Process Management Plan
Process Management Plan
Process Management Plan
OCTOBER 2016
Table of Contents
LIVESTOCK MANAGEMENT .......................................................................................... 1
PIG MANAGEMENT ............................................................................................................................................ 2
STORAGE .............................................................................................................................................................................. 2
RECORDS ............................................................................................................................................................................. 2
ANIMAL BIO DATA ............................................................................................................................................ 2
MEDICATION ADMINISTRATION ...................................................................................................................... 3
FEED CONSUMPTION ....................................................................................................................................... 3
MOVEMENTS AND TRANSFERS ......................................................................................................................... 3
WEIGHT MONITORING .................................................................................................................................... 4
PIG SALES .......................................................................................................................................................... 4
PIG DEATHS ...................................................................................................................................................... 4
INVENTORY MANAGEMENT....................................................................................... 12
FEED MANAGEMENT ........................................................................................................................................13
STORAGE ............................................................................................................................................................................ 13
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PERSONNEL ...................................................................................................................................................................... 13
RECORDS ........................................................................................................................................................................... 13
FEEDS RECEIVED FROM SUPPLIERS ................................................................................................................. 13
FEED REQUISITION BY ATTENDANTS ............................................................................................................. 13
FEED ACQUISITIONS BY ATTENDANTS ........................................................................................................... 14
FEED RETURNED BY ATTENDANTS ................................................................................................................. 14
FEED REPLENISHMENT BY THE STOREKEEPER ................................................................................................ 14
PERSONNEL....................................................................................................................22
OVERALL MANAGEMENT................................................................................................................................ 23
FARM MANAGEMENT ...................................................................................................................................... 23
STOREKEEPER .................................................................................................................................................... 23
ATTENDANTS ...................................................................................................................................................... 23
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RECORDS .......................................................................................................................................................................... 23
ATTENDANT BIO DATA ................................................................................................................................... 23
DAILY ACTIVITY LOG....................................................................................................................................... 24
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LIVESTOCK MANAGEMENT
The inventory of livestock at the farm consists of pigs and chicken on varying ages. The pigs are reared primarily
for sale while the chicken are reared for egg production and eventual sale when they outgrow their egg
production abilities.
PIG MANAGEMENT
STORAGE
The farm contains three sties which are designated in the following manner:
Sty A contains male pigs that are raised from a litter of pigs delivered by one of the soars on the farm.
Since they cannot breed with the other pigs on the farm (their siblings), they are transferred to Sty A
when they are 6 months or older, primarily for sale.
Sty B contains the majority of the pigs in gazette pens according to their ages and relative stages of
growth. The pens will be numbered and a description of the type of animals held within each pen will
be recorded.
Sty C is the “birthing wing” where pregnant sows on the verge of giving birth are transferred and kept
for the first few weeks after birth along with her new piglets.
RECORDS
The records on the pig farm will be taken on a duplicate basis. One set of forms (the “a” forms) will be kept by
the attendant for their own personal records and utilized for system input. The “b” forms are kept in the
individual files for each of the pigs. The documents to be used include:
Form BEF01 – Pig Bio Data
Form BEF02 – Pig Medication Administration Tracker
Form BEF03 – Pig Feed Consumption Tracker
Form BEF04 – Pig Transfer Schedule
Form BEF05 – Pig Bi-Weekly Weight Tracker
Form BEF06 – Pig Sales Tracker
Form BEF07 – Pig Death Tracker
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DATA FIELD DESCRIPTION
Date of Death The date when the pig died if it occurs before it is sold. The cause of the animal’s
death as determined by the veterinary specialist. A separate form is filled in when a
pig dies while it’s on the farm.
MEDICATION ADMINISTRATION
The medication administered on the farm will be recorded using Form BEF02 – Pig Medication
Administration Tracker. The form will show the details of the medicines administered to each particular pig
and when it occurred. Within Forms BEF02, the attendant, in consultation with the veterinary officer, will
register the following information:
FEED CONSUMPTION
The feed and water provided to the animals on the farm will be recorded using Form BEF03 – Pig Feed
Consumption Tracker. The form will capture details of the feed provided to each particular pig. The limitation
with the data captured by these forms is the fact that the attendant will not be able to ascertain the actual
consumption of each pig. However, within Forms BEF03, the attendant will register the following information
about the meals provided:
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DATA FIELD DESCRIPTION
New Location The new sty and pen where the animal is being transferred.
Purpose of Transfer The reason why the particular animal is being moved from one location to another
WEIGHT MONITORING
All pigs shall be weighed at least once every two weeks on a specified day and the details of the weigh-in will
be recorded using Form BEF05 – Pig Bi-Weekly Weight Tracker. The results of each pig’s weekly weight-in
will be recorded and updated after every weigh-in. Within Form BEF05, the attendant will register the
following information about the weight of each pig:
PIG SALES
Whenever a pig is sold, the details of the sale will be recorded using Form BEF06 – Pig Sales Tracker and a
sales receipt is then issued to the buyer. Within Form BEF06, the attendant will register the following
information about the sale:
PIG DEATHS
Whenever a pig dies, the details of the death will be recorded using Form BEF07 – Pig Death Tracker. Within
Form BEF07, the attendant will register the following information about the sale:
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PROCESS FLOW
The process flow will involve the recording of information on the designated forms and the input of the date
into the system using the filled forms.
DOCUMENTATION
SYSTEM IMPUTS
The system will contain a primary database record for each pig on the firm. There will also be secondary
databases for Medication administered, Feeds Provided, Transfers, Sales, Weigh-ins and Deaths. The system
user will gather all newly filled BEF01’s, BEF06’s and BEF07’s as well as all “a” forms from BEF02a to BEF05a
on a daily basis. The user will then enter details of all the daily activities undertaken (feeding data) and any
occurrences of medication, movement, weigh-ins, sales, deaths and new pig additions.
SYSTEM OUTPUTS
Using the unique identifier (Animal ID), a user can then search through the records within these secondary
databases to find the records that pertain to each particular pig. A report can be generated for each of the
variables e.g. Weigh-in report, medication report, etc. or for each pig showing how much it has been fed, how
much medicine has been administered to it, how it has moved, how its weight has been fluctuating over time,
etc. The user can also generate graphs to show the various trends according to each of the variables.
Using the information collected from the forms, the system will also be able to calculate the following:
Average weight per animal / per age group
Average feed consumption per animal / pen
Average cost of feed per animal
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PROCESS FLOW CHART – PIG MANAGEMENT
BEF01
DAILY TASKS BEF03 Record details of all food given to the pigs daily
BI-WEEKLY
BEF05 Record details of all pigs weight every two weeks
TASKS
SYSTEM
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CHICKEN MANAGEMENT
The farm is also home to chicken that are reared primarily for egg production. The chickens are kept in
designated cages, each with an attendant. Each attendant records daily collections from their cages and stores
the collected eggs in trays in designated storage units. Once the eggs in storage reach a certain quantity, they
are collected from the farm and dispatched for sale.
STORAGE
The chickens are stored in 4 cages will be marked as C1, C2, C3 and C4. At all times, the attendant will need
to know how many chickens are in each cage. Transfers of chicken between cages should also be recorded.
RECORDS
The records on the chicken farm will be captured using the following forms:
Form BEF08 – Chicken Population Tracker
Form BEF09 – Egg Collection Tracker
Form BEF10 – Chicken Feeding Tracker
Form BEF11 – Chicken Transfer Schedule
Form BEF12 – Chicken Medication Schedule
Form BEF13 – Chicken Sales Schedule
Form BEF14 – Egg Dispatch Tracker
EGG COLLECTION
The quantity of eggs collected form each chicken cage on the farm will be recorded using Form BEF09 – Egg
Collection Tracker. Each attendant will have their own BEF09 which they will update each day. Within this
document, the attendants will register the following information daily:
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DATA FIELD DESCRIPTION
Number of Singles The number of eggs remaining from the collections that could not fill a complete
tray of 30 eggs
Damages The number of eggs damaged in the process of collection
Verified By The person who verified that the quantity of eggs recorded is actually the number
of eggs collected
CHICKEN TRANSFERS
The movement of chicken between cages will be recorded using Form BEF11 – Chicken Transfer Schedule.
The attendant of the chickens’ original cage will sign out the specified number of chicken and the attendant of
the receiving cage will record the new entrants. If there is an exchange of chicken between two cages, they will
be recorded as two separate transfers in opposite directions. Within this document, the following information
will be recorded:
CHICKEN MEDICATION
The nature of medication administered to the chicken on the farm will be recorded using Form BEF12 –
Chicken Medication Tracker. Each attendant will have their own BEF12 which they will update whenever the
chicken within their cages have been treated. Within this document, the attendants will register the following
information daily:
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DATA FIELD DESCRIPTION
Cage Number The cage within which the chicken which were treated are located
Number of Females The number of egg laying chicken (hens) that were treated
(Hens)
Number of Males The number of cocks that were treated
(Cocks)
Attendant The person assigned to the particular cage where the treatments where done
Medication The type of drug administered to the chickens
Administered
Dosage The quantity / volume of medication administered to the chickens
Purpose The reason for which the drugs were administered
Administered By The person who performed the treatments
CHICKEN SALES
The sale of chicken will be recorded using Form BEF13 – Chicken Sales Schedule. The attendant of the cage
from which the chickens are being sold will sign out the specified number of chicken as sales. A sales receipt is
then issued to the buyer Within Form BEF13, the following information will be recorded:
EGG DISPATCH
Once the eggs collected on the farm reach a certain quantity, they are dispatched for external sale and this will
be recorded using Form BEF14 – Egg Dispatch Tracker. Each attendant will have their own BEF14’s which
they will update whenever they have handed over their respective egg trays to the dispatcher. Within Form
BEF14, the attendants will register the following information:
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PROCESS FLOW
The process flow will involve the recording of information on the designated forms and the input of the date
into the system using the filled forms.
DOCUMENTATION
SYSTEM IMPUTS
The system will contain a primary database record for each of the four (4) chicken cages. There will also be
secondary databases for medication administered, feeds provided, transfers, sales as well as eggs collected and
dispatched. The system user will gather all BEF08’s, BEF09’s and BEF10’s on a daily basis from each of the
attendants and enter all the information relating to that particular day. The User will also collect forms BEF11 –
BEF14 at the end of day if any events have taken place that affect the information to be captured on those
forms. The user will then enter details of all the daily activities according to each attendant.
SYSTEM OUTPUTS
Using the identifier (Cage Number), a user can then search through the records within these secondary
databases to find the records that pertain to each particular cage. A report can be generated for each of the
variables such as chicken population report, medication report, feed consumption report etc. for each cage.
The user can also generate graphs to show the various trends according to each of the variables.
Using the information collected from the forms, the system will also be able to calculate the following:
Average egg production per hen / per cage (daily, weekly, monthly, etc.)
Average egg collection per Attendant
Average egg damage per Attendant
Average feed / water consumption per chicken
Average cost of feed per chicken
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PROCESS FLOW CHART – CHICKEN MANAGEMENT
BEF08
DAILY TASKS
Record details of all eggs collected from each of
BEF10 the cages on a daily basis
SYSTEM
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INVENTORY MANAGEMENT
FEED MANAGEMENT
STORAGE
The farm primarily stores inventory of food that is stored before it is consumed by the animals on the farm. The
food is kept in a store in packed bags. Each attendant submits a requisition for feeds after which the desired
proportions are received and transferred to a grinding room. After the feeds are ground, the attendant moves it
to a mixing room where it is combined in the proportions desired by the attendant and stored until it is fed to
the pigs and chicken. In some cases, readily consumable feed is purchased and this will not require any
grinding or mixing.
PERSONNEL
The Inventory store will be managed by a Storekeeper whose role will be to:
Monitor the levels of stock of each item within the store and make orders for replenishment
Receive and record all new stock of feeds from suppliers
Approve requests for feeds made by attendants
Prepare the proportions of feeds requested by attendants in the designated weights
Process any stock returns
RECORDS
The inventory records will be captured using the following forms:
Form BEF15 – Feeds Received Note
Form BEF16 – Feed Requisition Form
Form BEF17 – Feed Receipt
Form BEF18 – Feed Return Form
Form BEF19 – Feed Purchase Order
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DATA FIELD DESCRIPTION
Purpose The purpose for which the feeds are being requested (where possible, state Sty,
Pen or Cage Numbers)
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PROCESS FLOW
The process flow will involve the recording of information on the designated forms and the input of the data
into the system using the filled forms.
DOCUMENTATION
SYSTEM IMPUTS
The system will contain a primary database for the store. There will also be secondary databases for feeds
received, feeds given out and feeds returned. The system user will enter the data contained in forms BEF15,
BEF17 and BEF18 when the events relating to those forms take place. The system will then make the necessary
adjustments to the inventory quantities.
SYSTEM OUTPUTS
A user can generate an inventory status report instantly to show the quantities of each item that are currently in
stock. A user can also search for a specific item to see its movements relating to when it was last replenished,
which attendants have been requesting for it, etc. The user can also generate graphs to show the various trends
according to each of the inventory variables.
Using the information collected from the forms, the system will also be able to calculate the following:
Average stock per inventory item
Average consumption time per kilogram of feed item
Average request per Attendant
Average supplier delivery time
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PROCESS FLOW CHART – INVENTORY MANAGEMENT
SYSTEM
NB: Only forms whose processes have a green line will require input into the system
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SALES MANAGEMENT
INCOME STREAMS
The farm will primarily generate income from the following streams:
Pig sales
Chicken Sales
Egg Sales
RECORDS
The sales records will be captured using the following forms:
Form BEF20 – Pig Sales Receipt
Form BEF21 – Chicken Sales Receipt
Form BEF22 – Egg Sales Receipt
PIG SALES
Whenever pigs are sold, the details of the sale will be recorded in Form BEF20 – Pig Sales Receipt. The form
will be filled in triplicate with Copy A given to the customer, Copy B given to the accountant / data entrant and
Copy C remains in the receipt book which is forwarded to management. Within the form, the following
information will be captured:
CHICKEN SALES
Whenever chickens are sold, the details of the sale will be recorded in Form BEF21 – Chicken Sales Receipt.
The form will be filled in triplicate with Copy A given to the customer, Copy B given to the accountant / data
entrant and Copy C remains in the receipt book which is forwarded to management. Within the form, the
following information will be captured:
EGG SALES
Whenever chickens are sold, the details of the sale will be recorded in Form BEF22 – Egg Sales Receipt. The
form will be filled in triplicate with Copy A given to the customer, Copy B given to the accountant / data
entrant and Copy C remains in the receipt book which is forwarded to management. This receipt book will be
held by the person who makes the sales to the external customers and the records of the sales should be
returned to the farm for logging into the system. Within the form, the following information will be captured:
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DATA FIELD DESCRIPTION
Date of Sale The date on which the sale was made
Customer The name of the person / organization purchasing the eggs
No. of Trays The number of trays (30 eggs) that are being sold
No. of Singles The number of single eggs that are being sold
Price per Tray The price charged for each tray (30 eggs)
Price per Single The price charged for each egg
Total Amount The total amount paid by the customer for all the eggs purchased
PROCESS FLOW
The process flow will involve the recording of information on the designated forms and the input of the data
into the system using the filled forms.
DOCUMENTATION
SYSTEM IMPUTS
The system will contain a primary database for the all farm sales. There will also be secondary databases for pig
sales, chicken sales and egg sales. The system user will enter the data contained in forms BEF20, BEF21 and
BEF22 when the events relating to those forms take place.
SYSTEM OUTPUTS
A user can generate a sales report instantly to show the sales that have been made over a specified period. The
user can also generate graphs to show the various trends according to sales from each of the revenue streams.
Using the information collected from the forms, the system will also be able to calculate the following:
Average pig / chicken / egg sales per period (daily, weekly, monthly, quarterly, etc.)
Average selling price per pig / chicken / egg tray
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EXPENDITURE MANAGEMENT
EXPENDITURE ITEMS
The farm will primarily incur expenses from the following areas:
Animal Feed
Wages and Salaries
Utilities
Medication
Repairs and Maintenance
Fuel
Miscellaneous
RECORDS
The sales records will be captured using the following forms:
Form BEF23 – Expense Voucher
EXPENSE VOUCHER
Whenever expenses are incurred on the farm, the details of the expense will be recorded in Form BEF23 –
Expense Voucher. The form will be filled in duplicate with Copy A given to the accountant / data entrant and
Copy B remains in the receipt book which is forwarded to management. Supporting documentation in the form
of a receipt should be attached to the voucher. Within the form, the following information will be captured:
PROCESS FLOW
The process flow will involve the recording of information on the expense voucher and the input of the data
into the system using the filled form.
SYSTEM IMPUTS
The system will contain a primary database for the all farm expenditures. There will also be secondary
databases for each of the separate expense areas. The system user will enter the data contained in form BEF23
when the events relating to this form take place.
SYSTEM OUTPUTS
A user can generate an expenditure report instantly to show the expenses that have been incurred over a
specified period. The user can also generate graphs to show the various trends according to expenditure from
each of the respective items.
Using the information collected from the forms, the system will also be able to calculate the following:
Average expenditure per period (daily, weekly, monthly, quarterly, etc.)
Expenditure per supplier / provider
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PERSONNEL
OVERALL MANAGEMENT
The owners of Buyigi Estate Farms will be responsible for the strategic direction of the farm as well as making
the decisions that influence its operations. The functions will include:
FARM MANAGEMENT
The management of the day to day operations of the farm will be handled by a Farm Manager. His / her role
will include, but not limited to:
STOREKEEPER
The storekeeper will be in charge of all activities relating to the management of animal feeds as well as the
machinery used in this area. The storekeeper must ensure that the inventory records in the system are a direct
reflection of that which is physically in stock. The Farm Manager together with the storekeeper will conduct
random stock counts to verify this.
ATTENDANTS
The farm will primarily be operated by attendants who will perform the daily tasks and act as the main
collectors of data that is entered into the system. The attendants will be split into those responsible for the pigs
and those responsible for chicken:
RECORDS
The records pertaining to attendants will be captured using the following forms:
Form BEF24 – Attendant Bio Data
Form BEF25 – Attendant Daily Activity Log
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DATA FIELD DESCRIPTION
Additional Training Any special training that the attendant in relation to their job
Current Salary The monthly salary that Buyigi Estates Farm will pay the attendant
PROCESS FLOW
The process flow will involve the recording of information on the expense voucher and the input of the data
into the system using the filled form.
SYSTEM IMPUTS
The system will contain a primary database for the all attendants. There will also be secondary databases for
activities that took place on the farm from all the attendants. The system will automatically assign a unique
Attendant Number to each attendant which will be entered along with all the activities that pertain to that
particular attendant.
SYSTEM OUTPUTS
A user can generate an daily activity report instantly to show the activities that took place on the farm on a
given day. The system can also filter these results to show activities conducted by particular attendants over a
specified period of time.
Using the information collected from the forms, the system will also be able to calculate the following:
Average time per activity / per attendant
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GLOSSARY OF FORMS
FREQUENCY OF USED FOR
FORM NO. FORM DESCRIPTION PRIMARY USER
USE SYSTEM INPUT
BEF01 Pig Bio Data When need arises YES Farm Manager
BEF02 Pig Medication Administration Tracker When need arises YES Farm Manager / Veterinary Officer
BEF03 Pig Feed Consumption Tracker Daily YES Attendant
BEF04 Pig Transfer Schedule When need arises YES Attendant
BEF05 Pig Bi-Weekly Weight Tracker Bi-Weekly YES Attendant
BEF06 Pig Sales Tracker When need arises YES Farm Manager
BEF07 Pig Death Tracker When need arises YES Farm Manager
BEF08 Chicken Population Tracker Daily NO Attendant
BEF09 Egg Collection Tracker Daily YES Attendant
BEF10 Chicken Feed Consumption Tracker Daily YES Attendant
BEF11 Chicken Transfer Schedule When need arises YES Attendant
BEF12 Chicken Medication Schedule When need arises YES Attendant
BEF13 Chicken Sales Schedule When need arises YES Attendant
BEF14 Egg Dispatch Tracker When need arises YES Farm Manager
BEF15 Feeds Received Note When need arises YES Storekeeper
BEF16 Feed Requisition Form When need arises NO Storekeeper
BEF17 Feed Receipt When need arises YES Storekeeper
BEF18 Feed Return Form When need arises YES Storekeeper
BEF19 Feed Purchase Order When need arises YES Storekeeper
BEF20 Pig Sales Receipt When need arises YES Farm Manager
BEF21 Chicken Sales Receipt When need arises YES Farm Manager
BEF22 Egg Sales Receipt When need arises YES Farm Manager
BEF23 Expense Voucher When need arises YES Farm Manager
BEF24 Attendant Bio Data When need arises YES Farm Manager
BEF25 Attendant Daily Activity Log Daily YES Attendant
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