i-CUBE: Universal Robot Sensor System

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i-CUBE

UNIVERSAL ROBOT SENSOR


TM W E L D I N G

UNIVERSAL ROBOT SENSOR SYSTEM


A R C SYSTEM

servorobot.com
i-CUBE
TM

UNIVERSAL ROBOT SENSOR SYSTEM

i-CUBETM - UNIVERSAL ROBOT SENSOR SYSTEM


i-CUBE TM is an integrated hybrid sensing system for universal real-time control of industrial robots. Its
rugged design and powerful on-board real-time control electronics make it ideal for industrial environments
such as welding, cutting, handling and inspection. i-CUBE TM integrates multiple functions: 3-D laser range
measurement, process viewing with color video camera, audio signal acquisition and others.

TM
i-CUBE SYSTEM Camera Cable

ROBOT CONTROLLER

INTERCONNECTION
KIT

Ethernet

TM
i-CUBE CAMERA
i-CUB
HMI and AUDIO/VIDEO
REMOTE MONITORING (PC) ROBOT

i-CUBETM DOUBLE AXIS and MULTIPLE-ANGLE ROBOT CONNECTION

i-CUBETM with MECHANICAL SHUTTER

CLOSED OPEN
i-CUBETM LASER SENSOR FEATURES
Single cable for power
and communication

Possibility to stream video


over the Ethernet channel

Microphone for arc


sound recording/monitoring

Total immunity against


environment light and spatters. Air input
Clever nozzle design
for op mum protec on
Color video camera with electronic
filter for viewing of the process
Unique multi-position
mechanical connection with the Optional mechanical shutter
robot for improved flexibility with integrated air supply
from the camera

• Multiple functions in one head: range • Scalable laser seam finding • Optimized optics for
measurement, contactless sensing, processes part finding, 3D measurement,
process monitoring and on-board control welding/cutting applications
• Long stand-off from the process

• Robot selectable laser modes • Simplified calibration to the robot • State-of-the-art on-board processing
for adjusting to the process (no external control required)

BENEFITS
• SERVO-ROBOT’s newly developed
TM
LEONARDO powerful hardware
TM CRADLE BRAZED JOINT
pla orm inside the i-CUBE offers
the capability to interconnect
many sensors and to process the
STEERING DOOR BLANKS
sensor’s data for the deployment
of robo c processes in real me.
WHEEL TRUNK

• The new electronic control inside


TM
the i-CUBE supports dedicated SEAT COMPONENTS SUSPENSION
hybrid sensing func ons
which are pre-programmed in EXHAUST SYSTEM
func on libraries. It is designed CAR BODY
for powerful real- me mul -
TM

sensor control including various APPLICABLE ANYWHERE THERE IS WELDING!


i-CUBE

intelligent robo c processes.

TM
• i-CUBE offers mul -func on capabili es to support the improvements of robo c welding process. This includes
Assistance to Robot Teaching to simplify the implementa on of robo c applica ons including automa c teaching, joint
and part loca on, tracking, adap ve process control, monitoring and weld bead inspec on.
TECHNICAL SPECIFICATIONS
i-CUBE 100LS i-CUBE 100L i-CUBE 350L
OPTICAL SPECIFICATIONS

Z1
Z1 Z1 A
A A

Z2 Z2
Z2
B B

B
FOR EMBEDDED LASER RANGE CAMERA Spot Line Line Line
Light source * * *
Z1 - Stand-off to nozzle (mm) 240 240 240 240
Z2 - Depth of field (mm) 100 100 100 350
A - Close plane (Field of view) (mm) - 31 31 48
B - Far plane (Field of view) (mm) - 42 42 103
Average depth resolu on (mm) 0.1 0.1 0.1 0.34
Average lateral resolu on (mm) 0.15 0.04 0.04 0.07
Line : Ethernet
Interface Ethernet Ethernet
Spot : Ethernet or Analog (Op on)
FOR EMBEDDED COLOR VIDEO CAMERA
Z3 (mm) 90 90
Z4 (mm) 250 500
Z3 C (mm) 75 75
D C D (mm) 100 100
Video Camera Z4
Zone E (mm) 245 415
F E
F (mm) 330 560
MECHANICAL SPECIFICATIONS

Dimensions (mm)

Weight (kg) 1
ELECTRICAL SPECIFICATIONS (EMBEDDED CONTROL)
• Laser Key-Switch Input • VGA Display Output • Op onal Analog/Digital
• E-STOP Alarm Input (Op onal)* I/O Interface with Laser
I/O Connec ons • Audio/Video Streaming Spot
(with Interconnec on Kit) • Ethernet Port
over Ethernet
• NTSC Video Output
* Not available with op onal Analog/Digital I/O Interface

ENVIRONMENTAL SPECIFICATIONS
Protec on IP 64 (NEMA 3)
Opera ng Temperature 5 - 40˚C (41 - 104˚F)
Rela ve Humidity 35 - 85% Non-condensing

* CLASS IIIb (CDRH), CLASS 3B (IEC) - Visible Red Laser 660 nm

VISIBLE LASER RADIATION VISIBLE LASER RADIATION


AVOID DIRECT AVOID DIRECT
EXPOSURE TO BEAM EXPOSURE TO BEAM
AlGalnP 45mW Max AlGalnP 130mW Max
Class IIIa - CDRH Class IIIb - CDRH
Class 3R - IEC 60825-1:2007 Class 3B - IEC 60825-1:2007
Wavelength : 660nm Wavelength : 660nm

SERVO-ROBOT INC.
1370 Hocquart, St-Bruno, Quebec, CANADA J3V 6E1 [email protected]
Tel.: +1-450-653-7868 Fax: +1-450-653-7869 servorobot.com
SERVO ROBOT reserves the right to change product specifications without notice. ©2015 SERVO ROBOT Inc., All Rights Reserved. Printed in Canada. TICUBE1501E08

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