c240pkj Engine

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No. PE-C240PKJ-1A. TCM PARTS MANUAL DIESEL ENGINE C240PKJ C240PKJ-06 C240PKUJ-11 C240PKJ-12 C240PKJ-17 C240PKJ-20 ISUZU TCM CORPORATION CMADEAL COK-YV=IP Wi, TCM Te OLY FY OMRBRERBL WET. BAOELICOWNT Fa ExOME, DTEMOUA - WEES 2 CAI OUT aes (FH) (SB), ry BRESSLUALMERRUTC EE, MHONBES (SH) YORBES FLOR - QHES (S Bm eMIC, (BR), PUL FF Oy PRAM TRALTWET. LYS > Rees BRAK HP > THSH, SLES =| BRERT, BEUZb OBES (FIG. No.) & IAhOMB, B TOSH, BREE ORES (FIG. No.) & REORR, SH eMUEVE SI, BATET. G* ORBEL MATT TRI bP > BRERT, BEUAL ERCBAES, B R, BHRPREKD DUET. EMUKOE SE, RAGET. WBS LORS ASSY MURERLET. oP BREMAERLET. 0. s. A-NGTAEBBRERLET. LH JItK1-VAPSAT uU. Ss. PLEVIABRERLET. EMERLET. sTD BREMRERLET. RH JIA RTWB SAT * ty hbLVAy HOMBRE AWERLET. RETF. t BAERLEF. AR DRCBELMERALET. Zz WRERLET. L REtRees. GRD YULERF 1 EDT HOD # BEMBLECA. KRIL-KFELUSTFEER + BRUTUELA. b> OFCEMIL—-KERLE te. BAL, RAMLOLOFHS< BEFSCEPHWVETOT, SSPUHTTRL ESW. INTRODUCTION This Parts Manual contains the component parts of the engine mounted on 7CAA FORKLIFT TRUCK. How to order parts When ordering, be sure to specify the model name and serial number (machine number), engine type and serial number (engine number) of your machine, as well as the part number and desired quantity for each part. The machine serial number (machine number) is indicated on the machine name plate, the engine serial number (engine number) is punched on the cylinder block. Serial number {engine number) Serial number (machine number) ID Plate Engine type Engine type name [reairs Engine 8/28 —— manufacture tsuu2? S| years ID Plate How to use the Parts Manual To find a part number after ‘Search the section from Contirm illustration part understanding the part => Contents, find the FIG. number and machine name. number ‘of the parts number. umber list. ws To find a part number ‘Search the Contents, find The part number, shape, after understanding the =| the FIG. number of name and record are location of assembly ilustrtion. clear. Abbreviations and symbols ASSY ++: Assembled unit. Left-hand side as viewed Oversize. from the flywheel side. Undersize. t Thickness. Standard. Number of teech on the gear. The marketable part set or kit. GRD=+++++ The grade of the tighetening Quantity required. allowance between a cylinder Length. body and a liner and the Not sold separately. grade of the clearance Not illustrated. between a liner and a piston Optional parts. are shown. Right-hand side as viewed For parts replacement from the flywheel side. procedures, refer to the Shop Manual. Materals and specifications subject to change without notice. APPLICABLE MODEL BARE "APPLICABLE MODEL. FDISC9H FD20C8 FDISTOH FD20TS FO1ECOH Desc FD18T9H FD2sTs FDISC9H FD20c8 FOISTOH FD20TS FD1eCoH Fo25c8 FDISToH FD2STe c240PK-06 FO1SWwoH FD20WS c240P Ks aiee FD18W9H FD25w6 FDIOT9EXR FD20TBEXR c2soPKi-12 FDISTSEXR FD2ST6EXR FDISTOEXR FDSOT6EXR FD1SC9H FDeccs FDISToH FD20T6 FD1e03H FDasce FD1eToH FD25Te c240PKu-17 FDISC9H Fo20ce FOISTOH Foeors /FDIeCoH FD25C6 FDI8ToH FD2STs CONTENT: pe gpuopI ears H RX SSeiopr.os Bi cewapis.t7 E:GeaomreEN FE Caanprcz0 ‘SECTION BP FIG.No. aes ENGINE BODY Ly pl ae CYLINDER BLOCK BYrFFOy? 4 EARY, FILDY eT haISt KS —W S487 FRN- BFK lL PAN At wD FLYWHEEL HOUSING HEAD & VALVE MECHANISM CYLINDER HEAD VALVE MECHANISM INLET & EXHAUST SYSTEM AIR INTAKE & EXHAUST SYSTEM (A,B.C.E,F) AIR INTAKE & EXHAUST SYSTEM (D) THROTTLE VALVE (0) DIARA-NNDG LT Ry REIT AAAs PULIAyE DNFAP=ED 42 by haTeT—AP ZP-1 YF -F<EI-ZANYRTL EPA YF—7&IEY—AAYAF A Boy INTAKE SHUTTER (D) 42F=Fo Hoe LUBRICATION SYSTEM ae, Ol PUMP _ LAWRLD 12 OIL FILTER FAW AWS 43 OW PIPE FAWINAT 14 COOLING SYSTEM ee COOLING SYSTEM Qa FYRF 15 FUEL SYSTEM Ae FUEL SYSTEM (AB.C.EF) _ Qa-EyRF be 16 FUEL SYSTEM (0) Za-ENyRF 7 NOZZLE JEM 18 INJECTION PUMP (1/2) AYFEDYaLRET 19 INJECTION PUMP (2/2)(A. AY Fa 7 a RIT 20 FUEL FILTER (A.8.C,F) 2a-ZN74 WH 24 FUEL FILTER (0) _ - Za-EN71 WH 22 FUEL FILTER (6) Za-IN71Vs 23 ELECTRICAL PARTS ILI RU AMY RBH. PERL—S RELI YANN 2a STARTER (INNER PARTS)(A.B.E F) B= 8 (ADF NHY) 25 STARTER (INNER PARTS)(C) 2B=8 (4 oF 26 STARTER (INNER PARTS)(0) _ R88 (FEF _ 27 GENERATOR (INNER PARTS)(A.C.0.E,F) TREO (fF 28 GENERATOR (INNER PARTS)(B) rRV-8 42FN—Y) 29 PARTS NUMBER INDEX EES IIE K FIG. 1 CYLINDER BLOCK WT O97 18” yy Q A:C2M0PKJ ——D: C240PKs-12 B:C240PIG-05 —E: C240PK-17 C:Ca40PK1 F:C2q0PK-20 item No| Part No. (Mark Description Reqd] Remarks : sues; BEES |S BRS RE SE: RSE A |z5-11210-17-4 CYLINDER BLOCK ASSY WAT or | 1 [INC.A-10,18 1 [NO PART NO. # |BLOCK,CYLINDER ro 1 2 |Z-9-09802-591-0 BOLT am 10 3 |Z-5-11219-008-0 cur wo 2 4 | 20801-08311 BEARING KIT NPI ob 1 [sto + }2-5-11631-008-0 BEARING KIT,FRONT NPWA Hob 1 |US.-0.25mm ~ |Z-5-11631-009-0 BEARING KIT,CENTER NTR ab 1 |U.S.0.25mm > |Z-5-11633-001-0 BEARING KITREAR, N PNA gb 1 |US.=0.25mm Z-5-11641-008-0 BEARING KIT,FRONT NAT Ak 1 ~ |Z-5-11641-009.0 BEARING KIT,CENTER, NTA tb 1 |US=0.5mm = |z-5-11643-001-0 BEARING KITREAR, NPA Ab 1 5 |z-5-11219-018-0 cu a 1 6 |z-5-11219.017-0 cup bo 1 7 |Z-5-11219.015-0 ‘cup bo 2 8 |z-5-09600-013-0 cup or 1 9 }Z-1-0960-0005-1 cur wT 3 St |Z-5-87813-280-0 LINER SET tek 4 |INC.10 &etc. GRD=1 - |z-5-97813-281-0 LINER SET iter 4 |INC.10 &etc. GRD: - |z-5-87813-282-0 LINER SET Steak 4 |INC.10 & ete. GRD-3 10 |Z-8-97176-896-0 | * |LINER,CYLINDER 4 |@RD=1, ax - |z-8-97176-897-0 | * |LINER,CYLINDER 4 |@RD=1, cx - |Z-8-97176-898-0 | + |LINER,CYLINDER 4 |@RD-=2, aX - |Z-8-97176-899-0 | + |LINER,CYLINDER 4 + |z--97176-900-0 | * |LINER,CYLINDER 4 + |z-8-97176-901-0 | * |LINER,CYLINDER, 4 11 |2-8-94250-514.0 cur 1 12 |Z5-11129-006.0 cuP. 2 13 |Z-8.94155.815.2 DUCT,WATER 1 14 |Z-5-09605.019-2 PLUG 2 15 |z-9-9920-2314.0 PLUG 1 16 |2-9-0957-1414.0 GASKET 1 17 |25-41171-1904 FOOT,LH 1 18 |28-97127-049.0 CovER 1 19 |25-11811-046-1 PLATE 1 s2_|z5.67811-341-1 GASKET SET a Apobeoh 1 |ABDE INC.20,26,29,96,42 & ete. + |Z-5-87811-939-1 GASKET SET BW Tyyhteos 1 Ic INC.20,26,29,96,42 & et. + |Z-5-87812-644-1 GASKET SET BAhobtyh 1 |F INC.20,26,29,36,42 & etc. 20 |z-8-97365-690.0 | * |PACKING 1 21 |Z-9-0815-1040.0 PIN 2 22. |Z-0-5004-0822.0 BOLT 8 23. |Z-9-09902-299-0 NIPPLE 1 24 |Z-9-0816-1032-0 PIN 1 25 |2-9-11219-093-0 CovER 1 26 |z-8-97113-742-.0 | * |PACKING 1 FIG. 1 CYLINDER BLOCK WT O97 18” yy Q FIG.1 A:O240PK) ——_D: CasoPIKs2 B:C240PKog — E: Co4oPKc17 CLCaeoPKI-TT —F GadoPKs-20 lem No Part No. Mark Description Reqd] Remarks : serial No. Sues) RES |S BEEK es 8S : RSE 27 |Z-0-2868-0820-0 BOLT em 2 28 |Z-0-2868-0820-0 BOLT mn 2 - |Z-0-2808-0820-0 BOLT mh 2 29 |z-8-07045-9280 | * |GASKET Why 1 90 |Z-0-5004-1028-0 BOLT&WASHER eae 2 - |Z-0-8004-1022.0 BOLT&WASHER ea 6 31 |Z-9-09664-001-0 PLUG tr 1 32 |z-9-09678-597-0 PIN ey 2 33 |z-9-89112-911.0 BOLT om 1 34 |z-8-04453-044.0 DOWEL vou 2 35 |Z-5-11740-001-1 BREATHER,AIR Te 1 |INC.43, 36 |z-9-09921-009.0 | * |PACKING 1 37 |Z-5-09366-036.0 PIPE,VINYL. 1 38 |Z-9-09915-238-0 our 1 39 |Z-0-2808-0816-0 BOLT 1 40 |Z-9.0916-4508-0 WASHER 1 41 |zZ-9-12368-112-4 SPACER 1 42. |z-8-04111-750-1 | * |SEALOIL 1 |AB.O.EF - |55593-62951 * |SEALOIL 1 |c 43. |Z-9-11745-024-0 ELEMENT 1 44 |7-8-94915-496-0 FOOT,RH 1 FIG. 2 PISTON,CRANKSHAFT & FLYWHEEL © bY,7979 74 TRAIT 8A FIG. 2 A:COMOPKJ 0: C240PKII2 BiG240PKi-06 — £: Cad0PKI-17 C:C240PKI1 _F:C240PKI.20 ttem No. Part No. Desoription Reqd] Remarks : serial No. AES] BEES Babi us HS: SSH 1 [20801-07131 BUSHING KiT TBA 1 finc.2 std = {20801-07141 BUSHING KIT TA ok 1 fiNc.2 US.-0.25mm - [20801-07151 BUSHING KIT T pi tak 1 finc.2 US.-0.5mm 2 |z-8-94459-520-0 WASHER, THRUST Dine 2 |ABDEF - |z-8-97082-262-4 WASHER, THRUST in 2 |c st |z-5-87813-280-0 LINER SET Shes 4 |INcs68&ete. GRo- - |Z-5-87813-281-0 LINER SET hee 4 |INCS68&etc. GRD-2 - |z-5-87813-282.0 LINER SET test 4 |INCS-68&etc. GRD-=3 3 |z8-97176-8640 | * |PISTON eoxhy 4 |GRD=Ax - |z-8-97176-865-0 | * |PISTON ecahy 4 |GRD-cx 4 |z-8-04471-442.0 | * |RINGSET 4 5 |z-5-12211.017-0 | * |PIN,PISTON 4 6 |z-5-09587-001-0 | # |RING,SNAP 8 A |z.5-12290-039-1 CONNECTING ROD ASSY 4 |inc7-10 7 |NO PART NO, # [ROD 4 8 |z-5-12251-005-0 | * |BUSHING 4 9 |z-5-12235-009-0 BOLT 8 10 |Z-5-09409-016-0 NUT 8 11 |2-8-94142-208.0 BUSHING 4 |stD - |z-8-04163-174-.0 BUSHING 4 |Us-0.25mm - |z-8-04163-175-.0 BUSHING 4 |us-0.6mm 12 |2-9-94199.689.0 (CRANKSHAFT 1 fines 13 |z-9-0816-1200-0 PIN,STRAIGHT 1 14 |28-97175-264.0 BEARING ee 1 |ABDEF - 03020-06302 BEARING ee 1 |e 16 |25-12990-116-1 FLYWHEEL, THe 1 |ABDEF IINC.16 - [58593-62941 FLYWHEEL THe 1 |c INc.16 16 |z-9-12339-605-1 GEAR,RING 1 17, |Z-9-0818-0616-0 PINSTRAIGHT 2 18 |z-8-97085-984-1 BOLT 6 19 |2-5-12996-010-1 WASHER 1 20 |Z-9-0803-0743.0 KEY, FEATHER 1 at |z-5-12521.025.0 GEAR 1 22 |z-9-12362.039-0 THROWEROIL 1 23 |Z-9-12373-605.2 PULLEY 1 24 |Z-9-09802-606-0 BOLT 1 25 |Z-9-12979-016.0 WASHER 1 FIG. 3 TIMIMG GEAR & CASE BART ¥Y-B5-K FIG. 3 AC240PKI —— D: C40 K-12 B:Geaopk-os —E: Ca40PKi-17 CCaMPKiT _ F.CaeOPKI20 temNo] PartNo. |Mark| Deserition Reqd] Remarks : serial No. Buss] SARS s BEEK ‘i ee: RSE 1 [zs-11311-047-0 CASE,GEAR 1 1 St |Z-5-87611-941-41 GASKET SET I Xpyheok 1 |ABDE INC.2,4 & ete, ~ |zs-e7e11-3904 GASKET SET Wahyber 1 |e INC.2.4 & ete. ~ |z-5-87812-644-41 GASKET SET I Aah 1 |F INC.2,4 & ete. 2 |Z-5-09625.070-0 | * |SEALOIL 1 3 |Z-9-11927-045-0 POINTER,GEAR 1 4 |z897113-7480 | * |PACKING 1 5 |Z-0-2808-0848-0 BOLT 7 6 |Z-0-2808-0825-0 BOLT 6 7 |z-5-11921-009-0 COVER 1 @ |Z9-97118-698-0 PACKING 1 9 |Z-0-50040612.0 BOLT&WASHER 2 10 |2-8-94304-855-0 GEAR 1 11 |Z-0-8004-0816.0 BOLTAWASHER MBIA 4 12 |03000-06207 BEARING wre 2 13. |2-5-11321-081-0 SPACER wy 1 44 |z-5-11922-018-0 PACKING A 2 15. |z-5-11321-036-0 COVER br 1 16 |2-0-2808-1090-0 BOLT im 2 17 {01400-10010 NUT to 2 18 02010-00010 WASHER 60 2 19. |Z-9-09160-510-0 WASHER ie 2 20 |z5-12525-0142 GEAR he 1 21 |2-5-12599-013-0 SHAFT wk 1 22 |z-5-09800-092-0 BEARING a 2 23 |z-5-11321-098-0 COVER are 1 24 |25-11822-018-0 PACKING war 1 FIG. 4 OIL PAN MMW Y FIG. 4 A:C240PKJ ——D: C240PKA-12 B:C240PK-og E: C2a0PKu-t7 C:C2K0PK)-11 F: C2doPKk20 item No] Part No. Marc Description Reqd] Remarks : serial No. s85| Bees = |e BRE fat HE: RSH 1 [z-5-11360-072-1 PANOIL wy 1 |ABCEF INc23 + |Z-8-94336-242-0 PAN,OIL, wy 1 |D INC.2,3,11,12 2 |z-9-09662.012-0 PLUG ere 1 St |Z5-67811-341-1 GASKET SET W'Hpyheob 1 [ABE INC.3,6,18 & ete. - |26-87811-399-1 GASKET SET Hpyhtoh 1 |c INC.3,6,13 & etc. - |z-5-87812-644-1 GASKET SET Arye 1 |r INC.3,6,13 & ete, 3 |z-1-09623-057-0 | * JORING ou" 1 4 |z-8-04470-548-2 ‘CASE ya 1 5 |z-9.09651-133-0 ‘SHIM AR |1=-0.30mm - |Z-9-09651-134-0 SHIM AR |t-0.35mm, + |2-9-09651-135-0 ‘SHIM AR |t=0.40mm, - |Z-9-09651-136-0 ‘SHIM AR |t-0.45mm, + |Z-9-09651-137-0 SHIM AR |t-0.50mm - |Z-9-09651-136-0 SHIM AR |1-0.55mm - |Z-9-09651-139-0 SHIM AR. |t=0.60mm - |Z-9-09651-140-0 SHIM AR. |t=0.65mm - |Z-9.09651-141-0 SHIM AR |1=0.70mm - |Z-9.09651-142.0 SHIM AR |1+0.78mm = |z-9.09651-143.0 SHIM AR |1-0.60mm + |Z-9.09651-144.0 SHIM ok AR |t-0.85mm + |Z-9-09651-145.0 ‘SHIM oh AR | t-0.90mm 6 |z-8-97045-322-0 | » |GASKET Rob 1 7 |Z-0-5004-0816-0 BOLT&WASHER MET 30 - |2-8-97018-515-4 BOLT&WASHER, FET 2 8 |z-5-11760-147-0 GAUGE,OIL LEVEL ry 1 9 |z-0-2868-0825-0 BOLT aH 7 - |Z-0-2808-0830-0 BOLT om 7 10 |Z-1-09044-075-1 BOLT om [4 11 |z-9-9920-2316-.0 PLUG TH 1 12 |z-9-0957-1416-.0 PACKING ne 1 |ABCEr - |Z-9-0957-1316-0 GASKET BX 1 |b 13 |Z9-11258-108-.0 | * [PACKING nee 2 FIG. 5 FLYWHEEL HOUSING THEW NT V7 FIG. 5. ASC2MPKJ ———D: C24OPK IZ B:Co40PKi-06 —E: C240PKI-17 C:C240PKIIT — F:C240PKI20 lem No. Part No. Mark] Description Req'd] Remarks : serial No. Aus) BBR 7 BRI RE, HS: RSE 1 |z-5-11941-104-3 HOUSING 1 [ABDEF + |z-8-94147-424-3 HOUSING 1 |e 2 |z-9-0815-1228-0 PIN 2 3 |z-0-5004-1230-0 BOLT&WASHER eae 2 |ABRDEF - |Z-0-2808-1280-0 BOLT em 2 |o 4 |z-0-5004-1025-0 BOLT&WASHER FED 3 - |Z-6-09000-207-0 BOLT Mm 3 5 [01400-10010 NuT th 1 6 |Z-9-0915-0510-0 WASHER 9 1 7 |z-9-9441-1233-0 sTuD ok 2 8 |z-8-97120-026-0 PACKING a 1 |e 9 |z-9-0957-2012-0 GASKET aXe 2 |c CYLINDER HEAD WF Nok FIG. 6 FIG. 6 Acc2M0PK Gago KCl-12 B:G240PKi-os —&: GoaoPKh-17 C:CaKoPKItT —F:C240PKI-20 Item No. PartNo. [Mark Description [Reqd] Remarks : serial No. BueS| BRES |S BES fi 6: RST A [z6-11110-207-0 CYLINDER HEAD ASSY ware rre | 1 |INCAAO 1 |NO PART NO. # |HEAD,CVLINDER ak 1 2 |2-1-00600-005-1 cup ba 1 3 |z-5-11129.006-0 cup Co 4 4 |z-5-11219.008-0 cup bo" 5 5 |z-5-09600-013-0 cur ba" 4 6 |z-9-09860-522-0 PLUG er 4 7 |z-5-11715-028.0 SEAT cae 4 8 |z5-11711-026.0 SEAT Hb 4 9 |z-5-11721-016-0 VALVE,GUIDE way 8 10 |2-5-11180-108-0 PLUG,HEATER 7 4 st |zs-87811-241-1 ]GASKET SET 9 hyhteoh 1 [ABBE INC.11,13,18,19 & ete. - |Z-5-97811-9994 ]GASKET SET BX Hek 1 |e INC.11,13,18,19 & ete. ~ |2-5-87812-644-1 ]GASKET SET 9 Xhybeoh 1 |F INC.11,13,18,19 & ete. s2_|z-5-87813-019-1 GASKET SET,HEAD Rhye 1 |INC.11,13,18,19 & ete. 11 |z-8-97120-907-0 | * |SEAL rh 8 12. |Z-9-:0411-0835-0 STUD Bak 3 - |Z-9.0411-0840.0 STUD ok 3 - |Z-9-0411-0845-0 ‘STUD Rok 1 13 |ze-s7o1ess6-1 | * [GASKET Who 1 14 |2-8-94247-355-1 BOLT ab 19 15: |2-5-11170-240-1 COVER a 1 |ING.16,17,23,24 16 |2-9-11751-038-4 CAP nr 1 17 |2-5-11179-052.0 NIPPLE aL 1 18 |z-8.94647-570-0 | * |PACKING Me 1 19 |z-9-111798080 | * |PACKING we 2 20. |z-9-11179-132.0 WASHER, oi 2 21 |z-5-09000-096-1 BOLT om 2 22 |Z-6-09605-005-0 PLUG,HEATER eo 1 23 |z-5-11179-046.0 PLATE Tih 1 24 |z-9.0652.0412.0 RIVET Wok 1 25 |Z-5-11777-054.0 HANGER, a 1 26 |Z-9-11777-136-0 HANGER, wa 1 27 |z-9-14149-173.0 PIECE ea 2 FIG.7 VALVE MECHANISM NWT XH=K FIG. 7 AcC2H0PK) ——D: CaMoPKKH12 BiCoMOPKl06 E COAOPKI7 C:G2M0PKNT _F:CBAOPKIZO temNo] PartNo. [Mark Description Reqd] Remarks : serial No. aves] BS Bae ‘8 8: RSE 1 |z6-12511-076-4 CAMSHAFT 1 2 |z-9-12820-144-0 GEAR 1 |za42 3. |z-s-0800-0718-0 KEY, FEATHER 1 4 |z-s-09000-069-0 BOLT mm 1 8 |z-6-12519-0024 WASHER vim 1 6 |z-9-11681-0104 PLATE T+ 1 7 |z-0-8004-0816-0 BOLT xm 2 8 |z-9-12881-024-1 SHAFT mk 1 9 |2-5-12523-023-1 GEAR 1 zest 10 |Z-5-12535-005-1 COLLAR te 1 11 |o1106-08055 BOLT m 2 12 |z-9-0916-008-0 WASHER iH 2 18 |2-5-09508-082-0 WASHER ed 2 14 | 20801-02161 VALVE,INLET wer 4 15. | 20801-02161 VALVE,EXHAUST ver 4 16 |2-5-12561.011-0 |SPRING wee 8 17 |z-5-12562-007-0 SPRING 0a 8 18 |z-8-07167-265-0 SEAT rh 8 |INc.19 si |z5-87811-361-1 GASKET SET a Aboktoh 1 [ABE INC.19 & otc. - |z-5-87811-396-4 GASKET SET W Abybtoh 1 |e INC.A9 & otc. ~ |z-6-67812-646-1 GASKET SET BRryhtob 1 |F INC.19 & otc. 82 |z-567813.0191 GASKET SET,HEAD 2 ahyke yh 1 |INC.19 & ete. 19 |Z9-12559-008-0 | * |RINGSEAL Oe 8 20 |2-5-12566-004-0 COLLAR Da 16 a1 |z-9-12571-801-1 TAPPET anh 8 22 |z-5-12575.0160 ROD,PUSH Oot 8 23 |z5-12611-020-1 /ARM,ROGKER Ph 1 24 |z5-12611-0224 |ARM,ROCKER rh 1 25 |z-9-12611-947-0 /ARMROCKER oh 3 26 |z-9-12611-040-0 /ARMROCKER mh 3 a7 |z-8-94152-283-4 SCREW aa 8 28 |z-9-0911-1508-0 NUT th 8 29 |z-9-94100-291-0 SHAFT we 1 30. |Z-9-12626-006-0 PLUG rer 2 31 |z-9-12628-093-0 BRACKET, ROCKER 730k 4 32 |2-9-0940-607-0 /SPRING aur 3 33. |z-9-0918-0019-0 RING,SNAP va 2 34 |z-0-09851-931-0 WASHER a0 2 35 |2-0-1081-0850-0 BOLT om 8 36 |z-9-0916-008-0 WASHER in 8 FIG. 8 AIR INTAKE & EXHAUST SYSTEM (A,B,C,E,F) IP—47F-J&LEY -2bYATL ALCOMOPKI DD: C240PKI-12 B:CoopKs-os —E: Ca40PK-17 E:G2d0PKI-11 _ F/G240PK20 FIG. 8 tem No. Part No. Description Reqd] Remarks : serial No. sues 2S BRR fae GE RS 1 |zst4itt-07382 /MANIFOLD,INLET 1 [ABCEF 2 |z-9-0411-0825-0 ‘sTUD 2 |ABCEF 3 |z-8-94139-845-1 MANIFOLD,EXHAUST 1 |ABCEF 4 |z-9-0441-1025-0 sTuD 4 [ABCEF 5 |Z-8-97128-469-1 PIPE,INLET 1 |ABCEF st |z-S-87at1-s41-1 GASKET SET #Apobesk 1 [ABE INC.6,10 & otc. - |z-5-87811-399-1 GASKET SET Ihbteoh 1 |c INC.6,10 & etc, - |z-5-87812-644-4 GASKET SET I hyheoh 1 |F INC.6,10 & etc. s2_ |z-5-87813.019-1 GASKET SETHEAD A Thsbteob 1 |ABCEF INC.6 & ete. 6 |z-8-97113-744.0 | * |GASKET Woh 1 |ABCEF 7 |z-9-0916-4608-0 WASHER Tie 6 |ABCEF 8 |01400-10008 NUT 7 |ABCEF 9 |z-1-09084.075-1 BOLT&WASHER 2 |ABCEF 10 |z-8-97086-292.0 | * |PACKING 1 |ABCEF 11 [01400-10008 NUT 2 |aBcer 12 |z-9-0915-0508-0 WASHER 2 |ABCEF 13 |2-6-09360-130-1 HOSE 1 |ABGEF FIG. 9 AIR INTAKE & EXHAUST SYSTEM (D) TP-475-TBIET -ANATA FIG. 9 A:C240PKJ ——D: C240PK-12 E:Coq0PKl06 E: G240PKs-17 C:6240PKI-11 — F:G240PK-20 tem No] Part No. Mark] Descrietion Req'd] Remarks : serial No. anes) SRS BRE BS HE : RSH 1 |z6-14111-078-2 MANIFOLD,INLET 1 [> 2 |z-9-0411-0850-0 sTuD 2 |p 3 |z-8-04139-845-1 MANIFOLD,EXHAUST 1 |D 4 |z-9-0441-1025-0 sTUD 4 |b 5 |Z-8-94134-780-1 PIPE INLET 1 |D st |z5-87811-941-4 GASKET SET BApybtey 1 |b INC.6,10-16 & etc. 2 |z-5-87813-019-1 GASKET SET HEAD Aah 1 |p INC. & etc 6 |z807113-744-0 | * |GASKET hob 1 |p 7 |z--0916-4608-0 WASHER Ia 6 |p 8 | 01400-10008 NUT hh 7 |p 9 |Z-1-09044.075-1 BOLTEWASHER Fae 2 |p 10 |z-8-97086-292-0 | * |PACKING wae 1 |D 11 |25-14319.319-0 |STABILIZER Bene 1 |D 12 | 02010-00006 WASHER im 2 |p 13. |2-5-19360-320.0 HOSE es 1 |D 14 |2-5-14310-360-1 INTAKE SHUTTER Lib 1 |D SEEFIG.11 15 |2-8-04328-746-0 THROTTLE VALVE ABB AT" 1 JD SEE FIG.10 16 |2-8-97086-2920 | * |PACKING nae 2 |p 17 |01400-10008 NUT toh 4 |b 18 |2-9-0915-0508.0 WASHER ce 4 |b 19 |2-9-09914-909.0 PIPE,VINYL. way 2 |p 20 |2-5.14334.036.0 BRACKET 1 | 21 |Z-0-5004-0612-0 BOLT&WASHER aa 2 |p 22 |Z-5-14319-134.0 ‘cup m7 1 |p 23 |Z-8.94136-702-0 cup Mer 1 |D 24 |2-9-09916-374-0 CLIP Mr 1 |D 25 |Z-9-09016-818-0 ‘cup Mr 1 |D 26 |Z-0-2808-0610-0 BOLT&WASHER ae 2 |p FIG.10 THROTTLE VALVE (D) Oy NWN" 7" 12 20 an FIG. 10 A:C240PKJ DD: C240PKJAZ : O240PKl-06 © E: Co40P K-17 C:Cad0PKIAT —_ F:C240PKI-20 item No] Part No. Mari Description Reqd] Remarks : serial No. Rugs| SRES = BRE BR HE: RSH A [z-8-94923-746-0 THROTTLE VALVE ASSY, rooney Pxey | + [D INC.1-21 1 |NO PART NO. CASE 1 |p 2. |NO PART NO. BUSHING 2 |p 3 |NO PART NO. SHAFT 1 |b 4 |NO PART NO. VALVE + [> 5 |NOPART NO. SCREW 2 |p 6 |z-5-14314.025-1 LEVER 1 |p 7 |z-9-0915-0508.0 WASHER 2 |p 8 |Z-9-0911-0508-0 NUT 2 |p 9 |Z-9-0602-9625.0 SCREW 2 |p 10 | 02010-00008 WASHER 2 |p 11, |2-9-0911-0506-0 NUT 2 |p 12 |NOPARTNO. WASHER 2 |D 13 |z5-14381-004-1 LEVER 1 JD 14 |z-9-14319-028.0 COVER,DUST 1 |p 15 |Z-9-0916.0508.0 WASHER 1 |p 16 |NOPARTNO. WASHER 1 |p 17 |z-5-14319-083-1 PIECE 1 |p 18 |2-5-14319-084.0 EYE 1 |D 19 |z-5-09585-015.0 SPRING 1 |p 20 |Z-5-09585-041-0 SPRING 1 |D 21 |NO PART NO. sTuD 2 |p FIG. 11 INTAKE SHUTTER (D) AFT 93 FIG. 17 AC2HOPKI ——_D: C240PKI2 B:Ceq0Pks-os © E: G2aoPKs-17 C:62a0PK-11_F: C2doPK20 item No] Part No. Mark Description Req'd] Remarks : serial No. aues| aes |S BRI es HE: SHB ‘A |26-14310-360-1 INTAKE SHUTTER ASSY tater | 1 [D INC.1-12 1 [NO PART NO. CASE rk 1 |D 2 |z-9-14919-926-0 BUSHING Ter 2 |p 3 |z-5-14913-023-0 SHAFT sk 1 |p 4 |NO PARTNO. VALVE,INTAKE SHUTTER =——°87" 1 |p 5 |z-9-9328-0308-0 SCREW 202 2 |p 6 |z-9-0918-5412.0 RING,SNAP wr 1 |p 7 |2-5-14381-008-0 STOPPER, hyn 1 |p 8 |z-9-9349-0416-0 SCREW 20a 2 |p 9 |z-9-9911-1404.0 NUT th 2 |p 10 |z-9-0015-0508-0 WASHER, Ti 1 |p 11 [01402-00008 NUT tok 1 |D 12 |z-6-14319-390-0 PLUG ere 1 |p FIG.12 OIL PUMP Abe VT FIG. 12 Acgptorns — p-caconns2 SSE og ReRRe TF Egat Gzaanic.an itemNo] PartNo. Mark Descripion Reqd] Remarks reer No, RHE Bass | = BRE ae ee | RSH A [estet00-1268 | [OL PUMP ASSY aera [1 NOT 1 |NO PART NO. { BODY ¥ 1 2 |Z-8-97044-111-0 ROTOR oF 1 JING. 3. |NO PART No. PINION ea 1 4 |z-019119-006-0 COVER we 1 5. |z-6-09090-001-0 BOLT on 2 8 |-0-5004.0805-0 BOLTAWASHER wemarin 4 7 |z-et3149-603-0 GAUZE re 1 8 |Z-5-13141-014-0 ‘CASE WR 1 9 |z-020s00st2-0 BOLT em 1 10 |2-0-5014-0825-0 BOLT&WASHER EMEA 2 FIG.13 OIL FILTER FAM7405 FIG. 13 ALC2MOPKI ——D: C240PKI-I2 C240 K-06 E: Cad0PIC-17 C:C2a0PKI-11 _F: G2aoPKh-20 tem No] Part No. Mark Description [Reqd] Remarks : serial No. S85| BRES |S BAH ‘fae GF: RSH A. |z-6-94462-137-4 OIL FILTER ASSY Hiner es 1 fING.AT 1 |20801-01271 CARTRIDGE thls” 1 }INC.5,6,11 2 |z-8.94329.622.0 BODY Fr 1 3 |z-8.94167-88.0 ORING om 1 4 |z-8-94167-085-0 ORING ow 1 5 |z-6-94167-862.0 VALVE,RELIEF wer 1 6 |z-6-04167-883-0 PLUG ere 1 7 |z-8-94167-886-0 ORING ow 1 S |Z6-67811-241-1 GASKET SET 2B Xv 1 ABE INC. ete. 7-5-87811-939-1 GASKET SET 9 Aobeo 1 |c INCE Bete, + |Z5-e7e12-600-1 GASKET SET AB xbobo 1 |F INC. &etc. 8 |z-6-94425-298-0 | * |PACKING NRT 1 9 |z-0-2668-0830-0 BOLT Ht 4 10. |Z-9-18226-009-0 ADAPTER wre 1 11 |Z-9-09920-620-0 GASKET BXhob 1 FIG.14 OIL PIPE HAMM 47° § Injection \ pS “Pump \ \ '- FIG. 14 ASC2KOPKS ——_D: C240PKI2 B:GoaoPKi-os —E: Ca40PK.17 C:G24oPKi-11 F: CadoPK-20 item No. Part No. Mark Description Reqd] Remarks : serial No. aues| BAES 3 BRE ‘a HE: RTH 1 |2-8-94454-052.0 PIPE war 1 2 |zs-19311-114-4 PIPE war 1 3 |z-1-09675-037-1 BOLT.EYE ems 1 s |z-87811-341-1 GASKET SET B Ayah 1 [ABODE INC.4,12,17 & ete. - |25-87811-399-1 GASKET SET B'Rybeyk 1 |e INC.4,12& ete, 2-8-87812-644-1 ]GASKET SET B'Xhybeo 1 |F INC.4,12& etc. 4 |Z-1-09630-0820 | * |PACKING NR 2 5 |z-8.94470-550-1 PIPE nar 1 6 |z-8.97145-612.0 VALVE we 1 7 |Z-0-2808-0810-0 BOLT mp 2 8 |Z-0-2808-0620-0 BOLT a 4 9 |z-5-13911-200-4 PIPE Nay 1 10. |2-5-09675-032-1 BOLT.EYE nm 1 11 |2-6-09675-018-1 BOLT.EYE em 1 12 |z-9-0957-20080 | * |PACKING Na 4 13 |2-0-2080-1014-0 BOLT em 1 14 |2-9-0918-0510-0 WASHER Tie 1 15 |2-5-19911-174.0 PIPE nar 1 |D 16 |z-5-09675-022-0 BOLT.EVE oe 1 |b 17 |z-9-0967-2008-0 | * |PACKING Nan 2 |p 18 |z-0-5004-0612-0 BOLT em 1 [> COOLING SYSTEM YY" 25h 4-1 FIG. 15 FIG. 15 ASC2MOPK) De COMOPK12 B:G2a0PKcos — Co4oPK.17 Ci62g0PKI-11 _ F G2doPKs-20 item No! Part No. Mark Description Req'd] Remarks : serial No. aues| RES [aS Bakt fa 4 : SSR A |z-8-04976-863-0 WATER PUMP ASSY oer [1 [iInct6 1 [NO PART NO. BODY Fe 1 K |z-8-94977-355-0 REPAIR KIT A" Pao 1 |INC25,8,15 2 |z--04110-560-0 | * |BEARING NP 1] 3 |ze04114-727-0 | * |WHEELIMPELLER am 1 4 |ze0sstt-8140 | * |PACKING nee 1 5 |ze-04420-0060 | * |SEALUNIT gray 1 6 |z-5-03605-005-0 PLUG.HEATER ty 1 7 |2-5-09814-001-0 ‘SCREW SET 22st 1 8 |z-9-0915-0508-0 WASHER Ti 1 9 |z-5-13642.064-0 | * |CENTER,FAN od 1 10 |Z-8-94311-600-0 COVER an 1 11 |z-9-0190-0835-0 BOLT om 3 12 |2-9-0915-0508-0 WASHER WW 3 13. |Z-9-09862.042.0 PLUG i 3 14 |Z-9-0957-1106-0 PACKING kay 1 15 |z.9-13690-001-0 | * |THROWER 3 1 st |z-6-87e11-341-1 GASKET SET BThybok 1 |AB.De INC.16,27,81 & ete. - |Z-6-87811-339-1 GASKET SET I Thobto 1 |e INC.16,27,31 &etc. + |zS-e7ete-644 GASKET SET Ahab 1 |F INC.16,27,31 Bete. 16 |Z9-19614-043-0 | * |PACKING Rae 1 17 |z-0-5004-1060-0 BOLT om 1 - |z-5-09030-024-4 BOLT an 1 - |Z-0-2808-1050-0 BOLT em 4 18 |z-8-94404-350-0 PLATE Th 1 19 |Z-5-13641-045-3, PULLEY ry 1 [ACF + |z-5-13641-043-3 PULLEY ry 1 |B - |2ttLe-10031 PULLEY rH 1 |e 20 |z-9-13842-076-4 ‘SPACER wt 1 21 |2-6-94470-553-0 FAN Ww 1 22 |Z-0-6004-0822-0 BOLT&WASHER a mba 4 23 | 20801-04091 BELT,FAN wb 1 |ACDEF - {20801-04081 BELT,FAN rs 1 [Bp 24 |2.6-13713-00.0 PIPE way 1 25 |z.8-1370-021-41 THERMOSTAT Yeh 1 26 |Z-9-09916-275-0 cup. Mor 1 |o 27 |z-8-04965-674-1 | * |PACKING ao 1 28 |z-0-2868-0890-0 BOLT em 2 29 |Z-9.09961.005.0 PLUG tr 1 30 |Z-9-13716-804.2 HOUSING oy 1 se |z-5-87813-019-1 GASKET SET,HEAD Aye 1 JINC.31 &etc. 31 |z897113-741.0 | * |PACKING Ne 1 32 |Z-0-2808-0820.0 BOLT om 2 |ABCEF - |Z-0-2868-0820-0 BOLT om 2 |ABCEF = |Z-0-2808-0820-0 BOLT am 1 [> - |Z-0-2868-0820-0 BOLT mb 3 |p 33 |z-5-09361-167-0 HOSE a 1 COOLING SYSTEM YY" 25h 4-1 FIG. 15 FIG. 15 Mark Re Remarks : serial No. HS: VHB 7-9-09915-644-2 ‘OuP PIPE,BY PASS GASKET Description Bae MT nay Wk FUEL SYSTEM (A,B,C,E,F) 71-IWyATh FIG. 16 ACoMOPKy —_D: Co¥oPK-12 B.C240PKl-06 E:C2a0PKI-I7 C:C2K0PKI-11 — F:C240PK.20 FIG. 16 Item No Part No. Mark| Description Reqd] Remarks : serial No. Aves) BARES | |RS BREE ‘i BS RSH 1 [Z-6-15300.099-1 NOZZLE Kb 4 [ABCEF SEEFIG.18 2 |z-9-18315-027-0 ‘SHIELD, HEAT me 4 ABCEF St |Z5-87811-341-1 GASKET SET Abobo 1 [Age INC.3,5,18 & etc. Z-5-87811-939-4 GASKET SET I Xoo 1 |e INC.3,6,18 & ete. - |z5-87812-644-4 GASKET SET B'ppHtey 1 |F INC.3,5,18 & otc. so |z-5-97813.019-1 GASKET SETHEAD B°Xhohteo 1 [ABCEF INC.35 & ete. 3 |z-9-18315-026-0 | * | WASHER I 4 |ABCEF 4 |z-9-18318-028.0 WASHER 98 4 |ABCEF 5 |z-9-15315.074.0 | * |WASHER on 4 |ABCEF 6 |z-1-09044.073-0 BOLT am 4 |ABCEF ~ |Z-0-2808-0845-0 BOLT am 4 |ABCEF 7 |2-8-94470-556-1 PIPE.NO.1 nay 1 |ABCEF 8 |z-8.04470-557-4 PIPE,NO.2 aay 1 |ABCEF 9 |Z-8-94470-658.2 PIPENO.3 nay 1 |ABCEF 10 |z-8-94870-559-2 PIPENO4 nay 1 [ABCEF 11 |z5-15419-019-1 cup mr 5 |ABCEF 12 |z-8-94250-310-0 PIPE way 1 |ABGEF 13 |2-8.94331-926-0 HOSE an 1 |ABCEF 14 |Z-9-0982.5536.0 ‘cup oI 2 |ABcEr 15 |2-8-97196-683.0 INJECTION PUMP, www | 1 |ABOF SEE FIG.19 + |2-8-97220-742.0 PUMP, INJECTION oom pale 16 |z-8-94298-610-0 cup Mor 1 |ABCEF 17 |Z-0-2808-0812.0 BOLT am 1 |ABCEF 18 |z297113-745.0 | = |PACKING Ro 1 |ABCEF FIG.17 FUEL SYSTEM (D) Ja-IhyATh FIG. 17 AccomopKs DO: C240PKI-12 BiCatopKios ES C2d0PKI-17 CiG2e0PKi11 _F:C24OPKI20 item No] PartNo. Description Reqd] Remarks : serial No, sas] RES Baki ‘aS 5: TE + |2-5-15300-039-1 NOZZLE Ih 4 1D SEE FIG.B 2 |z9-15915-027.0 |SHIELD,HEAT 4 |p st |zs.e7att-s4t-41 GASKET SET ee | INC.3,5,15, 18,33 & etc. ‘$2 |Z-5-87813-019-1 GASKET SET,HEAD DMybegh j} 1 [0 INO.35,18 & etc. 3 |Z-9-15315-026-0 * |WASHER: Die 4 |D 4 |7-9-15315-028-0 WASHER it | 4 |p 5 |z915315.0760 | * |WASHER oN | 4 |o 6 |z5-15411-092-0 PIPE mar 1 |o 7 |zsasatt-216-1 PIPENO.t nay" 1 |> 8 |zsasait-217-1 PIPENO.2 may 1 | 9 |zsasait-216-1 PIPENO.S nay 1 |o 10 |2-5-15411-219-2 PIPE.NO.4 aay 1D 11 |z9-15410.0721 | CLIP. M7" 3 |D 12 |z-8-04402.6260 PIPE war 1 |p 13 |z-€-94402.627-0 PIPE we 1 |o 14 | 7-9-09906-825-1 BOLT.EYE xo 2 |p 18 |z-9-0957-2014.0 | * |PACKING nan 4 |p 16 |Z-5-15411-774-0 PIPE aye 1 |D 17 \z-s-09806-314-1 BOLTEYE Mm 1 |o te |z-9-0957-14080 | * |PACKING ae 2 |p 19 |Z-5-15411-223-1 JOINT,EYE Yate 1 |D 20 |2-5-15419-007-0 STAY a 1 |p 21 }z-9-0962-5032.0 cup mor 1 |p 22 |02010-00008 WASHER ad 1 |p 23 |z-9-0916-0506.0 WASHER DH 1 | 24 |-0-2080-0614.0 BOLT Hm 1 |b 25 |z-0-9714875.0 PUMP, INJECTION #7 1 | INC.26-30 A |Z-8-94368-234-0 COUPLING ASSY DT WA Potty 1 |D INC.26-20 26 |z-5-15781-002-0 COUPLING 1 |p 27 |2-5-18619-087-0 NuT 1 | 28 = |Z-9-0915-0512-0 WASHER 1 |D 29 |z-5-12524-067-0 GEAR 1 |o 20 |z-5-18789-021-0 BOLT 6 |p at |z-5-14335-006-0 cup 2 |p 32 |z-9-0349-04120 SCREW 2 |b 33 |z097113.745-0 | * |PaCKING 1 |b 34 |Z-1-09004-073-0 BOLT 4 |p ~ |z-0-2608-0845-0 BOLT 4 |p 2-9-19751-0790 BRACKET 1 |b Incas 36 | Z-9-0410-1030-0 STUD Rok 4 |D 37 |z-9-0916-0810-0 WASHER 1 4 |p a8 |z-0-0016-06100 WASHER ie 4 |p 39 |Z-5-15630.002-0 Nur hs 4 |p | NOZZLE KW FIG. 18 FIG. 18 AcQ2H0PKI ——D: C240PKI-12 BiC240pki-os &: Goaopic-17 C:62K0PK-T —F:C240PKI-20 Item No] Part No. Mark Description Reqd] Remarks : serial No. SH8s| BRES Bakth (BS HS: VHS ‘A |Z-5-15300-039-1 NOZZLE ASSY TR NPY 4 [INCIA4 1 |z8-94114-515.0 HOLDER +0 4 |INc213 2 |z-5-18341-002-0 ROD,PUSH Doh 4 3 |z-5-15843-002-0 SPRING Le 4 4 |z-9-18339-601-0 SCREW 202 4 5 |Z-5-18334-003-0 NUT toh 4 6 |2-9-15399-056.0 GASKET Wyk 4 7 |z-9-18339-057-0 WASHER Ti 4 8 |z-9-15932-603-0 NUT hb [4 9 |z-9-15352-005.0 GASKET Wp 4 10. |Z-9-15961-007-0 JOINT ath 4 11 |2-1-09675-193-0 BOLT.EYE oe 4 12 |2-9-0957-1408-0 PACKING we 8 13. |2-9-15959-601-0 SCREW 202 4 14 |z-5-15311-006-0 NOZZLE ih 4 FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 A:C240PK DD: C240PKI-IZ BiGe40PKi-os &: G2aoPK-17 C:Caa0PKi11 FG24opK-20 tem No] PartNo. Mark| Description Reqd] Rlomarks : serial No. sues) Bees = |S BRA ‘ft HE: SBE A |z-8-97196-683-0 INJECTION PUMP ASSY tik | 1 [ABE Toke INC.1-64,F1G.20 + |zesezera770 | — |pump,FEED na 1 |ABcr 2 |Z-8-94207-478-.0 COVER aw 1 |ABCF 3 |2-8-94207-479-0 SCREW 2a 2 |ABcr 4 |z-8-94227-480-0 ‘SHAFT,DRIVE 1 [ABOF 5 |z-8-94277-481-0 KEY 1 [ABCF 6 |Z-0-94169-528-0 DAMPER, 2 |ABcr 7 |z-8-94227-483-0 GEAR 1 [ABCF 8 |z-8-04227-484.0 WASHER 1 |ABCF 9 |z-8-04433-7600 | |ROLLER 1 [Aor 10 |z-8-94207-486-0 PIN 1 |aBce 11 |z-8-94207-487-0 PIN 1 [ABC 12 |2-6-94227-488-0 cup 1 [ABC 13 |z-8-04227-489-0 Disc 1 |ABCF 14 |z-8-04429-157-0 DISC,CAM 1 [ABGF 15 |Z-8-94207-491-0 ORING 1 |ABCF 16 |Z-8-94921-171-0 PISTON 1 |ABCF 17 |z-8-94207-493-.0 SLIDER 1 |AB.c.r 18 |Z-8-94207-495-0 SHIM AR |AB.CF t=0.8mm, - |Z6-18749-011-0 SHIM uh AR [ABLE t=1.0mm - |z-5-18749.009.0 SHIM oh AR [ABCF t=0.2mm, = |25-18749-010-0 SHIM ub AR [AB.CF 1-0.6mm - |z-5-15749-068-0 SHIM ah AR [ABCF t-0.4mm - |Z-5-16749-069.0 ‘SHIM oh AR AB.CF t-0.7mm - |z-5-18749.070-0 ‘SHIM oh AR [AB.CF t=0.8mm - |Z5-18749-071-0 ‘SHIM mh an [ABE t=0.9mm - |Z-9-81345-043-0 SHIM oh AR |AB.CF 0.1mm - |Z-9.81345-044.0 ‘SHIM oh AR |AB.CF 0.3mm + |Z-9-81345-045.0 ‘SHIM mh AR |AB.CF t=0.5mm, ~ |Z-5-15749-001-0 ‘SHIM ws AR ABC t=0.3mm + |z-5-15749-022-.0 ‘SHIM ws AR |AB.CF t=0.6mm, + |Z-9-81325-416-.0 SHIM ” AR LAB.CE t=0.1mm + |z-9-81325-419-0 SHIM a AR |AB.CF t=0.2mm, FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 24RD: C240P K-12 B:Gea0Picos — E: C240PK 17 C:6240PKI-11 _F:C240PKI-20 item Nol PartNo. Maric Description | Reqd] Remarks : serial No. sues] SAEs 2s Baa BE eS: RSH 18 |2-9-81925-420-0 SHIM AR ~ |2-6-18749.023.0 SHIM mh AR 19 |z-8-94916-669.0 SPRING a0 1 = |Z-8-04343-340.0 SPRING way 1 - |Z-9-81345-072.0 SPRING IW 1 20 |2-6-94227-495-0 SHIM wn AR - |Z-8-94227-496-0 SHIM ok AR - |Z-8-94227-497-0 ‘SHIM wh AR - |z-8-94227-498.0 SHIM wh AR - |Z-8-94227-499.0 ‘SHIM a AR ~ |Z-8-94121-620-0 SHIM ue AR 21 |2-8-94207-491-0 ‘ORING on 1 22 |Z-8-94473-120.0 cOvER 1 23 |Z-8-94319-276-0 SCREW 2 24 |2-8.94242.967.0 cover 1 25 |Z-8-94319-276.0 SCREW 2 26 |Z-8.94207-514.0 SHIM 1 27 |Z-8-04227-615.0 WASHER 1 28 |z-8.94207-516-1 SEAT 1 29 |Z-8.94207-517.0 SEAT,SPRING 2 30 |z-8-04207-518.0 SHIM AR - |Z-8-94227-519.0 SHIM ah AR ~ |2-8-04227-520-0 SHIM oh AR + |2-6-94227-521-0 SHIM wh AR - |2-8-94207-522.0 SHIM oh AR 2-8-94227-528-0 SHIM ay AR - |2-8-94297-526.0 ‘SHIM oh AR + |2-8-94439-204.0 ‘SHIM oh - |Z-8-04433-205-0 ‘SHIM oh FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 A:C240PKI ———D: C240PK-12 B:GesoPki-os —E: G24oPr ELCRHOPKITT _F:C240PKI.20 item No Part No. Maric Description Reqd] Remarks : serial No. SH88| BEES [iS Batt fe SF: RSE 30 |Z-8-94433-206-0 ‘SHIM ok AR [ABCF 4.3mm Z-8-94433-207-0 ‘SHIM m AR [AB.CF 4.4mm - |Z-8-94433-208-0 SHIM a AR AB.CE t=1.6mm + |Z-8-94433-209-0 ‘SHIM a AR ABE t=1.7mm, - |Z-8-97146-139-0 ‘SHIM oh AR AB.CF 204mm, ~ |Z-8.97148-140-0 SHIM oh AR |AB.CF t+0.6mm + |2-8-97146-141-0 SHIM oy AR AB.OF t=0.7mm - |z0-97146-142.0 SHIM wh AR ABE t=1.9mm 31 |z-8-94207-525-0 PIN,GUIDE ty 2 [ABCF 32 |2-8-94328-604.0 HEAD ak 1 [ABC 33 |z-8-94227-527-0 ]O RING on 1 [ABC 34 |7-8-04227-528-0 SHIM oh AR ABE fet. gmm - |z-8-04207-529-0 ‘SHIM wh AR ABC t1.82mm, + |Z-8-94227-530-0 ‘SHIM ws AR JAB.CF t=1.94mm_ + |Z-8-94227-531-0 ‘SHIM a AR [ABE t=1.96mm - |Z-8-94207-532.0 ‘SHIM ms AR |AB.CF te1.98mm - |Z-8-94227-583-0 SHIM wh AR AB.CF 2.0mm, - |Z-8-94227-534.0 ‘SHIM mh AR AB.CF + |Z-8-94227-535-0 ‘SHIM ms - |z-8-94207-536-0 ‘SHIM a - |z-8-94207-637-0 SHIM m - |2-8-94207-538.0 SHIM wh - |z-8-94207-539.0 ‘SHIM ma + |z-8-94227-540-0 ‘SHIM m ~ |2-8-94207-541.0 SHIM m 2-8-94227-542-0 SHIM » FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 A:CQMOPKJ ——: C2H0PK I-12 B:C240PKi-06 E: C240PKI-17, C:GaaorKcntt — F:C240PK-20 item No! Part No. Mark| Description Reqd] Remarks : serial No. aves] BaES = | Re a 5 GE RSE 34 |Z-8-94227-543-0 ‘SHIM a AR [AB.CF t-22mm - |z-8-94227-544-0 ‘SHIM oh AR |AB.CF t-2.2¢mm + |Z-8-94227-545.0 SHIM m AR |AB.CF 1=2.24mm - |z-8-94227-546-0 SHIM oh AR |AB.CF t=2.26mm - |Z-8-04207-847-0 SHIM oh AR ABOF t-2.28mm, - |2-8-94207-548.0 SHIM oh AR |AB.OF t-2.3mm - |z-8-94227-549-0 /SHIM mh AR ABE t2.32mm - |2-8-94227-550-0 SHIM wh AR |AB.OF t=2.34mm - |Z-8-94227-551-0 ‘SHIM mh AR |AB.CF t=2.36mm - |z8-04207-6620 | — |SHIM w AR [AB.CF | t=2.38mm ~ |zZ-8-94297-853-0 ‘SHIM a AR |AB.GF t=2.4mm, - |z8-94207-8640 | [SHIM uh AR [AB.CF | te2.42mm - |z-8-04227-555-0 ‘SHIM oh AR |AB.CF t22.44mm ~ |z-8-94227-566-0 ‘SHIM oh AR [AB.CF t22.46mm - |2-8-04207-857.0 /SHIM wh AR |AB.CF t=2,48mm ~ |z-8-94207-558-0 ‘SHIM wh AR |AB.CF 2.5mm - |Z-8-94227-559-0 SHIM ws AR |AB.CF te2.52mm, - |z-8-94227-560-0 SHIM oh AR AB.CF t=2.54mm - |z-8-04207-861-0 SHIM whe AR AB.CF t2.56mm + |Z-8-94227-562.0 ‘SHIM mm AR |AB.CF t=2.58mm - |2-8-94227-863.0 SHIM wh AR JAB.CF t=2.6mm, ~ |z8-9427-564-0 ‘SHIM wh AR |AB.F t=2,62mm, + |z-8-94227-565-0 SHIM mh AR |AB.CF t32.64mm - |z-8-04227-866-0 SHIM oh AR ABE te2.66mm - |z-8-04227-867-0 SHIM ws AR JAB.CF t22.68mm FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 A:QRHOPK) ——: C24OP K-12 B:CodoPKoe — £ C240PK17 E:CaHOPKI-T1 —_ F G2doPK-20 item No. Part No. Mark Description Reqd] Remarks : serial No. BES) BRS BS Ret fas 8 2 RSI 34 |z-8-94207-568-0 SHIM a AR [ABCE 2.7mm - |z-9-94207-569.0 SHIM wh AR ABC t-2.72mm, ~ |z-8-94227-570-0 SHIM ws AR ABC t22.74mm - |z-8-94227-871-0 SHIM oh AR ABC t=2.76mm ~ |z-8-94207-572-0 SHIM w AR ABE - |z-8-94207-573-0 ‘SHIM wh ~ |Z-8-94227-574-0 SHIM wm - |z-8-94207-575-0 ‘SHIM ok Z-8-94227-576-0 SHIM ms AR AB.CF t=2.86mm - |z-8-94207-577-0 ‘SHIM ih AR [AB.CF 88mm - |z-8-94207-578-0 SHIM ws AR ABCE 2.9mm - |Z-8-94111-658.0 ‘SHIM ah AR JAB.CF Tamm ~ |Z-8-94111-659.0 SHIM wh aR [ABC te1.7emm + |z-8-94111-660-0 SHIM Ps AR ABCE te1-7emm - |Z8-94111-861-0 SHIM wh AR ABE ~ |z-8-94111-662.0 SHIM ws AR - |Z-8-94111-863-0 SHIM wh AR + |2-8-94111-664-0 SHIM a AR - |2-8-94111-665-0 SHIM wh AR 35 |Z-8.94267-716.0 GASKET Wp 4 36 |z-8-94460-298.0 |VALVE,DELIVERY wer 4 87 |Z-8-94207-581-0 SPRING we 4 38 |z-8-94207-582.0 HOLDER, a“ 4 39 |z-6-94257-670-0 SCREW 202 4 40 |z-8-94207-601-0 BOLT om 2 41 |z-8-94207-602.0 GASKET 9 Ab 2 42 |z-8.94473-128.0 SPRING cae 2 43 |7-8.94207-638-0 PLUG eee 1 44 |z-8-94227-602.0 GASKET 9 Hob 1 45 |z-8.94207-639-0 BOLT +b 1 FIG.19 INJECTION PUMP (1/2)(A,B,C,F) AAS AE VT FIG. 19 AL240PK C240 KCs-12 B:CoaopKs-oe — E: C240P K-17 C:C2K0PKI-11 Fe G2a0PKi-20 Item No] Part No. Mark| Description Reqd] Remarks : serial No. sues] Sees = |S BREA fae 8: RSE 46 | Z-6-94227-637-0 ‘ORING ona 1 [ABGF 47 |Z-8-94227-647-0 SPRING ae 1 |AB.CF 43 |Z-5-89639.024.0 key & 1 |AB.CF 49 |z-8-94242-275.0 VALVE, MAGNET wer 1 |AB.CF 12V STD - |Z-8-94433-811-0 VALVE. MAGNET wey 1 [AB.OF 2av OP 50 |Z-8-94239.373.0 ORING ona 1 |ABGF 81 |Z-8-94470-582.0 WIRE 1 |ABOF 52 |Z-8-94473-135-0 NUT 1 |ABGF 53 |NO PART NO. HOUSING mar 1 [ABE 54 |Z-8-94229-164.0 SPRING a We 1 |ABGF FIG. 20 INJECTION PUMP (2/2)(A,B,C,F) VY Tae VT | Fs " 53 f. 93% Leet, i me 50 49 Ss FIG. 20 AccRdoPK ——D: CRM0PKA-12 BiC240PKi-o6 — E: GaaoPK-17, C:C240PK1t _F: C2d0PK20 tem No] Part No. Mark Description Reqd] Remarks : serial No. Ses) BES BREA 5 Se : RSE 1 |z8-97147-034-0 SEAL,OIL +e 1 [ABGF 2 |z-6-94336-044.0 COVER aw 1 [ACF 3 |z-8-94174-208.0 SHAFT aot 1 |ABCE 4 |z-8-04227-585-0 O RING om 1 ABCE 5 |z-8-94227-590-0 WASHER ie 1 [ABCF 6 |Z-8-94460-901-0 LEVER b= 1 [ABGE - |2-8-94460-202.0 LEVER b= 1 [ABOF 7 {02010-00006 WASHER Tie 1 [ABGF 8 |z-9-0911-0406-0 NUT tok 1 |ABGE 9 |Z-1-15729-006-0 NUT fob 1 [ABCE 10 |Z-8-94426-047-1 NUT hb 1 [ABC 11 |Z-8-94426-049-.0 BOLT om 1 |AB.CF 12 |Z-8-94406-049-0 BOLT em 1 |aBor 13 |z-9-94192-785.0 ‘SPRING wi 1 |aBor 14 |2-8-94971-052.0 BRACKET TH 1 |aBcr 15 |2-8-94331-551-0 BOLT * oe 2 |ABcr 16 |2-8-94328-607-0 BRACKET Tok 1 |AB.CF 17 |z-8-97196-413.0 RING Oe 1 [ABCF 18 |Z-8-94227-593-0 WASHER Tie 1 [ABCF 19 |2-8-94316-274-.0 SCREW 20a 1 [ABCF 1-53.00 - |z-8-94316-275.0 SCREW 2a 1 [ABCF 1-55.00 2-8-94316-276-0 SCREW 20) 1 |ABCF 457.00 20 |2-8-94316-277-0 NUT th 1 |AB.CF 21 |z-8.94227-598-0 JO RING om 1 |ABCF 22 |z-8-97062-238-0 LEVER w= 1 [ABoF 23 |Z-8-94473-129-0 NUT toh 1 |ABGF 24 |Z-8-94248.002.0 SHAFT sk 1 JABCE 25 |z-8-94227-606-0 }O RING on 1 JABCF 26 |z-8-94207-607-0 |SHIM ah AR AB.CF t=1,05mm - |Z-8.94227-608-0 ‘SHIM m AR |AB.CF te1.25mm - |Z-8-94227-609-0 ‘SHIM oh AR |ABCF tet 45mm + |Z-8-94227-610-0 ‘SHIM a AR [AB.CF 4.65mm - |Z-8-94207-611-0 ‘SHIM yh AR |AB.CF 4.85mm - |z8-942a1-123.0 |SHIM 4h AR ABC F 4.15mm + |Z-6-94231-124.0 SHIM a AR ABCF 1.3mm, - |Z-8-94231-125.0 SHIM m AR ABLE t=1.55mm - |Z-8-94231-128-0 SHIM mh AR AB.CF 75mm 27 |z-6-94227-612-0 WASHER cad 1 [AB.OF FIG. 20 INJECTION PUMP (2/2)(A,B,C,F) VY Tae VT | Fs " 53 f. 93% Leet, i me 50 49 Ss A:CRMOPKI ——D: CaMOPK.12 B:Gedopiclos — &: Ca40pK-17 C:Gee0PKc-t1 Fe Gaa0PK20 ltemNo] PartNo. [Mark] Description Reqd gues] BEES |S BEEK ‘{B 28 |z-8-04207-6130 | [HOLDER 1 29 |zeoadossi7z0 | — |wasHER 1 30 |2-8-97144-355-0 SLEEVE 1 31 |z-8-97144-356-0 CAP 1 32 |z-86-97144-357-0 PLUG. AR - |2-8-97144-958-0 PLUG. AR - |z-8-97144-359.0 PLUG AR + |2-8-97144-360-0 PLUG AR + |2-8-97144-361-0 PLUG AR + |z-8-97144-362-0 PLUG AR + |Z-8-97144-363-0 PLUG AR - |z-8-97144-364-0 PLUG AR 2-8-97144-365-0 PLUG AR - |z-8-97144-366-0 PLUG AR - |z-8-97144-367-0 PLUG AR - |2-8-97144-368-0 PLUG AR - |2-8-97144.969-0 PLUG AR, - 128971449700 PLUG. AR + |2-897144.971-0 PLUG AR - [28971463720 PLUG. AR - |2-8-97144.373-.0 PLUG. AR - |2-8-97144.974-0 PLUG AR - |2-8-97144-975-0 PLUG AR + |2-8-97144-976-0 PLUG AR - |z-9-97144-97-0 PLUG. AR - |zee714437¢0 | — |pLUG AR + |z997144979-0 PLUG. AR - |2-8-97144-380-0 PLUG. AR - |z-8-97144-81-0 PLUG AR + |Z-8-97146-382.0 PLUG. | aR + |Z-8-97146-383-.0 PLUG. AR, + |28-97144-384.0 PLUG. AR + |2-8-97144-985-0 PLUG AR - |Z-8-97144-386.0 PLUG. AR + |ze0714¢367-0 | |rLuG AR - |Z-8-97144-388-0 PLUG AR - |2-8-97144-369-0 PLUG. AR - |2-8-97144-390-0 PLUG. AR - |2-8-97144-381-0 PLUG AR 33. |z-8-97088-697-0 PIN ey 1 34 |z-8-04408-597-0 ‘SPRING Ce 1 35. |o1189-06016 BOLT em 4 36 |z-8-04207-640.0 RING,SNAP va 1 37, |z-8-94207-641-0 ORING ows 1 38 |z-8-04207-642.0 VALVE, REGULATING wey 1 39 |z-8-94207-644.0 \VALVE.OVER FLOW wer 1 40 |2-8-97119-187-0 GASKET Hb 2 41 |z-6-04249-955-0 PIPE war 1 42 |z-6-04207-643-0 ‘COLLAR te 1 43 |z-8-94226-565.0 NUT he 1 FIG. 20 INJECTION PUMP (2/2)(A,B,C,F) VY Tae VT | Fs " 53 f. 93% Leet, i me 50 49 Ss A:C240PKJ ——D: CadoPK-12 B:C240PKi-06 —E: G24oPK-17 C:6aK0PK-t1 —F: C2aoPKi20 lem No. Part No. Mark| Description| Reqd] Rus) RES 3 BEE ft 44 [Z-8-94226-654.0 WASHER 1 45 |Z-8-97119-187-0 GASKET 3 46 |z-8-94174-824.0 BOLT,EYE 1 47 |2-8-94243-252.0 PIPE 1 48 |z-8-04227-662.0 SPACER 1 49 |Z-8-97196-414.0 BRACKET 1 50 |Z-8-97119-346.0 NUT 2 51 |Z-9-0956-1353.0 RING 1 52 |Z-5-12524-066-0 GEAR 1 53 |Z-8-94228-403-0 FLYWEIGHT 1 54 |Z-6-94242.284.0 PLUG 1 85 |Z-8.94207-671.0 0 RING 1 56 |z-8-94316-262.0 cap 1 87 |z-8-94316-263-0 cap 1 - |z-8-94316-264.0 CAP tw" 1 + |zZ-8-94316-265.0 CAP tn 1 + |z-8-94316-266-0 CAP 7" 1 88 |Z-8-94207-37-4 COUPLING mera Js 59 |Z-9-0191.0618-0 BOLT so 6 60 }02010-00006 WASHER an 1 61 |z-8-04227-590-0 WASHER oe 1 62 |z-6-04a33.2140 | SHAFT sak 1 63 |7-8-94433-215-0 SPRING a 1 64 |z-8-04493-216.0 ORING om 1 65 |z-8-94433.217-0 WASHER ie 1 68 |Z-8-97063-165-0 LEVER vn 1 - |2-8-97080-166-.0 LEVER wn 1 67 |Z-1-18729-006.0 NUT th 1 FIG. 20 INJECTION PUMP (2/2)(A,B,C,F) VY Tae VT | Fs " 53 f. 93% Leet, i me 50 49 Ss A:C240PKJ ——D: CadoPK-12 B:C240PKi-06 —E: G24oPK-17 C:6aK0PK-t1 —F: C2aoPKi20 lem No. Part No. Mark| Description| Reqd] Rus) RES 3 BEE ft 44 [Z-8-94226-654.0 WASHER 1 45 |Z-8-97119-187-0 GASKET 3 46 |z-8-94174-824.0 BOLT,EYE 1 47 |2-8-94243-252.0 PIPE 1 48 |z-8-04227-662.0 SPACER 1 49 |Z-8-97196-414.0 BRACKET 1 50 |Z-8-97119-346.0 NUT 2 51 |Z-9-0956-1353.0 RING 1 52 |Z-5-12524-066-0 GEAR 1 53 |Z-8-94228-403-0 FLYWEIGHT 1 54 |Z-6-94242.284.0 PLUG 1 85 |Z-8.94207-671.0 0 RING 1 56 |z-8-94316-262.0 cap 1 87 |z-8-94316-263-0 cap 1 - |z-8-94316-264.0 CAP tw" 1 + |zZ-8-94316-265.0 CAP tn 1 + |z-8-94316-266-0 CAP 7" 1 88 |Z-8-94207-37-4 COUPLING mera Js 59 |Z-9-0191.0618-0 BOLT so 6 60 }02010-00006 WASHER an 1 61 |z-8-04227-590-0 WASHER oe 1 62 |z-6-04a33.2140 | SHAFT sak 1 63 |7-8-94433-215-0 SPRING a 1 64 |z-8-04493-216.0 ORING om 1 65 |z-8-94433.217-0 WASHER ie 1 68 |Z-8-97063-165-0 LEVER vn 1 - |2-8-97080-166-.0 LEVER wn 1 67 |Z-1-18729-006.0 NUT th 1 FIG. 21 FUEL FILTER (A,B,C,F) Ja-IN7 403 ‘A: Q240PK C240P K-12 B:Co40PKi-06 —E: Cad0PKI17 CLC2a0PKI-T1 _ F CadoP K-20 item Nol PartNo. [Mark Description Ses) RES 3s BERS A |z-8-94967-292-2 FUEL FILTER ASSY_ TT MPAD 1 | 20801-02141 CARTRIDGE hy 2 |z-8-94367-298-3 BODY,FILTER 3 |Z-8-94367-294.0 ‘SENSOR oa 2-8-94192-674.0 PLUG tr 5 |z-8-04132-675.0 GASKET WHS FIG. 22 FUEL FILTER (D) 71-1743 ‘A: C240PKJ 0: C240PKu-12 FIG, 22 B:C240Pk-os — £:CeagPK 17 C:62a0PKI-41 F:C240PK-20 item No] Part No. Mari Description Reqd] Remarks : serial No. aves| sees [RS Ret 8 EE: RS A |Z8-96151-745-1 FUEL FILTER ASSY yur | 1 [D INC.14 1 | 20801-02021 FILTER,FUEL 1 1 |p 2 |Z-9-0957-2014-0 PACKING Noe 2 |p 3 |Z5-13212.075-4 COVER on 1 |p 4 |z-9-13260-056-2 \VALVE,OVER FLOW wie + |D 5 |Z-9-19751-201-0 BRACKET 7 Fok 1 |D 6 |z-0-2869.0820-0 BOLT ae 2 |p 7 |z-0-2869-0820-0 WASHER Die 2 |p 8 |z-9-0916-4508-0 WASHER ine 2 |p 9 |z-0-2868-1035-0 BOLT a 2 |p FIG. 23 FUEL FILTER (E) 7a-IW7 403 ACRMOPKS ——-D: CaMOP K-12 B:Co40PKi.06 —E: Ca40PKI-17 C:CRe0PKIT —_F: C240PK-20 FIG. 23 item No] PartNo. Descriation Reqd] Remarks : serial No. SHES] BBS BRE ‘i 6%: RSE A |z-6-94313-442-0 FUEL FILTER ASSY prune | 1 |e INC.1-5 1 |20801-02131 CARTRIDGE ty 1 |e 2 |z8-94919-443-0 BODY 1 |e 3 |z-8-94at9-533-4 SENSOR rd 1 |e 4 |z-8-04192-674.0 PLUG 9 1 |e 5 |z-9-04192-675.0 GASKET Hob 1 |e FIG.24 STARTER,GENERATOR I ELECTRICAL PARTS X5-5,7° TRV-98LV IMAM 9 Mes 10 vr a ; ZJFORC Cylinder fe yi a H 19 ul Ne « [FORB | $ FIG. 24 AOD40PKJ ——D: Ca40PKe42 B:C240PK-06 — E: C240PKI-17, C240PK11 —F: C240PK).20 item No] Part No. ‘Mark Description Reqd] Remarks : eerial No. Sues) Res | RS BER {BR HS : SHB 1 [z8s7112-865-2 STARTER 9 1 [AREF SEE FIG.25 - |55593-62971 STARTER, ee 1 |e SEE FIG.26 - |Z-6-81100-129.2 STARTER, eo 1 |o SEE FIG.27 2 |Z-5-81200-341-1 GENERATOR ae 1 [AC EF SEE FIG.28 ~ |53652-60112 ]GENERATOR ys 1 |B SEE FIG.29 7-5-81200-335.0 ]GENERATOR ys 1 |p SEE FIG.28 A |SWITCH ASSY Mofo 1 jINC34 3 | SWITCH,OL PRESSURE Mot 1 4 |z-9-09002-238-0 ADAPTER 1 5 |z-5-82650-093-0 CABLE 1 6 | 20801-0A071 PLUG,GLOW 4 |ABCEF - |Z-8-97161-485-0 PLUG,GLOW 4 |D 7 |z-9-19732-610-0 CONNECTOR 4 8 | 20802-42161 /SWITCH.STARTER 1 |p INCS 9 |z-8-94402-498-0 KEY + 1 |p 10 |25952-42411 RELAY we 1 |p 11 |225R2-40201 SWITCH Mos 1 |p 12 |2ease-4z021 REGULATOR eas 1 |B 13 |2-8-97089-786-1 /SWITCH,THERMO_ Mot 1 [ABCEF 14 |Z-9-8259-0046-0 RESISTANCE Wrapr 1 | 15 |Z-9-8295-1322.0 CAP a7 2 |p 16 |Z-1-82450-018.0 ‘SWITCH, THERMO Mot 1 |b 17 |Z-1-81900-284-0 HEATER oy 1 |p 18 |2-0-2868-1025.0 BOLT&WASHER eee 2 19 |Z-5-19711-094-1 BRACKET 1 20 |Z-9-0915-0512.0 WASHER 2 21 |Z-9-9011-0412.0 NUT 2 22 |z-9.0916-0512.0 WASHER 2 23 |z-0-2868-0840-0 BOLT 2 24 BOLT 1 25 WASHER 1 26 WASHER 2 27 WASHER 2 28 .0911-0508-0 NUT 2 29 |Z-5-18543.002.0 ROD 1 |p 30 .0916-0508-0 WASHER 1 |D 31 0811-1612-0 PINCOTTER 1 |D 32 -2808-0612-0 BOLT&WASHER, 2 |p 33 2868-1240-0 BOLT 2 |c 34 |Z-5-19781-007-0 BRACKET 1 |D 95 |Z-0-2868-0625-0 Bout 1 |D 36 |Z-0-2868-1020-0 BOLT 2 |p 37 |Z-1-81010-052.0 | SOLENOID,ENG. STOP 1 |D FIG.24 STARTER,GENERATOR I ELECTRICAL PARTS X5-5,7° TRV-98LV IMAM 9 Mes 10 vr a ; ZJFORC Cylinder fe yi a H 19 ul Ne « [FORB | $ Acc2d0PK) ——: C24oPKs-12 Le B:Cea0PKci06 E: Coa0PKII7 CiGeMOPKIT Fi C2AOP R20 itemNo] PartNo. | Mark] Description Reqd] Remarks : serial No. 2285| RES 3 Bee ‘ie a: Riese 38 [01402-00008 NUT ay 1 39 |z.9-0016.0508.0 WASHER tom 1 40 |z-9-0441-1233-0 /sTuD Ho 2 |ABDEF FIG. 25 STARTER (INNER PARTS)(A,B,E,F) 25-374" =) NSS : MSIE L 4A. Not sold separately. ALCOMOPK) ——D: C240PK-12 B:Ces0Pki-os §— &: C240PKu-17 C:C2d0PKI-11 — F:G240PKI-20 tem No] Part No. Mark Description Rec'd] aues| gags = |e REAR am A |Z6-97112-865-2 ‘STARTER ASSY HIT rey 1 [AREF INC.1-24 1 |z897112-871-0 |CASE,PINION on 1 AREF 2 |z-8-97136-497-0 YOKE Ey 1 [AREF 3 |Z-8-97112-869-0 ARMATURE PvP 1 |ABEF INC.4,5 4 |Z-8-94977-240-0 BEARING a 1 [ABER 5 |Z-8.97112.954.0 BEARING oe 1 [AREF 6 |z297112-880-0 ‘SPRING BRUSH ww 4 |ABEF 7 |\Z-8-97112-873-0 HOLDER,BRUSH coe 1 |ABEF NCS 8 |z-8-97112-675-0 covER a 1 |ABEF 9 |z-97112.957-0 BOLT eb 2 |ABEF 10 |Z-8.97112-861-0 BOLT me 2 |ABEF 11 |z8-97112.8720 SWITCH,ENGAGE Mot 1 [AREF 12 |2-8-04170-2140 GASKET Wk 2 |ABEF 13 |z-897142.903.0 SCREW 202 2 \ABEF 14 |2-8-94977-246-0 RETAINER Wet 1 [AREF 15 |Z-5-81129-099.0 ROLLER, a5 5 |ABEF 16 |2-8-97078-649-.0 GEAR ¥ 1 [AREF 17 |2-8-97112-879-0 GEAR te 1 |ABEF 18 |2-8-94977-245-0 SPRING, PINION are 1 [AREF 19 |2-5-81129.092.0 BALL,PINION 1 ABEF 20 |2-8.97112-870.0 CLUTCH,PINION ot 1 [AREF 21 |z-8-94377-239.0 PIPE,DRAIN aa 1 |ABEF 22 |Z-8-94109-763-0 NUT he 1 |ABEF 23 |z-8-94377-238-0 NUT he 1 [AREF 24 |Z-5-81119-029-0 COVER we 1 [AGREE

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