Truck Crane: Spare Parts Catalog
Truck Crane: Spare Parts Catalog
Truck Crane: Spare Parts Catalog
Copyright © 2015 Zoomlion Heavy Industry Science&Technology Co., Ltd. All rights reserved
ZLJ5550JQZV3.2
Special Purpose Chassis for Crane
Spare Parts Catalog
To Users
Thank you for purchasing our product. We will try our best to provide you with thoughtful and
quality service.
This catalog introduces the structure and assembling features of spare parts as well as the
purchased spare parts required in the main systems.
Carefully read this spare parts catalog. This spare parts catalog should ease identification and
ordering of spare parts of your ZOOMLION crane in respect to maintenance or repair.
For your better understanding of this spare parts catalog, the following symbols are meant to:
SYMBOL REMARKS
▲ Optional spare part 1
△ Optional spare part 2
▼ Optional spare part 3
▽ Optional spare part 4
● Customer-specific part
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable parts
B Displaceable parts
C Non-removable parts
D Removable parts
E Unindicated parts
F Not for individual sale
Our products and technical documents are subject to technical improvements and changes
without notice. Therefore, please acquaint yourself with our updated technology information.
Thank you for your trust and support to Zoomlion.
Best wishes!
CONTENTS
D00671834210000001Y.......................................................................................................... 10-5
D00671830000020000Y
D00671830000020000Y
INTERCOOLING SYSTEM
D00671820900000001Y
Power System
INTERCOOLING SYSTEM
D00671820900000001Y
Power System
1 1000500003 Intercooler 1
2 1990200524 Clamp for intercooler 4
4 00671820900001010 Air intake pipe for intercooler 1
5 00671820900001020 Air exhaust pipe for intercooler 1
6 1040000098 Bolt 6
7 1040300063 Washer 6
8 1040300066 Washer 6
Power System
1 00671821000200000 Front seat of engine 2
2 1001500003 Wedge support assy. 2
3 00671821000400000 Left rear seat of engine 1
4 1040000288 Bolt 4
5 1040200192 Nut 4
6 1040300063 Washer 4
7 1040300066 Washer 4
8 1040000069 Bolt 2
9 1040300054 Washer 10
10 1040300041 Washer 10
11 1001500000 Front bearing for engine 2
12 1040000119 Bolt 8
13 1040200112 Nut 8
14 1040300068 Washer 16
15 1040300055 Washer 8
16 1000000062 Engine 1
17 1040000466 Bolt 8
18 00671821000600000 Right rear seat of engine 1
19 1040000127 Bolt 8
204100001 Diesel oil 32L
Power System
1 00677301100200000 Fuel tank 1
2 00677301100600000 Tightening strap 2
3 1990300002 Rubber pad 2
4 00671821100001030 Oil delivery hose 1
5 1990200518 Worm clamp 6
6 00671621130001030 Fitting 2
7 00671821100001021 Oil delivery hose 1
8 00671821100001010 Oil delivery hose 1
9 1040500100 Pin 2
10 1040500075 Pin 2
11 1040300052 Washer 2
12 00671821100200000 Fuel coarse filter, pre-assembled 1
13 1040200096 Nut 4
14 1040300041 Washer 4
15 1040300054 Washer 2
1990200010 Nylon strap 20
17 00679501100001070 Blanking plug 2
Power System
1 1040000072 Bolt 2
2 1040300067 Washer 3
3 1040300061 Washer 3
4 1040200113 Nut 3
5 1040000237 Bolt 1
EXHAUST SYSTEM
D00672501200000000Y
Power System
EXHAUST SYSTEM
D00672501200000000Y
Power System
1 00671821200400000 Silencer housing 1
2 1000200030 Silencer assy. 1
3 00671701210200000 Rainproof cap assy. 1
4 1040000018 Bolt 1
5 1040200192 Nut 5
6 1040300063 Washer 5
7 1040000239 Bolt 4
8 1040300066 Washer 4
9 00671421220001050 Rubber pad 2
10 00671821200001010 Gasket 1
11 1040000152 Bolt 6
12 1040200113 Nut 6
13 1040300067 Washer 6
14 00672501200200000 Exhaust pipe assy. 1
15 1040000101 Bolt 4
16 1040200096 Nut 4
17 1040300054 Washer 4
18 00671821200001020 Gasket 1
COOLING SYSTEM
D00671831300000000Y
Power System
COOLING SYSTEM
D00671831300000000Y
Power System
1 1000300019 Radiator assy. 1
2 1990200517 Worm clamp 4
3 1990200579 T-type clamp (without spring) 2
4 00671821300001030 Water tank hose 1
5 1040000114 Bolt 6
6 1040200113 Nut 6
7 1040300067 Washer 6
8 00677201300001021 Water pipe 1
9 00671821300001020 Water inlet pipe for water tank 1
10 00671821300001050 Water tank hose 1
11 1000300006 Expansion water tank 1
12 1990200548 Worm clamp 2
13 00677201300001090 Bracket 1
14 1040200192 Nut 16
15 1040300063 Washer 12
16 1040300066 Washer 16
17 00671821300400000 Right bracket 1
18 1040000104 Bolt 4
19 00671801300001050 Washer 8
20 00671821300001070 Washer 4
21 00671821300001060 Pad 2
22 1990200546 T-type clamp (without spring) 1
23 00671821300001010 Water outlet pipe for water tank 1
24 00671821300200000 Aerodynamic deflector assy. 1
25 1990300007 Rubber sealing strip 1
26 00671821300600000 Left bracket 1
27 1040000267 Bolt 10
1990200006 Nylon strap 20
202270028 5 in 1 environment-friendly antifreeze fluid 55
30 1040200106 Nut 4
31 1990200547 T-type clamp (without spring) 1
Power System
1 1990200532 Worm clamp 1
2 1000100171 Air intake pipe 1
3 1990200534 Worm clamp 1
4 1040000273 Bolt 4
5 1040300054 Washer 8
6 1040200096 Nut 8
7 00670401410600000 Tightening strap 2
8 00671821400200000 Air filter bracket 2
9 1000100000 Air filter 1
10 1040000069 Bolt 2
11 1040300041 Washer 2
1 00671821700200000 Seat 1
2 1040200152 Nut 1
3 00672601710001020 Extension rod for range selector 1
4 00671801710001010 Protecting jacket 1
Drive System
5 1040000288 Bolt 11
6 1040200192 Nut 16
7 1040300063 Washer 16
8 1031700049 Flexible control mechanism assy. 1
9 1030300140 Transmission 1
10 1040000114 Bolt 3
11 1040300067 Washer 3
12 00672301700001010 Bracket 1
13 1001500000 Front bearing of engine 2
14 1040000069 Bolt 2
15 1040300054 Washer 2
16 1040300081 Washer 2
17 00676601700201010 Stud 2
18 1040300064 Washer 4
19 1040200110 Nut 4
20 1040200098 Nut 2
21 00676601700220001 Crossbeam assy. 1
22 00672301700001030 Gear selection rocker arm 1
23 1040000110 Bolt 2
24 1040000077 Bolt 3
25 00672301700001020 Bracket 1
26 1031300004 Flexible shaft assy. 1
27 1031300006 Flexible shaft assy. 1
28 1040300094 Washer 4
204110014 Lithium base grease 0.1kg
202230016 Loctite glue 0.01kg
204050005 Gear oil for heavy-duty vehicle 16L
00672601710001010 Warning signs 1
1990200008 Nylon strap 10
1 00671701800001050 Pin 1
2 00671701800001060 Sleeve 1
3 1040200165 Nut 1
4 1040500132 Pin 1
Drive System
5 1040300081 Washer 1
6 00671701800001090 Threaded seat 1
7 00671921800001010 Threaded rod 1
8 1040200119 Nut 1
9 1050000018 Rod-end knuckle bearing 1
10 00671901800800000 Lifting point 1
11 00671701800001080 Pin 1
12 1040300176 Washer 1
13 1040300177 Washer 1
14 1040200123 Nut 1
15 1030200143 Transfer case 1
15 1030200402 Transfer case 1
16 1040000444 Bolt M16×35-10.9 14
17 1040300065 Washer 22
18 00671901800600000 Seat 1
19 1040000297 Bolt 4
20 1040200110 Nut 12
21 1040200098 Nut 4
22 00671701800001011 Shock pad 8
23 00671811800600000 Seat 1
24 00671701800001021 Pressure plate 4
25 1040000095 Bolt 8
26 1040300052 Washer 8
27 00671901800200000 Seat 1
28 00671811800400000 Seat 1
29 1140100533 Fitting body 2
30 1010400061 Oil cooler 1
31 1140100587 Fitting 1
32 1140207770 Rubber hose assy. 1
33 1140202166 Rubber hose assy. 1
Drive System
204050005 Gear oil for heavy-duty vehicle 12.5L
202230016 Loctite glue 0.05kg
1990200006 Nylon strap 11
Drive System
5 1040300053 Washer 2
6 1040000443 Bolt 4
7 1040200498 Check nut 36
8 00672602210200000 Propeller shaft assy. 1
9 00671832200200000 Propeller shaft assy. 1
10 00671812200800000 Propeller shaft assy. 1
11 00671832200400000 Propeller shaft assy. 1
202230016 Loctite glue 0.05kg
204110014 Lithium base grease 0.05kg
Drive System
5 1040300053 Washer 2
6 1040000443 Bolt 4
7 1040200498 Check nut 36
8 00672602210200000 Propeller shaft assy. 1
9 00671812200600000 Propeller shaft assy. 1
10 00671812200800000 Propeller shaft assy. 1
11 00671812201000000 Propeller shaft assy. 1
202230016 Loctite glue 0.05kg
204110014 Lithium base grease 0.05kg
Drive System
Drive System
Drive System
Drive System
Drive System
Drive System
Drive System
Drive System
AXLE, DRIVEN
D00671812520000000Y
Drive System
AXLE, DRIVEN
D00671812520000000Y
Drive System
Drive System
WHEEL
D00670603100000000Y
Drive System
WHEEL
D00670603100000000Y
Drive System
SUSPENSION MECHANISM
D00672502900200000Y
Suspension System
SUSPENSION MECHANISM
D00672502900200000Y
Suspension System
9 00676602900201020 Cushion block 6
10 00676602900201010 Cover plate 6
11 00671932900200000 Slide plate seat 2
12 1040001055 Bolt 12
13 1040000419 Bolt 4
14 00671932900400000 Slide plate seat 2
15 1039900318 Thrust rod assy. 8
16 1040000412 Bolt 16
17 00677202900201020 Pressure plate 8
18 1040000269 Bolt 8
19 1040300065 Washer 8
20 00679502900201010 Pin 8
21 1080000001 Oil cup 12
22 00678102900201020 Protecting jacket 16
23 00678102900201010 Sleeve 16
24 00671302900201031 Pin 4
25 00671932900001010 Bushing 4
26 00671932900001020 Spacer sleeve 8
27 00670602900201050 Washer 4
28 1040500173 Pin 4
29 00670602900201060 Nut 4
30 00676602900201050 Front spring rear pin 10
31 1040300106 Washer 24
32 1040500077 Pin 24
33 204110014 Lithium base grease 0.2kg
34 202230016 Loctite glue 0.3kg
SUSPENSION MECHANISM
D00672502900200000Y
Suspension System
SUSPENSION MECHANISM
D00672502900200000Y
Suspension System
Suspension System
STEERING MECHANISM
D00672503400200000Y
Steering System
STEERING MECHANISM
D00672503400200000Y
Steering System
12 1040000018 Bolt 20
13 1040300063 Washer 20
14 1080000002 Oil cup 5
15 1040300082 Retaining ring 7
16 00671003400201020 Pin 7
17 00671003400201030 Spacer sleeve 14
18 1050000004 Knuckle bearing 7
19 1040300157 Retaining ring 7
20 00671833400260000 Rocker arm section 1 assy. 1
21 00671813400290001 Rocker arm section 2 assy. 1
22 00671813400300001 Rocker arm section 3 assy. 1
23 00671813400310001 Rocker arm section 4 assy. 1
24 00671833400270000 Rocker arm section 5 assy. 1
204110014 Lithium base grease 0.2kg
Steering System
Steering System
1 1040000110 Bolt 10
2 1040200192 Nut 10
3 1040300063 Washer 10
4 1040300066 Washer 14
5 1040000222 Bolt 1
6 1040200111 Nut 2
7 1040300062 Washer 6
8 00677207600001010 Condenser bracket 2
9 00670117600001021 Plate 4
10 1130100113 A/C for vehicle 1
12 00670907600001040 Bracket 1
13 1040000107 Bolt 5
1990200008 Nylon strap 10
207130011 Coolant 1
204100012 Refrigerant oil 1
202230007 Loctite glue 1
HEATER
D00671827700000000Y
System for Vehicle
Air Conditioning
HEATER
D00671827700000000Y
Structural Element
20 1040300051 Washer 8
Assembled
1 1040000273 Bolt 4
2 1040200096 Nut 4
3 1040300041 Washer 4
4 1040300054 Washer 4
5 1990400030 Rubber shock absorber 4
6 00671404900001010 Warning sign 1
Structural Element
Assembled
Structural Element
Assembled
PLATFORM ASSY.
D00671835610000000Y
Structural Element
Assembled
PLATFORM ASSY.
D00671835610000000Y
Structural Element
Assembled
2 1040200024 Nut 3
Structural Element
Assembled
Structural Element
Assembled
TOOLBOX ASSY.
D00672609410000000Y
Structural Element
Assembled
TOOLBOX ASSY.
D00672609410000000Y
1 00672609410200000 Toolbox 2
2 1040000107 Bolt 6
3 1040200111 Nut 6
4 1040300051 Washer 6
5 1040300062 Washer 6
6 1040200096 Nut 8
7 1040300041 Washer 8
8 1040300054 Washer 8
9 00671929400001020 Adjusting pad II 8
10 00671929400001010 Adjusting pad I 8
Structural Element
Assembled
Brake System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-3
Spare Parts Catalog for Truck Crane
Brake System
Brake System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 8-7
Spare Parts Catalog for Truck Crane
Brake System
Brake System
Electrical System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 9-3
Spare Parts Catalog for Truck Crane
Electrical System
Hydraulic System
Hydraulic System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-5
Spare Parts Catalog for Truck Crane
Hydraulic System
ZLJ5550JQZV3.2 Special Purpose for Truck Crane 10-11
Spare Parts Catalog for Truck Crane
1 1040000094 Bolt 8
2 1040300054 Washer 8
3 00672503900200000 Oil pump drive device assy. 1
4 00677202901201010 Flange shaft tube 1
5 00677202900801020 Felt seal 1
6 00677202900801030 Cover 1
7 00677202900801040 Paper gasket 1
8 1080000002 Oil cup 1
9 204110014 Lithium base grease 1kg
10 1050200119 Anti-friction bearing 2
11 00671803900001020 Snap ring 1
12 1040300032 Retaining ring 1
13 1040000082 Bolt 5
14 1040200110 Nut 5
15 1040300065 Washer 5
16 00672603910400000 Oil pump bracket 1
17 1010000079 Steering pump 1
18 1040000122 Bolt 4
19 1040300067 Washer 4
20 00677202901201020 Oil pump gasket 1
21 00671803900001040 Positioning sleeve 1
22 1040000076 Bolt 6
23 1040300062 Washer 6
24 202230016 Loctive 1
Hydraulic System
Hydraulic System