SERIES 30,000: Vanessa
SERIES 30,000: Vanessa
SERIES 30,000: Vanessa
SERIES 30,000
QUARTER TURN • NON-RUBBING • TORQUE SEATED • METAL-TO-METAL SEATING
VANESSA | TRIPLE OFFSET VALVES
EMERSON
A GLOBAL NETWORK OF INTERNATIONAL BRANDS
Emerson is the name behind the world’s most comprehensive range of valves,
actuators and associated flow control products.
Supplying a host of leading global brands, we work closely with the oil & gas,
power generation, mining, chemical, food & beverage and marine industries, to
anticipate their needs and exceed their expectations.
The Vanessa triple offset valve was the first to provide bidirectional zero leakage*
performance, creating a new industry category using a technology not previously
available with other quarter turn valves. There are now over 300,000 Vanessa
valves operating around the world.
* Zero leakage means no visible leakage when tested at high pressure with water and
low pressure with air according to existing international standards
2 | VANESSA
‘We have been using
Vanessa triple offset
valves in our Tank Farms
& Offshore facilities for
the past ten years for
all of our five expansion
phases and have found
their performance to be
extremely satisfactory.’
Terminal Manager
Major O&G End User
VANESSA
SERIES 30,000
THE ULTIMATE PROCESS VALVE
A VALVE DESIGNED TO THE HIGHEST Emerson Vanessa was a pioneer in the
STANDARDS OF RELIABILITY AND use of 3D Cad, Finite Element Analysis
PERFORMANCE. and Computational Fluid Dynamic
calculations to design a valve capable
Our triple offset design completely of delivering better performance
eliminates any rubbing action of engineered in the most efficient way.
the sealing elements during the
90 degrees of rotation, positioning The complex geometry of Vanessa
Vanessa Series 30,000 as the ultimate Series 30,000 valves requires precision
process valve. Based on these new engineering and using advanced TECHNICAL SPECIFICATION
and revolutionary concepts, we have technology for fixture tooling and MATERIALS
achieved worldwide success across inspection equipment. 3D measuring Carbon steels, high temperature
machines are used to check body and alloy steels, austenitic stainless
the Oil & Gas, Process and Power
steels, Duplex and Superduplex
industries. discs with tolerances in the order of
stainless steels, and more
fractions of millimeters to be verified
If you ask one of our customers the and validated during different stages SIZES
reasons why they choose us, you DN 80 to DN 2800
of manufacturing.
are likely to hear a recurring word: (NPS 3 to NPS 112) and larger
‘reliability’. Our engineering expertise, These advanced tools have allowed us CONNECTIONS
state-of-the-art technology and to continuously improve the product Double flanged, lug, wafer,
manufacturing capabilities ensure design, enhance robustness, ensure buttweld
we continue to provide the most long term durability and adapt the PRESSURE CLASS
reliable triple offset valves across valve to provide the best-fit solutions ASME 150-1500; EN PN 10-160
a wide range of applications for our to our customers.
TEMPERATURE RANGE
customers worldwide. -254°C to 815°C (-425°F to 1500°F)
OFFSET 1
OFFSET 3
OFFSET 2
VANESSA TRIPLE OFFSET VALVE: METAL-TO-METAL The shaft is placed to one side of the
TORQUE SEATED, QUARTER TURN NON-RUBBING ROTATION pipe/valve centerline to allow the
displacement of the seal from the seat
during the 90° opening.
OFFSET 3
The seat and seal cone centerlines are
inclined in respect to the pipe/valve
centerline. This third offset completely
eliminates rubbing.
4 | VANESSA
SERIES 30,000
CONTINUOUS IMPROVEMENTS TO OUR PRODUCT DESIGN
ENSURE LONG TERM DURABILITY AND RELIABILITY
VANESSA SERIES 30,000 BECAME TORQUE SEATED QUARTER TURN ROTATION
A MARKET LEADER THANKS TO ITS Vanessa's seating force is generated Thanks to sealing elements that
ZERO LEAKAGE* PERFORMANCE by externally applied torque rather remain in position and rotate around
ACROSS A WIDE RANGE OF than by mechanical interference their own axis, Vanessa valves allow
PRESSURE CONDITIONS. as in position-seated ball, butterfly customers to save valuable space
and plug valves. This means that and significantly improve operability
Forty years of proven use and the cone-to-cone sealing occurs by due to lower and more consistent
constant feedback from the field contact pressure and not by friction running torque compared to any other
have been instrumental to product generated by the elastic deformation rising stem valve. Furthermore, the
design improvement, machining of the seat. This feature allows our quarter turn rotation eliminates any
optimization, appropriate materials valve to handle high pressure classes negative effects on packing caused
selection and the refinement of and provide reliable and highly by rising stems, such as extrusion
several other aspects related to our controlled operating torque. and abrasion, improving valve
product. All of this has contributed performance and reducing fugitive
to making Vanessa Series 30,000 an METAL-TO-METAL SEATING
emissions.
innovative, successful solution for Vanessa's cone-to-cone concept
several applications and different requires metal-to-metal seating NON-RUBBING ROTATION
functionalities. in order to handle more severe Eliminating contact between seat and
applications. We use Stellite® grade 21 seal during opening-closing means
Today, our triple offset valves
seats and a resilient seal ring in extending the life of the sealing
represent an important step forward
Duplex as a minimum with high elements and the valve altogether.
compared to traditional process
mechanical resistance. Stellite®21 is a This also combines with the main
valves - although they share the
cobalt alloy that coats the body seat to feature of quarter turn rotation, i.e.
same cone-to-cone principle with a
provide hardness, resistance to fluid low and consistent running torque, for
globe valve, sealing is performed by
abrasion and wear, while ensuring which valve operation remains quick
applying quarter turn rotation instead.
high corrosion resistance. Due to its and easy over time and modulating
The quality, robustness, durability,
unique design, the metal seal ring is possible even at very low angles.
reliability of our Series 30,000,
has elastic properties which allow the This feature makes our triple offset
including its critical contribution inside
radial compression to be uniformly valve the ideal solution for any
automated emergency shutdown
distributed around the seating application requiring emergency
packages, are ultimately the result of
surface. shutdown, blow off or frequent cycling
an accurate application risk analysis
(e.g. molecular sieve).
and are based on four fundamental
product design features:
SERIES 30,000
A HISTORY OF OUTSTANDING RESULTS
WITH STELLITE® GRADE 21 SEAT OVERLAYS
SERIES 30,000 USES A ROBUST INTEGRAL-TO-BODY Stellite® grade 21 is specifically
SEAT WHICH REPRESENTS AN OPTIMAL SOLUTION FOR designed to withstand wear produced
POSITIVE ISOLATION, ELIMINATING ANY POSSIBILITY OF by metal-to-metal contact.
MECHANICAL FAILURE AND LEAKAGE High quality weld overlays* are
obtained with welding robots and are
designed to be maintenance free for
the entire life of the valve.
* our manufacturing plant holds an
ISO 3834 welding process certification Stellite® grade 21 overlays contribute
and two on-site International Welding to achieving higher reliability on heavy
Engineers (IWEs) are responsible for the
specification, qualification, control and duty applications, including high
quality of all welding processes cycling and quick stroking time.
6 | VANESSA
6
5
4
2
1
KEY
1 Bolts
2 Washers
3 Disc retainer
4 Seal ring
5 Spiral wound gasket
6 Disc and reference pin
1 2
4
6
FEATURES
1. Open/close indicators facilitate 5. External emissions are minimized 7
quick installation of actuators when with a two-piece packing gland -
the valve is already in-line. our proprietary packing design is
2. The Series 30,000 does not feature qualified according to ISO 15848-1,
pins that would reduce the shaft EPA method 21, TÜV TA luft/
resistant section. VDI 2440 certifications.
3. The one-piece shaft ensures high 6. Robust bearings and thrust
pressure containment safety/ bearings are designed to withstand
maximum torque seating integrity. high pressure and minimize galling.
4. The Series 30,000 is designed to 7. Flange spot facing maximizes the
6
handle the risk of shaft extrusion integrity of the connection to the
4
both internally and externally in pipe, thus limiting the possibility of
total compliance with API 609. leakage over time.
SERIES 30,000
A PREMIUM QUALITY VALVE THAT MINIMIZES YOUR COST OF OWNERSHIP
YOU WOULD NOT USUALLY virtually maintenance free and does ‘We have several hundred
ASSOCIATE A PREMIUM PRODUCT not require planned maintenance in Vanessa triple offset valves
WITH COST SAVINGS. HOWEVER, THE most applications, providing extra cost operating in molecular sieve
REALITY IS QUITE DIFFERENT WITH savings across its lifecycle.
service and these have been
VANESSA SERIES 30,000 VALVES.
SAFELY REPLACE YOUR working very effectively since
In fact, our customers regularly EXISTING VALVES WITH VANESSA initial installation four years
replace existing gate, ball and globe SERIES 30,000 ago […] triple offsets are
valves achieving substantial reduction Replacing an existing valve can be a now our standard for valve
of space and weight, while benefitting necessity but also a strategic choice. type for this difficult duty and
immediately from lower installation Vanessa Series 30,000’s bi-directional we are more than happy to
costs. zero leakage and inherently fire recommend them to other
safe design allows our customers to users.’
Triple offset valves have been used
easily replace gate, ball and globe
extensively in all applications where Engineering Manager
valves and, with our long face-to-face
positive isolation is required. The Major Process Licensor
valves (designed in accordance to
quarter turn design and extremely low
ASME B16.10), this operation can be
running torque also allow for accurate
carried out without the need of any
flow and pressure control. With our
piping modification.
valves true isolation and control
capabilities can be combined in a Using Vanessa valves can also
single product against the usual need contribute to reducing systemic
for two distinct valves. In addition, failures thereby improving the overall
low torque also means low cost of Safety Integrity Level (SIL); in fact
actuation. by using triple offset valves with an
appropriate actuator selection, it is
So what happens when you install and
possible to configure the product to
start operating the valve? Vanessa
assist the required protective function.
Series 30,000 is designed to be
X X X
Double flanged short
X
Double flanged long
X X X
Lug
X
Wafer
X X
Buttweld
12 | VANESSA
OIL & GAS POWER PROCESS OTHER INDUSTRIES
upstream renewables* chemical & coal iron & steel
downstream fossils petrochemical other mining
pipeline & storage district heating desalination plants automotive
supply & service nuclear waterworks shipyards
* solar, geothermal and hydro food & beverage aerospace