Truck Crane: Spare Parts Catalog

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TRUCK CRANE

SPARE PARTS CATALOG

Zoomlion Heavy Industry Science & Technology Co.,Ltd.


Address: Quantang Industrial Park, No. 1636, 2nd Yuanda Road, Changsha, Hunan Province, China Postcode: 410131
Website: http://www.zoomlion.com Email: [email protected]

Copyright © 2015 Zoomlion Heavy Industry Science&Technology Co., Ltd. All rights reserved
ZLJ5550JQZV3.2
Special Purpose Chassis for Crane
Spare Parts Catalog

Edition 1 December 2016


Spare Parts Catalog for Truck Crane

To Users

Thank you for purchasing our product. We will try our best to provide you with thoughtful and
quality service.
This catalog introduces the structure and assembling features of spare parts as well as the
purchased spare parts required in the main systems.
Carefully read this spare parts catalog. This spare parts catalog should ease identification and
ordering of spare parts of your ZOOMLION crane in respect to maintenance or repair.
For your better understanding of this spare parts catalog, the following symbols are meant to:

SYMBOL REMARKS
▲ Optional spare part 1
△ Optional spare part 2
▼ Optional spare part 3
▽ Optional spare part 4
● Customer-specific part
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable parts
B Displaceable parts
C Non-removable parts
D Removable parts
E Unindicated parts
F Not for individual sale

Our products and technical documents are subject to technical improvements and changes
without notice. Therefore, please acquaint yourself with our updated technology information.
Thank you for your trust and support to Zoomlion.
Best wishes!

ZLJ5550JQZV3.2 Special Purpose for Truck Crane I


Spare Parts Catalog for Truck Crane

CONTENTS

CHAPTER 1 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

ZLJ5580JQZV3 special purpose chassis for truck crane D00672500000000000Y.................. 1-2

CHAPTER 2 POWER SYSTEM

Intercooling system D00671820900000001Y........................................................................... 2-2

Engine and its installation D00672501000000000Y.................................................................. 2-4

Fuel supply system D00671831100000001Y............................................................................ 2-6

Fuel coarse filter pre-assembled D00671821100200000Y....................................................... 2-8

Exhaust system D00672501200000000Y............................................................................... 2-10

Cooling system D00671831300000000Y................................................................................ 2-12

Air intake system D00672501400000000Y............................................................................. 2-14

CHAPTER 3 DRIVE SYSTEM

Transmission installation and its controls D00672601710000000Y.......................................... 3-2

Transfer case and its installation D00672601810000000Y....................................................... 3-4

Propeller shaft layout D00672602210000000Y......................................................................... 3-8

Propeller shaft layout D00672602220000000Y....................................................................... 3-10

Axle, steered and non-driven, pre-assembled D00671813020000000Y................................. 3-12

Axle, steered and non-driven, pre-assembled D00671813030000000Y................................. 3-14

Axle, driven and steered D00671812320200000Y.................................................................. 3-16

Axle, driven and steered D00671812320400000Y.................................................................. 3-18

Axle, steered and driven D00671812330200000Y.................................................................. 3-20

Axle, steered and driven D00671812330400000Y.................................................................. 3-22

Load bearing axle, non-driven and non-steered, pre-assembled D00671813220000000Y.... 3-24

Load bearing axle, non-driven and non-steered, pre-assembled D00671813200000000Y.... 3-26

Axle, driven D00671812520000000Z...................................................................................... 3-28

Through axle, driven and non-steered D00671812530000000Y............................................ 3-30

Wheel D00670603100000000Y.............................................................................................. 3-32

CHAPTER 4 SUSPENSION SYSTEM


Suspension mechanism D00672502900200000Y.................................................................... 4-2

ZLJ5550JQZV3.2 Special Purpose for Truck Crane III


Spare Parts Catalog for Truck Crane

Rear leaf spring assy. D00671802900410000Y........................................................................ 4-6

CHAPTER 5 STEERING SYSTEM

Steering mechanism D00672503400200000Y.......................................................................... 5-2

Steering booster cylinder assy. D00677203400800001Y......................................................... 5-4

Steering booster cylinder installation D00670603401000000Y................................................. 5-6

CHAPTER 6 AIR CONDITIONING

Air conditioning system D00671827600000000Y..................................................................... 6-2

Heater D00671827700000000Y................................................................................................ 6-4

CHAPTER 7 STRUCTURAL ELEMENT ASSEMBLED

Chassis frame assy. D00671832820000000Y......................................................................... 7-2

Driver’s cab installation D00671904900000001Y.................................................................... 7-4

Engine hood assy. D00672605110000000Y............................................................................ 7-6

Platform assy. D00671835610000000Y................................................................................... 7-8

Spare tire installation D00671905510000000Y...................................................................... 7-10

Baording and its installation D00671835800000000Y............................................................ 7-12

Toolbox assy. D00672609410000000Y.................................................................................. 7-14

CHAPTER 8 BRAKE SYSTEM

Schematic diagram – air brake system D00671823501200000Y........................................... 8-3

Pipe layout drawing – air brake system D00672603510400000Y............................................ 8-7

Air reservior installation D00671823501610000Y.................................................................. 8-12

CHAPTER 9 ELECTRICAL SYSTEM

Chassis frame electrics D00671836310000000Y..................................................................... 9-3

CHAPTER 10 HYDRAULIC SYSTEM

Schematic diagram – hydraulic system, chassis D00671834110000000Y............................. 10-3

Pipe layout drawing – hydraulic circuit, steering and suspension systems

D00671834210000001Y.......................................................................................................... 10-5

Pipe layout drawing – hydraulic circuit, outrigger D00671834410000001Y...........................10-11

Oil pump drive device D00672603910000001Y.................................................................... 10-16

IV ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

Hydraulic oil tank D00671814500000001Y........................................................................... 10-18

ZLJ5550JQZV3.2 Special Purpose for Truck Crane V


Spare Parts Catalog for Truck Crane

Chapter 1 Special purpose chassis for crane


Spare Parts Catalog for Truck Crane

ZLJ5580JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE


Chassis for Crane
Special Purpose

D00671830000020000Y

1-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

ZLJ5580JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Chassis for Crane


Special Purpose
D00671840000020000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672605110000000 Engine hood assy. 1


2 00671835800000000 Boarding and its installation 1
3 00671820900000001 Intercooling system 1
4 00671831300000000 Cooling system 1
5 1130000382 Driver’s cab assy. 1
6 00671904900000001 Driver’s cab installation 1
7 00672503400000000 Steering system 1
8 00672502900000000 Suspension system 1
9 00670603100000000 Wheel 14
10 00671814500000001 Hydraulic oil tank, chassis 1
11 00671834810000000 Hydraulic element assy. 1
12 00671813020000000 Axle, steered and non-driven, pre-assembled 1
12 00671813030000000 Axle, steered and non-driven, pre-assembled 1
13 00672501000000000 Engine and its installation 1
14 00672601710000000 Transmission installation and its controls 1
15 00672501400000000 Air intake system 1
16 00671832820000000 Chassis frame assy. 1
17 00671812320000000 Axle, driven and steered 1
17 00671812330000000 Axle, steered and driven 1
18 00672602210000000 Propeller shaft layout 1
18 00672602220000000 Propeller shaft layout 1
19 00671835610000000 Platform assy. 1
20 00672603510000000 Air brake system 1
21 00672601810000000 Transfer case and its installation 1
Load bearing axle, non-driven and non-
22 00671813220000000 1
steered, pre-assembled
Load bearing axle, non-driven and non-
22 00671813200000000 1
steered, pre-assembled
23 00671812520000000 Axle, driven 1
23 00671812530000000 Through axle, driven and non-steered 1
24 00672506100000000 Chassis electrics 1
25 00671836310000000 Chassis frame electrics 1
26 00672609410000000 Toolbox assy. 1
27 00671905510000000 Spare tire installation 1
28 00672603910000001 Oil pump drive device 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 1-3


Spare Parts Catalog for Truck Crane

ZLJ5580JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE


Chassis for Crane
Special Purpose

D00671830000020000Y

1-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

ZLJ5580JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Chassis for Crane


Special Purpose
D00672500000000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

29 00672501200000000 Exhaust system 1


30 00671831100000001 Fuel supply system 1
31 00671820800000000 Preheating system 1
32 00671827600000000 Air conditioning system 1
00671827700000000 Heater 1
00671837020000001 Name plate installation 1
Schematic diagram – hydraulic system,
00671834110000000 1
chassis
Pipe layout drawing – hydraulic circuit, steering
00671834210000000 1
and suspension systems
Pipe layout drawing – hydraulic circuit,
00671834410000000 1
outrigger
00672601610000000 Clutch installation and its controls 1
00671820000010010 Purchasing package for electrics 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 1-5


Spare Parts Catalog for Truck Crane

Chapter 2 Power System


Spare Parts Catalog for Truck Crane

INTERCOOLING SYSTEM
D00671820900000001Y
Power System

2-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

INTERCOOLING SYSTEM
D00671820900000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 1000500003 Intercooler 1
2 1990200524 Clamp for intercooler 4
4 00671820900001010 Air intake pipe for intercooler 1
5 00671820900001020 Air exhaust pipe for intercooler 1
6 1040000098 Bolt 6
7 1040300063 Washer 6
8 1040300066 Washer 6

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-3


Spare Parts Catalog for Truck Crane

ENGINE AND ITS INSTALLATION


D00672501000000000Y
Power System

2-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

ENGINE AND ITS INSTALLATION


D00672501000000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 00671821000200000 Front seat of engine 2
2 1001500003 Wedge support assy. 2
3 00671821000400000 Left rear seat of engine 1
4 1040000288 Bolt 4
5 1040200192 Nut 4
6 1040300063 Washer 4
7 1040300066 Washer 4
8 1040000069 Bolt 2
9 1040300054 Washer 10
10 1040300041 Washer 10
11 1001500000 Front bearing for engine 2
12 1040000119 Bolt 8
13 1040200112 Nut 8
14 1040300068 Washer 16
15 1040300055 Washer 8
16 1000000062 Engine 1
17 1040000466 Bolt 8
18 00671821000600000 Right rear seat of engine 1
19 1040000127 Bolt 8
204100001 Diesel oil 32L

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-5


Spare Parts Catalog for Truck Crane

FUEL SUPPLY SYSTEM


D00671831100000001Y
Power System

2-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

FUEL SUPPLY SYSTEM


D00671831100000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 00677301100200000 Fuel tank 1
2 00677301100600000 Tightening strap 2
3 1990300002 Rubber pad 2
4 00671821100001030 Oil delivery hose 1
5 1990200518 Worm clamp 6
6 00671621130001030 Fitting 2
7 00671821100001021 Oil delivery hose 1
8 00671821100001010 Oil delivery hose 1
9 1040500100 Pin 2
10 1040500075 Pin 2
11 1040300052 Washer 2
12 00671821100200000 Fuel coarse filter, pre-assembled 1
13 1040200096 Nut 4
14 1040300041 Washer 4
15 1040300054 Washer 2
1990200010 Nylon strap 20
17 00679501100001070 Blanking plug 2

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-7


Spare Parts Catalog for Truck Crane

FUEL COARSE FILTER PRE-ASSEMBLED


D00671821100200000Y
Power System

2-8 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

FUEL COARSE FILTER PRE-ASSEMBLED


D00671821100200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 1040000072 Bolt 2
2 1040300067 Washer 3
3 1040300061 Washer 3
4 1040200113 Nut 3
5 1040000237 Bolt 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-9


Spare Parts Catalog for Truck Crane

EXHAUST SYSTEM
D00672501200000000Y
Power System

2-10 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

EXHAUST SYSTEM
D00672501200000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 00671821200400000 Silencer housing 1
2 1000200030 Silencer assy. 1
3 00671701210200000 Rainproof cap assy. 1
4 1040000018 Bolt 1
5 1040200192 Nut 5
6 1040300063 Washer 5
7 1040000239 Bolt 4
8 1040300066 Washer 4
9 00671421220001050 Rubber pad 2
10 00671821200001010 Gasket 1
11 1040000152 Bolt 6
12 1040200113 Nut 6
13 1040300067 Washer 6
14 00672501200200000 Exhaust pipe assy. 1
15 1040000101 Bolt 4
16 1040200096 Nut 4
17 1040300054 Washer 4
18 00671821200001020 Gasket 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-11


Spare Parts Catalog for Truck Crane

COOLING SYSTEM
D00671831300000000Y
Power System

2-12 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

COOLING SYSTEM
D00671831300000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 1000300019 Radiator assy. 1
2 1990200517 Worm clamp 4
3 1990200579 T-type clamp (without spring) 2
4 00671821300001030 Water tank hose 1
5 1040000114 Bolt 6
6 1040200113 Nut 6
7 1040300067 Washer 6
8 00677201300001021 Water pipe 1
9 00671821300001020 Water inlet pipe for water tank 1
10 00671821300001050 Water tank hose 1
11 1000300006 Expansion water tank 1
12 1990200548 Worm clamp 2
13 00677201300001090 Bracket 1
14 1040200192 Nut 16
15 1040300063 Washer 12
16 1040300066 Washer 16
17 00671821300400000 Right bracket 1
18 1040000104 Bolt 4
19 00671801300001050 Washer 8
20 00671821300001070 Washer 4
21 00671821300001060 Pad 2
22 1990200546 T-type clamp (without spring) 1
23 00671821300001010 Water outlet pipe for water tank 1
24 00671821300200000 Aerodynamic deflector assy. 1
25 1990300007 Rubber sealing strip 1
26 00671821300600000 Left bracket 1
27 1040000267 Bolt 10
1990200006 Nylon strap 20
202270028 5 in 1 environment-friendly antifreeze fluid 55
30 1040200106 Nut 4
31 1990200547 T-type clamp (without spring) 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-13


Spare Parts Catalog for Truck Crane

AIR INTAKE SYSTEM


D00672501400000000Y
Power System

2-14 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AIR INTAKE SYSTEM


D00672501400000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

Power System
1 1990200532 Worm clamp 1
2 1000100171 Air intake pipe 1
3 1990200534 Worm clamp 1
4 1040000273 Bolt 4
5 1040300054 Washer 8
6 1040200096 Nut 8
7 00670401410600000 Tightening strap 2
8 00671821400200000 Air filter bracket 2
9 1000100000 Air filter 1
10 1040000069 Bolt 2
11 1040300041 Washer 2

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 2-15


Spare Parts Catalog for Truck Crane

Chapter 3 Drive System


Spare Parts Catalog for Truck Crane

TRANSMISSION INSTALLATION AND ITS CONTROLS


D00672601710000000Y
Drive System

3-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

TRANSMISSION INSTALLATION AND ITS CONTROLS


D00672601710000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00671821700200000 Seat 1
2 1040200152 Nut 1
3 00672601710001020 Extension rod for range selector 1
4 00671801710001010 Protecting jacket 1

Drive System
5 1040000288 Bolt 11
6 1040200192 Nut 16
7 1040300063 Washer 16
8 1031700049 Flexible control mechanism assy. 1
9 1030300140 Transmission 1
10 1040000114 Bolt 3
11 1040300067 Washer 3
12 00672301700001010 Bracket 1
13 1001500000 Front bearing of engine 2
14 1040000069 Bolt 2
15 1040300054 Washer 2
16 1040300081 Washer 2
17 00676601700201010 Stud 2
18 1040300064 Washer 4
19 1040200110 Nut 4
20 1040200098 Nut 2
21 00676601700220001 Crossbeam assy. 1
22 00672301700001030 Gear selection rocker arm 1
23 1040000110 Bolt 2
24 1040000077 Bolt 3
25 00672301700001020 Bracket 1
26 1031300004 Flexible shaft assy. 1
27 1031300006 Flexible shaft assy. 1
28 1040300094 Washer 4
204110014 Lithium base grease 0.1kg
202230016 Loctite glue 0.01kg
204050005 Gear oil for heavy-duty vehicle 16L
00672601710001010 Warning signs 1
1990200008 Nylon strap 10

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-3


Spare Parts Catalog for Truck Crane

TRANSFER CASE AND ITS INSTALLATION


D00672601810000000Y
Drive System

3-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

TRANSFER CASE AND ITS INSTALLATION


D00672601810000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00671701800001050 Pin 1
2 00671701800001060 Sleeve 1
3 1040200165 Nut 1
4 1040500132 Pin 1

Drive System
5 1040300081 Washer 1
6 00671701800001090 Threaded seat 1
7 00671921800001010 Threaded rod 1
8 1040200119 Nut 1
9 1050000018 Rod-end knuckle bearing 1
10 00671901800800000 Lifting point 1
11 00671701800001080 Pin 1
12 1040300176 Washer 1
13 1040300177 Washer 1
14 1040200123 Nut 1
15 1030200143 Transfer case 1
15 1030200402 Transfer case 1
16 1040000444 Bolt M16×35-10.9 14
17 1040300065 Washer 22
18 00671901800600000 Seat 1
19 1040000297 Bolt 4
20 1040200110 Nut 12
21 1040200098 Nut 4
22 00671701800001011 Shock pad 8
23 00671811800600000 Seat 1
24 00671701800001021 Pressure plate 4
25 1040000095 Bolt 8
26 1040300052 Washer 8
27 00671901800200000 Seat 1
28 00671811800400000 Seat 1
29 1140100533 Fitting body 2
30 1010400061 Oil cooler 1
31 1140100587 Fitting 1
32 1140207770 Rubber hose assy. 1
33 1140202166 Rubber hose assy. 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-5


Spare Parts Catalog for Truck Crane

TRANSFER CASE AND ITS INSTALLATION


D00672601810000000Y
Drive System

3-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

TRANSFER CASE AND ITS INSTALLATION


D00672601810000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

34 1140102491 Pipe fitting 1


35 1140102489 Pipe fitting 1
36 00671921800001030 Bracket 1
37 00671921800001040 Bracket 1

Drive System
204050005 Gear oil for heavy-duty vehicle 12.5L
202230016 Loctite glue 0.05kg
1990200006 Nylon strap 11

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-7


Spare Parts Catalog for Truck Crane

PROPELLER SHAFT LAYOUT


D00672602210000000Y
Drive System

3-8 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PROPELLER SHAFT LAYOUT


D00672602210000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672502200200000 Propeller shaft assy. 1


2 1040001822 Bolt 2
3 1040200261 Nut 2
4 1040200315 Nut 2

Drive System
5 1040300053 Washer 2
6 1040000443 Bolt 4
7 1040200498 Check nut 36
8 00672602210200000 Propeller shaft assy. 1
9 00671832200200000 Propeller shaft assy. 1
10 00671812200800000 Propeller shaft assy. 1
11 00671832200400000 Propeller shaft assy. 1
202230016 Loctite glue 0.05kg
204110014 Lithium base grease 0.05kg

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-9


Spare Parts Catalog for Truck Crane

PROPELLER SHAFT LAYOUT


D00672602220000000Y
Drive System

3-10 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PROPELLER SHAFT LAYOUT


D00672602220000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672502200200000 Propeller shaft assy. 1


2 1040001822 Bolt 2
3 1040200261 Nut 2
4 1040200315 Nut 2

Drive System
5 1040300053 Washer 2
6 1040000443 Bolt 4
7 1040200498 Check nut 36
8 00672602210200000 Propeller shaft assy. 1
9 00671812200600000 Propeller shaft assy. 1
10 00671812200800000 Propeller shaft assy. 1
11 00671812201000000 Propeller shaft assy. 1
202230016 Loctite glue 0.05kg
204110014 Lithium base grease 0.05kg

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-11


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND NON-DRIVEN, PRE-ASSEMBLED


D00671813020000000Y
Drive System

3-12 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND NON-DRIVEN, PRE-ASSEMBLED


D00671813020000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100682 Axle, steered and non-driven 1


2 204050005 Gear oil for heavy-duty vehicle 9L
3 204110013 Lithium base grease 1

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-13


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND NON-DRIVEN, PRE-ASSEMBLED


D00671813030000000Y
Drive System

3-14 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND NON-DRIVEN, PRE-ASSEMBLED


D00671813030000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100725 Axle, steered and non-driven 1


2 204110013 Lithium base grease 1kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-15


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN AND STEERED


D00671812320200000Y
Drive System

3-16 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN AND STEERED


D00671812320200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100683 Axle, driven and steered 1


2 204050005 Gear oil for heavy-duty vehicle 25L
3 204110013 Lithium base grease 0.5kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-17


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN AND STEERED


D00671812320400000Y
Drive System

3-18 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN AND STEERED


D00671812320400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100686 Axle, driven and steered 1


2 204050005 Gear oil for heavy-duty vehicle 25L
3 204110013 Lithium base grease 0.5kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-19


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND DRIVEN


D00671812330200000Y
Drive System

3-20 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND DRIVEN


D00671812330200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100726 Axle, steered and driven 1


2 204050005 Gear oil for heavy-duty vehicle 22L
3 204110013 Lithium base grease 05kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-21


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND DRIVEN


D00671812330400000Y
Drive System

3-22 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, STEERED AND DRIVEN


D00671812330400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100728 Axle, steered and driven 1


2 204050005 Gear oil for heavy-duty vehicle 22L
3 204110013 Lithium base grease 0.5kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-23


Spare Parts Catalog for Truck Crane

LOAD BEARING AXLE, NON-DRIVEN AND NON-STEERED, PRE-


ASSEMBLED D00671813220000000Y
Drive System

3-24 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

LOAD BEARING AXLE, NON-DRIVEN AND NON-STEERED, PRE-


ASSEMBLED D00671813220000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100684 Load bearing axle 1


2 204110013 Lithium base grease 1

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-25


Spare Parts Catalog for Truck Crane

LOAD BEARING AXLE, NON-DRIVEN AND NON-STEERED, PRE-


ASSEMBLED D00671813200000000Y
Drive System

3-26 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

LOAD BEARING AXLE, NON-DRIVEN AND NON-STEERED, PRE-


ASSEMBLED D00671813200000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100174 Load bearing axle, non-driven and non-steered 1


2 204110013 Lithium base grease 1kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-27


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN
D00671812520000000Y
Drive System

3-28 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AXLE, DRIVEN
D00671812520000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100685 Axle, driven 1


2 204050005 Gear oil for heavy-duty vehicle 25L
3 204110013 Lithium base grease 0.5kg

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-29


Spare Parts Catalog for Truck Crane

THROUGH AXLE, DRIVEN AND NON-STEERED


D00671812530000000Y
Drive System

3-30 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

THROUGH AXLE, DRIVEN AND NON-STEERED


D00671812530000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030100727 Through axle, driven and non-steered 1


2 204050005 Gear oil for heavy-duty vehicle 22L

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-31


Spare Parts Catalog for Truck Crane

WHEEL
D00670603100000000Y
Drive System

3-32 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

WHEEL
D00670603100000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1030800000 Wheel rim assy. 1


2 1030800096 Tire assy. 1

Drive System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 3-33


Spare Parts Catalog for Truck Crane

Chapter 4 Suspension System


Spare Parts Catalog for Truck Crane

SUSPENSION MECHANISM
D00672502900200000Y
Suspension System

4-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

SUSPENSION MECHANISM
D00672502900200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1039900160 Thrust rod assy. 4


2 1039900161 Thrust rod assy. 4
3 1040000363 Bolt 32
4 1040200500 Check nut 64
5 00671802900410000 Rear leaf spring assy. 6
6 00671812900201010 U-bolt 12
7 1040200128 Nut 24
8 1040200135 Nut 24

Suspension System
9 00676602900201020 Cushion block 6
10 00676602900201010 Cover plate 6
11 00671932900200000 Slide plate seat 2
12 1040001055 Bolt 12
13 1040000419 Bolt 4
14 00671932900400000 Slide plate seat 2
15 1039900318 Thrust rod assy. 8
16 1040000412 Bolt 16
17 00677202900201020 Pressure plate 8
18 1040000269 Bolt 8
19 1040300065 Washer 8
20 00679502900201010 Pin 8
21 1080000001 Oil cup 12
22 00678102900201020 Protecting jacket 16
23 00678102900201010 Sleeve 16
24 00671302900201031 Pin 4
25 00671932900001010 Bushing 4
26 00671932900001020 Spacer sleeve 8
27 00670602900201050 Washer 4
28 1040500173 Pin 4
29 00670602900201060 Nut 4
30 00676602900201050 Front spring rear pin 10
31 1040300106 Washer 24
32 1040500077 Pin 24
33 204110014 Lithium base grease 0.2kg
34 202230016 Loctite glue 0.3kg

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 4-3


Spare Parts Catalog for Truck Crane

SUSPENSION MECHANISM
D00672502900200000Y
Suspension System

4-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

SUSPENSION MECHANISM
D00672502900200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

35 00672502900201010 Front spring rear pin 2

Suspension System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 4-5


Spare Parts Catalog for Truck Crane

REAR LEAF SPRING ASSY.


D00671802900410000Y
Suspension System

4-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

REAR LEAF SPRING ASSY.


D00671802900410000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 Plate 1 16×100 1160×580 1


2 Plate 2 16×100 1160×580 1
3 Plate 3 16×100 880×440 1
4 Plate 4 16×100 740×370 1
5 Plate 5 16×100 600×300 1
6 Plate 6 16×100 460×230 1
7 Plate 7 16×100 320×160 1

Suspension System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 4-7


Spare Parts Catalog for Truck Crane

Chapter 5 Steering System


Spare Parts Catalog for Truck Crane

STEERING MECHANISM
D00672503400200000Y
Steering System

5-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

STEERING MECHANISM
D00672503400200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1032300037 Steering gear 1


1 1032300052 Steering gear 1
2 1040000360 Bolt 4
3 1040300065 Washer 4
4 00671003400201010 Steering pitman arm 1
5 1032300174 Drag link section 1 assy. 1
6 1032300175 Drag link section 2 assy. 2
7 1032300176 Drag link section 3 assy. 1
8 1032300177 Drag link section 4 assy. 1
9 1032300178 Drag link section 5 assy. 1
10 1032300179 Drag link section 6 assy. 2
11 00677203400201020 Baffle 5

Steering System
12 1040000018 Bolt 20
13 1040300063 Washer 20
14 1080000002 Oil cup 5
15 1040300082 Retaining ring 7
16 00671003400201020 Pin 7
17 00671003400201030 Spacer sleeve 14
18 1050000004 Knuckle bearing 7
19 1040300157 Retaining ring 7
20 00671833400260000 Rocker arm section 1 assy. 1
21 00671813400290001 Rocker arm section 2 assy. 1
22 00671813400300001 Rocker arm section 3 assy. 1
23 00671813400310001 Rocker arm section 4 assy. 1
24 00671833400270000 Rocker arm section 5 assy. 1
204110014 Lithium base grease 0.2kg

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 5-3


Spare Parts Catalog for Truck Crane

STEERING BOOSTER CYLINDER ASSY.


D00677203400800001Y
Steering System

5-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

STEERING BOOSTER CYLINDER ASSY.


D00677203400800001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1140101395 Fitting assy. 1


2 00677203400820000 Steering booster cylinder 1
204110014 Lithium base grease 0.05kg

Steering System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 5-5


Spare Parts Catalog for Truck Crane

STEERING BOOSTER CYLINDER INSTALLATION


D00670603401000000Y
Steering System

5-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

STEERING BOOSTER CYLINDER INSTALLATION


D00670603401000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00676603400201040 Retainer ring 1


2 00676603400201030 Washer 1
3 1040200125 Nut 1
4 1040200070 Nut 1
5 1080000001 Oil cup 1
6 204110014 Lithium base grease 0.1kg

Steering System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 5-7


Spare Parts Catalog for Truck Crane

Chapter 6 Air Conditioning System for Vehicle


Spare Parts Catalog for Truck Crane

AIR CONDITIONING SYSTEM


D00671827600000000Y
System for Vehicle
Air Conditioning

6-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AIR CONDITIONING SYSTEM


D00671827600000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1040000110 Bolt 10
2 1040200192 Nut 10
3 1040300063 Washer 10
4 1040300066 Washer 14
5 1040000222 Bolt 1
6 1040200111 Nut 2
7 1040300062 Washer 6
8 00677207600001010 Condenser bracket 2
9 00670117600001021 Plate 4
10 1130100113 A/C for vehicle 1
12 00670907600001040 Bracket 1
13 1040000107 Bolt 5
1990200008 Nylon strap 10
207130011 Coolant 1
204100012 Refrigerant oil 1
202230007 Loctite glue 1

System for Vehicle


Air Conditioning

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 6-3


Spare Parts Catalog for Truck Crane

HEATER
D00671827700000000Y
System for Vehicle
Air Conditioning

6-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

HEATER
D00671827700000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1990200519 Worm clamp 8


2 00670117700001010 Fitting 2
4 00671817700001010 Hose for heater 1
6 1000300189 Ball valve 1
7 00671817700001020 Hose for heater 1
8 00671817700001030 Hose for heater 1
1990200010 Nylon strap 10

System for Vehicle


Air Conditioning

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 6-5


Spare Parts Catalog for Truck Crane

Chapter 7 Structural Elements Assembled


Spare Parts Catalog for Truck Crane

CHASSIS FRAME ASSY.


D00671832820000000Y
Structural Element
Assembled

7-2 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

CHASSIS FRAME ASSY.


D00671832820000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00671832822000000 Front tow hook 1


2 00676412800001120 Pin 1
3 1040000088 Bolt 4
4 1040200097 Nut 4
5 1040300038 Washer 4
6 006340000029 Retaining pin 1
Chassis frame and its attachments welded
7 00671832821800000 1
assy.
8 00677202800001020 Cover plate 2
9 1040000106 Bolt 8
10 1040300062 Washer 16
11 00671812800001010 Plate 1
12 1040000103 Bolt 4
13 1040300063 Washer 6
14 00671812800001020 Mounting plate for license 1
15 1040000288 Bolt 4
16 1040200192 Washer 6
17 00671932821400000 Rear combination signals housing assy. 2
18 1040000107 Bolt 8
19 1040200111 Nut 8

Structural Element
20 1040300051 Washer 8

Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-3


Spare Parts Catalog for Truck Crane

DRIVER’S CAB INSTALLATION


D00671904900000001Y
Structural Element
Assembled

7-4 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

DRIVER’S CAB INSTALLATION


D00671904900000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1040000273 Bolt 4
2 1040200096 Nut 4
3 1040300041 Washer 4
4 1040300054 Washer 4
5 1990400030 Rubber shock absorber 4
6 00671404900001010 Warning sign 1

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-5


Spare Parts Catalog for Truck Crane

ENGINE HOOD ASSY.


D00672605110000000Y
Structural Element
Assembled

7-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

ENGINE HOOD ASSY.


D0067605110000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672605110200000 Engine housing body assy. 1


2 1990300005 Rubber sealing groove 1500mm
3 00672505100400000 Cover plate assy. 1
4 00671835100001010 Seal plate 1
5 1040000345 Bolt 14
6 1040300094 Washer 14
7 1040200192 Nut 10
8 1040300063 Washer 10
9 1990300008 Rubber strip (U-type) 200mm
10 00672505100600000 Cover plate 1

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-7


Spare Parts Catalog for Truck Crane

PLATFORM ASSY.
D00671835610000000Y
Structural Element
Assembled

7-8 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PLATFORM ASSY.
D00671835610000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672605611400000 Front platform assy. 1


2 00671835611000000 Intermediate cover plate assy. 1
3 00672605610400000 Intermediate front platform assy. 1
4 00671835610200000 Intermediate platform assy. 1
5 00671835610400000 Rear platform assy. 1
6 00671835610600000 Guard board assy. 1
7 00671835610800000 Empty box assy. 1

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-9


Spare Parts Catalog for Truck Crane

SPARE TIRE INSTALLATION


D00671905510000000Y
Structural Element
Assembled

7-10 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

SPARE TIRE INSTALLATION


D00671905510000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

2 1040200024 Nut 3

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-11


Spare Parts Catalog for Truck Crane

BOARDING AND ITS INSTALLATION


D00671835800000000Y
Structural Element
Assembled

7-12 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

BOARDING AND ITS INSTALLATION


D00671835800000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00671835800200000 Right front boarding 1


2 00671835800400000 Left front boarding 1
3 00671835800600000 Right rear boarding 1
4 00671835800800000 Left rear boarding 1
5 00671505600201051 Right boarding bracket 1
6 1040000362 Bolt 38
7 1040200111 Nut 38
8 1040300051 Washer 38
9 1040100177 Screw 6
10 00671505600201061 Left boarding bracket 1
11 00671515800001030 Rubber pad 1

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-13


Spare Parts Catalog for Truck Crane

TOOLBOX ASSY.
D00672609410000000Y
Structural Element
Assembled

7-14 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

TOOLBOX ASSY.
D00672609410000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00672609410200000 Toolbox 2
2 1040000107 Bolt 6
3 1040200111 Nut 6
4 1040300051 Washer 6
5 1040300062 Washer 6
6 1040200096 Nut 8
7 1040300041 Washer 8
8 1040300054 Washer 8
9 00671929400001020 Adjusting pad II 8
10 00671929400001010 Adjusting pad I 8

Structural Element
Assembled

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 7-15


Spare Parts Catalog for Truck Crane

Chapter 8 Brake System


Spare Parts Catalog for Truck Crane

SCHEMATIC DIAGRAM - AIR BRAKE SYSTEM


D00671823501200000Y

Brake System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-3
Spare Parts Catalog for Truck Crane

SCHEMATIC DIAGRAM - AIR BRAKE SYSTEM


D00671823501200000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1070600005 Air dryer 1


2 1020700715 Heating conducting wire 1
3 1000200037 Silencer 1
4 1010300358 Pressure release valve block 2
5 1070500003 4-circuit protection valve 1
6 1070500013 2 position solenoid valve island 1
7 1010300347 2 position 3 way solenoid valve 2
8 1070600004 Regeneration air pressure tank assy. 1
9 1010300132 Check valve 1
10 1070500006 Foot-operated relay valve 5
11 1070500000 Quick-release valve 3
12 1070500004 Tee clack 1
13 1070500026 Safety valve 5

Brake System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-5


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM


D00672603510400000Y

Brake System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-7
Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM


D00672603510400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00672603510401010 Illustration – pipe layout, air brake system 1


1990200008 Nylon strap 200
202230005 Loctite glue 2
1990300003 Rubber sealing groove 1
00671823501401020 Signed pipe 4
00671823501401030 Signed pipe 4
00671823501401040 Signed pipe 4
00671813501401050 Pipe with 16 mm inner diameter 4
00672603510420000 Nylon pipe assy. for chassis air line 1
00672603510410000 Steel pipe assy. for chassis air line 1
00671833500230000 Rubber hose assy. for chassis air line 1
101 1040200154 Nut 39
103 1040200157 Nut 23
104 1040200078 Nut 1
105 1990200044 Pipe clamp 7
201 1140100577 Fitting 1
202 1140101026 Pipe fitting 1
203 1140101065 Pipe fitting 2
204 00677203500001030 Straight thread connector 1
205 00676523501001020 Elbow union 1
206 00676503502001020 Union tee 3
207 1140100953 Fitting body 2
208 00671303500001020 Straight thread connector 6
209 00676603500601020 Elbow union 6
Brake System

210 1070600000 Water drain valve (manual) 5


211 00676603501401010 Straight thread elbow 8
212 1140100952 Fitting body 2
213 1140100925 Fitting body 2
214 00676533500201011 Straight thread connector 1
215 00676603500001020 Elbow union 4
216 1140101275 Plug 1
217 00676603500001070 Union tee 5
218 00676533502001011 Straight thread connector 3
219 1140100923 Fitting body 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-9


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM


D00672603510400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

220 00671203500401010 Straight thread connector 1


221 1140100930 Fitting body 2
222 1140100975 Fitting body 1
223 1140100951 Fitting body 3
224 00676603500801020 Straight thread connector 5
225 1140100912 Fitting body 1
226 00676433500001030 Straight thread connector 19
227 00677203500001020 Straight thread connector 1
228 00676533500001160 Union tee 1
229 00676413510401010 Straight thread connector 2
230 00676503500001020 Union tee 2
231 00671203510001020 Union tee 1
232 00670603500001050 Union tee 1
233 00676533501801011 Union tee 1
234 00676533501801020 Union tee 1
235 00670603500001060 Bulkhead union tee 1
236 00670403500001040 Union tee 1
237 00671813501401060 Union tee 1
238 00670403500001020 Elbow union 2
239 00670403500001030 Union tee 2
240 00671803500001020 Union tee 5
241 00676603500401010 Elbow union 7
242 1140100929 Fitting body 17
243 1140101274 Plug 1
Brake System

244 00676603500001030 Union tee 1


245 1140100926 Fitting body 2
246 1140100910 Fitting body 3
247 00676603500001140 Straight thread connector 1
248 1140100949 Fitting body 1
301 1040300105 Washer 44
302 1040300022 Washer 15
303 1040300023 Washer 12
304 1040300021 Washer 17
305 1040300026 Washer 2

8-10 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – AIR BRAKE SYSTEM


D00672603510400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

306 1040200133 Nut 1


307 1140100922 Cutting sleeve 1
308 1040200148 Nut 7
309 1140100934 Cutting sleeve 7
312 1040200040 Nut 1
313 1140100095 Cutting sleeve 1

Brake System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-11


Spare Parts Catalog for Truck Crane

AIR RESERVOIR INSTALLATION


D00671823501610000Y
Brake System

8-12 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

AIR RESERVOIR INSTALLATION


D00671823501610000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00676523500410000 Air reservoir assy. 1


2 00676603502801010 Clamp 2
3 1040200113 Nut 8
4 1040300067 Washer 4

Brake System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-13


Spare Parts Catalog for Truck Crane

Chapter 9 Electrical System


Spare Parts Catalog for Truck Crane

CHASSIS FRAME ELECTRICS


D00671836310000000Y

Electrical System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 9-3
Spare Parts Catalog for Truck Crane

CHASSIS FRAME ELECTRICS


D00671836310000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1020400094 Basin electric horn 24 V 1


2 1040000288 Bolt M8×25-8.8 GB/T5783-2000 2
3 1040300066 Washer 8-200HV GB/T97.1-2002 2
4 1040300063 Washer 8 GB/T93-1987 2
5 1040200192 Nut M8-8 GB/T6170-2000 2
Side marking light DC24V, 3W, LED light, with
6 1020404352 13
Sumltomo connector
7 1021519971 Warning sensor - engine coolant level too low 1
Proximity switch M12, normally open and
8 1020500379 4
flush type, 4 mm
9 00672506300200002 Cable harness for chassis frame 1
Wire (connecting battery positive post to
10 00672506300800000 1
starting motor)
11 00672506300400001 Cable harness for engine 1
12 00672506300600001 Cable harness for ECU 1
Outrigger illumination 2 4 V / 3 5 W, w i t h
13 1020404358 4
Sumltomo connector
14 1021500395 Controller mentor of reversing radar 1
15 1021500396 Cable harness of reversing radar 1
16 1021500397 Phonic horn for reversing radar 1
17 1021500398 Reversing radar detector 4
18 1020400404 Reversing alarm with Sumltomo connector 1
19 1020404360 License plate lamp 24V 1
20 1020400143 Camera 1
21 1020903173 Power supply 1
Insulated flexible wire with joint, RVVP, 4*0.3
22 1020703288 1
mm GB/T5023.3-97
23 1020519966 Temperature switch 85°C 1
24 1020900005 Battery bracket assy. 1
Electrical System

25 1040000269 Bolt M16×30-8.8 GB/T5783-2000 5


26 1040300150 Washer 16-200HV GB/T848-2002 5
27 1040300065 Washer 16 GB/T93-1987 5
28 1040200110 Nut M16-8 GB/T6170-2000 5
Wire (connecting battery to battery master
29 00677206301000000 1
switch)

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 9-5


Spare Parts Catalog for Truck Crane

CHASSIS FRAME ELECTRICS


D00671836310000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK


Power cord (connecting battery to circuit
30 00677206303200000 1
breaker)
31 00677206301600000 Series wire 1
Wire (connecting battery negative post to
32 00671826300800000 1
starting motor negative post)
33 1020304604 Battery master switch 1
Power cord (connecting battery relay to circuit
34 00677206303000000 1
breaker)
35 1020800006 Electrical control box 125×175×75 1
36 1020600036 Circuit breaker 1
37 1020600037 Circuit breaker 1
38 1040000076 Bolt M6×25-8.8 GB/T5783-2000 4
39 1040300062 Washer 6 GB/T93-1987 4
40 1040300051 Washer 6-200HV GB/T97.1-2002 4
41 1040200111 Nut M6-8 GB/T6170-2000 4
42 1020500046 Brake lamp switch 1
43 1020520035 Warning lamp switch 5
7-function rear combination signals (left) 24V
44 1020404301 1 E
DC, with Sumltomo connector
7-function rear combination signals (right) 24V
45 1020404303 1 E
DC, with Sumltomo connector
Power cord (connecting battery relay to
46 00672506301000000 1 E
driver’s cab)
47 00672506301200000 Power cord (connecting battery to driver’s cab) 1 E
Wire (connecting starting motor to generator
48 00671826301800000 2 E
positive post B+)
Power cord (connecting battery relay to
49 00671826302200000 1 E
preheating relay)
Power cord (connecting preheating relay to
50 00671826302400000 1 E
preheater positive post)
Electrical System

Wire (connecting preheater negative post to


51 00671826302600000 1 E
battery negative post)
52 00671306301200000 Ground wire 2 E
53 1031700064 Electron pedal assy. 1 E
54 1020702597 Terminal 16/6 3/4 1 E
55 1020809446 U-type guide rail 1 E
56 1081000085 Combination seal washer 18 JB/T982-1977 10 E

9-6 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

CHASSIS FRAME ELECTRICS


D00671836310000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

57 1020500725 Threaded socket, with Sumltomo connector 10 E


58 1990200005 Nylon strap 4 × 200 (black) 80 E
59 1029902080 Nylon strap 8 × 240 (black) 80 E
60 1020604205 Relay 24 V 15 A 4 E
61 1020304286 Relay socket 4 E
62 1020300007 Clip 4 E
63 00678106321400000 Cable harness bracket 100 E
64 1040000267 Bolt M8×20-8.8 GB/T5783-2000 100 E
65 1020700228 PGB9-09B-XA 5 E
66 00671836310400000 Chassis Frame Electrics accessories 1 E

Electrical System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 9-7


Spare Parts Catalog for Truck Crane

Chapter 10 Hydraulic System


Spare Parts Catalog for Truck Crane

SCHEMATIC DIAGRAM – HYDRAULIC SYSTEM, CHASSIS


D00671834110000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1010600023 Pressure oil filter 2


2 1010300453 Solenoid valve block 1
3 1991800000 Pressure gauge 2
4 00631501500420000 Solenoid valve block II 4
5 00631501500410000 Solenoid valve block I 1
6 1010300471 Control valve block 1
7 1010300507 Control valve block 2
8 1010800008 Energy accumulator 2
9 1010300596 Throttle valve 2
10 204060043 Hydraulic oil 125L

Hydraulic System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-3


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, STEERING AND


SUSPENSION SYSTEMS D00671834210000000Y

Hydraulic System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-5
Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, STEERING AND


SUSPENSION SYSTEMS D00671834210000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

201 00672604210200000 Suction union 1


202 00672604210400000 Suction union II 1
203 00631301700001020 Fitting body 2
204 00671303400401040 Flange at oil outlet 2
205 1140102954 Pressure testing fitting 3
206 1140100637 fitting 4
207 1140100777 fitting 1
208 1140102160 pipe fitting 2
209 1140100700 fitting 3
210 1140100587 fitting 18
211 1140100601 fitting 17
212 1140100643 fitting 4
213 1140100577 fitting 8
214 1140100597 fitting 2
215 1140100618 fitting 8
216 1140100738 fitting 6
217 1140100602 fitting 9
218 1140100641 fitting 5
219 1140100648 fitting 16
220 1140100594 fitting 8
221 1140100639 fitting 3
222 1140100572 fitting 1
223 1140100733 fitting 8
224 00671814200600000 Oil return connector 1
225 00672604210600000 Oil return connectorⅡ 1
226 1140100690 fitting 2
227 1140100644 fitting 4
228 1140100604 fitting 1
229 1140100579 fitting 1
230 1140102501 pipe fitting 5
231 1140100589 fitting 4
Hydraulic System

232 1140102506 pipe fitting 8


233 1140100167 Fitting body 4
234 1140100616 fitting 17

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-7


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, STEERING AND


SUSPENSION SYSTEMS D00671834210000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

235 1140100586 fitting 1


236 1140100730 fitting 2
237 1140100655 fitting 1
238 1140100820 fitting 2
239 1140102653 fitting 1
240 1140101299 fitting 1
241 1140100731 fitting 1
301 1081000032 O-ring 2
302 1081000041 O-ring 2
401 1990200128 Pipe clamp 75
402 1990200044 Pipe clamp 10
403 1040000094 Bolt 4
404 1040300054 Washer 4
405 1040200096 Nut 4
406 1040000114 Bolt 20
406 1040002435 Bolt 20
407 1040300067 Washer 20
507 00672604215070000 Steel pipe assy. 1
508 00672604215080000 Steel pipe assy. 1
509 00672604215090000 Steel pipe assy. 1
510 00672504205100000 Steel pipe assy. 1
511 00672504205110000 Steel pipe assy. 1
512 00672504205120000 Steel pipe assy. 1
513 00672504205130000 Steel pipe assy. 1
514 00672504205140000 Steel pipe assy. 1
515 00672504205150000 Steel pipe assy. 1
516 00672504205160000 Steel pipe assy. 1
517 00672504205170000 Steel pipe assy. 1
518 00672504205180000 Steel pipe assy. 1
520 00672504205200000 Steel pipe assy. 1
521 00672504205210000 Steel pipe assy. 1
Hydraulic System

522 00672504205220000 Steel pipe assy. 1


523 00672504205230000 Steel pipe assy. 1
524 00672504205240000 Steel pipe assy. 1

10-8 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, STEERING AND


SUSPENSION SYSTEMS D00671834210000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

525 00672504205250000 Steel pipe assy. 1


526 00672504205260000 Steel pipe assy. 1
527 00672504205270000 Steel pipe assy. 1
528 00672504205280000 Steel pipe assy. 1
529 00672504205290000 Steel pipe assy. 1
530 00672504205300000 Steel pipe assy. 1
531 00672504205310000 Steel pipe assy. 1
532 00672504205320000 Steel pipe assy. 1
533 00672504205330000 Steel pipe assy. 1
534 00672504205340000 Steel pipe assy. 1
535 00672504205350000 Steel pipe assy. 1
536 00672504205360000 Steel pipe assy. 1
538 00672504205380000 Steel pipe assy. 1
539 00672504205390000 Steel pipe assy. 1
540 00672504205400000 Steel pipe assy. 1
541 00672504205410000 Steel pipe assy. 1
542 00672504205420000 Steel pipe assy. 1
543 00672504205430000 Steel pipe assy. 1
544 00672504205440000 Steel pipe assy. 1
545 00672504205450000 Steel pipe assy. 1
546 00672504205460000 Steel pipe assy. 1
547 00672504205470000 Steel pipe assy. 1
548 00672504205480000 Steel pipe assy. 1
549 00672504205490000 Steel pipe assy. 1
550 00672504205500000 Steel pipe assy. 1
551 00672504205510000 Steel pipe assy. 1
552 00672504205520000 Steel pipe assy. 1
553 00672504205530000 Steel pipe assy. 1
554 00672504205540000 Steel pipe assy. 1
555 00672504205550000 Steel pipe assy. 1
556 00672504205560000 Steel pipe assy. 1
Hydraulic System

557 00672504205570000 Steel pipe assy. 1


558 00672504205580000 Steel pipe assy. 1
559 00672504205590000 Steel pipe assy. 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-9


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, STEERING AND


SUSPENSION SYSTEMS D00671834210000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

560 00672504205600000 Steel pipe assy. 1


561 00672504205610000 Steel pipe assy. 1
563 00672504205630000 Steel pipe assy. 1
564 00672504205640000 Steel pipe assy. 1
566 00672504205660000 Steel pipe assy. 1
568 00672504205680000 Steel pipe assy. 1
569 00672504205690000 Steel pipe assy. 1
701 1140225979 Rubber hose assy. 2
702 1140221336 Rubber hose assy. 2
703 1140221329 Rubber hose assy. 1
704 1140225978 Rubber hose assy. 1
705 1140205570 Rubber hose assy. 1
706 1140219448 Rubber hose assy. 1
707 1140218476 Rubber hose assy. 1
708 1140206948 Rubber hose assy. 1
709 1140216233 Rubber hose assy. 2
710 1140221340 Rubber hose assy. 1
711 1140218468 Rubber hose assy. 1
712 1140222441 Rubber hose assy. 1
713 1140216859 Rubber hose assy. 1
714 1140202941 Rubber hose assy. 1
715 1140219937 Rubber hose assy. 1
716 1140203038 Rubber hose assy. 2
717 1140203584 Rubber hose assy. 6
718 1140215953 Rubber hose assy. 4
719 1140202875 Resin pipe 2
Hydraulic System

10-10 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, OUTRIGGER


D00671834410000001Y

Hydraulic System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-11
Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, OUTRIGGER


D00671834410000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

201 1140100650 fitting 1


202 1140100583 fitting 8
203 1140100600 fitting 2
204 00672604410800000 Oil catcher 4
205 00672604410600000 Oil catcher 4
206 1140100527 fitting 48
207 1140102488 pipe fitting 24
208 1140100601 fitting 4
209 1140100637 fitting 1
211 1140100738 fitting 1
212 1140100616 fitting 2
213 1140100659 fitting 1
214 1140101133 Union tee 2
215 1140100644 fitting 2
216 1140100587 fitting 13
217 1140100641 fitting 2
218 1140100597 fitting 8
401 1990200128 Pipe clamp 12
402 1990200044 Pipe clamp 12
403 1040000077 Bolt 16
404 1040100024 Screw 16
405 1040300063 Washer 32
500 00672504405000000 Steel pipe assy. 1
501 00672604415010000 Steel pipe assy. 1
502 00672504405020000 Steel pipe assy. 1
503 00672504405030000 Steel pipe assy. 1
504 00672504405040000 Steel pipe assy. 1
505 00672504405050000 Steel pipe assy. 1
506 00672504405060000 Steel pipe assy. 1
507 00672504405070000 Steel pipe assy. 1
508 00672504405080000 Steel pipe assy. 1
Hydraulic System

509 00672504405090000 Steel pipe assy. 1


510 00672504405100000 Steel pipe assy. 1
511 00672504405110000 Steel pipe assy. 1

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-13


Spare Parts Catalog for Truck Crane

PIPE LAYOUT DRAWING – HYDRAULIC CIRCUIT, OUTRIGGER


D00671834410000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

512 00672504405120000 Steel pipe assy. 1


513 00671834418010000 Steel pipe assy. 1
514 00672504405140000 Steel pipe assy. 1
515 00672504405150000 Steel pipe assy. 1
516 00672504405160000 Steel pipe assy. 1
517 00672504405170000 Steel pipe assy. 1
518 00672504405180000 Steel pipe assy. 1
519 00672504405190000 Steel pipe assy. 1
520 00672504405200000 Steel pipe assy. 1
521 00672504405210000 Steel pipe assy. 1
522 00672504405220000 Steel pipe assy. 1
523 00672504405230000 Steel pipe assy. 1
524 00672504405240000 Steel pipe assy. 1
525 00672504405250000 Steel pipe assy. 1
526 00672504405260000 Steel pipe assy. 1
527 00672504405270000 Steel pipe assy. 1
528 00672504405280000 Steel pipe assy. 1
701 1140203584 Rubber hose assy. 4
702 1140226504 Rubber hose assy. 8
703 1140204280 Rubber hose assy. 4
704 1140217432 Rubber hose assy. 4
705 1140207151 Rubber hose assy. 4
801 00671834415130000 Steel pipe assy. 8
Hydraulic System

10-14 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

OIL PUMP DRIVE DEVICE


D00672603910000001Y
Hydraulic System

10-16 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

OIL PUMP DRIVE DEVICE


D00672603910000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 1040000094 Bolt 8
2 1040300054 Washer 8
3 00672503900200000 Oil pump drive device assy. 1
4 00677202901201010 Flange shaft tube 1
5 00677202900801020 Felt seal 1
6 00677202900801030 Cover 1
7 00677202900801040 Paper gasket 1
8 1080000002 Oil cup 1
9 204110014 Lithium base grease 1kg
10 1050200119 Anti-friction bearing 2
11 00671803900001020 Snap ring 1
12 1040300032 Retaining ring 1
13 1040000082 Bolt 5
14 1040200110 Nut 5
15 1040300065 Washer 5
16 00672603910400000 Oil pump bracket 1
17 1010000079 Steering pump 1
18 1040000122 Bolt 4
19 1040300067 Washer 4
20 00677202901201020 Oil pump gasket 1
21 00671803900001040 Positioning sleeve 1
22 1040000076 Bolt 6
23 1040300062 Washer 6
24 202230016 Loctive 1
Hydraulic System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-17


Spare Parts Catalog for Truck Crane

HYDRAULIC OIL TANK


D00671814500000001Y
Hydraulic System

10-18 ZLJ5550JQZV3.2 Special Purpose for Truck Crane


Spare Parts Catalog for Truck Crane

HYDRAULIC OIL TANK


D00671814500000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1 00671814500200001 Tank body welded 1


2 1010500006 Air ilter 1
3 1040300062 Washer 8
4 1040000109 Bolt 8
5 1010500015 Return filter 1
6 00677204500400000 Cover plate 1
7 00677204500001010 Gasket 1
8 1140101304 Blanking plug 1
9 1019900002 Liquid level gauge 1
10 1020300087 Liquid level controlled relay 1
11 1040000069 Bolt 4
12 1040300054 Washer 4
13 1010300378 Liquid level gauge 1
14 00677203400601050 Blanking plug 2
15 1081000040 O-ring 2

Hydraulic System

ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-19

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