter,
engine and pump are working properly.

5.2.2 - STOPPING THE ENGINE


• Push in the red emergency stop button to the OFF position.
- The engine should turn off and all ground and platform control functions
should not operate.
• The ground control is essentially an emergency control.

5.2.3 - EMERGENCY STOP


• Push in the red emergency stop button to the OFF position.
- Engine should turn off and all ground and platform control functions
should not operate.
• Pull out the red emergency stop button to the ON position and restart the en-
gine.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

5.2.4 - MACHINE FUNCTIONS

MAKE SURE BEFORE ANY MOVEMENT THAT NO OBSTACLE


CAN INTERFERE WITH THE OPERATIONS.

• Upward movement on the control automatically accelerates the motor.


• Press the dead man switch (rep.10, Fig 2, page 12) and test the lifting move-
ment in the up and then down direction (rep. 4, Fig 2, page 12).

5.2.5 - TILT SENSOR


• Pull out the platform red emergency stop button to the ON position. Turn the
key switch to ground control.
• Raise a little the scissors of the machine.
• Locate the tilt sensor next to the ground control box.
• Press down one side of the tilt sensor.
- The alarm should sound.

NOTA : With the machine extended, the tilt sensor gives an audible signal in-
dicating to the operator that he / she must not raise the scissors.

5.3 - AT THE PLATFORM CONTROL


• Check that the load carried complies with the maximum load instructions
and that it is evenly distributed.
• Make sure that the protective bar is correctly closed.
• Beware of reduced visibility and blind spots when travelling or when operat-
ing the machine.
• Operators are strongly recommended to wear an officially approved helmet
when operating the machine.
• Inspect the work place, looking for overhead obstructions or other possible
dangers.
• Do not attempt stunts while driving the machine and do not sit astride the
machine.
• Do not operate a machine where a crane or other machine is operating high
up, except if the crane's controls have been locked and/or precautions have
been taken to avoid any collision.
• Before any operation, ensure that the green power light is ON, showing that
the machine is powered and that selection is in the platform position.
• Ensure that the red emergency stop button is OFF.
• Check operation of the horn.

5.3.1 - STARTING THE ENGINE


• Press the engine start switch (rep.3, Fig 1, page 11).
• If the engine does not start, switch off the ignition by pressing the emergency
stop button and after few seconds, start the operation again.

5.3.2 - STOPPING THE ENGINE


• Push in the red emergency stop button to the OFF position.
- Engine should turn off and platform control functions should not operate.
• While the platform is in use, the engine must be started and stopped from
the platform control (or from the ground control in case of emergency stop).

5.3.3 - SERVICE HORN


• Pull out the red emergency stop button to the ON position but do not start
the engine.
• Push the service horn button.
- The service horn should sound.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

5.3.4 - SPEED SELECTION


To move the machine, the "fail-safe" safety system must be activated by holding
down the manipulator button. Release of the fail-safe causes travel to stop.

5.3.4.1 -Transport position (scissors folded)


The three travel speeds are available if the machine is completed folded.
Speed should be adapted to the environment (obstacles, bends, etc.).

5.3.4.2 -Working position (scissors unfolded)


As soon as the machine leaves its transport position (floor height > 2,95m) :
• only micro-speed is available,
• travel is disabled if tilt exceeds the maximum authorised limit.

NOTA : In travel, scissor lifting is impossible.

5.3.5 - MACHINE FUNCTIONS

BEFORE ANY MOVEMENT MAKE SURE THAT NO OBSTACLE


CAN INTERFERE WITH THE OPERATIONS.
• To carry out a movement, it is necessary to choose the corresponding con-
troller or selector switch.

5.3.5.1 -To raise


• Press the up/down selector switch (rep.5, Fig.1, page 11).
• Press the dead man switch.
• Push or pull the control handle in the direction identified by the arrows on the
control panel.

5.3.5.2 -To drive and stop


• Press one of the three speed selections switch.
• Press the dead man switch.
• Turn steering wheels with the thumb rocker located on top of the drive con-
trol handle in the direction of the right or left.
• Slowly move the drive control handle in the direction indicated by the green
arrow on the control panel until the machine begins to move, then return the
control handle to the center position.
- To increase speed: slowly move drive control handle off center.
- To decrease speed: slowly move drive control handle toward center.
- To stop: return drive control handle to center or release dead man switch.
• The machine should move, then come to an abrupt stop.

NOTE: Operate the proportional control handle slowly: progression of ope-


ration = progression of movement.

Do not go through neutral without stopping the movement. Any action on the
proportional control handle automatically accelerates motor speed.

5.3.6 - DIFFERENTIAL LOCKING


(after selecting low or medium speed travel)
• Hold the selector switch (Rep.2, Fig.1, page 11) to lock the differential.
• Releasing the button releases the blockage.

NOTE: Do not make large movements with the differential locked. Do not
steer completly with the differential locked.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

5.3.7 - FITTING THE GUARD RAILS


The machine is supplied with the guard rails not fitted. It is therefore necessary to
position and fix them using the pins (arrows on Photo 1, page 18).

DANGER !
PLEASE MAKE SURE THAT Make sure that the safety bar (item 1, Photo 2) slides freely to permit access to
SAFETY BAR IS PROPERLY the platform.
CLOSED BEFORE USING THE
MACHINE IN ANY WAY.

Photo 1 Photo 2

5.3.8 - STABILIZING (OPTION)


• A set of four cylinders fixed to the chassis, controlled from the platform con-
trol panel, enables the machine to be leveled. A spirit level in the platform
enables the operator to check machine horizontality.
• The selector switches (Ref. 6, Fig.1, page 11) control stabilizer cylinder ex-
tension.
• The selector switches (Ref. 7, Fig.1, page 11) control stabilizer cylinder re-
traction.
• These selector switches can be used to control 1, 2, 3, or 4 cylinders at the
same time for a same movement (up or down).

DANGER !
The stabilizers must always Lowering the stabilizers:
be adjusted while the platform • Activate the stabilizer buttons (Rep.6, Fig.1, page 11).
is in the low position. The four • Activating the four buttons at the same time slows down stabilizer extension.
cylinders must be in position • When a stabilizer is extended, the buzzer sounds. The light indicator corre-
on the ground. sponding to the stabilizer (rep. 11):
- flashes quickly if the cylinder is extended but not in contact with the
ground,
- remains on if the cylinder is extended in contact with the ground,
- flashes slowly if the cylinder is totally extended.
• Platform lifting is authorized if the machine is stabilized (all four light indica-
tors on fixed).
Raising the stabilizers:
• Activate the stabilizer buttons (Rep. 7, Fig.1, page 11).
• Hold selection rep.7 down until the light indicator corresponding to stabilizer
rep.6 (Ref. 11) goes out. Extinction of this light indicator means that the cyl-
inder is fully retracted.
• Activating the four buttons at the same time slows down stabiliser retraction.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

NOTE: Stabilizers are lowered with the motor accelerated. Stabilizers are
raised with the motor at idle.

DANGER !
Travel movement is disabled The machine is equipped with 3 safety systems:
unless all four stabilizer are • Travel functions are deactivated until all four cylinders are fully retracted.
retracted (all four indicators • To change the position of a cylinder, the platform must be lowered.
light are out). • The platform "lift" function is only possible if the four cylinders are in contact
with the ground or all retracted (all light indicators on or all off).

If one of the cylinders is fully extended without coming into contact with the
ground, it is impossible to raise the platform.

CENTRALIZED STABILIZER (Rep. 8, Fig.1, page 11)


When the platform is in low position, the locking and automatic horizontal setting
of the lifting-platform can be performed by simply pressing the selector switch.
"Central locking" (rep. 8).

Stabilizer lowering
• Hold down the centralized stabiliser selector switch until the motor acceler-
ator and buzzer stop, which corresponds to a correct stabilized position, vis-
ualized by the four light indicators of the stabilizers coming on fixed
(Rep.11).

Stabilizer raising
• Activate the stabilizer buttons (Rep. 7, Fig.1, page 11).
• Hold selector switch rep. 7 down until the light indicator corresponding to sta-
bilizer (Rep. 11) goes out. Extinction of this light indicator means that the
cylinder is fully retracted.
• Activating the four buttons at once means that the stabilizers rise more slow-
ly.

At any time, the operator can stop or continue the centralized stabilizing cycle by
holding down or releasing the control button (Rep. 8).

On rough terrain, it is sometimes preferable to stabilize manually.

5.4 - MANUAL EXTENSIONS


• To extend or retract the extensions, grab the two handles provided for this
purpose.
• Lift them to 90° and push them in the direction of the movement required.
• Lifting the handles by 90° automatically desengages the extension’s position
holding bolts.
• During transport on a trailer or vehicle, and during work, the manual exten-
sion must be locked.
• Check that the bolts are properly engaged when the handles are returned to
their original position so as to avoid an unwanted retraction or extension.

NOTA : In order to facilitate the pushing out and the drawing in of the exten-
sions, it is recommended that a load of 200kg for each of the exten-
sions should not be exceeded.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

5.5 - AFTER EACH USE


• Select a safe parking location-firm level surface, clear of obstruction and
traffic.
• Lower the platform.
• Turn key switch to the OFF position and remove key to secure from unau-
thorized use.
• Chock wheels.

5.6 - RESCUE LOWERING

DANGER !
Only a competent operator This is the case in which the operator on the platform is no longer able to control
may perform emergency the movements, even though the machine is functioning as normal. A competent
assistance or rescue operator on the ground may operate the control station at the base-frame with the
operations. main power supply to bring the operator on the platform back down.

Photo 3
Procedure:
• Place the key selector from selection of control station to position "ground
control" (no. 1, Photo 3, page 20). In this position the controls of the control
2 station at the platform will be cancelled.
• Press the dead man switch (no. 3, Photo 3, page 20), lower the platform
using the switch provided (no. 2, Photo 3, page 20) if you need to help the
person on the platform.
1
REMINDER :During rescue and emergency assistance operations from the
3 ground with the extension up, ensure that there are no obstacles
under the platform (wall, cross-bar, electric line, etc.).

5.7 - EMERGENCY ASSISTENCE LOWERING


If an operating fault prevents the operator on the platform from coming back
down, a competent operator may bring the platform back down from the control
station at the base-frame.

On the HS3388RT and HS4388RT (Photo 5):


• Recover the chain wound around the step (Photo 4, page 20).
• Fix the end equipped with a hook to the control lever of the electro-valve.
• Pull moderately on the chain, the platform comes down under the effects of
gravity.
• Release the chain to stop the downward movement.
• After the emergency operation, put the chain back.
Photo 4 Photo 5

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

On the HS5388RT (Photo 6):


• Pull on the valve’s control to enable lowering of the platform.
• Release to stop platform lowering.
Photo 6

REMINDER :During rescue and emergency assistance operations from the


ground with the extension up, ensure that there are no obstacles
under the platform (wall, cross-bar, electric line, etc.)

DANGER !
It is prohibited to lower For all machines equipped with the "Protection" option, this optional
overloads using the system must be dismounted to enable access to the emergency con-
emergency lowering control. trol, but be aware of the risks of crushing.

5.8 - HEAD COMPUTER

DANGER !
It is forbidden to interchange Each machine is equipped with a specific calculator, set according to the
your machine's calculator machine's functions. If the calculator is replaced or interchanged without the prior
with that of another machine. agreement of a PINGUELY-HAULOTTE technician, the machine could seriously
malfunction.

An anti-tamper label is placed on the calculator. If, during an after sales service
return or while work is being performed by a Pinguely Haulotte technician or
agent, we discover that the label has been torn or is faulty or if the label does not
correspond to the machine in question, we shall not be able to apply the
calculator's manufacturer's warranty nor the machine's warranty.

5.8.0.1 -HEAD computer battery


The end of the HEAD calculator's battery's life is signalled through the
simultaneous flashing of two (or three, if appropriate) indicators on the lower
console as soon as the machine is powered on.

DANGER !
Nevertheless, the flashing of These light indicators are:
the indicators can be • Motor oil pressure
suspended if the indicator has • Motor temperature (according to the type of machine)
to return to its initial function • Clogging indicator (according to the type of machine)
and warn of a malfunction.
As soon as low battery power is detected, please contact our After-Sales
department immediately.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

6 - WORK PLACE INSPECTION


DO NOT OPERATE UNLESS:
• You learn and practice the principles of safe machine operation contained in
this operator’s manual.
- Avoid hazardous situations.
- Always perform a pre-operation inspection.
- Always perform function tests prior to use.
• You know and understand the above principles before going on to the next
section.
- Inspect the work place.
- Only use the machine as it was intended.

6.1 - FUNDAMENTALS
The Work Place Inspection helps the operator determine if the work place is
suitable for safe machine operation. It should be performed by the operator prior
to moving the machine to the work place.
It is the operator’s responsibility to read and remember the work place hazards,
then watch for and avoid them while moving, setting up, and operating the
machine.

6.2 - WORK PLACE INSPECTION


Be aware of and avoid the following hazardous situations:
• Drop-offs or holes.
• Bumps, floor obstructions, or debris.
• Overhead obstructions and high voltage conductors.
• Hazardous locations.
• Inadequate surface support to withstand all load forces imposed by the ma-
chine.
• Wind and bad weather conditions.
• The presence of unauthorized personnel.
• Other possible unsafe conditions.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

7 - TRANSPORT INSTRUCTIONS
7.1 - TRANSPORT INSTRUCTION
Observe and obey:
• Transport vehicle must be parked on a level surface.
• Transport vehicle must be secured to prevent rolling while machine is being
loaded.
• Be sure vehicle capacity, loading surfaces, and chains, or straps are suffi-
cient to withstand machine weight (see § 9, page 29).
• Machine must be on level surface or secured before releasing brakes.

7.2 - SECURING TO TRUCK OR TRAILER FOR TRANSIT


• Always chock machine wheels in preparation for transport.
• Use tie-down points on chassis for anchoring down to transport surface.
• Use chains or straps of ample load capacity.
• Turn key switch to the OFF position and remove key before transporting.
• Inspect entire machine for loose or unsecured items.

7.2.1 - UNLOADING WITH RAMPS


Precautions: ensure that the ramps can withstand the load, that the grip is
sufficient to prevent skidding during manoeuvres, and that they are properly
secured.

IMPORTANT: because this method requires the machine to be started, see


chapter 5.2.1, page 15 to prevent all risk of false manœuvres. Select low
travel speed.

NOTA : Because the ramp is almost always greater than the maximum al-
lowable slope, the alarm will sound but travel is possible.

7.2.2 - LOADING
The precautions are identical to the offloading precautions.
The machine must be secured in accordance with the sketch below :
• The machine must be in transport position,
• The guardrails must be locked,
• The extensions must be locked,
• It is imperative to use the points of bearing destined for this purpose.

To go up a lorry’s ramps, select low travel speed.

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

7.3 - BRAKE DISENGAGEMENT


It is possible to uncouple the reducing gears on the drive wheels to be able to tow
the machine if it breaks down.

DANGER !
In this configuration, the Uncoupling procedure:
machine is no longer braked. Undo central screw (ref. 1, Photo 7) to the end, but do not force it. Now the
machine is uncoupled.

DANGER !
To tow the machine, it is
essential to use a rigid bar
and not to exceed 5 kph.

Photo 7
Coupling procedure:

DANGER !
The coupling of gear motors • Machines with stabilisers:
must be carried out by - Reassemble the machine upon stabilisers.
competent operators. - Put central screw back on without forcing it to engage the gear clutches.
If you note any resistance, move the wheel so that its teeth connect with
those of the gear clutches.
- Once the gear clutches have connected, tighten central screw to the end.

DANGER !
This operation is to be carried • Machines without stabilisers:
out on even ground. - Put central screw back on without forcing it to engage the gear clutches.
If you note any resistance, very gently activate the control for translation
into low gear.
- Once the gear clutches have connected, tighten central screw to the end.

DANGER !
As long as the 4 gear clutches
are not in place, the machine
does not slow down properly.

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

8 - DECALS
Index Part No. Decal description Qty
3 3078147530 - Danger : HS3388RT load capacity 2
3 3078147560 - Danger : HS4388RT load capacity 2
3 3078147510 - Danger : HS5388RT load capacity 2
4 3078147290 - Read Operating Manual 1
5 3078147280 - Danger : direction of travel 2
7 307P217270 - Platform control box 1
7 307P217830 - Emergency stop 1
8 3078148900 - 110V socket position 1
9 3078147630 - HS3388RT 2
9 3078147620 - HS4388RT 2
9 3078147610 - HS5388RT 2
10 3078147240 - Risk of crushing (Hands and Fingers) 2
12 3078147350 - Wear protective clothing 1
14 3078147330 - Battery servicing and verification 1
15 3078147930 - Sling fastener 4
17 307P217860 - Procedure : free wheeling - brake release 4
18 3078147180 - Risk of crushing feet (option) 4
19 3078147140 - Hydraulic oil 1
19 3078148920 - Biodegradable hydraulic oil (option) 1
20 307P217230 - HAULOTTE 2
21 3078147380 - Do not park in the area in which the machine is working 2
22 3078147400 - Risk of electrocution 2
23 3078147220 - "Do not subject to moisture" label 2
24 307P217500 - Ground control box 1
25 3078147090 - Risk of overturning : check tilt 1
26 307P218170 - Name plate 1
28 3078148040 - Operating instruction 1
30 2421808660 - Safety tape - Black/Yellow Striped 1
35 3078147950 - Harness load rating position 4
36 3078148030 - Risk of explosion 1
39 3078147890 - Table 1
40 3078148170 - Summary of symbols 1
41 3078147600 - Danger :hot burns 1
42 3078147210 - High and low level hydraulic oil 1
43 3078147270 - Do not climb on to the hood 2
44 3078147320 - Multi-language, do not interchange 1
46 3078147570 - Use of stabilizers 1
47 3078147590 - The 4 cylinders should be completely retracted before using the machine 1
51 3078150020 - Fuel tank plug 1
52 3078150070 - Load capacity HS3388RT 2
52 3078150080 - Load capacity HS4388RT and HS5388RT 2

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

85 307P217720 - Max. force on one stabiliser with nominal load - HS3388RT 4


85 307P217730 - Max. force on one stabiliser with nominal load - HS4388RT 4
85 307P217740 - Max. force on one stabiliser with nominal load - HS5388RT 4
92 307P217660 - Max. force on one wheel with nominal load - HS3388RT 4
92 307P217670 - Max. force on one wheel with nominal load - HS4388RT 4
92 307P217680 - Max. force on one wheel with nominal load - HS5388RT 4

8.1 - LABEL POSITIONS


35

5
8 3 35 22

18 85

17 92

10

40
30
28 24 44 25 22 39
15

52 23 43 21 14 36 12 17 20 18
92 85

47
5
46

4 20

30

18 85

9 17 92 51 19 42 10 15

52 23 43 21 41 17 26 18
92 85

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

9 - SPECIFICATIONS
9.1 - HS3388RT MODELS

Working height 11,80 m 38 ft 08in


Max./min floor height 10 m / 1,37 m 32 ft 09in / 4 ft 05in
Overall width - base 2,25 m 7 ft 04in
Overall width - platform 1,89 m 6 ft 02in
Platform dimensions 3,91 m x 1,81 m 12 ft 09in x 5 ft 11in
Overall length 4,12 m 13 ft 06in
Overall length with stabilizing option 4,18 m 13 ft 08in
Max./min overall height 11,19 m / 2,57 m 36 ft 08in / 8 ft 05in
Extension dimensions 1m 3 ft 03in
Ground clearance 0,27 m 10in
Wheelbase 2,75 m 9 ft
Outside turning radius without stabilizers 4,96 m 16 ft 03in
Outside turning radius with stabilizers 5,90 m 19 ft 04in
Inside turning radius without stabilizers 1,54 m 5 ft
Intside turning radius with stabilizers 1,79 m 5 ft 10in
Total load with double extension (load evenly spread) 700 kg (4 people) 1,540 lbs (4 people)
Gradeability 40% 40%
Speed, platform lowered 6 km/h 3,7 mph
Speed, platform lifted 0,73 km/h 0,4 mph
Up / down time when unloaded 43 s / 65 s 43 s / 65 s
Up / down time when loaded 60 s / 57 s 60 s / 57 s
Power source - Deutz Diesel 24KW at 2400 rpm 24 KW at 2400 rpm
Hydraulic tank capacity 100 liters 26 gallons
General hydraulic pressure 240 bar 3480 psi
Travel hydraulic pressure 240 bar 3480 psi
Lifting hydraulic pressure 143 bar 2074 psi
Fuel tank capacity 65 liters 17 gallons
Solid ire size 10 x 16,5" 10 x 16,5"
Max. force on one wheel with nominal load 3500 kg 7,870 lbs
Max. ground pressure with 1,540 lbs (700 kg)
- hard ground (concrete) 11 daN/cm2 160 psi
- loose ground (mud) 6,5 daN/cm2 95 psi
Max. force on one stabilizer with nominal load 2740 kg 6,160 lbs
Max. ground pressure 5,5 daN/cm2 80 psi
Weight of machine without stabilizer 5350 kg 11,800 lbs
Weight of machine with stabilizers 5510 kg 12,150 lbs

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

9.2 - HS3388RT - RANGE OF MOTION


42.65 ft 13 m
6 m
19.68 ft
39.37 ft 12 m

36.09 ft 11 m

32.80 ft 10 m

29.52 ft 9m

26.24 ft 8m

22.96 ft 7m

19.68 ft 6m

16.40 ft 5m

13.12 ft 4m

9.84 ft 3m

6.56 ft 2m

3.28 ft 1m

0 ft 0m

-2 m 0m 2m 4m
-6.56 ft 0 ft 6.56 ft 13.12 ft

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

9.3 - HS4388RT MODELS

Working height 14,80 m 48 ft 06in


Max./min floor height 13 m / 1,57 m 42 ft 07in / 5 ft 02in
Overall width - base 2,25 m 7 ft 04in
Overall width - platform 1,89 m 6 ft 02in
Platform dimensions 3,91 m x 1,81 m 12 ft 09in x 5 ft 11in
Overall length 4,12 m 13 ft 06in
Overall length with stabilizing option 4,18 m 13 ft 08in
Max./min overall height 14,19 m / 2,77 m 46 ft 06in / 9 ft 01in
Extension dimensions 1m 3 ft 03in
Ground clearance 0,27 m 10in
Wheelbase 2,75 m 9 ft
Outside turning radius without stabilizers 4,96 m 16 ft 03in
Outside turning radius with stabilizers 5,90 m 19 ft 04in
Inside turning radius without stabilizers 1,54 m 5 ft
Intside turning radius with stabilizers 1,79 m 5 ft 10in
Total load with double extension (load evenly spread) 500 kg (4 people) 1,100 lbs (4 people)
Gradeability 40% 40%
Speed, platform lowered 6 km/h 3,7 mph
Speed, platform lifted 0,73 km/h 0,4 mph
Up / down time when unloaded 46 s / 57 s 46 s / 57 s
Up / down time when loaded 50 s / 57 s 50 s / 57 s
Power source - Deutz Diesel 24KW at 2400 rpm 24 KW at 2400 rpm
Hydraulic tank capacity 100 liters 26 gallons
General hydraulic pressure 240 bar 3480 psi
Travel hydraulic pressure 240 bar 3480 psi
Lifting hydraulic pressure 174 bar 2523 psi
Fuel tank capacity 65 liters 17 gallons
Solid ire size 10 x 16,5" 10 x 16,5"
Max. force on one wheel with nominal load 3610 kg 8,115 lbs
Max. ground pressure with 1,100 lbs (500 kg)
- hard ground (concrete) 12 daN/cm2 175 psi
- loose ground (mud) 6,5 daN/cm2 95 psi
Max. force on one stabilizer with nominal load 3600 kg 8,095 lbs
Max. ground pressure 7,5 daN/cm2 110 psi3
Weight of machine without stabilizer 6180 kg 13,630 lbs
Weight of machine with stabilizers 6340 kg 13,980 lbs

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Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

9.4 - HS4388RT - RANGE OF MOTION


52.49 ft 16 m
6 m
19.68 ft
49.21 ft 15 m

45.93 ft 14 m

42.65 ft 13 m

39.37 ft 12 m

36.09 ft 11 m

32.80 ft 10 m

29.52 ft 9m

26.24 ft 8m

22.96 ft 7m

19.68 ft 6m

16.40 ft 5m

13.12 ft 4m

9.84 ft 3m

6.56 ft 2m

3.28 ft 1m

0 ft 0m
-2 m 0m 2m 4m

-6.56 ft 0 ft 6.56 ft 13.12 ft

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Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

9.5 - HS5388RT MODELS

Working height 17,80 m 58 ft 04in


Max./min floor height 16 m / 1,77 m 52 ft 06in / 5 ft 09in
Overall width - base 2,25 m 7 ft 04in
Overall width - platform 1,89 m 6 ft 02in
Platform dimensions 3,91 m x 1,81 m 12 ft 09in x 5 ft 11in
Overall length 4,12 m 13 ft 06in
Overall length with stabilizing option 4,18 m 13 ft 08in
Max./min overall height 17,19 m / 2,97 m 56 ft 04in / 9 ft 08in
Extension dimensions 1m 3 ft 03in
Ground clearance 0,27 m 10in
Wheelbase 2,75 m 9 ft
Outside turning radius with stabilizers 5,90 m 19 ft 04in
Intside turning radius with stabilizers 1,79 m 5 ft 10in
Total load with double extension (load evenly spread) 500 kg (4 people) 1,100 lbs (4 people)
Gradeability 40% 40%
Speed, platform lowered 6 km/h 3,7 mph
Speed, platform lifted 0,73 km/h 0,4 mph
Up / down time when unloaded 60 s / 60 s 60 s / 60 s
Up / down time when loaded 77 s / 60 s 77 s / 60 s
Power source - Deutz Diesel 24KW at 2400 rpm 24 KW at 2400 rpm
Hydraulic tank capacity 100 liters 26 gallons
General hydraulic pressure 240 bar 3480 psi
Travel hydraulic pressure 240 bar 3480 psi
Lifting hydraulic pressure 160 bar 2320 psi
Fuel tank capacity 65 liters 17 gallons
Solid ire size 10 x 16,5" 10 x 16,5"
Max. force on one wheel with nominal load 4340 kg 9,760 lbs
Max. ground pressure with 9,570 lbs (4340 kg)
- hard ground (concrete) 16 daN/cm2 230 psi
- loose ground (mud) 7,5 daN/cm2 110 psi
Max. force on one stabilizer with nominal load 4120 kg 9,260 lbs
Max. ground pressure with 9,083 lbs (4120 kg) 8,5 daN/cm2 125 psi
Weight of machine with stabilizers 7300 kg 16,090 lbs

33
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

9.6 - HS5388RT - RANGE OF MOTION


m 6 m
19.68 ft

59.05 ft 18 m

52.49 ft 16 m

45.93 ft 14 m

39.37 ft 12 m

32.80 ft 10 m

26.24 ft 8m

19.68 ft 6m

13.12 ft 4m

6.56 ft 2m

0 ft 0m m
-2 m 0m 2m 4m

-6.56 ft 0 ft 6.56 ft 13.12 ft

34
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

10 - MAINTENANCE
10.1 - GENERAL RECOMMENDATIONS
The servicing operations described in this manual are given for normal operating
conditions.
In difficult conditions: extreme temperatures, high humidity, polluted atmos-
phere, high altitude, etc. certain operations should be performed more often and
specific precautions taken: consult HAULOTTE US’s After-Sales department for
such cases.
Only approved by HAULOTTE and skilled personnel may intervene on the
machine and must respect the safety instructions concerning Personnel and
Environment protection.
For the motor part, consult the manufacturer’s manual.

DANGER !
Do not use the machine as a
welding ground.
Do not weld without
disconnecting the (+) and (-)
terminals of the batteries.
Do not start other vehicles
with the batteries connected.

10.2 - MAINTENANCE SYSTEM


Instructions:
These operations are to be carried out on both sides of the platform.
Installing the maintenance stand:
• Park the elevation platform on a solid horizontal floor.
• Ensure that the two emergency stop buttons are «ON».
• Turn the chassis contact key to "chassis"
• Move the chassis lifting switch upwards to raise the platform
• Unscrew and turn the maintenance stand to leave it hanging vertically.
• Push the lifting switch down to gradually lower the platform until the mainte-
nance stand is supported on the two fixing points (top and bottom).
Removing the maintenance stand:
• Push the chassis lifting switch up and gradually raise the platform until the
maintenance stand is released.
• Turn the maintenance stand so that it is supported in its storage position and
screw back into place.
• Push the chassis lifting switch down and lower the platform completely.

35
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

10.3 - MAINTENANCE PLAN


The maintenance plan shows the frequency, maintenance points (device) and
ingredients to be used.
• The mark in the symbol indicates the maintenance point depending on the
interval.
• The symbol represents the consumable to be used (or the operation to be
carried out).

10.3.1 -Consumables
Lubricants used
INGREDIENT SPECIFICATION Symbol by PINGUELY - ELF TOTAL
HAULOTTE

SHELL
Motor oil SAE 15W40
RIMULA-X

ESSO EP 80 W TRANSELF EP 80 W
Gearbox oil SAE 90 TM 80 W/90
90 90

Hydraulic oil AFNOR 48602 ISO BP SHF ZS 46 HYDRELF DS 46 EQUIVIS ZS 46


VG 46

Organic hydraulic
oil (option) BIO ISO 46

Extreme pressure
ISO - XM - 2
lithium grease

BARDAL
Lead-free grease Grade 2 ou 3 Super Teflub + MULTIMOTIVE 2 MULTIS EP 2
PTFE

Lithium grease ENS / EP 700

36
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

10.3.2 -Maintenance diagram

4 10
8 9 8 9 6 50
12 11 250
13 13 500
1 000
15 2 000

3 2 5 1 10
6 8 9 7 8 9 50
11 10 12 250
13 13 500
14 1 000
16 15 2 000

37
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

10.4 - OPERATIONS

10.4.1 -Summary table


INTERVAL OPERATIONS ITEM
Each day or before each putting into •Check the following levels:
service 1
- engine oil
2
- hydraulic oil
3
- diesel
4
- electric batteries
• Check the cleanliness:
- diesel pre-filter; replace it if water or impurities present
- machine (check in particular the tightness of the connectors
and hoses),
take this opportunity to check the condition of the tires,
cables and all accessories and equipment.
• Check the clogging of the hydraulic oil filter: an indicator
5
indicates clogging, change the cartridge when the mark
appears.
For the first 50 hours only • Change the hydraulic filter’s cartridge
• Drain the drive wheel reducers 9
• Check the tightness:
- of the screws and bolts in general
- of the wheel nuts (torque 236 Lb.ft)
Every 50 hours • Grease:
- the wheel pivot pins: 2 x 2 points 6
• Check the diesel pre-filter; replace it if water or impurities 7
present
• Check the level of the drive wheel reducers 8
Every 250 hours Motor: see manufacturer’s manual
• Change the hydraulic filter cartridge 10
• Grease:
- the pivot pins on the steer wheels 11
- the friction parts of the slideways (spatula) 12
- the battery terminals
Every 500 hours Motor: see manufacturer’s manual
• Drain the wheel reducers 13
• Fill up again: capacity : 2 x 0.7 l for 4x2 model - 4 x 0.7 l for
4x4 model
• Oil change : biodegradable hydraulic oil tank (option)
Every 1000 hours or every year Motor: see manufacturer’s manual
• Drain the hydraulic oil reservoir 14
Every 2000 hours Motor: see manufacturer’s manual
• Drain the complete hydraulic oil circuit and reservoir 15
• Drain the diesel tank and clean it 16
Every 3000 hours or every 4 years • Check:
- the condition of the slideways
- the condition of the electric cables and hydraulic hoses, etc.

REMINDER :All these intervals must be reduced in the case of work in difficult
conditions (consult the After-Sales Department if necessary).

38
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

10.4.2 -Procedure
IMPORTANT:
For filling and greasing operations, use only the lubricants recommended
1 in the table in Chapter 10.3.1, page 36
Collect the drained oils so as not to pollute the environment.

10.4.2.1 -Hydraulic oil filter (Photo 8, page 39)


Filter with clogging indicator.
2 • Change the cartridge (2) if the red indicator appears (1).
• Unscrew the base (3), remove the cartridge and screw a new cartridge into
place.

NOTA : Clogging must be checked when the oil is hot. When the oil is cold
3 the mark can appear because of the higher viscosity of the oil.

Photo 8

DANGER !
Before removal, make sure
that the oil circuit is no longer
pressurised and that the oil is
not too hot.

10.4.2.2 -Drive wheel reducers (Photo 9, page 39)

To check the oil level and change the oil, you have to remove the wheel. To do
2 this, immobilise the machine and raise it using a jack or a hoist.
• Checking the oil level:
- Rotate the wheel so as to put 1 plug (1) on a horizontal line and 1 plug
(2) on a vertical line.
1 - Unscrew plug (1) and check the level which should be flush with the hole,
if necessary top up.
- Replace the plug.
• Oil change:
- In the same position, unscrew the two caps and allow the oil to flow out.
- Fill as indicated above.
- Screw the caps back into place.
Photo 9

DANGER !
Make sure that the machine is
correctly blocked, that the
lifting equipment is of
sufficient capacity, and in
good condition.

39
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

10.4.2.3 -Cylinder swivel joint lubrication (Photo 10, page 40)

Grease the swivel joint (item 1) with lead-free grease.

Photo 10

10.4.2.4 -Steer wheel pivot pin lubrication (Photo 11, page 40)

Grease the pivot pins (item 1) with lead-free grease.


1

Photo 11

10.4.2.5 -Slideway lubrication (Photo 12, page 40)

Grease with lead-free grease using a spatula.

Photo 12

10.4.3 -List of consumables


• Hydraulic filter cartridge
• Air filter element
• Diesel pre-filter
• Diesel filter – motor oil filter

40
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

11 - TROUBLE-SHOOTING
The next few pages will give you a starting point for solving any problems that may
occur during scissor platform operation.
If a problem arises that is not mentioned in this section or if it is not solved by the
solutions proposed, consult qualified technical personnel before performing any
maintenance operations. Most problems encountered on this machine occur
mainly in the hydraulic and electric systems.

Before anything else, check that:


• The two emergency stop buttons on the chassis control box and on the plat-
form control box are unlocked and the key is in the chassis or platform posi-
tion.

11.1 - PLATFORM LIFTING SYSTEM.


PROBLEM CHECK PROBABLE CAUSE SOLUTION
Replace the switch (After-
Check whether move- Control switch does not work.
No movement when Sales department).
ment is made when
the lifting switch on the Replace the manipulator
the lifting switch on the Manipulator does not work.
box and the manipula- (After-Sales department).
chassis control box is
tor are engaged. Insufficient oil in the hydraulic
operated. Fill up with oil as necessary.
circuit.
Insufficient oil in the hydraulic
The platform does not go up. Fill up with oil as necessary.
circuit.
The platform moves up
Insufficient oil in the hydraulic
and down with a jolty Fill up with oil as necessary.
circuit.
movement.

11.2 - TRAVEL SYSTEM


PROBLEM CHECK PROBABLE CAUSE SOLUTION
No movement when the Repair or replace the manip-
The manipulator does
switch is in the travel position ulator (After-Sales depart-
not work.
and the manipulator on the ment).
platform control box is oper- Insufficient oil in the
Fill up with oil as necessary.
ated. hydraulic circuit.
Balancing valve incor- Adjust or replace the balanc-
The machine goes into runa-
rectly adjusted or not ing valve (After-Sales depart-
way during lowering.
working properly. ment).

41
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

11.3 - STEER SYSTEM

PROBLEM CHECK PROBABLE CAUSE SOLUTION


Insufficient oil in the hydraulic
No movement when Fill up with oil as necessary.
circuit.
the manipulator is
The control manipulator does Replace the manipulator
operated.
not work. (After-Sales department).
Noisy hydraulic pump. Insufficient oil in the tank. Fill up with oil as necessary.
Hydraulic pump cavita- The hydraulic oil
tion (vacuum in the becomes cloudy, Empty the circuit and fill with
Oil viscosity too high.
pump due to insuffi- opaque and white the recommended oil.
cient oil). (bubbles observed).
Empty the circuit and fill with
Oil viscosity too high.
Hydraulic circuit over- the recommended oil.
heating. Insufficient hydraulic oil in the
Fill up with oil as necesary.
tank.
The hydraulic oil is not at Make a few movements with-
The system works
optimal operating tempera- out load to allow the oil to
irregularly.
ture. heat up.

42
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

12 - SAFETY SYSTEM
12.1 - CHASSIS BOX RELAY AND FUSE FUNCTION
(see wiring diagram)

KA2 Starting of thermal motor FU4–30 A General circuit fuse (motor)


Fuse - circuit for control of move-
KA46 Fuel / gas selection relay FU5–3 A
ment from chassis
KAD Fuse - circuit for control of move-
Directional relay FU6–3 A
KAG ment from platform
KP1 Stopping of thermal motor FU7–20 A Fuse circuit power supply valve
Acceleration of movements
KT2 FU8–5 A Fuse circuit control
(electro-motor)
KMG Mains supply FU9–20 A Fuse circuit accessories
FU1–10 A Motor stop circuit fuse FU11–25 A Fuse circuit cooling system (Option)
FU3–80 A Accelerator circuit fuse

12.2 - SAFETY CONTACT FUNCTION


(sees wiring diagram)

Mushroom-headed emergency stop but-


SB1 SQ12 12 meter travel cut-off
ton (chassis)
Mushroom-headed emergency stop but- Air filter contact. Light indicator on if air filter is
SB2 B1
ton (platform) clogged
SQ1 Tilt sensor. B2 Motor oil temperature
Oil pressure contact. Cutting-out of motor if pres-
SQ3 Tilt reset if machine is folded B3
sure insufficient
Hydraulic oil temperature contact.
SQ4 Capteur fin de course haut B4
Audible alarm if temperature too high
SQ7 Calage avant gauche B6 Overload. Audible alarm if overloaded
B7 to
SQ8 Calage avant droit Indicator 'machine chocked'
B10
B11 to
SQ9 Calage arrière gauche Indicator 'locking jacks entirely gone in'
B14
SQ10 Rear right stabiliser

43
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

44
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

101 (02-2)

101
C

FU11 FU1
25A 10A
D

160
120
E
(02-2)

B15
F
115

101
101

120
G
242 242
GB1
(02-12)
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

161
KA2 HL1 KT2 KP1
(04-20) (04-19) (04-18)
103
I (01-17) (01-9)
13.1 - HS3388RT - HS4388RT - HS5388RT FOLIO A-001

103 109 109 (04-12) 118 116


J H P1

K
B+ D+
YA1
EV M3 D1 YA2 D3 D5
G2
~
13 - ELECTRICAL DIAGRAM

L B- W

M (02-2)
0 0

Starter Alternator Accelerator Engine Stop

DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS

Laurent DI FLORIO 08-04-1999


H12-15-18 SX (Hatz) f 14-03-2005 Supp 119 sur acc -DDM5069 BPT 5
La Péronnière TEL: 04 77 29 24 24 E563f c 10-01-2003 Inversion HL14 LDF
VERIFIE PAR DATE DE VERIFICATION
BP 9 b 12-09-2002 Génératrice LDF SCHEMAS
42152 L'HORME Frédéric DENEZE 30-04-1999 01
a 09-07-2002 B7 à B10 NO LDF

45
46
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

101 120
A (01-20)

ES Turret
B
KMG
SB1 (02-8)

152
102 241 254
C
FU4
30A
ES Gantry
(01-20)
D SB2

240
U1
E

215
F T O N

F8 F7 F5 F6
G SA1

203
216
FU7 FU8 FU9
20A 5A 20A
FU5 FU6
H 3A 3A
242
(03-2)
(01-20) 201
(03-2)
212
13.2 - HS3388RT - HS4388RT - HS5388RT FOLIO A-002

I (03-2)
211
(03-2)
905
(04-13)

K SA16

L
906

HL6

M KMG HL5

0
(01-20) (03-2)
Beacon Spot Light

DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS

Laurent DI FLORIO 08-04-1999


H12-15-18 SX (Hatz) e 05-02-2004 Mod câbl SA1-NEBEFLC04039 FLE 5
La Péronnière TEL: 04 77 29 24 24 E563f
VERIFIE PAR DATE DE VERIFICATION
BP 9 SCHEMAS
42152 L'HORME Frédéric DENEZE 30-04-1999 02
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A
0
(02-20) (04-1)

242
B (02-20) (04-1)

212
(02-20) (04-1)

211
(02-20) (05-2)

Blocking
D
AV
SQ7 SQ8 SQ9 SQ10 G D
B7 B8 B9 B10 B11 B12 B13 B14
AR
E

204
517
516
511
510
915
605
255
256

115A
115B
218A
505
504
919
920

43.2 44.2 45.2 37.2 28.9 28.4 28.6 28.3 28.14 28.7 50.3 50.4 28.2 28.1 28.13 28.10
F
U1 AR AV D G
Blocking Détection Level sensor

G
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

Generator

Blocking
Blocking
Front Right
Blocking
Front Left
Blocking
Rear Right
Blocking
Rear Left
Steering
without Traction
Steering
Differential
Lock
Differential
Lock
Forward /
Reverse
Lifting
HS
HS
MS/HS

17 10 18 19 35 34 8.10 15.3 15.6 9 31 8.3 8.9 15.8 15.7 15.9 8.6 8.12 8.11
13.3 - HS3388RT - HS4388RT - HS5388RT FOLIO A-003

407A
408A
401A
402A
310A
311A
921A
414A

818
304
306
309
307
308
813

814B
814A

814C

K
807B

YV18A YV18B YV15A YV15B YV19A YV19B YV23 YV22A YV22B YV20 YV14A YV17 YV10 YV21A YV21B YV13 YV11 YV12 YV8

Blocking
201 201
M (02-20) (04-1)

DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS

Laurent DI FLORIO 30-06-2000


H12-15-18 SX (Hatz) 5
La Péronnière TEL: 04 77 29 24 24 E563f
VERIFIE PAR DATE DE VERIFICATION

47
BP 9 SCHEMAS
42152 L'HORME Frédéric DENEZE 30-06-2000 03
48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A
(03-20) 0 0 0 0 (05-2)

B (03-20) 212

(05-2)
SQ1
(03-20) 242 242
C

U3
D (01-13)
SB3

205
SA6
SQ3 SQ4 SQ12
E
B6 B4 B3 B1

406
405
485

698
699

117A
207
232
250
222
904
112
110
4.6 4.9 4.12 39.3 41.2 42.2 46.2 38.2 40.2 27.4 27.2 27.1 16.2 16.3 16.1
F
U1

Lifting
Lowering
Start up
Tilt Detector
Lower Position
Upper Position
10M Cut Off
OverLoad
Oil Temp
Blocking
Front Right
Oil Pressure
Filter
Dplus
H

Lowering
Lowering H18SDX
Proportionnal
valve
Horn
Buzzer
Oil Pressure
Air Filter
Engine Stop
Accélérator
Start up

13 15.4 54 52.2 52.3 14 4.1 4.3


13.4 - HS3388RT - HS4388RT - HS5388RT FOLIO A-004

I
260
261

263
150
146

210

903A
110A
605A

112A

807A
K

YV25 YV9 PWM1

HA1 KP1 KT2 KA2


L
HA4 HL4 HL2
905

(03-20) 201 201 242


M (02-20)

DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS

Laurent DI FLORIO 08-04-1999


H12-15-18 SX (Hatz) f 14-03-2005 coup 8M -> 10M - DDM5069 BPT 5
La Péronnière TEL: 04 77 29 24 24 E563f
VERIFIE PAR DATE DE VERIFICATION
BP 9 SCHEMAS
42152 L'HORME Frédéric DENEZE 30-04-1999 04
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

211 211
B (03-20)

0 0
(04-21)
C

242 (12) (13) (14) (13) (15) (12) (13) (14) (12) (14) (12) (15) (13) (14) (12) (15) (13) (12)
(04-17)
N˚2 N˚1
D
SM4
SA4a SA4b SA7a SA7b SA12a SA12b SA9a SA9b SA1
SA2 Y HM4 SA17b SA17a SB5 SB4 SA5b SA11b SA11a SA5a SA3
(1) (4) (9) (6) (10) (2) (5) (8) (3) (8) (2) (10) (5) (9) (3) (11) (6) (1)
E

311
310
410
409
708
707
419
418
214

703
705
917
918
901
402
804
805
401
807

218B
611A
117B

612
606
F

36.2 29.4 29.2 29.3 29.5 29.6 29.13 29.14 29.12 3.2 30.6 29.9 29.10 30.5 29.11 30.4 30.3 30.9 30.8 29.8 29.7 30.11 30.10 30.2

M D M D M D M D

LS
MS
HS
U1
G
Blocking

Steering
Extension
Horn
Sart up
Mouvement
Differential
Lock
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

Générator
Null Position
Dead Man

211
H

0
HS
MS
LS
Weighing
13.5 - HS3388RT - HS4388RT - HS5388RT FOLIO A-005

Mouvement
Blocking
Front Left
Blocking
Rear Left
Blocking
Front Right
Blocking
Rear Right

20 56 11 4.2 12.1 28.15 12.3 49 33.2


304A

303
398
399
415
914
305
253

111A
(23) (20) (27) (25) (26) (31) N˚2 (17) (18) (20) (21) (32) N˚1

1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k 1,5k
K
300 Ohms 300 Ohms 300 Ohms 300 Ohms 300 Ohms Ohms Ohms Ohms Ohms Ohms Ohms 220
300 300 300 300 R1
Ohms Ohms Ohms Ohms Ohms Ohms
Ohms Ohms Ohms Ohms
/ 1W
L HL17 HL16 HL15 HL14 HL18
HL19
HL7 HL10 HL13 HL11 HL12

(29) 211 (28) (17) (30) (32) (27) 211 (28) (31)
M

0 0

DESSINE PAR DATE DE CREATION IND DATE MODIFICATION VISA NBRE TOTAL DE FOLIOS

Laurent DI FLORIO 20-04-1999


H12-15-18 SX (Hatz) d 10-06-2003 Ajout HL19 - DDM3748 FLE 5
La Péronnière TEL: 04 77 29 24 24 E563f
VERIFIE PAR DATE DE VERIFICATION

49
BP 9 SCHEMAS
42152 L'HORME Frédéric DENEZE 30-04-1999 05
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

50
Frame side port

Wheel side port

VERI N DE DIRECTION
TRANSLAT ION
V STEERING CY LINDER
L E
I R
F RO NT M OT EU R FR ON T MO TE UR
F I
T N
L EF T A VA NT RI GH T A VA NT I
N D
M OT OR G AU CH E MO TO R D RO IT G E
C L OPTION ST ABILISATEUR
Y E
L V STABILIZER OPTI ON
I A 3 /8" 3 /8 "
N G
D E
E
R
R =1 3. 8 R =1 3. 8
4 4
CC Cr Cr CC

1/2 " 1 /2 " 1/ 2" 1 /2"


" 3 / 8 " 3 / 8 " 3 / 8 " 3 / 8 "
3 4
5 /
3 2 1
l V
/ Y
m
i
n
"
8 Y V1 5b 170 bar Y V15 a 1 70 bar
1/4 " 8 0C M3 1/4 " 8 0C M3 /
3 24 65P SI 246 5P SI

14 ba r 14 bar
7 2 03 PSI
7 2 03P SI
5

B1 3/ 4" B2 3/4 " B3 3/4 " B4 3/4 " C1 1/ 2" D1 3/ 8" D2 3/ 8"

0, 2ba r 0, 2ba r
14.1 - HS3388RT - HS4388RT

DR OI T
RI GH T

3 PSI 3 PS I

22 0/6 0b ar

FR ON T LE FT
AV AN T
FR ON T

319 0/8 70 PSI Y V22 a Y V22 b

A VA NT G AU CH E
H1 2 1 45 BA R 2 10 3PS I
H1 5 1 75 BA R 2 53 8PS I 80b ar
1 160 PS I

YV 17 YV1 0

Y V13

YV2 1b
E1

3 /8"

3 / 8 " 3 / 8 " 3 / 8 " 3 / 8 "

1 78 bar

Y V2 1a
258 1P SI Y V1 9b 170 bar Y V19 a 1 70 bar

Y V18 b
24 65P SI 246 5P SI
YV 14 a P WM 1

14 ba r 14 bar
Operator’s manual - HS33 88RT - HS43 88RT - HS53 88RT

7 7
0 ,2b ar 2 03 PSI 2 03P SI
3PS I

E2

Y V18 a
3/8 "
D RO IT

24 0ba r
GA UC HE
R IG HT

3 480 PSI
16 0b ar

Y V12 2 393 PS I
YV 11
RE AR

3
RE AR L EF T

M1
AR RI ER E

1 /4"
A RR IE RE

M
6
1 /4"

YV 8

A1 3/ 4" A2 3/ 4" A3 3/4 " A4 3 /4 " FA R 1/4 " T 3 /4 " P 3 /4"

9
1/ 4" 80 CM 3 1/ 4" 80 CM 3
1"B SP P M2 2x1 ,5

3/4 "G
OPTION GENERAT RICE

C OO L E R
CC Cr Cr CC
2

1 bar
GENERATOR OPT ION
1/2 " 1 /2 " 1/ 2" 1 /2"

O P T IO N
1 4.5 PS I

O IL
1"B SPP M22 x1 ,5

R E F RO I D IS S E UR
4 4
2n d F O N C TI O N
0.16GPM
3 / 4- 1 6 U N F
R =1 3. 8 R =1 3. 8
14 - HYDRAULIC DIAGRAMS

P R E S SU R E

3 / 4 -1 6 U N F
I N

1" 1/2 "

15 14
1 6.5 GPM
R EA R M OT EU R R EA R M O TE UR M
2 40 0T/ MN 2 3cm 3 4c m3
M G
YV 20

L EF T A RR IE RE
RI GH T A RR IE RE 2 4kW
MO TO R G AU CH E
MO TO R DR OI T
240bar
3480 PSI
1"
T
TR ANSLATION PV PWM1+YV21(a ou b)
1 " 1/ 1 6 - 1 2 U NF

MV PWM1+YV21(a ou b)+YV8 3/ 8" 3/ 4" 1 "1/ 4

GV PWM1+YV21(a ou b)+YV8+YV11+YV 12
DI RECTION YV22(a ou b)
LE VAGE MONTEE PWM1+YV13 RE SE RV OI R 10 0L
T AN K 10 0L
DESCENTE YV25
CA LAGE PWM1+YV18(a ou b)

B16586 f

51
52
V V
H E L E
I R O R
G I W I
H N N
F rame side port T L VERIN DE DIRECTION
D I D
L E F E S TEERING CYLIND ER
I T
F L I L
W heel side port T E N E
I V G V
N A A
G C G
G
E Y E
TR ANSLATION C L
Y H I B
L A N A
I U D S
F RO NT MO TE UR N T E
F RO NT M OT EU R D R
LE FT AV AN T E " 3/8 "
R IG HT A VA NT " R 3 5 4 3/ 8"
4 3 2 /
1 9 / V 1
M OT OR GA UC HE l Y
M OT OR D RO IT 8 V 1 /
l Y m
/ i
m n
i OPTI ON STABILISATE UR
14.2 - HS5388RT

n
"
" 8
8 / STABILIZER OPTION
/ 3
3

5
R= 13 .8 R= 13 .8 6

4 4
CC Cr Cr CC
1/ 2" 1/ 2" 1 /2" 1/2 "
3 / 8" 3 / 8" 3 /8 " 3 /8 "

YV 15b 17 0ba r YV1 5a 17 0ba r


1/ 4" 80 CM 3 1/ 4" 8 0C M3
2 465 PSI 24 65 PSI

1 4b ar 1 4ba r
10 10
203 PS I 203 PSI

B1 3 /4" B2 3/ 4" B3 3/ 4" B4 3/ 4" C1 1/ 2" D1 3 /8 " D2 3 /8"

0 ,2b ar 0 ,2b ar
L EF T
D RO IT
R IG HT

3PS I 3PS I 3
GA UC HE

220 /60 ba r
F RO NT
A VA NT
F RO NT

3 190 /87 0P SI YV2 2a YV2 2b


AV AN T

80 bar
H18 1 60 BAR 2 393 PSI 116 0PS I

Y V17 YV 10

YV1 3

YV 21b
E1

3 /8 "

3 / 8" 3 / 8" 3 /8 " 3 /8 "

17 8b ar

YV2 1a
2 581 PS I YV 19b 17 0ba r YV1 9a 17 0ba r

YV 18 b
2 465 PSI 24 65 PSI
Y V1 4a PW M1

1 4b ar 1 4ba r
10 10
0,2 bar 203 PS I 203 PSI
3P SI

E2

YV 18 a
3/ 8"
D RO IT

2 40b ar
GA UC HE
R I GH T

348 0PS I
L E FT

1 60 bar 9
YV1 2 239 3P SI
Y V11
RE AR

RE AR

M1
A RR IE RE

1/4 "
AR RI ER E

1/4 "

YV 8

A1 3 /4" A2 3/ 4" A3 3/ 4" A4 3/ 4" F AR 1/ 4" T 3/4 " P 3/4 "

1 /4" 8 0C M3 1/ 4" 8 0C M3
1" BS PP M 22x 1, 5

3/ 4"G
12

C O OL E R
2

1ba r
CC Cr Cr CC

OP T I ON
1/ 2" 1/ 2" 1 /2" 1/2 "

1 4. 5PS I

OIL
1" BSP P M2 2x1 ,5
OPTION GENE RATRICE

RE F R OI D I SS E U R
4 4 3 / 8 " 3 / 8 "

GENERATOR OPTION
R= 13 .8 R= 13 .8

7 8
1" 1/ 2"
0.16GPM
1
18 17
P R E S S U RE

RE AR MO TE UR M
3 / 4 - 1 6U N F

R E AR MO TE UR
23c m3 4 cm 3
I N

LE FT A RR IE RE 24 00T /MN
R IG HT AR RI ER E 24k W
M OT OR GA UC HE M OT OR D RO IT 6.5G PM

M G
1"
Y V2 0

TRANSLATION PV PWM1+YV21 (a ou b)
MV PWM1+YV21 (a ou b)+YV8 3 /8" 3 /4" 1"1 /4
240bar
3480P SI
GV PWM1+YV21 (a ou b)+YV8+Y V11+YV12
T
DIRECTION YV22(a ou b) 1 "1 / 1 6 - 1 2 UN F

LEVAGE MONT EE PWM1+YV13 R ES ER VO IR 1 00 L


T AN K 1 00 L
DESC ENTE YV25
CALAGE PWM1+YV18 (a ou b)

B16587 f
Operator’s manual - HS338 8RT - HS438 8RT - HS538 8RT

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